Steel structure machining bending machine and bending method thereof
By designing buffer mechanism, feeding mechanism, fixing mechanism and disassembly mechanism in steel structure processing bending machines, the existing bending machines have solved the problems of poor buffering performance, short service life and inconvenient operation, and achieved more efficient and more Reliable bending processing of steel structures.
Patent Information
- Application Number
- CN202411714453.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing bending machines have poor buffering performance, which leads to excessive shock power of the hydraulic bending machine, causing bending machines to be easily damaged and have a short service life. At the same time, the workpiece after being turned out to facilitate removal and bend the knife head. Quick disassembly and assembly structure, as well as clamping and fixing limit measures for workpieces with different sizes of steel structures.
A steel structure processing bending machine is designed, and a buffer mechanism is used to provide elastic buffering through the cooperation of slide rods, ear seats, fixing plates, springs and telescopic rods; the feeding mechanism realizes steel through a dual-axis motor, screw rod and articulated structure. The fast ejection of the structure; the fixing mechanism realizes limit clamping of the steel structure through bidirectional screws and limit clamps; the disassembly and assembly mechanism realizes rapid disassembly and assembly of the bent cutter head through slots and insert block structures.
It effectively extends the service life of the bending machine, improves the bending quality of the steel structure, simplifies the maintenance and operation of equipment, and ensures the continuity and efficiency of production.
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Figure CN119407057A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of steel structure bending, and in particular to a steel structure processing bending machine and a bending method thereof. Background Art
[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates, and adopts rust removal and rust prevention processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing. The components or parts are usually connected by welds, bolts or rivets. Because of its light weight and simple construction, it is widely used in large factories, venues, super high-rise buildings, bridges and other fields. Steel structures are prone to rust. Generally, steel structures need to be rust-free, galvanized or painted, and maintained regularly.
[0003] Steel is characterized by high strength, light weight, good overall rigidity, and strong resistance to deformation, so it is used to build large-span, ultra-high, and ultra-heavy buildings. When processing steel structures, a bending machine is needed to bend the steel structures.
[0004] The existing technology has the following problems: In actual use of existing bending machines, the cushioning performance of the die is poor, which leads to the die being easily damaged during long-term use due to the excessive bending impact force of the hydraulic bending machine, thereby shortening the service life of the die; and there is no structure for ejecting the bent workpiece for easy removal, and it is not convenient to quickly disassemble and assemble the bending cutter head, and there is no measure to facilitate the clamping, fixing and limiting of steel structure workpieces of different sizes. Summary of the invention
[0005] In order to solve the above technical problems, a steel structure processing bending machine and a bending method thereof are provided. The technical solution solves the problem that the buffering performance of the bending machine proposed in the above background technology is poor, which leads to the bending machine being easily damaged by vibration due to excessive vibration force of the hydraulic bending machine during long-term use, thereby shortening the service life of the bending machine; and there is no structure for ejecting the bent workpiece for easy removal, and it is not convenient to quickly disassemble and assemble the bending tool head, and there is no measure to facilitate clamping, fixing and limiting steel structure workpieces of different sizes.
[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is: A steel structure processing bending machine and its bending method, including a workbench. A buffer mechanism is provided inside the workbench. An installation plate is installed on the top of the buffer mechanism. A blanking mechanism is provided in the middle of the upper end of the installation plate. A bending female die is provided on the top of the blanking mechanism. Fixing mechanisms are provided on the front and rear sides of the upper end of the installation plate. Vertical rods are symmetrically and fixedly installed at the four corners of the upper end of the workbench. A moving plate is slidably installed on the surface of the vertical rod. A disassembly and assembly mechanism is provided at the lower end of the moving plate. A top plate is fixedly installed at the top of the vertical rod. Hydraulic cylinders are symmetrically and fixedly installed on both sides of the top plate. Through holes one are symmetrically penetrated and opened on both sides of the bending groove.
[0007] Preferably, the buffer mechanism includes sliding rods. The two ends of the sliding rods are symmetrically and fixedly connected to the two sides inside the workbench. Ear seats are slidably installed on the outside of the sliding rods. A fixing plate is fixedly installed between the ear seats. Spring one is sleeved on the upper and lower outsides of the sliding rods. Telescopic rods are symmetrically and fixedly connected to the bottom of the inner cavity of the workbench. Spring two is sleeved on the outside of the telescopic rods. Through holes two are symmetrically penetrated and opened on the upper surface of the workbench. Columns are symmetrically and fixedly installed at the four corners of the upper end of the fixing plate.
