Generator welding machine tool capable of automatically adapting to different specifications
By designing generator welding machine tools that automatically adapt to different specifications, the problems of insufficient automatic loading and flexibility in the existing technology are solved, efficient and flexible welding operations are achieved, and working efficiency and welding quality are improved.
Patent Information
- Application Number
- CN202411737338.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-11
AI Technical Summary
The existing motor housing welding tooling lacks automatic loading function and flexibility, resulting in low working efficiency and limited scope of application.
A generator welding machine tool that automatically adapts to different specifications is designed, adopting automatic loading function and flexible feeding mechanism, which can automatically adjust the spacing of the heat sink to improve welding efficiency and quality.
Through automatic loading and flexible feeding mechanism, the working efficiency is significantly improved, the operation flexibility and safety of the equipment are enhanced, and the welding quality and environment are improved.
Smart Images

Figure CN119407435A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mechanical processing equipment, and in particular relates to a generator welding machine tool which can automatically adapt to different specifications. Background Art
[0002] When the motor runs at high speed for a long time, a large amount of heat will be generated inside it. The heat will be dissipated to the outside through the motor casing. In order to improve the heat dissipation efficiency of the motor casing, multiple cooling fins need to be arranged on the motor casing to increase the contact area between the motor casing and the air.
[0003] The heat sink is generally welded to the surface of the casing. In order to ensure the welding effect of the heat sink, a welding tool is generally used, such as a motor casing welding tool with application number: CN202223026231.9. The tool fixes the motor casing through a fixed cylinder, and then uses a heat sink fixing mechanism to position multiple heat sink fins at equal intervals in an arc shape on the outside of the motor casing. The positioning is more precise, so that equal spacing is maintained between multiple heat sinks, and it is convenient for welding operations. There is no need to fix the heat sink to the outside of the motor casing by spot welding in advance, which simplifies the welding operation and improves the welding efficiency.
[0004] However, in the actual application process, the tooling has some shortcomings: first, the tooling does not have the function of automatic loading, which requires the staff to manually place each heat sink one by one on the corresponding fixed structure. This process is not only time-consuming and labor-intensive, but also greatly reduces work efficiency; secondly, the tooling lacks flexibility in design and cannot flexibly adjust the distance between the two heat sinks according to different needs, which to a certain extent limits its scope of application and efficiency. Summary of the invention
[0005] The purpose of the present invention is to provide a generator welding machine tool that can automatically adapt to different specifications, and can perform efficient and high-quality welding on casings of different specifications, thereby not only improving production efficiency, but also enhancing the operational flexibility and safety of the equipment.
[0006] The technical solution adopted by the present invention is as follows:
[0007] A generator welding machine tool that automatically adapts to different specifications includes a housing;
[0008] An auxiliary clamping mechanism, which is arranged on the outer shell and is used to clamp the shell to be processed and drive the shell to rotate;
[0009] A material delivery box, which is arranged on the upper left side of the shell, and is divided into a material storage cavity and a material delivery cavity;
[0010] A sliding base, wherein the sliding base is arranged below the feed box;
[0011] A feeding mechanism, which is arranged on the feeding box and is used for feeding materials;
[0012] A welding mechanism, which is arranged on the right side of the feed box and is used for welding the workpiece;
[0013] A force-bearing mechanism, wherein the force-bearing mechanism is arranged below the sliding base;
[0014] Among them, the feeding mechanism includes a first feeding part, the first feeding part is arranged in the material storage cavity, the feeding cavity is provided with a feeding part, the bottom surface of the feeding box is provided with an air feeding part, and the left side of the feeding box is provided with a second feeding part.
[0015] The top surface of the rotating shaft is provided with an arc groove, and a movable block is slidably connected in the arc groove, and the upper end of the movable block is fixedly connected to the bottom surface of the rotating shaft, and the upper end of the movable block is fixedly connected to the bottom surface of the rotating shaft, and the upper end of the movable block is fixedly connected to the bottom surface of the rotating shaft, and the lower end of the movable block is fixedly connected to the bottom surface of the rotating shaft.
[0016] In a preferred embodiment, the sliding base includes a sliding sleeve, which is fixedly connected to the outer shell, a first sliding seat is slidably connected inside the sliding sleeve, a second sliding seat is slidably connected inside the first sliding seat, and the second sliding seat is fixedly connected to the feed box, a spring is fixedly connected between the sliding sleeve and the first sliding seat, a threaded rod is threadedly connected to the first sliding seat, and the other end of the threaded rod is rotatably connected to the second sliding seat.
[0017] In a preferred embodiment, the first material pushing part includes a guide rod, which is slidably inserted into the rear end of the feed box, and a second compression spring is sleeved on the guide rod, and one end of the guide rod is fixedly connected to the first push plate.
