Automobile aluminum alloy spherical hinge control arm assembly and modular assembling method thereof
By introducing lateral pressing process and automatic pre-assembly pressing mechanism in the ball hinge control arm assembly process, the problem of complexity of swing arm body flow and parts pre-assembly in different equipment is solved, and efficient modular assembly is achieved and mass production.
Patent Information
- Application Number
- CN202411411016.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-10
AI Technical Summary
In the existing ball hinge control arm assembly process, the swing arm body needs to be assembled in different equipment, and the pre-assembly of each module component needs to be done manually, which increases the difficulty of equipment work and the complexity of feeding parts.
Using the lateral pressing process, the swing arm body is transported to the pre-assembled mechanism and pressing mechanism through a rotating rotating platform, realizing automatic pre-assembly and pressing of the ball head assembly and swing arm bushing assembly, combined with lateral pressing 装机构实现摆臂衬套总成的同时压装和补充。
Without changing the direction of the swing arm body, the simultaneous assembly of each module and the automatic feeding and pre-installation of parts are realized, reducing the difficulty of equipment and the complexity of manual operation, and improving the assembly of the ball hinge control arm assembly Efficiency and mass production capacity.
Smart Images

Figure CN119407527A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of swing arm assembly, and in particular relates to an automobile aluminum alloy ball joint control arm assembly and a modular assembly method thereof. Background Art
[0002] The automotive ball joint control arm is a key component of the automotive suspension system. It is mainly responsible for transmitting the force on the wheel to the body and ensuring that the wheel can move according to the predetermined trajectory. The automotive ball joint control arm, also known as the swing arm, is an indispensable part of the modern automotive suspension system. It is connected to the wheel and the body through a ball joint or bushing to play a role in force transmission and guidance; the ball joint assembly usually consists of a ball seat and a control arm body. The assembly methods include embedded, welding, riveting or bolted connection. This structural design allows the ball joint to rotate freely in multiple directions, thereby adapting to various dynamic changes of the wheel during driving.
[0003] Problems with existing technologies: In the existing ball joint control arm assembly process, the swing arm body needs to circulate in different equipment to complete the assembly work of different parts, and the pre-assembly work of each module component needs to be done manually. For equipment that can complete the assembly of various modules at the same time, the differences in assembly directions of each module will increase the working difficulty of such equipment. In addition, how to replenish materials and pre-install components of each module is also a problem that the modular assembly equipment continues to solve. Summary of the invention
[0004] The purpose of the present invention is to provide an automobile aluminum alloy ball joint control arm assembly and a modular assembly method thereof, which can realize a lateral pressing process without changing the direction of the swing arm body, and can simultaneously complete the assembly of each module, as well as the replenishment and pre-installation of corresponding parts.
[0005] The technical solution adopted by the present invention is as follows: An automotive aluminum alloy ball joint control arm assembly comprises a swing arm body, a ball head assembly is assembled inside the tip of the middle part of the swing arm body, swing arm bushing assemblies are assembled inside both ends of the swing arm body, and a swing arm front mounting bracket and a swing arm rear mounting bracket are respectively assembled on the side walls of the swing arm body close to both ends; The ball head assembly includes a ball shell and a ball pin. A ball seat is arranged inside the ball shell. The spherical end of the ball pin is rotatably connected to the inside of the ball seat. A blocking seat is inserted into one side of the ball shell, and a dust cover is arranged on the other side of the ball shell.
[0006] A modular assembly device for an automobile aluminum alloy ball joint control arm assembly comprises an assembly machine, the surface of which is rotatably assembled with a rotating platform for fixing a swing arm body, the edge of the assembly machine surface is provided with a pre-installation mechanism for pre-installing a ball head assembly into the swing arm body, a press-fitting mechanism for press-fitting the ball head assembly into the swing arm body, and a lateral press-fitting mechanism for installing a swing arm bushing assembly into the interior of both ends of the swing arm body.
[0007] A rotating mechanism for controlling the rotation of a rotating platform is arranged inside the assembly machine; swing arm supports for fixing the swing arm body are installed in an array on the edge of the surface of the rotating platform; ball head supports for supporting the assembly part of the swing arm body and the ball head assembly are installed on the surface of the rotating platform and on the outside of the swing arm supports; half-pipe supports are installed on the surface of the rotating platform and on the inside of the swing arm supports; bottom supports are installed on the surface of the assembly machine at positions corresponding to the ball head supports.