[0008] Preferably, one end of spring one is fixedly connected to the upper and lower inner walls of the workbench, and the other end is fixedly connected to the two sides of the ear seat. The two ends of spring two are fixedly connected to the lower side of the fixing plate and the opposite surface of the bottom of the inner cavity of the workbench. The columns extend out of the workbench through through holes two.
[0009] Preferably, the blanking mechanism includes a bracket. The lower end of the bracket is fixedly installed on both sides of the middle of the upper end of the installation plate. A double-shaft motor is fixedly installed in the middle of the bracket. Lead screws are installed on the output ends of both ends of the double-shaft motor. Threaded seats are threadedly installed on the outside of the lead screws. A hinge seat one is fixedly connected to the upper end of the threaded seat. A connecting plate is rotatably installed inside the hinge seat one. A hinge seat two is rotatably installed on the top of the connecting plate. A blanking column is fixedly installed at the bottom end of the hinge seat two.
[0010] Preferably, the bracket is in a "C" shape. The top ends of the lead screws are rotatably installed on the opposite surfaces of the bracket. The blanking column is fitted into and slidably installed in the inside of through hole one.
[0011] Preferably, the fixing mechanism includes a side plate, the lower end of the side plate is symmetrically fixedly connected to the four corners of the upper end of the fixing plate, a bidirectional screw is rotatably installed between the side plates, one end of the side plate at the front end is fixedly connected to a motor 1, both sides of the bidirectional screw are threadedly installed with a moving seat, a limiting rod is fixedly connected to the top of the bidirectional screw, a limiting block is slidably installed on the outside of the limiting rod, the upper end of the limiting block is fixedly connected to a limiting clamp, and sprocket 1 and sprocket 2 are conveniently rotatably installed on the left end of the side plate, and meshing chains are sleeved on the outside of the sprocket 1 and sprocket 2.
[0012] Preferably, the output end of motor 1 is rotatably mounted on the top of the front bidirectional screw, the upper end of the movable seat is fixedly connected to the lower end of the limit block, the bottom ends of the two groups of bidirectional screws are conveniently installed with the front end transmission of sprocket 1 and sprocket 2, and a rubber pad is glued to one side of the top of the limit clamp.
[0013] Preferably, the disassembly and assembly mechanism includes a slot, which is opened at the lower end of the movable plate, and an insert block is slidably engaged inside the slot, a connecting plate is fixedly installed on the lower end of the insert block, a bending knife head is fixedly connected to the middle part of the lower end of the connecting plate, through holes are symmetrically opened at the four corners of the connecting plate, bolts are movably inserted inside the through holes, and screw holes are symmetrically opened on the surfaces of the four corners of the lower end of the movable plate.
[0014] Preferably, the slot and the insert block are both in a "T" shape, the bolt is threadedly connected to the screw hole, and the bending tool head is engaged with the bending die.
[0015] Preferably, the four corners of the lower end of the mounting plate are fixedly connected to the top of the support, and the lower end of the output rod of the hydraulic cylinder is fixedly mounted to the upper end of the movable plate.
[0016] S1. The steel structure plate can be placed through the bending die, and then the moving seats connected by threads on both sides can be driven to gradually approach each other through the rotating bidirectional screw, so that the limit clamps can move synchronously, so that the two sides of the steel structure plate on the bending die can be limited and clamped, so that it is not easy to deviate during bending, thereby improving the bending quality; S2. The output rod of the hydraulic cylinder can push the movable plate downward, so that the bending cutter head at the lower end of the movable plate can be used to bend the steel structure plate on the bending die. After the bending is completed, the movable plate and the bending cutter head are reset upward; S3. The screw rods on both sides are driven to rotate by the dual-axis motor, so that the threaded seats on the screw rods are gradually brought closer, so that the ejector column can be pushed upwards through the hinged action of the hinged seat 1, the connecting plate and the hinged seat 2, so that the bent steel structure can be quickly ejected from the bending die, which is convenient for the operator to remove. At the same time, the threaded seats on both sides are gradually moved away, so that the ejector column can be reset; S4. When the bending die is used to bend the steel structure, it will move downward under the bending impact force of the bending cutter head, thereby driving the pillar downward synchronously through the mounting plate, so that the fixing plate will squeeze the spring 1 and the spring 2. Through the elastic effect of the spring 1 and the spring 2, the bending machine can effectively buffer the bending die during long-term use to prevent the die from being damaged due to excessive bending impact force, thereby extending its service life and meeting the needs of users. S5. By removing the bending cutter head from the moving plate, the bending cutter head that is worn and deformed due to long-term use can be replaced, which greatly reduces the downtime of the equipment, improves the maintenance efficiency of the equipment, and ensures the continuity of production.
