Automatic production device for welded holder

Abstract

The invention relates to the field of retainer production, and discloses an automatic production device for a welded retainer, which comprises a uniform diffusion mechanism positioned on a sealing limiting mechanism; the longitudinal driving mechanism is located on the displacement driving mechanism and matched with the center suspension plate to be used for adjusting the position of the welding machining structure. The fixed driving mechanism is located on the longitudinal driving mechanism and matched with the second fixing frame to be used for adjusting the angle of the welding machining structure, and a welding element is installed to be used for machining and welding the welding retainer. The annular welding retainer is accurately positioned and stably clamped by using the polygonal limiting frame and the arc-shaped positioning plate, the applicability and the operation flexibility of the machine are improved in the mode, and the annular welding retainer can be accurately positioned and stably clamped by the system through the design of the polygonal limiting frame and the arc-shaped positioning plate; and the machine adapts to retainers with different shapes and sizes, and the applicability and the flexibility of the machine are enhanced.

Description

Technical Field

[0001] The invention relates to the technical field of cage production, in particular to an automated production device for welding cages. Background Art

[0002] Welding cages are usually devices used to fix or support the cage during the welding process. The design of this cage allows the cage to remain stable during welding, ensuring the quality and accuracy of the welded seam. Welding cages can be simple manual devices or complex automated mechanical systems. The characteristics and effects displayed in the manufacturing technology solutions of welding cages are very critical, especially in industrial production environments that require a high degree of automation and precise control. These characteristics ensure the efficiency, accuracy and safety of the production process, allowing this system to effectively adapt to various working conditions and requirements, and improve the overall performance and reliability of the production line.

[0003] Traditional production methods make it difficult to precisely control the welding position, especially when dealing with circular irregular-shaped welding cages, and require more manual operations and manual monitoring, which reduces production efficiency and increases production costs. At the same time, there may be higher safety risks in the production process, especially in terms of manual operation and mechanical stability. In traditional welding processes, waste chip management and environmental cleaning are often challenges, and are insufficient when dealing with changing working environments and different cages. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides an automated production device for welding retainers, which solves the problem that traditional welding methods face the problem of precise control when processing complex shapes such as circular retainers, require more manual operations, increase costs and safety risks, and also have challenging environmental management issues.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated production device for welding cages, comprising:

[0006] The machine body is used to fix the welding cage production equipment structure, and its side has an elevated side wall;

[0007] The end clamping mechanism is located on the side wall, and the end clamping mechanism is used to fix the annular welding cage to be processed;

[0008] The displacement driving mechanism is located on the side wall and is used to drive the operation of the welding processing structure;

[0009] The integrated slag removal mechanism is located in the side wall and is used in conjunction with the fixed table for slag removal during the manufacturing process of the annular welded cage.

[0010] The sealing limiting mechanism is located on the end clamping mechanism and cooperates with the extension arm to perform equipment sealing operations during the manufacturing process of the annular welding retainer processed on behalf of the customer;

[0011] The uniform diffusion mechanism is located on the sealing and limiting mechanism;

[0012] The longitudinal drive mechanism is located on the displacement drive mechanism and cooperates with the central suspension plate to adjust the position of the welding processing structure;

[0013] The fixed driving mechanism is located on the longitudinal driving mechanism, and cooperates with the second fixed frame to adjust the angle of the welding processing structure, and a welding element is installed to process and weld the welding retainer.

[0014] Preferably, the side wall is arranged on one side of the machine body, the end clamping mechanism is arranged at the bottom of the side wall, the displacement driving mechanism is arranged at the top of the side wall and above the end clamping mechanism, the comprehensive slag removal mechanism is arranged inside the side wall, and the output end extends to the end clamping mechanism, the sealing limiting mechanism is arranged on the top of the end clamping mechanism, the uniform diffusion mechanism is arranged on the sealing limiting mechanism, the longitudinal driving mechanism is arranged at the output end of the displacement driving mechanism, the fixed driving mechanism is arranged at the output part of the longitudinal driving mechanism, and the welding element is arranged at the output part of the fixed driving mechanism.

[0015] Preferably, the end clamping mechanism includes a fixed platform and a second driving motor, the fixed platform is fixedly connected to the center of the bottom wall inside the side wall, the top center of the fixed platform is fixedly connected to a central fixed shaft, the middle of the central fixed shaft is rotatably connected to a gear turntable, the gear turntable is provided with an arc-shaped sliding groove evenly distributed in a circumferential manner, the second driving motor is fixedly connected to the bottom wall inside the side wall, the bottom output shaft of the second driving motor is fixedly connected to a driving gear, the driving gear is meshingly connected to the tooth key end of the gear turntable, the top of the central fixed shaft is fixedly connected to a fixed disk, the top of the fixed disk is fixedly connected to a circumferentially distributed sliding seat, the sliding seat is slidably connected to a group of linked sliding blocks, the bottom ends of the linked sliding blocks are fixedly connected to a group of linked sliding rods, the fixed The outer side of the disk is provided with a connecting slide groove with uniform circumference distribution, and the linkage slide rod is respectively slidably connected with a group of connecting slide grooves, and the linkage slide rod is respectively slidably connected with a group of arc slide grooves, the top of the linkage slide block is fixedly connected with a group of extension arms, the top of the extension arm is fixedly connected with a group of polygonal limit frames, the inner side walls of the polygonal limit frames are slidably connected with sliding columns, the inner ends of the sliding columns are fixedly connected with a group of arc positioning plates, and the outer side walls of the sliding columns are slidably connected with a group of reset springs, the arc slide grooves all vertically penetrate the gear turntable, the central fixed shaft vertically penetrates the gear turntable, the connecting slide grooves are respectively arranged under the bottom of a group of sliding seats, the linkage slide rods all vertically penetrate the fixed disk, and the bottom center of the fixed disk is fixedly connected with a central placement table.