[0018] In a preferred embodiment, the feeding part includes round rods, which are rotatably connected to the feeding box in an array distribution, and feeding rollers are installed on the round rods. The lower ends of the round rods are fixedly connected to the first transmission gear, and the lower end of the rightmost round rod is also rotatably connected to the second transmission gear. The lower end of the round rod is also located in the second transmission gear and a ratchet is fixedly installed therein, and a pawl is rotatably connected to the inner wall of the second transmission gear, and a third compression spring is fixedly connected to the pawl, and the other end of the third compression spring is fixedly connected to the inner wall of the second transmission gear.
[0019] In a preferred embodiment, the gas delivery part includes a disc, which is fixedly connected to the leftmost round rod, the lower end of the disc is fixedly connected to a first lever, the bottom surface of the feed box is rotatably connected to a connecting rod, the bottom surface of the feed box is also fixedly connected to a guide rail, a slider is slidably connected to the guide rail, the bottom surface of the slider is fixedly connected to a second lever, the bottom surface of the feed box is fixedly connected to a first hollow cylinder, one end of the first hollow cylinder is inserted with a movable rod, one end of the movable rod is fixedly connected to a piston plate, and the other end of the movable rod is fixedly connected to the slider.
[0020] In a preferred embodiment, the second material pushing part includes a second hollow cylinder, the second hollow cylinder is fixedly connected to the left end of the feed box, one end of the second hollow cylinder is slidably inserted with the third hollow cylinder, one end of the third hollow cylinder is slidably inserted with a push rod, a tension spring is connected between the second hollow cylinder and the third hollow cylinder, a fourth compression spring is fixedly connected between the push rod and the third hollow cylinder, the other end of the push rod is fixedly connected with a second push plate, one end of the second hollow cylinder is connected to an air pipe, and the other end of the air pipe is connected to the first hollow cylinder.
[0021] In a preferred embodiment, the welding mechanism includes a support plate, two of the support plates are fixedly connected to the feed box by means of a support rod, a rotating rod is rotatably connected between the two support plates, a wire block is sleeved on the rotating rod, a sliding rod is slidably connected to the wire block, and two ends of the sliding rod are respectively fixedly connected to the two support plates, a driving motor is installed on the support plate, and the output shaft of the driving motor is fixedly connected to the central rotating shaft of the rotating rod, a welding gun is installed on the wire block, a U-shaped air pipe is fixedly connected to the welding gun, and the U-shaped air pipe is divided into an air inlet pipe and an air outlet pipe, a negative pressure fan and an activated carbon adsorption layer are installed in the air inlet pipe, a driving gear is fixedly installed on the lower end of the rotating rod, a refrigeration box is provided on the top surface of the U-shaped air pipe, a heat dissipation column is fixedly connected to the upper end of the air outlet pipe, and the upper end of the heat dissipation column extends into the refrigeration box.
[0022] In a preferred embodiment, the force-bearing mechanism includes a sleeve plate, which is fixedly connected to the bottom surface of the first sliding seat, a plug plate is inserted into the lower end of the sleeve plate, and lock holes are arranged in an array on the plug plate, a fastening bolt is provided on the sleeve plate, and a force-bearing rod is fixedly connected to the lower end of the plug plate.
[0023] In a preferred solution, the right side of the first sliding seat is connected to a limit block, the left side of the rotating disk is connected to a limit seat, and a contact switch is arranged in the limit seat.
[0024] The technical effects achieved by the present invention are:
[0025] The present invention reduces the steps of manually placing the heat sink through the automatic feeding function, significantly improving the work efficiency. At the same time, the automated feeding mechanism ensures that the heat sink can be continuously and accurately transported to the welding position, thereby improving the welding quality and consistency;
[0026] The present invention adjusts the spacing between the heat sinks by rotating the force-bearing mechanism, the convex block, the limit block, the limit seat, the contact switch and the turntable. This design enables the device to adapt to motor housings of various specifications, enhancing the flexibility and applicability of the system. In addition, by controlling the rotation of the turntable, comprehensive and uniform welding of the outer surface of the housing can be achieved, further improving the quality and performance of the product;
[0027] The harmful gas generated during the welding process of the present invention is effectively purified by the negative pressure fan and the activated carbon adsorption layer, which reduces smoke and dust emissions and improves the working environment. At the same time, the treated gas is cooled and then blown to the welding point, which can cool the welding point; and the automated operation reduces the chance of workers directly contacting high-temperature components, thereby improving work safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a front view of the overall structure of the present invention;
[0030] Figure 3 The present invention Figure 2 An enlarged schematic diagram of part A shown in FIG.