[0008] A lifting platform 1 is fixedly provided on the top of the preloading mechanism, a feeding platform is fixedly provided in the middle of the preloading mechanism, a belt feeder for replenishing the ball head assembly is fixedly installed on one side of the surface of the feeding platform, and a material guide plate for guiding the movement of the ball head assembly is fixedly provided above the belt feeder, a track machine is slidably assembled on the surface of the feeding platform and is located on one side of the belt feeder, and a sleeve is fixedly assembled on one end of the track machine through a connecting rod, a material block for carrying the ball head assembly to move is telescopically assembled inside the sleeve, a cylinder 1 is fixedly assembled on the surface of the sleeve, and the output end of the cylinder 1 is fixedly connected to the material block.
[0009] A clamping platform is installed on the surface of the feeding platform and directly below the lifting platform. A through hole is penetrated at the center of the clamping platform, and half-groove blocks are symmetrically slidably assembled inside the through hole. Half-groove blocks are provided on the surfaces of the two half-groove blocks for the ball head assembly to fall into. Double-threaded screws are rotatably installed on both sides of the interior of the clamping platform, and the side walls of the half-groove blocks are fixedly provided with screw tubes sleeved on the outer surface of the double-threaded screws. A power shell is fixedly provided on one side of the outer wall of the clamping platform, and a dual-axis motor for driving the two double-threaded screws to rotate is assembled inside the power shell.
[0010] The telescopic output end of the lifting platform is integrally provided with a clamping rod, and the edge of the bottom end of the clamping rod is fixedly provided with an inclined groove rail in a ring array, the bottom of the clamping rod is movably assembled with a clamping block in a ring array, and the clamping block is used to clamp the ball pin when it is aggregated, the outer wall of the clamping block is integrally provided with a wedge block, and the wedge block is slidably assembled in the corresponding inclined groove rail, the top of the clamping block is fixedly connected with a guide rod, the inside of the clamping rod is fixedly installed with a second cylinder, and the outer wall of the end of the telescopic output end of the second cylinder is fixedly provided with a straight groove body in an array, and the guide rod movably penetrates the corresponding straight groove body.
[0011] A lifting platform 2 is fixedly provided on the top of the lateral pressing mechanism, a working rod is integrally provided on the telescopic output end of the lifting platform 2, and a tapping block is integrally provided on the end of the working rod, a semi-tube body is movably assembled on the inner side of the lateral pressing mechanism and located at the bottom of the lifting platform 2, a through rod is fixedly connected to the bottom of the tapping block, the through rod slides through the middle of the semi-tube body and a spring 1 is sleeved on the outer surface of the through rod, straight groove plates are integrally provided on both side walls of the middle of the semi-tube body, and guide blocks movably penetrating the straight groove plates are integrally provided on both sides of the tapping block.
[0012] Both ends of the semi-tube body are movably assembled with a push rod and a feeding piece, and the push rod is placed on the inner side of the feeding piece, and the two ends of the branch block are connected to one end of the corresponding push rod through a rotating arm, and the edge of the feeding piece away from one end of the push rod is integrally provided with a tube plate for covering the end of the swing arm body, and the interior of the feeding piece near one end of the tube plate is provided with a bushing groove for placing the swing arm bushing assembly, and the outer wall of the feeding piece containing the bushing groove is integrally provided with an inclined plate, and the middle part of the feeding piece is integrally provided with a partition plate, and the outer wall of the feeding piece near one end of the tube plate is fixedly provided with a conduit, the push rod penetrates the partition plate and extends to one end of the bushing groove to be fixedly provided with a push block, and the outer walls on both sides of the push block are fixedly connected with guide pillars, and the guide pillars penetrate the corresponding guide pillars and the outer surfaces are sleeved with spring 2.
[0013] The lateral pressing mechanism is located on the side wall of the bottom of the second lifting platform and is fixedly installed with a feeding rack. Both ends of the inner side of the feeding rack are integrally provided with a collection shell for collecting the swing arm bushing assembly, and the bottom end of the collection shell is integrally provided with a discharge trough, and the end of the discharge trough is elastically slidably assembled with a rectangular frame, and an upper baffle is integrally provided at the oblique upper part of the rectangular frame, and a lower baffle is integrally provided at the oblique lower part of the rectangular frame.