[0016] Preferably, the displacement drive mechanism includes a central suspension plate and a suspension frame, the central suspension plate is fixedly connected to the inner wall of the linear displacement frame, the linear displacement frame is slidably connected to the inner side of the suspension frame, a nut sub-block is fixedly connected to the top of the central suspension plate, a drive box is fixedly connected to the top of the suspension frame, the inner wall of the drive box is rotatably connected to a drive screw, the nut sub-block is internally threadedly connected to the drive screw, a motor drive element 1 is provided on the side wall of the drive box, the drive box is rotatably connected to the inside of the drive box, and one end of the drive box is connected to the output end of the motor drive element 1 by a flat key transmission.

[0017] Preferably, the comprehensive slag discharge mechanism includes an air duct box, a conveying cavity and a discharge trough, the air duct box is arranged on the side wall of the side wall, the top wall of the air duct box is fixedly connected to a blower, the bottom wall of the air duct box is fixedly connected to a conveying elbow, the conveying elbow is a 90-degree bent pipe structure, the bent portion of the conveying elbow passes through the side wall and the side wall of the fixed platform and extends to the interior of the terminal clamping mechanism, the side wall between the air duct box and the side wall is provided with an output trough, the conveying cavity is arranged inside the fixed platform, and an air supply pipe is provided at the top output port of the conveying cavity, the air supply pipe passes through the terminal clamping mechanism and the sealing limiting mechanism in sequence, the discharge trough is arranged on the bottom wall of the side wall away from the air duct box, and an air guide plate is provided on the top of the discharge trough, and the air guide plate is a 90-degree bent plate structure.

[0018] Preferably, the sealing limiting mechanism includes a sealing disk and a folding plate, the sealing disk is fixedly connected to the top of the fixed disk, the side wall of the sealing disk is fixedly connected to a guide bucket, the top wall of the sealing disk is provided with a sealing slideway evenly distributed in an annular manner, the inner and outer side walls of the extension arm are rotatably connected to multiple groups of folding plates, and the outer end of the folding plate is rotatably connected to the inner wall of the sealing slideway.

[0019] Preferably, the uniform diffusion mechanism comprises an inverted conical platform, the inverted conical platform is fixedly connected to the inverted conical platform and arranged above the sealing disk, and uniformly annularly distributed supporting feet are arranged between the inverted conical platform and the sealing disk.

[0020] Preferably, the longitudinal driving mechanism includes a second motor driving element, which is fixedly connected to the bottom of the central suspension plate; the bottom output end of the second motor driving element is connected to a fixed frame by a flat key transmission; one side of the fixed frame is rotatably connected to a longitudinally arranged stabilizing guide rod; a lifting and pulling hydraulic assembly is provided on the front side wall of the fixed frame; a linkage shaft is fixedly connected to the front side of the stabilizing guide rod; the front output ends of the lifting and pulling hydraulic assemblies are both rotatably connected to the linkage shaft; the front end of the stabilizing guide rod is rotatably connected to a second fixed frame; the second fixed frame is provided with a pull-wire displacement sensor; the input end of the pull-wire displacement sensor is fixedly connected to the first fixed frame; the top of the first fixed frame is fixedly connected to a clamping block; a position sensor is provided on the side of the top of the first fixed frame away from the clamping block.

[0021] Preferably, the fixed driving mechanism includes a rotating shaft and a motor driving element three, the rotating shaft is rotatably connected to the inside of the fixed frame two, the motor driving element three is fixedly connected to the top of the fixed frame two, the bottom output end of the motor driving element three is connected to the rotating shaft by a flat key transmission, the inner wall of the fixed frame two is provided with a position sensor two, the side wall of the rotating shaft is fixedly connected to an extension rod, and the side end of the extension rod is fixedly connected to the fixed frame three.

[0022] Preferably, a three-jaw chuck is fixedly connected to the top of the fixing frame three, and the welding element is arranged inside the fixing frame three and connected to the output end of the three-jaw chuck.

[0023] The present invention provides an automated production device for a welding cage, which has the following beneficial effects:

[0024] 1. The present invention has high-precision positioning and firm clamping effects: the system uses polygonal limit frames and arc-shaped positioning plates to accurately position and firmly clamp the annular welding retainer, which improves the applicability of the machine and the flexibility of operation. Through the design of polygonal limit frames and arc-shaped positioning plates, the system can accurately position and firmly clamp the annular welding retainer, adapt to retainers of different shapes and sizes, and enhance the applicability and flexibility of the machine.

[0025] 2. The present invention has a comprehensive automatic control effect: the fully automatic control system accurately controls the welding process through motor drive elements and position sensors, from the start of the linkage mechanism to the precise descent of the welding element. This automation reduces the need for manual operation, improves production efficiency and operational safety. The system can be flexibly adjusted to meet different working requirements and conditions through adjustable linkage mechanisms, motor drive elements and hydraulic components, showing a high degree of adaptability and versatility.