[0031] Figure 4 It is a schematic diagram of the internal structure of the housing of the present invention;
[0032] Figure 5 It is a schematic diagram of the structure of the transposition of the present invention;
[0033] Figure 6 The present invention Figure 5 A top sectional view of
[0034] Figure 7 It is a schematic diagram of the connection between the feed box and the sliding base of the present invention;
[0035] Figure 8 The present invention Figure 7 's upward side view;
[0036] Fig. 9 It is a right side view of the feed box of the present invention;
[0037] Fig.10 It is a schematic diagram of the internal structure of the U-shaped trachea of the present invention;
[0038] Fig.11 It is a cross-sectional view of the feed box of the present invention;
[0039] Fig.12 The present invention Fig.11 's upward side view;
[0040] Fig.13 is a schematic diagram of the connection between the ratchet and the pawl of the present invention;
[0041] Fig.14 The present invention Fig.11 An enlarged schematic diagram of part C shown in;
[0042] Fig.15 is a cross-sectional view of the first hollow cylinder of the present invention;
[0043] Fig.16 The present invention Fig.12 An enlarged schematic diagram of part D shown in FIG.
[0044] Fig.17 The present invention Figure 8 An enlarged schematic diagram of part B is shown in FIG.
[0045] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0046] 1. Shell; 2. Auxiliary clamping mechanism; 3. Feed box; 31. Storage cavity; 32. Feed cavity; 4. Sliding base; 5. Feed mechanism; 6. Welding mechanism; 7. Force mechanism; 8. Limit block; 9. Limit seat; 10. Contact switch;
[0047] 201, turntable; 202, guide groove; 203, guide block; 204, fixed plate; 205, electric push rod; 206, rotating seat; 207, convex block; 208, rotating motor; 209, small gear; 210, large gear; 211, arc groove; 212, movable block; 213, first compression spring;
[0048] 401, sliding sleeve; 402, first sliding seat; 403, second sliding seat; 404, spring; 405, threaded rod;
[0049] 601, support plate; 602, rotating rod; 603, wire block; 604, sliding rod; 605, driving motor; 606, welding gun; 607, U-shaped air pipe; 608, negative pressure fan; 609, activated carbon adsorption layer; 610, refrigeration box; 611, heat dissipation column; 612, driving gear;
[0050] 701, sleeve plate; 702, plug plate; 703, fastening bolt; 704, force rod;
[0051] 51. First material-lifting part; 52. Material-transporting part; 53. Gas-transporting part; 54. Second material-lifting part;
[0052] 511, guide rod; 512, second compression spring; 513, first push plate;
[0053] 521, round rod; 522, feeding roller; 523, first transmission gear; 524, second transmission gear; 525, ratchet; 526, ratchet pawl; 527, third compression spring;
[0054] 531, disc; 532, first lever; 533, connecting rod; 534, guide rail; 535, slider; 536, second lever; 537, first hollow cylinder; 538, movable rod; 539, piston plate;
[0055] 541. Second hollow cylinder; 542. Third hollow cylinder; 543. Push rod; 544. Tension spring; 545. Fourth compression spring; 546. Second push plate; 547. Air pipe. DETAILED DESCRIPTION
[0056] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0057] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0058] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The phrase "in a preferred embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
[0059] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0060] Please see attached Figures 1 to 17 As shown, this embodiment provides a generator welding machine tool that can automatically adapt to different specifications, including a housing 1;
[0061] Auxiliary clamping mechanism 2, the auxiliary clamping mechanism 2 is arranged on the housing 1, and is used to clamp the housing to be processed and drive the housing to rotate;
[0062] The material delivery box 3 is arranged at the upper left of the housing 1, and the material delivery box 3 is divided into a material storage cavity 31 and a material delivery cavity 32;
[0063] A sliding base 4 is arranged below the feed box 3;
[0064] A feeding mechanism 5, which is arranged on the feeding box 3 and is used for feeding materials;
[0065] The welding mechanism 6 is arranged on the right side of the feeding box 3 and is used for welding the workpiece;
[0066] A force-bearing mechanism 7, which is arranged below the sliding base 4;
[0067] Among them, the feeding mechanism 5 includes a first feeding part 51, the first feeding part 51 is arranged in the material storage cavity 31, a feeding part 52 is arranged in the feeding cavity 32, an air feeding part 53 is arranged on the bottom surface of the feeding box 3, and a second feeding part 54 is arranged on the left side of the feeding box 3.
[0068] In this embodiment, the working principle of the feeding mechanism 5 is that when the first feeding part 51 pushes the heat sink to be welded to move forward, the gas feeding part 53 is responsible for providing power to the second feeding part 54, so that the second feeding part 54 pushes the heat sink to move into the feeding cavity 32; the feeding part 52 transports the heat sink to the welding position of the welding mechanism 6 through mechanical transmission.