[0017] Compared with the prior art, the present invention provides a steel structure processing bending machine and a bending method thereof, which have the following beneficial effects: 1. The present invention provides a steel structure processing bending machine and a bending method thereof. Through a buffer mechanism, a sliding rod, an ear seat, a fixed plate, a spring 1, a telescopic rod, a spring 2, a through-port 2, and a pillar, the bending die will move downward when the steel structure is bent, thereby driving the pillar to move downward synchronously, so that the fixed plate will squeeze the spring 1 and the spring 2. Through the elastic effect of the spring 1 and the spring 2, the bending machine can effectively perform elastic buffering on the bending die when used for a long time, preventing the bending impact force from being too large and causing damage to the die, thereby extending its service life and meeting the user's use needs.
[0018] 2. The present invention provides a steel structure processing bending machine and a bending method thereof. Through a lifting mechanism, through the cooperation of a bracket, a double-axis motor, a screw rod, a threaded seat, an articulated seat 1, a connecting plate, an articulated seat 2, and a lifting column, the threaded seats on both sides are gradually approached, so that the lifting column can be pushed upward under the hinged action of the articulated seat 1, the connecting plate and the articulated seat 2, so that the bent steel structure can be quickly ejected from the bending die, which is convenient for the operator to remove. At the same time, the threaded seats on both sides gradually move away from each other, so that the lifting column can be reset.
[0019] 3. The present invention provides a steel structure processing bending machine and a bending method thereof. Through a fixing mechanism, with the cooperation of side plates, bidirectional screws, motor 1, moving seat, limit rod, limit block, limit clamp, sprocket 1, sprocket 2 and chain, the rotating bidirectional screw can drive the moving seats with threaded connections on both sides to gradually approach each other, so that the limit clamps can move synchronously, thereby limiting and clamping both sides of the steel structure plate on the bending die, making it less likely to deviate during bending, thereby improving the bending quality.
[0020] 4. The present invention provides a steel structure processing bending machine and a bending method thereof. Through a disassembly and assembly mechanism, with the cooperation of a slot, an insert block, a connecting plate, a bending cutter head, a through hole, a bolt, and a screw hole, the bolt is loosened and removed from the screw hole, and then the insert block is pulled out from the slot, so that the bending cutter head can be removed from the moving plate, and then the bending cutter head that is worn and deformed due to long-term use can be replaced, which greatly reduces the downtime of the equipment, improves the maintenance efficiency of the equipment, and ensures the continuity of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the steel structure processing bending machine and the bending method thereof of the present invention; Figure 2 It is a structural schematic diagram of a side view of a steel structure processing bending machine and a bending method thereof of the present invention; Figure 3 It is a structural schematic diagram of the bending die of the present invention; Figure 4 It is a structural schematic diagram of a front view of a steel structure processing bending machine and a bending method thereof of the present invention; Figure 5 It is a structural schematic diagram of the buffer mechanism of the present invention; Figure 6 It is a structural schematic diagram of the ejecting mechanism of the present invention; Figure 7 It is a structural schematic diagram of the fixing mechanism of the present invention; Figure 8 It is a structural schematic diagram of the disassembly and assembly mechanism of the present invention;.