[0026] 3. The present invention has a highly efficient waste and debris management effect: through a high-pressure air system and a special waste chip treatment mechanism, the waste chips generated during the welding process are effectively and centrally treated and removed, avoiding the influence of waste chips on equipment performance, ensuring the welding quality and the long-term stable operation of the equipment, and effectively centrally treating and removing the waste chips generated during the welding process, avoiding the influence of waste chips on equipment performance, ensuring the welding quality and the long-term stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 The main structure of the present invention is shown in three dimensions. Figure 1 ;

[0028] Figure 2 The main structure of the present invention is shown in three dimensions. Figure 2 ;

[0029] Figure 3 The main structure of the present invention is shown in three dimensions. Figure 3 ;

[0030] Figure 4 It is a three-dimensional cross-sectional schematic diagram of the main structure of the present invention;

[0031] Figure 5 It is a three-dimensional schematic diagram of the welding structure of the present invention;

[0032] Figure 6 The end clamping mechanism structure of the present invention is shown in FIG. Figure 1 ;

[0033] Figure 7 It is a schematic cross-sectional view of the end clamping mechanism structure of the present invention;

[0034] Figure 8 The end clamping mechanism structure of the present invention is shown in FIG. Figure 2 ;

[0035] Fig. 9 It is a schematic diagram of the structure of the center placement platform of the present invention;

[0036] Fig.10 The end clamping mechanism structure of the present invention is shown in FIG. Figure 1 ;

[0037] Fig.11 It is a schematic diagram of the combination of the longitudinal drive mechanism and the fixed drive mechanism of the present invention;

[0038] Fig.12 It is a schematic diagram of the structure of the fixed driving mechanism of the present invention.

[0039] Among them, 1. body; 2. side wall; 3. end clamping mechanism; 4. displacement driving mechanism; 5. comprehensive slag removal mechanism; 6. sealing limiting mechanism; 7. uniform diffusion mechanism; 8. longitudinal driving mechanism; 9. fixed driving mechanism; 10. welding element; 31. fixed table; 32. gear turntable; 33. arc slide; 34. fixed plate; 35. sliding seat; 36. connecting slide; 37. center placement table; 38. linkage slider; 39. extension arm; 310. polygonal limit frame; 311. sliding column; 312. reset spring; 313. arc positioning plate; 314. driving motor 2; 315. driving gear; 316. central fixed shaft; 317. linkage slide rod; 41. central suspension plate; 42. linear displacement frame; 43. suspension frame; 44. nut auxiliary block; 45. Drive box; 46. Motor drive element one; 47. Drive screw; 51. Duct box; 52. Blower; 53. Conveying elbow; 54. Output slot; 55. Conveying cavity; 56. Air duct; 57. Discharge slot; 58. Air guide plate; 61. Sealing disk; 62. Guide bucket; 63. Sealing slide; 64. Folding plate; 71. Inverted cone platform; 72. Support foot; 81. Motor drive element two; 82. Fixed frame one; 83. Clamping block; 84. Position sensor one; 85. Stabilizing guide rod; 86. Lifting hydraulic assembly; 87. Linkage shaft rod; 88. Fixed frame two; 89. Wire-pull displacement sensor; 91. Rotating shaft rod; 92. Motor drive element three; 93. Position sensor two; 94. Extension rod; 95. Fixed frame three; 96. Three-jaw chuck. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] Please refer to the attached Figure 1 -Attached Figure 3An embodiment of the present invention provides an automated production device for a welding retainer, comprising: a machine body 1, used to fix the welding retainer production equipment structure, and having a raised side wall 2 on its side, the side wall 2 being arranged on one side of the machine body 1, an end clamping mechanism 3 being arranged at the bottom of the side wall 2, a displacement driving mechanism 4 being arranged at the top of the side wall 2 and located above the end clamping mechanism 3, a comprehensive slag removal mechanism 5 being arranged inside the side wall 2, and an output end extending to the end clamping mechanism 3, a sealing limiting mechanism 6 being arranged at the top of the end clamping mechanism 3, a uniform diffusion mechanism 7 being arranged on the sealing limiting mechanism 6, a longitudinal driving mechanism 8 being arranged at the output end of the displacement driving mechanism 4, a fixed driving mechanism 9 being arranged at the output part of the longitudinal driving mechanism 8, and a welding element 10 being arranged at the output part of the fixed driving mechanism 9.