[0069] Next, please refer to Figure 1 and Figures 4 to 6The auxiliary clamping mechanism 2 includes a turntable 201, which is rotatably connected to the upper end of the housing 1. The top surface of the turntable 201 is provided with a guide groove 202 in an annular distribution. A guide block 203 is slidably connected in the guide groove 202. A fixed plate 204 is fixedly connected to the guide block 203. An electric push rod 205 is installed at one end of the guide groove 202, and the telescopic end of the electric push rod 205 is fixedly connected to the guide block 203. A rotating seat 206 is fixedly connected to the bottom surface of the inner cavity of the housing 1. The outer ring of the rotating seat 206 is provided with protrusions 2 in an array distribution. 07. A rotating motor 208 is also installed on the bottom surface of the inner cavity of the shell 1. A small gear 209 is installed on the upper end of the output shaft of the rotating motor 208. A large gear 210 is installed on the lower end of the rotating seat 206. The top surface of the rotating seat 206 is provided with arc grooves 211 in a ring-shaped distribution. A movable block 212 is slidably connected in the arc groove 211, and the upper end of the movable block 212 is fixedly connected to the bottom surface of the turntable 201. A first compression spring 213 is fixedly connected to the movable block 212, and the other end of the first compression spring 213 is fixedly connected to the inner wall of the arc groove 211.
[0070] In this embodiment, the casing to be processed is sleeved outside the three fixing plates 204, and then the three electric push rods 205 are controlled to be shortened synchronously, so that the three fixing plates 204 are separated from each other and contact the inner wall of the casing to achieve fixation.
[0071] Secondly, please refer to Figure 7 The sliding base 4 includes a sliding sleeve 401, which is fixedly connected to the outer shell 1. A first sliding seat 402 is slidably connected in the sliding sleeve 401, a second sliding seat 403 is slidably connected in the first sliding seat 402, and the second sliding seat 403 is fixedly connected to the feed box 3. A spring 404 is fixedly connected between the sliding sleeve 401 and the first sliding seat 402. A threaded rod 405 is threadedly connected to the first sliding seat 402, and the other end of the threaded rod 405 is rotatably connected to the second sliding seat 403; wherein, the right side of the first sliding seat 402 is connected to a limiting block 8, the left side of the turntable 201 is connected to a limiting seat 9, and a contact switch 10 is arranged in the limiting seat 9.
[0072] In this embodiment, before welding, the threaded rod 405 is rotated to cause the second sliding seat 403 to move along the first sliding seat 402 to adjust the position of the welding mechanism 6 and make the heat sink at the rightmost end of the feed cavity 32 contact the outer surface of the casing to ensure that it can weld the fixed heat sink.
[0073] Please refer again Fig. 9 and Fig.10The welding mechanism 6 includes a support plate 601, and the two support plates 601 are fixedly connected to the feed box 3 by a support rod. A rotating rod 602 is rotatably connected between the two support plates 601. A wire block 603 is sleeved on the rotating rod 602. A sliding rod 604 is slidably connected to the wire block 603, and the two ends of the sliding rod 604 are respectively fixedly connected to the two support plates 601. A driving motor 605 is installed on the support plate 601, and the output shaft of the driving motor 605 is fixed to the central rotating shaft of the rotating rod 602. A welding gun 606 is installed on the wire block 603, a U-shaped air pipe 607 is fixedly connected to the welding gun 606, and the U-shaped air pipe 607 is divided into an air inlet pipe and an air outlet pipe, a negative pressure fan 608 and an activated carbon adsorption layer 609 are installed in the air inlet pipe, a driving gear 612 is fixedly installed at the lower end of the rotating rod 602, a refrigeration box 610 is arranged on the top surface of the U-shaped air pipe 607, a heat dissipation column 611 is fixedly connected to the upper end of the air outlet pipe, and the upper end of the heat dissipation column 611 extends into the refrigeration box 610.
[0074] In this embodiment, during the welding process, the drive motor 605 is started to drive the rotating rod 602 to rotate, and the rotation of the rotating rod 602 causes the wire block 603 to move (the outer wall of the rotating rod 602 is provided with a thread compatible with the wire block 603, and the rotating rod 602 is threadedly connected to the wire block 603), and the movement of the wire block 603 drives the welding gun 606 to move downward, thereby realizing a top-down welding operation; at the same time, the negative pressure fan 608 is started to suck the generated harmful gas into the air inlet pipe on the U-shaped air pipe 607, and the harmful gas is adsorbed and purified by the activated carbon adsorption layer 609, thereby effectively controlling the emission of welding smoke and improving the working environment; the purified air enters the air outlet pipe through the air inlet pipe, and the gas contacts the heat dissipation column 611 when flowing along the air outlet pipe, and the gas is cooled by heat exchange, and finally discharged from the air outlet pipe to blow toward the welding point to achieve the purpose of cooling.
[0075] It should be added that the refrigeration box 610 is filled with coolant, and the function of the refrigeration box 610 is to cool the coolant inside. The welding gun 606, the negative pressure fan 608 and the refrigeration box 610 are all products currently available on the market. When selecting the model, you should try to choose one that meets the requirements of this application under the premise of suitable specifications and usage scenarios. The specific model specifications are not limited here.
[0076] It should be noted that the threads on the two rotating rods 602 have opposite rotation directions, and the two driving motors 605 have opposite rotation directions when rotating.