[0014] A modular assembly method for an automotive aluminum alloy ball joint control arm assembly, the specific steps are as follows: S1: Assemble the ball head assembly, complete the production and assembly of a single ball head assembly, and place them one by one on top of the belt feeder; S2: Pre-install the ball head assembly, transport the swing arm body to the pre-installation mechanism one by one through the rotating platform, use the pre-installation mechanism to pre-install the ball head assembly into the corresponding hole position of the swing arm body, and correct the angle of the ball pin at the same time; S3: Press-fit the ball head assembly, transport the swing arm body carrying the ball head assembly to the press-fit mechanism by rotating the platform, and press-fit the ball head assembly and the swing arm body by using the press-fit mechanism; S4: Press-fit the swing arm bushing assembly. The swing arm body with the ball head assembly installed is transported to the lateral press-fitting mechanism by the rotating platform. The swing arm bushing assembly is simultaneously press-fitted into both ends of the swing arm body by the lateral press-fitting mechanism.
[0015] The technical effects achieved by the present invention are: According to the present invention, the surface quality of each part of the ball head assembly is excellent, the structural strength and fatigue resistance are excellent, and the dust cover has an excellent dustproof effect and is not easy to break.
[0016] The present invention transports the swing arm body to the pre-installation mechanism and the press-fitting mechanism in sequence through a rotating rotating platform. The ball head assemblies can be pre-installed into the holes of the swing arm body one by one through the pre-installation mechanism. During the pre-installation process, the ball pin is corrected to ensure that the ball pin is perpendicular to the ball shell, which is beneficial to the subsequent press-fitting work of the ball head assembly by the press-fitting mechanism.
[0017] The present invention provides a lateral pressing mechanism that can press-fit two swing arm bushing assemblies into both ends of a swing arm body at the same time, and realizes the lateral pressing process without changing the direction of the swing arm body. The lateral pressing mechanism cooperates with the pre-installation mechanism and the pressing mechanism to jointly complete the assembly of the ball joint control arm assembly. In addition, the lateral pressing mechanism can automatically complete the replenishment of the swing arm bushing assembly during the resetting of the semi-tube body, thereby realizing the batch assembly of the ball joint control arm assemblies. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a structural diagram of a control arm assembly provided by an embodiment of the present invention; Figure 2 is a planar cross-sectional view of a ball head assembly provided by an embodiment of the present invention; Figure 3 is a planar cross-sectional view of a control arm assembly provided by an embodiment of the present invention; Figure 4 is a structural diagram of an assembly machine provided by an embodiment of the present invention; Figure 5 is a structural diagram of a pre-installation mechanism provided by an embodiment of the present invention; Figure 6 yes Figure 5 The local enlarged structure diagram at A in the middle; Figure 7 yes Figure 5 The local enlarged structure diagram at B in the middle; Figure 8 is a cross-sectional structural diagram of a clamping rod provided by an embodiment of the present invention; Fig. 9 is a structural diagram of a lateral press-fitting mechanism provided by an embodiment of the present invention; Fig.10 This is a disassembled diagram of a half-tube body and a feeding rack provided in an embodiment of the present invention; Fig.11 yes Fig.10 The local enlarged structure diagram at C in the middle; Fig.12It is an assembly and disassembly diagram of a half-tube body and a feeding piece provided in an embodiment of the present invention; Fig.13 yes Fig.10 The local enlarged structure diagram at D in the middle; Fig.14 It is an assembly flow chart provided by an embodiment of the present invention.
[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Swing arm body; 2. Ball head assembly; 201. Ball shell; 202. Ball seat; 203. Ball pin; 204. Blocking seat; 205. Dust cover; 3. Swing arm bushing assembly; 4. Swing arm front mounting bracket; 5. Swing arm rear mounting bracket; 6. Assemble the machine; 601. Rotating platform; 602. Support seat at the ball head; 603. Bottom support; 604. Swing arm support seat; 605. Half pipe support seat; 7. Pre-installation mechanism; 701. Feeding platform; 702. Lifting platform 1; 703. Belt feeder; 704. Guide plate; 705. Track machine; 706. Housing; 707. Belt block; 708. Cylinder 1; 709. Clamping platform; 710. Through hole; 711. Half slot block; 712. Half slot; 713. Double-threaded screw; 714. Power shell; 715. Clamping rod; 716. Beveled slot rail; 717. Cylinder 2; 718. Straight slot body; 719. Clamping block; 720. Wedge block; 721. Guide rod; 8. Pressing mechanism; 9. Lateral pressing mechanism; 901. Elevator platform 2; 902. Working rod; 903. Branch block; 904. Half pipe body; 905. Through rod; 906. Spring 1; 907. Straight groove plate; 908. Guide block; 909. Push rod; 910. Rotating arm; 911. Feeding piece; 912. Tube clamping plate; 913. Bushing groove; 914. Partition plate; 915. Conduit; 916. Inclined plate; 917. Push block; 918. Guide column; 919. Spring 2; 920. Feeding rack; 921. Aggregate shell; 922. Discharge chute; 923. Rectangular frame; 924. Upper baffle; 925. Lower baffle. DETAILED DESCRIPTION
[0020] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention, and does not strictly limit the scope of protection of the specific claims of the present invention.