[0042] Please refer to the attached Figure 1 -Attached Fig.10The end clamping mechanism 3 is located on the side wall 2. The end clamping mechanism 3 is used to fix the annular welding retainer processed on behalf of the manufacturer. The end clamping mechanism 3 includes a fixed platform 31 and a second driving motor 314. The fixed platform 31 is fixedly connected to the center of the bottom wall inside the side wall 2. A central fixed shaft 316 is fixedly connected to the top center of the fixed platform 31. The middle of the central fixed shaft 316 is rotatably connected to a gear turntable 32. The gear turntable 32 is provided with arc-shaped slide grooves 33 evenly distributed in a circular pattern. The second driving motor 314 is fixedly connected to the bottom wall inside the side wall 2. The bottom output shaft of the second driving motor 314 is fixedly connected to a driving gear 315. The driving gear 315 is meshedly connected to the tooth key end of the gear turntable 32. The top of the central fixed shaft 316 is fixedly connected to a fixed disk 34. The fixed disk A circumferentially distributed sliding seat 35 is fixedly connected to the top of 34, a group of linkage sliding blocks 38 are slidably connected inside the sliding seat 35, a group of linkage sliding rods 317 are fixedly connected to the bottom ends of the linkage sliding blocks 38, a connecting slide groove 36 uniformly distributed in the circumference is arranged on the outside of the fixed plate 34, the linkage sliding rods 317 are respectively slidably connected to a group of connecting slide grooves 36, the linkage sliding rods 317 are respectively slidably connected to a group of arcuate slide grooves 33, a group of extension arms 39 are fixedly connected to the top of the linkage sliding blocks 38, a group of polygonal limiting frames 310 are fixedly connected to the top ends of the extension arms 39, the inner side walls of the polygonal limiting frames 310 are slidably connected to sliding columns 311, the inner ends of the sliding columns 311 are fixedly connected to a group of arcuate positioning plates 313, and the outer side walls of the sliding columns 311 are slidably connected to a The reset spring 312 and the arc-shaped slide groove 33 all penetrate the gear turntable 32 longitudinally, the central fixed shaft 316 penetrates the gear turntable 32 longitudinally, the connecting slide groove 36 is respectively arranged under the bottom of a group of sliding seats 35, and the linkage slide rod 317 all penetrates the fixed plate 34 longitudinally. The bottom center of the fixed plate 34 is fixedly connected with a central placement table 37. First, the annular welding retainer blank is placed on the central placement table 37, and the additional drive motor 2 314 is started. The drive motor 2 314 drives the drive gear 315 fixed on its top output shaft to start rotating. The rotation of the drive gear 315 causes the meshing gear turntable 32 to rotate along the central fixed shaft 316, and the arc-shaped slide groove 33 set on the gear turntable 32 starts to rotate in a circle, so that the docking arc-shaped slide groove 3 The linkage slide bar 317 of 3 also moves at the same time, and the linkage slide bar 317 limits the movement direction of the linkage slide bar 317 through the fixed connecting slide groove 36, so that the linkage slide bar 317 can only move inward or outward at the same time without rotating. The linkage slide bar 317 drives a group of linkage slide blocks 38 to slide inward along the sliding seat 35 at the same time, and the polygonal limit frame 310, the sliding column 311 and the arc-shaped positioning plate 313 installed on the top of the linkage slide block 38 will also move inward at the same time. The arc-shaped positioning plate 313 contacts the annular welding retaining frame along six surfaces. After contacting the annular welding retaining frame, the sliding column 311 fixed to the arc-shaped positioning plate 313 will extend into the polygonal limit frame 310, and the reset spring 312 controls the extension distance.Reduce the clamping pressure of the ring welded cage and perform multi-faceted bottom positioning for irregular shapes.

[0043] Please refer to the attached Figure 1 -Attached Fig.11 The displacement driving mechanism 4 is located on the side wall 2 and is used to drive the operation of the welding processing structure. The displacement driving mechanism 4 includes a central suspension plate 41 and a suspension frame 43. The central suspension plate 41 is fixedly connected to the inner wall of the linear displacement frame 42. The linear displacement frame 42 is slidably connected to the inner side of the suspension frame 43. A nut auxiliary block 44 is fixedly connected to the top of the central suspension plate 41. A driving box 45 is fixedly connected to the top of the suspension frame 43. A driving screw 47 is rotatably connected to the inner wall of the driving box 45. The driving screw 47 is internally threadedly connected to the nut auxiliary block 44. A motor driving element 46 is arranged on the side wall of the driving box 45. The driving box 45 is internally rotatably connected to the driving box 45. One end of the driving box 45 is connected to the output end of the motor driving element 46 by a flat key transmission. Then, through the displacement driving mechanism 4 , longitudinal drive mechanism 8, fixed drive mechanism 9 and welding element 10 are used for welding. The activation of displacement drive mechanism 4 drives longitudinal drive mechanism 8 and fixed drive mechanism 9 to move to the top of the annular frame. Motor drive element 1 46 drives drive screw 47 fixed at its output end to rotate inside drive box 45. Nut sub-block 44 threadedly connected with drive box 45 also slides back and forth inside drive box 45. Drive box 45 then drives central suspension plate 41 fixed at its bottom end and linear displacement frame 42 fixed to central suspension plate 41 to slide along side wall of suspension frame 43, so that longitudinal drive mechanism and fixed drive mechanism 9 fixed at the bottom of central suspension plate 41 realize linear displacement, so that longitudinal drive mechanism and fixed drive mechanism 9 can be controlled to reach precise assembly position.

[0044] Please refer to the attached Figure 1 -Attached Figure 7The comprehensive slag removal mechanism 5 is located in the side wall 2, and cooperates with the fixed platform 31 for slag removal during the manufacturing process of the annular welding retainer for processing. The comprehensive slag removal mechanism 5 includes a duct box 51, a conveying cavity 55 and a discharge slot 57. The duct box 51 is arranged on the side wall of the side wall 2, and a blower 52 is fixedly connected to the top wall of the duct box 51. A conveying elbow 53 is fixedly connected to the bottom wall of the duct box 51. The conveying elbow 53 is a 90-degree curved pipeline structure. The curved portion of the conveying elbow 53 passes through the side wall of the side wall 2 and the side wall of the fixed platform 31 and extends to the inside of the terminal clamping mechanism 3. An output slot 54 is arranged on the side wall between the duct box 51 and the side wall 2. The conveying cavity 55 is arranged inside the fixed platform 31. An air delivery pipe 56 is arranged at the top output port of the conveying cavity 55. The air delivery pipe 56 passes through the terminal clamping mechanism 3 and the sealing limiting mechanism 6 in sequence. The discharge slot 57 is arranged on the bottom wall of the side wall 2 away from the duct box 51, and an air guide plate is arranged on the top of the discharge slot 57. 58. The air guide plate 58 is a 90-degree bent plate structure. At the same time, the comprehensive slag discharge mechanism 5 also operates accordingly. After the blower 52 included in the comprehensive slag discharge mechanism 5 operates inside the blower 52, it generates high-pressure wind force, and enters the inside of the side wall 2 along the air duct box 51 arranged between the side wall 2. At the same time, part of the high-pressure wind will turn along the conveying elbow 53 and enter the conveying cavity 55 arranged in the fixed platform 31, and will be conveyed to the upper surface of the sealing disk 61 by the air delivery pipe 56 arranged at the top of the conveying cavity 55, and the waste chips falling on the upper surface of the sealing disk 61 will be continuously blown away from the sealing disk 61 and fall below the inside of the side wall 2, and the guided high-pressure wind will continue to blow to the discharge slot 57, and will be completely guided to blow into the discharge slot 57 through the air guide plate 58, and the high-pressure wind and the comprehensive slag discharge mechanism 5 are used to comprehensively blow and guide the positions where the chips can fall during welding, so as to improve the cleaning degree and prevent the chips from affecting the stability of the equipment structure operation.