[0022] The numbers in the figure are: 1. Workbench; 2. Buffer mechanism; 3. Mounting plate; 4. Ejector mechanism; 5. Bending die; 6. Fixing mechanism; 7. Vertical pole; 8. Moving plate; 9. Disassembly and assembly mechanism; 10. Ejector plate; 11. Hydraulic cylinder; 51. Port 1; 21. Sliding rod; 22. Ear seat; 23. Fixing plate; 24. Spring 1; 25. Telescopic rod; 26. Spring 2; 27. Port 2; 28. Pillar; 41. Bracket; 42. Dual-axis motor; 43. Screw; 44. Threaded seat; 45. Articulated seat 1; 46. Connecting plate; 47. Articulated seat 2; 48. Ejector column; 61. Side plate; 62. Bidirectional screw; 63. Motor 1; 64. Moving seat; 65. Limit rod; 66. Limit block; 67. Limit clamp; 68. Sprocket 1; 69. Sprocket 2; 610. Chain; 91. Slot; 92. Insert block; 93. Connecting plate; 94. Bending cutter head; 95. Through hole; 96. Bolt; 97. Screw hole. DETAILED DESCRIPTION
[0023] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0024] Example 1 Please refer to Figure 1-Figure 8 As shown, a steel structure processing bending machine and a bending method thereof, include a workbench 1, a buffer mechanism 2 is arranged inside the workbench 1, and the characteristics are as follows: a mounting plate 3 is installed on the top of the buffer mechanism 2, a material ejecting mechanism 4 is arranged in the middle of the upper end of the mounting plate 3, a bending die 5 is arranged on the top of the material ejecting mechanism 4, a fixing mechanism 6 is arranged on the front and rear sides of the upper end of the mounting plate 3, vertical poles 7 are symmetrically fixedly installed on the four corners of the upper end of the workbench 1, a movable plate 8 is slidably installed on the surface of the vertical pole 7, a disassembly mechanism 9 is arranged at the lower end of the movable plate 8, a top plate 10 is fixedly installed on the top of the vertical pole 7, hydraulic cylinders 11 are symmetrically fixedly installed on both sides of the top plate 10, and through openings 51 are symmetrically penetrated on both sides of the bending groove.
[0025] The four corners of the lower end of the mounting plate 3 are fixedly connected to the top of the support 28 , and the lower end of the output rod of the hydraulic cylinder 11 is fixedly mounted to the upper end of the moving plate 8 .
[0026] S1. The steel structure plate can be placed through the bending die 5, and then the rotating bidirectional screw 62 can drive the movable seat 64 connected by threads on both sides to gradually approach, so that its limit clamping plate 67 moves synchronously, so that the two sides of the steel structure plate on the bending die 5 can be limited and clamped, so that it is not easy to deviate during bending, thereby improving the bending quality; S2, the output rod of the hydraulic cylinder 11 can push the movable plate 8 to move downward, so that the bending cutter head 94 at the lower end of the movable plate 8 can be used to bend the steel structure plate on the bending die 5, and after the bending is completed, the movable plate 8 and the bending cutter head 94 are reset upward; S3, the screw rods 43 on both sides are driven to rotate by the double-axis motor 42, so that the threaded seats on the screw rods 43 are gradually brought closer, so that the ejector column 48 can be pushed upwards by the hinged action of the hinged seat 1 45, the connecting plate 46 and the hinged seat 2 47, so that the bent steel structure can be quickly ejected from the bending die 5, which is convenient for the operator to remove, and at the same time, the threaded seats 44 on both sides are gradually moved away, so that the ejector column 48 can be reset; S4. When the bending die 5 is used to bend the steel structure, it will move downward under the bending impact force of the bending cutter head 94, thereby driving the support 28 to move downward synchronously through the mounting plate 3, so that the fixing plate 23 will squeeze the spring 1 24 and the spring 2 26. Through the elastic effect of the spring 1 24 and the spring 2 26, the bending machine can effectively buffer the bending die 5 during long-term use to prevent the die from being damaged due to excessive bending impact force, thereby extending its service life and meeting the user's use needs. S5. By removing the bending cutter head 94 from the movable plate 8, the bending cutter head 94 that is worn and deformed due to long-term use can be replaced, which greatly reduces the downtime of the equipment, improves the maintenance efficiency of the equipment, and ensures the continuity of production.
[0027] In this solution, the use height of the movable plate 8 and the bending tool head 94 can be adjusted by the hydraulic cylinder 11, so as to facilitate the bending process of the steel structure plate. The movable plate 8 can slide on the vertical rod 7 to improve the stability of the movement of the movable plate 8.
[0028] Example 2 Please refer to Figure 5 As shown, the buffer mechanism 2 includes a slide bar 21, both ends of which are symmetrically fixedly connected to the inner sides of the workbench 1, an ear seat 22 is slidably installed on the outside of the slide bar 21, a fixing plate 23 is fixedly installed between the ear seats 22, the upper and lower outer parts of the slide bar 21 are sleeved with a spring 1 24, the bottom of the inner cavity of the workbench 1 is symmetrically fixedly connected with a telescopic rod 25, the outer part of the telescopic rod 25 is sleeved with a spring 26, the upper end surface of the workbench 1 is symmetrically penetrated with a through hole 27, and the upper four corners of the fixing plate 23 are symmetrically fixedly installed with pillars 28.