[0077] Next, please refer to Fig.11 The first material pushing part 51 includes a guide rod 511, which is slidably inserted into the rear end of the feeding box 3, and a second compression spring 512 is sleeved on the guide rod 511. One end of the guide rod 511 is fixedly connected to a first push plate 513.
[0078] In this embodiment, the first push plate 513 is first pushed backward and the second compression spring 512 is compressed, and then the heat sink to be welded is placed in the storage cavity 31, and the heat sink is arranged in an array in the delivery cavity 32.
[0079] Next, the first push plate 513 is released, and the elastic force of the second compression spring 512 pushes the first push plate 513 forward, thereby sending the heat sink to the designated position in sequence. In this way, a continuous and automated welding process of the heat sink can be achieved, greatly improving production efficiency and welding quality.
[0080] In addition, the design of the guide rod 511 ensures the linear movement of the first push plate 513, avoiding the problem of inaccurate delivery due to deviation.
[0081] Please refer again Figures 11 to 13 The feeding part 52 includes round rods 521, which are rotatably connected to the feeding box 3 in an array distribution. A feeding roller 522 is installed on the round rods 521. The lower end of the round rods 521 is fixedly connected to the first transmission gear 523. The lower end of the rightmost round rod 521 is also rotatably connected to the second transmission gear 524. The lower end of the round rod 521 is located in the second transmission gear 524 and a ratchet 525 is fixedly installed. The inner wall of the second transmission gear 524 is rotatably connected to a pawl 526, and a third compression spring 527 is fixedly connected to the pawl 526, and the other end of the third compression spring 527 is fixedly connected to the inner wall of the second transmission gear 524.
[0082] In this embodiment, when the rotating rod 602 starts to rotate and moves the wire block 603 downward, the rotating action of the rotating rod 602 will drive the driving gear 612 to rotate accordingly. The rotating action of the driving gear 612 is transmitted by the toothed belt, and further drives the second transmission gear 524 to start rotating. Inside the second transmission gear 524, a ratchet 526 is provided, and the ratchet 526 and the ratchet 525 are meshed with each other. Therefore, when the second transmission gear 524 rotates, the ratchet 526 will push the ratchet 525 to rotate together. As the ratchet 525 rotates, it will drive the round rod 521 on the right side to start rotating. The first transmission gear 523 on the multiple round rods 521 ensures that the multiple round rods 521 on the same side can rotate synchronously through the transmission effect of the toothed belt. The rotating action of the round rod 521 will further drive the feed roller 522 to start rotating. The rotating action of the feed roller 522 is to effectively transport the heat sink to be welded by using the front and rear sides and the opposite rotation direction. When the rotating rod 602 rotates in the opposite direction, driving the wire block 603 to move upward and reset, the pawl 526 in the second transmission gear 524 will not mesh with the ratchet 525. In this case, even if the second transmission gear 524 continues to rotate, the ratchet 525 will not rotate because the pawl 526 is not meshed with the ratchet 525, thereby not affecting the movement of the round rod 521 and the feeding roller 522.
[0083] Please refer again Fig.15 and Fig.16 The gas delivery part 53 includes a disc 531, which is fixedly connected to the leftmost round rod 521, and a first lever 532 is fixedly connected to the lower end of the disc 531. A connecting rod 533 is rotatably connected to the bottom surface of the feed box 3. A guide rail 534 is also fixedly connected to the bottom surface of the feed box 3. A slider 535 is slidably connected to the guide rail 534. A second lever 536 is fixedly connected to the bottom surface of the slider 535. A first hollow cylinder 537 is fixedly connected to the bottom surface of the feed box 3. A movable rod 538 is inserted at one end of the first hollow cylinder 537. A piston plate 539 is fixedly connected to one end of the movable rod 538, and the other end of the movable rod 538 is fixedly connected to the slider 535.
[0084] Please refer again Fig.14 and Fig.15 The second pushing part 54 includes a second hollow cylinder 541, the second hollow cylinder 541 is fixedly connected to the left end of the feed box 3, one end of the second hollow cylinder 541 is slidably inserted with the third hollow cylinder 542, one end of the third hollow cylinder 542 is slidably inserted with a push rod 543, a tension spring 544 is connected between the second hollow cylinder 541 and the third hollow cylinder 542, a fourth compression spring 545 is fixedly connected between the push rod 543 and the third hollow cylinder 542, the other end of the push rod 543 is fixedly connected with a second push plate 546, one end of the second hollow cylinder 541 is connected with an air pipe 547, and the other end of the air pipe 547 is connected to the first hollow cylinder 537.