[0045] Please refer to the attached Figure 1 -Attached Figure 7The sealing limiting mechanism 6 is located on the end clamping mechanism 3, and cooperates with the extension arm 39 for equipment sealing operation in the process of manufacturing the annular welding retainer for processing. The sealing limiting mechanism 6 includes a sealing disk 61 and a folding plate 64. The sealing disk 61 is fixedly connected to the top of the fixed disk 34. The side wall of the sealing disk 61 is fixedly connected to a guide bucket 62. The top wall of the sealing disk 61 is provided with a sealing slideway 63 evenly distributed in an annular manner. The inner and outer side walls of the extension arm 39 are rotatably connected to multiple groups of folding plates 64. The outer end of the folding plate 64 is rotatably connected to the inner wall of the sealing slideway 63. While the frame shell is being welded, the waste chips generated will directly fall onto the sealing disk 61 included in the sealing limiting mechanism 6, and some of the chips will fall along the guide bucket 62 to the lower part of the inner side wall 2. When the extension arm 39 slides back and forth, the side wall in the direction of its displacement will drive a group of folding plates to fold inside the sealing slide 63, while a group of folding plates opposite to the side wall will unfold. When one group of folding plates is folded, another group of folding plates is unfolded, and they run in an alternating manner, always blocking the gaps caused by the sliding displacement of the extension arm 39 to prevent debris from infiltrating and affecting the operation of the equipment.

[0046] Please refer to the attached Figure 1 -Attached Figure 7 The uniform diffusion mechanism 7 is located on the sealing limiting mechanism 6, and the uniform diffusion mechanism 7 includes an inverted conical platform 71. The inverted conical platform 71 is fixedly connected to the inverted conical platform 71 and is arranged above the sealing disk 61. Support feet 72 uniformly distributed in an annular shape are arranged between the inverted conical platform 71 and the sealing disk 61. The support feet 72 included in the uniform diffusion mechanism 7 suspend the inverted conical platform 71 on the upper surface of the sealing disk 61. The ground of the inverted conical platform 71 is an inverted conical structure. When the high-pressure wind blows to the support feet 72, it diffuses laterally to the surrounding area, and the waste chips falling on the upper surface of the sealing disk 61 are continuously blown away from the sealing disk 61 and fall below the inside of the side wall 2, and are continuously blown to the discharge groove 57 by the guided high-pressure wind.

[0047] Please refer to the attached Figure 1 -Attached Fig.12The longitudinal driving mechanism 8 is located on the displacement driving mechanism 4, and cooperates with the central suspension plate 41 to adjust the position of the welding processing structure. The longitudinal driving mechanism 8 includes a motor driving element 81. The motor driving element 81 is fixedly connected to the bottom of the central suspension plate 41. The output end of the motor driving element 81 at the bottom is connected to a fixed frame 82 by a flat key transmission. The side of the fixed frame 82 is rotatably connected to a longitudinally arranged stabilizing guide rod 85. The front side wall of the fixed frame 82 is provided with a lifting hydraulic assembly 86. The front side of the stabilizing guide rod 85 is fixedly connected to a linkage shaft rod 87. The front side output ends of the lifting hydraulic assembly 86 are all rotatably connected to the linkage shaft rod 87. The front side end of the stabilizing guide rod 85 is rotatably connected to a fixed frame 88. The fixed frame 88 is provided with a pull-wire displacement sensor 89. The input end of the pull-wire displacement sensor 89 is fixedly connected to the fixed frame 82. The top of the fixed frame 82 is fixedly connected to a clamping block 83. The top of the fixed frame 82 is away from the clamping block. A position sensor 84 is provided on one side of block 83, and then the longitudinal drive mechanism and the fixed drive mechanism 9 are turned on. The start-up of the motor drive element 81 drives the fixed frame 82 installed on its output end to rotate, and the position sensor 84 installed on the top of the motor drive element 81 limits the rotation range of the fixed frame 82. When the fixed frame 82 rotates into place, the clamping block 83 locks the output shaft of the motor drive element 81, and then starts the two groups of lifting hydraulic components 86, so that the two groups of lifting hydraulic components 86 pull the linkage shaft 87 installed on the output end to rotate and a group of stabilizing guide rods 85 fixed by the linkage shaft 87 rotate along the fixed frame 82 as the origin, and the other group of stabilizing guide rods 85 are also linked with the first group of stabilizing guide rods 85, so that the fixed frame 88 can be lifted, and the fixed frame 88 can also be lowered by starting the lifting hydraulic component 86. The motor drive element three 92 is also started at the same time as the lifting hydraulic component 86.