[0029] One end of spring 1 24 is fixedly connected to the upper and lower inner walls of the workbench 1, and the other end is fixedly connected to the two sides of the ear seat 22. Both ends of spring 26 are fixedly connected to the lower side of the fixed plate 23 and the opposite surface of the bottom of the inner cavity of the workbench 1. The support 28 extends out of the interior of the workbench 1 through the through-port 27.
[0030] In this scheme, the elastic effect of spring 1 24 and spring 2 26 is particularly important. When the bending machine is used frequently for a long time, the impact force generated by each bending operation will be transmitted to the spring in this way. The spring uses its own elastic deformation to convert the impact force into elastic potential energy, thereby effectively absorbing and buffering these impact forces. This buffering effect can greatly reduce the intensity of the bending impact force directly acting on the bending die 5, and prevent the die from being damaged by cracks, deformation, etc. due to excessive impact force.
[0031] In this solution, through the collaborative work of various components in the buffer structure and the effective buffering of the first spring 24 and the second spring 26, the bending die 5 of the bending machine can be well protected, and its service life is significantly extended. This enables the bending machine to maintain stable working performance during long-term use, reduces the need for frequent replacement and maintenance due to die damage, and lowers the equipment maintenance cost and downtime.
[0032] Embodiment 3 Please refer to Figure 6 As shown, the ejector mechanism 4 includes a bracket 41. The lower end of the bracket 41 is fixedly installed on both sides of the middle upper end of the mounting plate 3. A dual-axis motor 42 is fixedly installed in the middle of the bracket 41. The output ends of both ends of the dual-axis motor 42 are drivingly installed with lead screws 43. A threaded seat 44 is threadedly installed on the outside of the lead screw 43. The upper end of the threaded seat 44 is fixedly connected with a first hinge seat 45. A connecting plate 46 is rotatably installed inside the first hinge seat 45. The top of the connecting plate 46 is rotatably installed with a second hinge seat 47. The bottom end of the second hinge seat 47 is fixedly installed with an ejector post 48.
[0033] The bracket 41 is in a "C" shape. The top end of the lead screw 43 is rotatably installed on the opposite surfaces of the bracket 41. The ejector post 48 is fitted into and slidably installed inside the first through hole 51.
[0034] In this solution, through the gradual approach of the threaded seat 44, through the hinge action of the first hinge seat 45, the connecting plate 46 and the second hinge seat 47, a motion transmission system similar to a linkage structure is formed. When the threaded seat 44 moves closer, the first hinge seat 45 moves together with the threaded seat 44, driving the second hinge seat 47 to displace through the connecting plate 46. Due to the flexibility and transmissibility of this hinge connection method, the ejector post 48 can be pushed upward during this motion process, facilitating the ejection of the bent steel structure plate.
[0035] In this solution, when the threaded seat 44 gradually moves away, similarly through the action of the first hinge seat 45, the connecting plate 46 and the second hinge seat 47, the ejector post 48 will descend accordingly to realize the reset of the ejector post 48. Such a design enables the ejector structure to have good controllability and repeatability during the working process, can accurately complete the ejecting and resetting actions, provides strong support for the continuous operation of the bending machine, and further improves the efficiency and smoothness of the entire steel structure processing and production.
[0036] Embodiment 4 Please refer to Figure 7As shown, the fixing mechanism 6 includes a side plate 61, the lower end of the side plate 61 is symmetrically fixedly connected to the four corners of the upper end of the fixing plate 23, a bidirectional screw 62 is rotatably installed between the side plates 61, one end of the front end side plate 61 is fixedly connected to a motor 1 63, both sides of the bidirectional screw 62 are threadedly installed with a moving seat 64, the upper part of the bidirectional screw 62 is fixedly connected to a limiting rod 65, the outer part of the limiting rod 65 is slidably installed with a limiting block 66, the upper end of the limiting block 66 is fixedly connected to a limiting clamping plate 67, and the left end of the side plate 61 is conveniently rotatably installed with a sprocket 1 68 and a sprocket 2 69, and the outer parts of the sprocket 1 68 and the sprocket 2 69 are connected with meshing chains 610.