[0085] In this embodiment, the left circular rod 521 drives the disc 531 to rotate when rotating, and the rotation of the disc 531 drives the connecting rod 533 to rotate through the first lever 532, and then the slider 535 is moved through the cooperation of the connecting rod 533 and the second lever 536. When the slider 535 drives the movable rod 538 to move into the first hollow cylinder 537, it drives the piston plate 539 to move and compress the air in the first hollow cylinder 537, and vice versa, the air is exhausted; the compressed air in the first hollow cylinder 537 The gas is transmitted to the second hollow cylinder 541 through the gas delivery pipe 547, and then the third hollow cylinder 542 is pushed to slide along the second hollow cylinder 541 by the gas pressure, and the tension spring 544 is stretched. The sliding of the second hollow cylinder 541 drives the push rod 543 and the second push plate 546 to move, and the heat sink in the material storage chamber 31 is pushed into the material delivery chamber 32 by the movement of the second push plate 546, so as to transport the material. On the contrary, when the gas is pumped out, the third hollow cylinder 542 is sucked into the second hollow cylinder 541 to reset it.
[0086] During the welding process, when the heat sink in the feeding cavity 32 is full, the second push plate 546 is blocked by the heat sink and cannot move forward. At this time, when the third hollow cylinder 542 moves, the ejector rod 543 will shrink into the third hollow cylinder 542 and squeeze the fourth compression spring 545, thereby ensuring the stable delivery of the heat sink. Through the coordinated use of multiple components, the purpose of automatic feeding is achieved, reducing the labor burden of the staff in feeding.
[0087] Supplementary explanation: An air hole is opened at the right end of the first hollow cylinder 537. When the piston plate 539 moves to the right end, air can enter the first hollow cylinder 537 along the air hole to replenish the gas lost during operation and ensure the stability of the air pressure.
[0088] Please refer again Fig.17 The force-bearing mechanism 7 includes a sleeve plate 701, which is fixedly connected to the bottom surface of the first sliding seat 402. A plug plate 702 is plugged into the lower end of the sleeve plate 701, and the plug plate 702 is provided with lock holes distributed in an array. A fastening bolt 703 is provided on the sleeve plate 701, and a force-bearing rod 704 is fixedly connected to the lower end of the plug plate 702. A vertical rod is fixedly connected to the plug plate 702, and a sleeve block is slidably connected to the vertical rod, and the sleeve block is fixedly connected to the sleeve plate 701, which can increase the connection strength between the sleeve plate 701 and the plug plate 702.
[0089] In this embodiment, after a heat sink is welded, the rotating motor 208 needs to be started, and the start of the motor will drive the small gear 209 to start rotating. The small gear 209 is tightly meshed with the large gear 210, and this meshing relationship will cause the rotating seat 206 to start rotating. During the rotation of the rotating seat 206, the rotating disk 201 will not be able to rotate because the limit block 8 is stuck in the limit seat 9. As the rotating seat 206 continues to rotate, it will apply pressure to the first compression spring 213, producing a squeezing effect.
[0090] The protrusion 207 on the outside of the rotating seat 206 will push the force-bearing mechanism 7 to move to the left, and the leftward movement of the force-bearing mechanism 7 will drive the second sliding seat 403 to move to the left as well, and squeeze the spring 404. As the second sliding seat 403 moves to the left, the feed box 3 will also be driven to move to the left, so that the welded heat sink can be separated from the feed cavity 32. At the same time, the limit block 8 will also be separated from the limit seat 9, and the rotating disk 201 will lose its limit at this time, so it can be rotated. Under the reset force of the first compression spring 213, the movable block 212 will move, and the movement of the movable block 212 will drive the rotating disk 201 to move, thereby compensating for the rotation angle. When the protrusion 207 no longer applies pressure to the force-bearing mechanism 7, the reset force of the spring 404 will reset the second sliding seat 403 and the feed box 3. Subsequently, the limit block 8 will be reinserted into the limit seat 9 and squeeze the contact switch 10, which will trigger a signal to turn off the rotating motor 208, thereby completing the adjustment of the housing angle. Through this process, the heat sink can be welded to the outer surface of the casing in an all-round manner.
[0091] It is worth noting that the protrusions 207 are arranged in a vertical array, and only three rows are shown in the figure. The length of the protrusions 207 in each row is gradually increased. This design prolongs the time for the limit block 8 to leave the limit seat 9, and the rotation angle increases accordingly, so that the distance between the two heat sinks can be adjusted.
[0092] The plug plate 702 is slidably inserted in the sleeve plate 701. When the height of the force-bearing rod 704 needs to be adjusted to match the protrusions 207 of different heights, the fastening bolt 703 can be removed. After removal, the plug plate 702 can be moved freely, and the height of the force-bearing rod 704 can be adjusted by moving the plug plate 702. After the adjustment is completed, the fastening bolt 703 only needs to be screwed into the corresponding lock hole on the plug plate 702 to fix the position of the plug plate 702 and ensure that the height of the force-bearing rod 704 is adjusted to the right position.
[0093] The working principle of the present invention is:
[0094] The housing to be processed is clamped and rotated by means of components such as the electric push rod 205, the turntable 201, the guide groove 202, the guide block 203 and the fixing plate 204.