[0048] Please refer to the attached Figure 1 -Attached Fig.12The fixed driving mechanism 9 is located on the longitudinal driving mechanism 8, and cooperates with the fixed frame 88 to adjust the angle of the welding processing structure, and is installed with a welding element 10 for processing and welding the welding holder. The fixed driving mechanism 9 includes a rotating shaft 91 and a motor driving element 92. The rotating shaft 91 is rotatably connected inside the fixed frame 88, and the motor driving element 92 is fixedly connected to the top of the fixed frame 88. The bottom output end of the motor driving element 92 is connected to the rotating shaft 91 by a flat key transmission. The inner side wall of the fixed frame 88 is provided with a position sensor 93. The side wall of the rotating shaft 91 is fixedly connected with an extension rod 94, and the side end of the extension rod 94 is fixedly connected with a fixed frame 95. The top of the fixed frame 95 is fixedly connected with a three-jaw chuck 96. The welding element 10 is arranged inside the fixed frame 95 and connected to the output end of the three-jaw chuck 96 Then, the motor drive element three 92 is also started simultaneously with the lifting hydraulic assembly 86, and drives the rotating shaft 91 fixed at its output end to rotate inside the fixed frame two 88, and the extension rod 94 also rotates in conjunction with the rotating shaft 91. At the same time, the position sensor two 93 controls the rotation angle of the rotating shaft 91 to prevent the extension rod 94 from rotating too much. The fixed frame three 95 fixed on the other side of the extension rod 94 also rotates accordingly, and at the same time drives the welding element 10 fixed inside the fixed frame three 95 by the three-jaw chuck 96 to accurately adjust the position. The longitudinal drive mechanism continuously drives the welding element 10 to descend, and the welding element 10 is used to perform fixed-point welding on the annular frame. The wire-drawing displacement sensor 89 controls the descending displacement data of the welding element 10 in real time, and at the same time, the three-jaw chuck 96 can be used to adapt to welding elements 10 of different diameters.

[0049] Working principle: First, the annular welding retainer blank is placed on the central placement table 37, and the additional drive motor 2 314 is started. The drive motor 2 314 drives the drive gear 315 fixed on its top output shaft to start rotating. The rotation of the drive gear 315 causes the meshing gear turntable 32 to rotate along the central fixed axis 316. The arc groove 33 provided on the gear turntable 32 starts to rotate in a circle, so that the linkage slide rod 317 docking with the arc groove 33 is also displaced at the same time. The linkage slide rod 317 limits the movement direction of the linkage slide rod 317 through the fixed connecting groove 36, so that the linkage slide rod 317 can only move inward or outward at the same time without rotating. The linkage slide rod 317 drives a group of linkage sliders 3 8 slides inwardly along the sliding seat 35 at the same time, and the polygonal limit frame 310, sliding column 311 and arc-shaped positioning plate 313 installed on the top of the linkage slider 38 will also move inwardly at the same time, and the arc-shaped positioning plate 313 will contact the annular welding holder along six faces. After contacting the annular welding holder, the sliding column 311 fixed by the arc-shaped positioning plate 313 will extend into the polygonal limit frame 310, and the reset spring 312 controls the extension distance, reduces the pressure of clamping the annular welding holder, and performs multi-faceted positioning of the bottom for irregular shapes, and then performs welding operations on it through the displacement drive mechanism 4, the longitudinal drive mechanism 8, the fixed drive mechanism 9 and the welding element 10, and the activation of the displacement drive mechanism 4 drives the longitudinal drive mechanism 8 and The fixed drive mechanism 9 moves to the top of the annular frame, and the motor drive element 1 46 drives the drive screw 47 fixed at its output end to rotate inside the drive box 45, and the nut sub-block 44 threadedly connected to the drive box 45 also slides back and forth inside the drive box 45. The drive box 45 then drives the central suspension plate 41 fixed at its bottom end and the linear displacement frame 42 fixed to the central suspension plate 41 to slide along the side wall of the suspension frame 43, so that the longitudinal drive mechanism fixed at the bottom of the central suspension plate 41 and the fixed drive mechanism 9 can achieve linear displacement, so that the longitudinal drive mechanism and the fixed drive mechanism 9 can be controlled to reach the precise assembly position, and then the longitudinal drive mechanism and the fixed drive mechanism 9 are turned on, and the start of the motor drive element 2 81 drives the fixed frame installed at its output end The fixed frame 82 rotates, and the position sensor 84 installed on the top of the motor drive element 81 limits the rotation range of the fixed frame 82. The clamping block 83 locks the output shaft of the motor drive element 81 when the fixed frame 82 rotates to the right position. Then, by starting the two sets of lifting hydraulic components 86, the two sets of lifting hydraulic components 86 pull the linkage shaft 87 installed on their output ends to rotate and a set of stabilizing guide rods 85 fixed by the linkage shaft 87 to rotate along the fixed frame 82 as the origin. The other set of stabilizing guide rods 85 also move in conjunction with the first set of stabilizing guide rods 85, so that the fixed frame 88 can be raised. The lifting hydraulic component 86 can also be started to make the fixed frame 88 fall accordingly. The motor drive element 3 92 is also started at the same time as the lifting hydraulic component 86.The rotating shaft 91 fixed at its output end is driven to rotate inside the second fixing frame 88, and the extension rod 94 is also rotated in conjunction with the rotating shaft 91. At the same time, the position sensor 2 93 controls the rotation angle of the rotating shaft 91 to prevent the extension rod 94 from rotating too much. The fixing frame 3 95 fixed at the other side of the extension rod 94 is also rotated accordingly, and at the same time, the welding element 10 fixed inside the fixing frame 3 95 by the three-jaw chuck 96 is driven to accurately adjust the position. The longitudinal driving mechanism continuously drives the welding element 10 to descend, and the welding element 10 is used to perform fixed-point welding on the annular frame. The wire-drawing displacement sensor 89 is realized. The downward displacement data of the welding element 10 is controlled at the same time. At the same time, the three-jaw chuck 96 can be used for welding elements 10 of different diameters. When the annular frame shell is welded, the waste chips generated will directly fall on the sealing disk 61 included in the sealing limiting mechanism 6, and some of the chips will fall into the lower part of the side wall 2 along the guide bucket 62. When the extension arm 39 slides back and forth, the side wall in the displacement pushing direction will drive a group of folding plates to fold inside the sealing slide 63, while a group of folding plates opposite to the side wall will unfold. When a group of folding plates is folded, another group of folding plates is unfolded, and the staggered operation always blocks the extension. The gap created by the sliding displacement of the arm 39 prevents debris from penetrating and affecting the operation of the equipment. At the same time, the integrated slag discharge mechanism 5 also operates accordingly. After the blower 52 included in the integrated slag discharge mechanism 5 operates inside the blower 52, high-pressure wind is generated, and enters the inside of the side wall 2 along the arrangement between the side wall 2 and the air duct box 51. At the same time, part of the high-pressure wind will turn along the conveying elbow 53 and enter the conveying cavity 55 arranged in the fixed platform 31, and is conveyed to the upper surface of the sealing disk 61 by the air delivery pipe 56 arranged at the top of the conveying cavity 55, and contacts the uniform diffusion mechanism 7. The support feet 72 included in the uniform diffusion mechanism 7 will The inverted cone platform 71 is suspended on the upper surface of the sealing disk 61. The ground of the inverted cone platform 71 is an inverted cone structure. When the high-pressure wind blows to the supporting foot 72, it diffuses horizontally to the surroundings, and the waste chips falling on the upper surface of the sealing disk 61 are continuously blown away from the sealing disk 61 and fall below the inside of the side wall 2. The high-pressure wind guided in continues to blow to the discharge groove 57, and is completely guided to blow into the discharge groove 57 through the air guide plate 58. The high-pressure wind and the comprehensive slag discharge mechanism 5 are used to comprehensively blow and guide the debris where the debris can fall during welding, so as to improve the cleaning degree and prevent the debris from affecting the stability of the equipment structure operation.