[0037] The output end of motor 1 63 is rotatably mounted on the top of the front bidirectional screw 62, the upper end of the movable seat 64 is fixedly connected to the lower end of the limit block 66, the bottom ends of the two sets of bidirectional screws 62 are conveniently installed with the front end transmission of sprocket 1 68 and sprocket 2 69, and a rubber pad is glued to one side of the top of the limit clamp 67.
[0038] In this solution, when the limit block 66 is driven to move synchronously by the movable seat 64, the limit block 66 will slide on the limit rod 65, thereby limiting the movable seat 64 to prevent the movable seat 64 from rotating. The rubber pad glued to the limit clamp 67 can further improve the clamping effect of the steel structure plate.
[0039] In this solution, a fixing mechanism 6 is utilized, and through a tight clamping action, the steel structure plate is not easily disturbed by external factors and deviated during the bending process, so that when the bending tool head 94 applies the bending force, the steel structure plate can always remain in the correct position, thereby ensuring the accuracy and quality of the bending.
[0040] Example 5 Please refer to Figure 8 As shown, the disassembly and assembly mechanism 9 includes a slot 91, which is opened at the lower end of the movable plate 8. An insert block 92 is slidably engaged inside the slot 91. A connecting plate 93 is fixedly installed at the lower end of the insert block 92. A bending cutter head 94 is fixedly connected to the middle part of the lower end of the connecting plate 93. Through holes 95 are symmetrically opened at the four corners of the connecting plate 93. Bolts 96 are movably inserted inside the through holes 95. Screw holes 97 are symmetrically opened on the surfaces of the four corners of the lower end of the movable plate 8.
[0041] The slot 91 and the insert block 92 are both in a “T” shape, the bolt 96 is threadedly connected to the screw hole 97 , and the bending cutter head 94 is engaged with the bending die 5 .
[0042] In this solution, the bending cutter head 94 can be installed by inserting the insert block 92 into the slot 91, and then the bolt 96 is inserted into the screw hole 97 and tightened to limit and fix the connecting plate 93 and the bending cutter head 94 so that they are not easily separated.
[0043] In this solution, the maintenance efficiency of the device can be quickly improved through the disassembly and assembly structure, so that maintenance personnel can quickly replace the worn and deformed bending cutter head 94. After the new bending cutter head 94 is installed, the equipment can quickly resume normal operation, ensuring the continuity of production.
[0044] The working principle and use process of this device are as follows: when in use, first, during processing, the steel structure plate can be placed on the bending die 5, and then the motor 63 can be started, and the motor 63 drives the front bidirectional screw 62 to rotate, and the front bidirectional screw 62 drives the sprocket 68 to rotate synchronously, and the sprocket 68 drives the sprocket to move synchronously through the meshing chain 610, so that the rear bidirectional screw 62 rotates synchronously, and the two sets of bidirectional screws 62 can drive the threaded seats 44 on both sides to gradually approach each other, so that the threaded seats 44 drive the limiting clamp 67 to move synchronously through the limiting block 66, so that the two ends of the steel structure plate can be controlled by the limiting clamp 67. The side is limited and clamped to avoid deviation when the steel structure plate is bent, so as to improve the bending quality; by starting the hydraulic cylinder 11, the output rod of the hydraulic cylinder 11 pushes the movable plate 8 downward, so that the movable plate 8 drives the connecting plate 93 and the bending cutter head 94 to move synchronously, so that the bending cutter head 94 contacts with the steel structure plate, and cooperates with the bending die 5 to perform a bending operation on the steel structure; after the bending is completed, the movable plate 8 drives the bending cutter head 94 to reset, and at this time, by starting the double-axis motor 42, the double-axis motor 42 drives the screw rods 43 on both sides to rotate, so that the screw rods 43 drive the threaded seats 44 on both sides to gradually approach, so that the threaded seats 44 drive the articulated seats 45 to move synchronously, By utilizing the articulated cooperation of the articulated seat 1 45, the connecting plate 46 and the articulated seat 2 47, the ejector column 48 can be pushed to move upward, so that the steel structure that has been bent in the bending die 5 can be ejected, so that it is convenient for the operator to take the steel structure plate, and at the same time, the threaded seat 44 is gradually moved away, so that the ejector column 48 can be reset; when the steel structure plate is bent by the bending die 5, it will move downward under the downward bending impact, so that the mounting plate 3 will drive the pillar 28 to move downward synchronously, so that the fixing plate 23 drives the ear seat 22 to move downward synchronously on the slide bar 21, so that the fixing plate 23 will press the spring 1 24, the telescopic rod 25 and the spring 2 6 is squeezed, and through the elastic effect of spring 1 24 and spring 2 26, the bending machine can effectively buffer the bending die 5 when used for a long time, so as to prevent the bending impact force from being too large and causing damage to the die, thereby extending its service life and meeting the use needs of users; when the bending cutter head 94 is used for a long time, it is easy to wear and deform. At this time, the bolt 96 can be loosened from the screw hole 97 and removed, so that the bending cutter head 94 can be pushed to the right, so that the insert block 92 can be separated from the slot 91, so as to facilitate the removal of the bending cutter head 94, so that it can be maintained or replaced, which greatly improves the use effect of the bending machine.