[0095] The rotary motor 208 drives the small gear 209 to mesh with the large gear 210, driving the entire clamping structure to rotate as required to complete multi-angle welding.
[0096] The first material pushing part 51 and the second material pushing part 54 work together to push the heat sink to be welded from the material storage chamber 31 to the material delivery chamber 32 by compressing the elastic force provided by the second compression spring 512 and the pressure generated by the pneumatic system (including the disc 531, the first lever 532, etc.).
[0097] The feeding portion 52 utilizes a series of transmission gears (such as the first transmission gear 523 , the ratchet 525 , etc.) and a feeding roller 522 to achieve orderly transportation of the heat sink in the feeding cavity 32 .
[0098] The sliding base 4 adopts a double-layer sliding structure (a first sliding base 402 and a second sliding base 403), combined with a spring 404 and a threaded rod 405, so as to adjust the position of the feed box 3 so as to accurately place or remove the heat sink.
[0099] The force-bearing mechanism 7 adjusts the height of the force-bearing rod 704 through the design of the sleeve plate 701 , the plug plate 702 and the lock hole therein to adapt to different heights of the protrusions 207 , thereby controlling the rotation range of the turntable 201 .
[0100] The welding mechanism 6 is composed of a support plate 601 , a rotating rod 602 , a wire block 603 , a welding gun 606 , etc., wherein a driving motor 605 drives the rotating rod 602 to rotate, thereby moving the wire block 603 along the sliding rod 604 , thereby achieving precise control of the position of the welding gun 606 .
[0101] A negative pressure fan 608 and an activated carbon adsorption layer 609 are provided in the U-shaped air pipe 607 to purify harmful gases generated during the welding process.
[0102] The above is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art unless otherwise specified and limited.
Claims
1. A generator welding machine tool that automatically adapts to different specifications, characterized by: comprising a housing (1); An auxiliary clamping mechanism (2), the auxiliary clamping mechanism (2) being arranged on the outer shell (1) and used for clamping the casing to be processed and driving the casing to rotate; A material delivery box (3), the material delivery box (3) being arranged at the upper left side of the housing (1), the material delivery box (3) being divided into a material storage chamber (31) and a material delivery chamber (32); A sliding base (4), wherein the sliding base (4) is arranged below the feed box (3); A material feeding mechanism (5), the material feeding mechanism (5) being arranged on the material feeding box (3) and used for feeding materials; A welding mechanism (6), the welding mechanism (6) being arranged on the right side of the feed box (3) and being used for welding the workpiece; A force-bearing mechanism (7), wherein the force-bearing mechanism (7) is arranged below the sliding base (4); The feeding mechanism (5) comprises a first feeding portion (51), the first feeding portion (51) is arranged in a material storage cavity (31), a feeding portion (52) is arranged in the feeding cavity (32), a gas feeding portion (53) is arranged on the bottom surface of the feeding box (3), and a second feeding portion (54) is arranged on the left side of the feeding box (3).
2. The generator welding machine tool that automatically adapts to different specifications according to claim 1 is characterized in that: The auxiliary clamping mechanism (2) comprises a rotating disk (201), the rotating disk (201) is rotatably connected to the upper end of the housing (1), the top surface of the rotating disk (201) is provided with guide grooves (202) in an annular distribution, a guide block (203) is slidably connected in the guide groove (202), a fixed plate (204) is fixedly connected to the guide block (203), an electric push rod (205) is installed at one end of the guide groove (202), and the telescopic end of the electric push rod (205) is fixedly connected to the guide block (203), a rotating seat (206) is fixedly connected to the bottom surface of the inner cavity of the housing (1), and the outer ring of the rotating seat (206) is provided with convex A rotating motor (208) is installed on the bottom surface of the inner cavity of the housing (1), a small gear (209) is installed on the upper end of the output shaft of the rotating motor (208), a large gear (210) is installed on the lower end of the rotating seat (206), and an arc groove (211) is opened in a circular shape on the top surface of the rotating seat (206), a movable block (212) is slidably connected in the arc groove (211), and the upper end of the movable block (212) is fixedly connected to the bottom surface of the rotating disk (201), and a first compression spring (213) is fixedly connected to the movable block (212), and the other end of the first compression spring (213) is fixedly connected to the inner wall of the arc groove (211).
3. The generator welding machine tool that automatically adapts to different specifications according to claim 2 is characterized in that: The sliding base (4) comprises a sliding sleeve (401), wherein the sliding sleeve (401) is fixedly connected to the outer shell (1), a first sliding seat (402) is slidably connected inside the sliding sleeve (401), a second sliding seat (403) is slidably connected inside the first sliding seat (402), and the second sliding seat (403) is fixedly connected to the feed box (3), a spring (404) is fixedly connected between the sliding sleeve (401) and the first sliding seat (402), a threaded rod (405) is threadedly connected to the first sliding seat (402), and the other end of the threaded rod (405) is rotatably connected to the second sliding seat (403).