[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated production device for a welding cage, characterized in that: include: A machine body (1) is used to fix the structure of the welding cage production equipment, and its side has an elevated side wall (2); The end clamping mechanism (3) is located on the side wall (2), and the end clamping mechanism (3) is used to fix the annular welding retainer to be processed; The displacement driving mechanism (4) is located on the side wall (2) and is used to drive the operation of the welding processing structure; The integrated slag removal mechanism (5) is located in the side wall (2) and cooperates with the fixed platform (31) to perform slag removal during the manufacturing process of the annular welding cage to be processed; The sealing limiting mechanism (6) is located on the end clamping mechanism (3) and cooperates with the extension arm (39) to perform equipment sealing operations during the manufacturing process of the annular welding retainer to be processed; The uniform diffusion mechanism (7) is located on the sealing and limiting mechanism (6); The longitudinal drive mechanism (8) is located on the displacement drive mechanism (4) and cooperates with the central suspension plate (41) to adjust the position of the welding processing structure; The fixed drive mechanism (9) is located on the longitudinal drive mechanism (8), and cooperates with the second fixed frame (88) to adjust the angle of the welding processing structure, and is installed with a welding element (10) for processing and welding the welding retainer.

2. The automated production device for a welding cage according to claim 1, characterized in that: The side wall (2) is arranged on one side of the machine body (1); the end clamping mechanism (3) is arranged at the bottom of the side wall (2); the displacement driving mechanism (4) is arranged at the top of the side wall (2) and is located above the end clamping mechanism (3); the comprehensive slag removal mechanism (5) is arranged inside the side wall (2), and the output end extends to the end clamping mechanism (3); the sealing limiting mechanism (6) is arranged at the top of the end clamping mechanism (3); the uniform diffusion mechanism (7) is arranged on the sealing limiting mechanism (6); the longitudinal driving mechanism (8) is arranged at the output end of the displacement driving mechanism (4); the fixed driving mechanism (9) is arranged at the output part of the longitudinal driving mechanism (8); and the welding element (10) is arranged at the output part of the fixed driving mechanism (9).

3. The automated production device for a welding cage according to claim 1, characterized in that: The end clamping mechanism (3) comprises a fixed platform (31) and a second drive motor (314), wherein the fixed platform (31) is fixedly connected to the center of the inner bottom wall of the side wall (2), a central fixed shaft (316) is fixedly connected to the top center of the fixed platform (31), a gear turntable (32) is rotatably connected to the middle of the central fixed shaft (316), and the gear turntable (32) is provided with arc-shaped sliding grooves (33) evenly distributed on the circumference, and the second drive motor (314) is fixedly connected to the inner bottom wall of the side wall (2), and the drive motor (314) is fixedly connected to the inner bottom wall of the side wall (2). The output shaft at the bottom of the motor 2 (314) is fixedly connected to a driving gear (315), and the driving gear (315) is meshedly connected to the tooth key end of the gear rotating disk (32). The top of the central fixed shaft (316) is fixedly connected to a fixed disk (34), and the top of the fixed disk (34) is fixedly connected to a circumferentially distributed sliding seat (35), and the inside of the sliding seat (35) is slidably connected to a group of linkage sliders (38), and the bottom of the linkage sliders (38) is fixedly connected to a group of linkage slide rods (317), and the outside of the fixed disk (34) is fixedly connected to the gear key end of the gear rotating disk (32). The side is provided with connecting grooves (36) uniformly distributed in a circumference, the linkage slide rod (317) is slidably connected to a group of connecting grooves (36), the linkage slide rod (317) is slidably connected to a group of arc-shaped slide grooves (33), the top of the linkage slider (38) is fixedly connected to a group of extension arms (39), the top of the extension arm (39) is fixedly connected to a group of polygonal limit frames (310), the inner side wall of the polygonal limit frame (310) is slidably connected to a sliding column (311), the inner side of the sliding column (311) A group of arc-shaped positioning plates (313) are fixedly connected at each end, a group of reset springs (312) are slidably connected to the outer wall of the sliding column (311), the arc-shaped sliding grooves (33) all penetrate the gear rotating disk (32) longitudinally, the central fixed shaft (316) penetrates the gear rotating disk (32) longitudinally, the connecting sliding grooves (36) are respectively arranged under the bottom of a group of sliding seats (35), the linkage sliding rods (317) all penetrate the fixed disk (34) longitudinally, and the center of the bottom of the fixed disk (34) is fixedly connected with a central placement table (37).