[0045] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A steel structure processing bending machine and a bending method thereof, comprising a workbench (1), wherein a buffer mechanism (2) is provided inside the workbench (1), and characterized in that: The top of the buffer mechanism (2) is provided with a mounting plate (3). The middle part of the upper end of the mounting plate (3) is provided with a blanking mechanism (4). The top of the blanking mechanism (4) is provided with a bending female die (5). The front and rear sides of the upper end of the mounting plate (3) are provided with fixing mechanisms (6). Four corners of the upper end of the workbench (1) are symmetrically and fixedly installed with vertical rods (7). The surface of the vertical rod (7) is slidably installed with a moving plate (8). The lower end of the moving plate (8) is provided with a disassembly and assembly mechanism (9). The top of the vertical rod (7) is fixedly installed with a top plate (10). Hydraulic cylinders (11) are symmetrically and fixedly installed on both sides of the top plate (10). A first through hole (51) is symmetrically penetrated and opened on both sides of the bending groove.
2. A steel structure processing bending machine and bending method thereof according to claim 1, characterized in that: The buffer mechanism (2) includes a slide rod (21). Both ends of the slide rod (21) are symmetrically and fixedly connected to the inner sides of both sides of the workbench (1). An ear seat (22) is slidably installed on the outer part of the slide rod (21). A fixing plate (23) is fixedly installed between the ear seats (22). A first spring (24) is sleeved on the upper and lower outer parts of the slide rod (21). The bottom of the inner cavity of the workbench (1) is symmetrically and fixedly connected with a telescopic rod (25). A second spring (26) is sleeved on the outer part of the telescopic rod (25). Second through holes (27) are symmetrically penetrated and opened on the upper surface of the workbench (1). Four corners of the upper end of the fixing plate (23) are symmetrically and fixedly installed with support columns (28).
3. A steel structure processing bending machine and bending method thereof according to claim 2, characterized in that: One end of the first spring (24) is fixedly connected to the upper and lower inner walls of the workbench (1), and the other end is fixedly connected to both sides of the ear seat (22). Both ends of the second spring (26) are fixedly connected to the lower side of the fixing plate (23) and the opposite surface of the bottom of the inner cavity of the workbench (1). The support column (28) extends out of the inside of the workbench (1) through the second through hole (27).
4. The steel structure processing bending machine and bending method thereof according to claim 1, characterized in that: The blanking mechanism (4) includes a bracket (41). The lower end of the bracket (41) is fixedly installed on both sides of the middle part of the upper end of the mounting plate (3). A double-shaft motor (42) is fixedly installed in the middle of the bracket (41). Lead screws (43) are drivingly installed at the output ends of both ends of the double-shaft motor (42). A threaded seat (44) is threadedly installed on the outer part of the lead screw (43). The upper end of the threaded seat (44) is fixedly connected with a first hinge seat (45). A connecting plate (46) is rotatably installed inside the first hinge seat (45). A second hinge seat (47) is rotatably installed at the top of the connecting plate (46). A blanking column (48) is fixedly installed at the bottom end of the second hinge seat (47).
5. A steel structure processing bending machine and a bending method thereof according to claim 4, characterized in that: The bracket (41) is in a "C" shape. The top end of the lead screw (43) is rotatably installed on the opposite surface of the bracket (41). The blanking column (48) is fitted into the inside of the first through hole (51) and is slidably installed.