4. The generator welding machine tool that automatically adapts to different specifications according to claim 1 is characterized in that: The first material pushing part (51) comprises a guide rod (511), the guide rod (511) is slidably inserted into the rear end of the material feeding box (3), a second compression spring (512) is sleeved on the guide rod (511), and one end of the guide rod (511) is fixedly connected to a first push plate (513).
5. The generator welding machine tool that automatically adapts to different specifications according to claim 1 is characterized in that: The feeding part (52) comprises round rods (521), which are rotatably connected to the feeding box (3) in an array distribution, and a feeding roller (522) is installed on the round rods (521). The lower end of the round rods (521) is fixedly connected to a first transmission gear (523), and the lower end of the rightmost round rod (521) is also rotatably connected to a second transmission gear (524). The lower end of the round rod (521) is located inside the second transmission gear (524) and a ratchet (525) is fixedly installed thereon. A ratchet pawl (526) is rotatably connected to the inner wall of the second transmission gear (524), and a third compression spring (527) is fixedly connected to the ratchet pawl (526), and the other end of the third compression spring (527) is fixedly connected to the inner wall of the second transmission gear (524).
6. The generator welding machine tool that automatically adapts to different specifications according to claim 5 is characterized in that: The gas delivery part (53) comprises a disc (531), wherein the disc (531) is fixedly connected to the leftmost round rod (521), and the lower end of the disc (531) is fixedly connected to a first shifting rod (532). The bottom surface of the feed box (3) is rotatably connected to a connecting rod (533), and the bottom surface of the feed box (3) is also fixedly connected to a guide rail (534), and a slider (535) is slidably connected to the guide rail (534), and the bottom surface of the slider (535) is fixedly connected to a second shifting rod (536), and the bottom surface of the feed box (3) is fixedly connected to a first hollow cylinder (537), and one end of the first hollow cylinder (537) is plugged with a movable rod (538), one end of the movable rod (538) is fixedly connected to a piston plate (539), and the other end of the movable rod (538) is fixedly connected to the slider (535).
7. The generator welding machine tool that automatically adapts to different specifications according to claim 6 is characterized by: The second material pushing part (54) includes a second hollow cylinder (541), which is fixedly connected to the left end of the feed box (3); a third hollow cylinder (542) is slidably inserted into one end of the second hollow cylinder (541); a push rod (543) is slidably inserted into one end of the third hollow cylinder (542); a tension spring (544) is connected between the second hollow cylinder (541) and the third hollow cylinder (542); a fourth compression spring (545) is fixedly connected between the push rod (543) and the third hollow cylinder (542); the other end of the push rod (543) is fixedly connected to a second push plate (546); one end of the second hollow cylinder (541) is connected to an air pipe (547), and the other end of the air pipe (547) is connected to the first hollow cylinder (537).
8. The generator welding machine tool that automatically adapts to different specifications according to claim 1 is characterized by: The welding mechanism (6) comprises a support plate (601), wherein the two support plates (601) are fixedly connected to the feed box (3) by means of a support rod, a rotating rod (602) is rotatably connected between the two support plates (601), a wire block (603) is sleeved on the rotating rod (602), a sliding rod (604) is slidably connected to the wire block (603), and the two ends of the sliding rod (604) are respectively fixedly connected to the two support plates (601), a driving motor (605) is installed on the support plate (601), and the output shaft of the driving motor (605) is connected to the central rotating shaft of the rotating rod (602). The wire block (603) is fixedly connected with a welding gun (606), the welding gun (606) is fixedly connected with a U-shaped air pipe (607), and the U-shaped air pipe (607) is divided into an air inlet pipe and an air outlet pipe, a negative pressure fan (608) and an activated carbon adsorption layer (609) are installed in the air inlet pipe, a driving gear (612) is fixedly installed at the lower end of the rotating rod (602), a refrigeration box (610) is arranged on the top surface of the U-shaped air pipe (607), and a heat dissipation column (611) is fixedly connected to the upper end of the air outlet pipe, and the upper end of the heat dissipation column (611) extends into the refrigeration box (610).
9. The generator welding machine tool that automatically adapts to different specifications according to claim 3 is characterized in that: The force-bearing mechanism (7) comprises a sleeve plate (701), wherein the sleeve plate (701) is fixedly connected to the bottom surface of the first sliding seat (402), a plug plate (702) is plugged into the lower end of the sleeve plate (701), and the plug plate (702) is provided with lock holes distributed in an array, a fastening bolt (703) is provided on the sleeve plate (701), and a force-bearing rod (704) is fixedly connected to the lower end of the plug plate (702).
10. The generator welding machine tool that automatically adapts to different specifications according to claim 3 is characterized in that: The right side of the first sliding seat (402) is connected to a limit block (8), the left side of the rotating disk (201) is connected to a limit seat (9), and a contact switch (10) is arranged in the limit seat (9).
Citation Information
Patent Citations
Motor shell welding tool
CN218874250U