4. The automated production device for a welding cage according to claim 1, characterized in that: The displacement drive mechanism (4) comprises a central suspension plate (41) and a suspension frame (43); the central suspension plate (41) is fixedly connected to the inner wall of the linear displacement frame (42); the linear displacement frame (42) is slidably connected to the inner side of the suspension frame (43); a nut auxiliary block (44) is fixedly connected to the top of the central suspension plate (41); a drive box (45) is fixedly connected to the top of the suspension frame (43); a drive screw (47) is rotatably connected to the inner wall of the drive box (45); the drive screw (47) is internally threadedly connected to the nut auxiliary block (44); a motor drive element (46) is provided on the side wall of the drive box (45); the drive box (45) is rotatably connected to the inside of the drive box (45); one end of the drive box (45) is keyed and connected to the output end of the motor drive element (46).

5. The automated production device for a welding cage according to claim 1, characterized in that: The comprehensive slag discharge mechanism (5) comprises an air duct box (51), a conveying cavity (55) and a discharge trough (57); the air duct box (51) is arranged on the side wall of the side wall (2); a blower (52) is fixedly connected to the top wall of the air duct box (51); a conveying elbow (53) is fixedly connected to the bottom wall of the air duct box (51); the conveying elbow (53) is a 90-degree curved pipeline structure; the curved portion of the conveying elbow (53) passes through the side wall (2) and the side wall of the fixed platform (31) and extends to the interior of the terminal clamping mechanism (3); the air duct The side wall between the box (51) and the side wall (2) is provided with an output groove (54); the delivery cavity (55) is arranged inside the fixed platform (31); the top output port of the delivery cavity (55) is provided with an air delivery pipe (56); the air delivery pipe (56) passes through the end clamping mechanism (3) and the sealing limiting mechanism (6) in sequence; the discharge groove (57) is arranged on the bottom wall of the side wall (2) away from the air duct box (51); the top of the discharge groove (57) is provided with an air guide plate (58); the air guide plate (58) is a 90-degree bent plate structure.

6. The automated production device for a welding cage according to claim 1, characterized in that: The sealing limiting mechanism (6) comprises a sealing disk (61) and a folding plate (64); the sealing disk (61) is fixedly connected to the top of the fixed disk (34); the side wall of the sealing disk (61) is fixedly connected to a guide bucket (62); the top wall of the sealing disk (61) is provided with a sealing slideway (63) evenly distributed in an annular shape; the inner and outer side walls of the extension arm (39) are rotatably connected to a plurality of groups of folding plates (64); the outer end of the folding plate (64) is rotatably connected to the inner side wall of the sealing slideway (63).

7. The automated production device for a welding cage according to claim 1, characterized in that: The uniform diffusion mechanism (7) comprises an inverted conical platform (71), the inverted conical platform (71) being fixedly connected to the inverted conical platform (71) and arranged above the sealing disk (61), and supporting feet (72) uniformly distributed in an annular shape are arranged between the inverted conical platform (71) and the sealing disk (61).

8. The automated production device for a welding cage according to claim 1, characterized in that: The longitudinal drive mechanism (8) comprises a second motor drive element (81), the second motor drive element (81) is fixedly connected to the bottom of the central suspension plate (41), the output end of the bottom of the second motor drive element (81) is connected to a fixed frame (82) by a flat key transmission, the side of the fixed frame (82) is rotatably connected to a longitudinally arranged stabilizing guide rod (85), the front side wall of the fixed frame (82) is provided with a lifting hydraulic assembly (86), the front side of the stabilizing guide rod (85) is fixedly connected to a linkage shaft rod (87), and the lifting The front output ends of the hydraulic components (86) are rotatably connected to the linkage shaft (87); the front end of the stabilizing guide rod (85) is rotatably connected to a second fixing frame (88); the second fixing frame (88) is provided with a pull-wire type displacement sensor (89); the input end of the pull-wire type displacement sensor (89) is fixedly connected to a first fixing frame (82); the top of the first fixing frame (82) is fixedly connected to a clamping block (83); and a position sensor (84) is provided on the side of the top of the first fixing frame (82) away from the clamping block (83).

9. The automated production device for a welding cage according to claim 1, characterized in that: The fixed driving mechanism (9) comprises a rotating shaft (91) and a motor driving element three (92), wherein the rotating shaft (91) is rotatably connected inside the fixed frame two (88), the motor driving element three (92) is fixedly connected to the top of the fixed frame two (88), the bottom output end of the motor driving element three (92) is connected to the rotating shaft (91) by a flat key transmission, the inner side wall of the fixed frame two (88) is provided with a position sensor two (93), the side wall of the rotating shaft (91) is fixedly connected to an extension rod (94), and the side end of the extension rod (94) is fixedly connected to the fixed frame three (95).

10. The automated production device for a welding cage according to claim 9, characterized in that: A three-jaw chuck (96) is fixedly connected to the top of the fixing frame three (95), and the welding element (10) is arranged inside the fixing frame three (95) and connected to the output end of the three-jaw chuck (96).

Images