6. The steel structure processing bending machine and bending method thereof according to claim 1, characterized in that: The fixing mechanism (6) comprises a side plate (61), the lower end of the side plate (61) is symmetrically fixedly connected to the four corners of the upper end of the fixing plate (23), a bidirectional screw (62) is rotatably mounted between the side plates (61), one end of the front end of the side plate (61) is fixedly connected to a motor 1 (63), both sides of the bidirectional screw (62) are threadedly mounted with a moving seat (64), the upper part of the bidirectional screw (62) is fixedly connected to a limit rod (65), the outer part of the limit rod (65) is slidably mounted with a limit block (66), the upper end of the limit block (66) is fixedly connected to a limit clamp (67), and the left end of the side plate (61) is conveniently rotatably mounted with a sprocket 1 (68) and a sprocket 2 (69), and the outer parts of the sprocket 1 (68) and the sprocket 2 (69) are sleeved with meshing chains (610).
7. A steel structure processing bending machine and bending method thereof according to claim 6, characterized in that: The output end of the motor 1 (63) is rotatably mounted on the top of the front bidirectional screw (62), the upper end of the movable seat (64) is fixedly connected to the lower end of the limit block (66), the bottom ends of the two sets of bidirectional screws (62) are conveniently mounted on the front ends of sprocket 1 (68) and sprocket 2 (69), and a rubber pad is glued to one side of the top of the limit clamp (67).
8. The steel structure processing bending machine and bending method thereof according to claim 1, characterized in that: The disassembly and assembly mechanism (9) comprises a slot (91), wherein the slot (91) is provided at the lower end of the movable plate (8), an insert block (92) is slidably engaged inside the slot (91), a connecting plate (93) is fixedly mounted on the lower end of the insert block (92), a bending cutter head (94) is fixedly connected to the middle part of the lower end of the connecting plate (93), four corners of the connecting plate (93) are symmetrically provided with through holes (95), bolts (96) are movably inserted inside the through holes (95), and screw holes (97) are symmetrically provided on the surfaces of the four corners of the lower end of the movable plate (8).
9. A steel structure processing bending machine and a bending method thereof according to claim 8, characterized in that: The slot (91) and the insert block (92) are both T-shaped, the bolt (96) is threadedly connected to the screw hole (97), and the bending tool head (94) is engaged with the bending die (5).
10. The steel structure processing bending machine and the bending method thereof according to claim 1, characterized in that: The four corners of the lower end of the mounting plate (3) are fixedly connected to the top of the support (28), and the lower end of the output rod of the hydraulic cylinder (11) is fixedly mounted to the upper end of the movable plate (8).
11. A steel structure processing bending machine and a bending method thereof, used to realize the steel structure processing bending machine as claimed in claims 1 to 10, characterized in that: include: S1. The steel structure plate can be placed by the bending die (5), and then the movable seats (64) connected by threads on both sides can be driven to gradually approach each other by the rotating bidirectional screw (62), so that the limit clamping plates (67) thereof can move synchronously, thereby limiting and clamping both sides of the steel structure plate on the bending die (5), so that the steel structure plate is not easily deviated during bending, thereby improving the bending quality; S2, the movable plate (8) can be pushed downward by the output rod of the hydraulic cylinder (11), so that the bending cutter head (94) at the lower end of the movable plate (8) can be used to bend the steel structure plate on the bending die (5), and after the bending is completed, the movable plate (8) and the bending cutter head (94) are reset upward; S3, the screw rods (43) on both sides are driven to rotate by the dual-axis motor (42), so that the threaded seats on the screw rods (43) are gradually brought closer together, so that the ejector column (48) can be pushed upwards by the hinged action of the hinged seat 1 (45), the connecting plate (46) and the hinged seat 2 (47), so that the bent steel structure can be quickly ejected from the bending die (5), making it easier for operators to remove it, and at the same time, the threaded seats (44) on both sides are gradually moved away from each other, so that the ejector column (48) can be reset; S4. When the bending die (5) is used to bend the steel structure, it will move downward under the bending impact force of the bending cutter head (94), thereby driving the support (28) to move downward synchronously through the mounting plate (3), so that the fixing plate (23) will squeeze the spring 1 (24) and the spring 2 (26). Through the elastic effect of the spring 1 (24) and the spring 2 (26), the bending machine can effectively buffer the bending die (5) during long-term use, thereby preventing the die from being damaged due to excessive bending impact force, thereby extending its service life and meeting the use requirements of users; S5. By removing the bending cutter head (94) from the movable plate (8), the bending cutter head (94) that is worn or deformed due to long-term use can be replaced, thereby greatly reducing the downtime of the equipment, improving the maintenance efficiency of the equipment, and ensuring the continuity of production.