[0021] like Figure 1-Figure 3As shown, an automotive aluminum alloy ball joint control arm assembly comprises a swing arm body 1, a ball head assembly 2 is assembled inside the tip of the middle part of the swing arm body 1, swing arm bushing assemblies 3 are assembled inside both ends of the swing arm body 1, and a swing arm front mounting bracket 4 and a swing arm rear mounting bracket 5 are respectively assembled on the side walls of the swing arm body 1 near both ends; See attached Figure 2 The ball head assembly 2 includes a ball shell 201 and a ball pin 203. A ball seat 202 is arranged inside the ball shell 201. The spherical end of the ball pin 203 is rotatably connected to the inside of the ball seat 202. A plug seat 204 is inserted into one side of the ball shell 201, and a dust cover is arranged on the other side of the ball shell 201.
[0022] According to the above structure, referring to the experimental requirements and results of the ball head assembly 2, as shown in the following table: According to the above performance test results, the surface quality of each part of the ball head assembly 2 is excellent, the structural strength and fatigue resistance are excellent, and the dust cover 205 has an excellent dustproof effect and is not easy to break.
[0023] like Figure 4-Figure 13 As shown, a modular assembly device for an automobile aluminum alloy ball joint control arm assembly includes an assembly machine 6, on the surface of which a rotating platform 601 for fixing and placing a swing arm body 1 is rotatably assembled, and the edge of the surface of the assembly machine 6 is provided with a pre-installation mechanism 7 for pre-installing the ball head assembly 2 into the swing arm body 1, a pressing mechanism 8 for pressing the ball head assembly 2 into the swing arm body 1, and a lateral pressing mechanism 9 for installing the swing arm bushing assembly 3 into the interior of both ends of the swing arm body 1.
[0024] See attached Figure 4 and Fig. 9 A rotating mechanism for controlling the rotation of a rotating platform 601 is arranged inside the assembly machine 6, and swing arm supports 604 for fixing the swing arm body 1 are installed in an array on the edge of the surface of the rotating platform 601. Ball head supports 602 for supporting the assembly part of the swing arm body 1 and the ball head assembly 2 are installed on the surface of the rotating platform 601 and on the outside of the swing arm supports 604. Half-pipe supports 605 are installed on the surface of the rotating platform 601 and on the inside of the swing arm supports 604. Bottom supports 603 are installed on the surface of the assembly machine 6 and at the positions corresponding to the ball head supports 602.
[0025] Embodiment 1: See attached Figure 5-Figure 8A lifting platform 702 is fixedly provided on the top of the preloading mechanism 7, a feeding platform 701 is fixedly provided in the middle of the preloading mechanism 7, a belt feeder 703 for replenishing the ball head assembly 2 is fixedly installed on one side of the surface of the feeding platform 701, and a guide plate 704 for guiding the movement of the ball head assembly 2 is fixedly provided above the belt feeder 703, a track machine 705 is slidably assembled on the surface of the feeding platform 701 and located on one side of the belt feeder 703, and one end of the track machine 705 is fixedly assembled with a sleeve 706 through a connecting rod, and a material block 707 for carrying the ball head assembly 2 to move is telescopically assembled inside the sleeve 706, and a cylinder 708 is fixedly assembled on the surface of the sleeve 706, and the output end of the cylinder 708 is fixedly connected to the material block 707; See attached Figure 5-Figure 8 A clamping platform 709 is installed on the surface of the feeding platform 701 and is located directly below the lifting platform 702. A through hole 710 is penetrated at the center of the clamping platform 709, and a half-groove block 711 is symmetrically slidably assembled inside the through hole 710, and the surfaces of the two half-groove blocks 711 are provided with half-grooves 712 for the ball head assembly 2 to fall into, double-threaded screws 713 are rotatably installed on both sides of the inside of the clamping platform 709, and the side walls of the half-groove blocks 711 are fixedly provided with spiral tubes sleeved on the outer surface of the double-threaded screws 713, and a power shell 714 is fixedly provided on one side of the outer wall of the clamping platform 709, and a double-axis motor for driving the two double-threaded screws 713 to rotate is assembled inside the power shell 714; See attached Figure 5-Figure 8 The telescopic output end of the lifting platform 702 is integrally provided with a clamping rod 715, and the edge of the bottom end of the clamping rod 715 is fixedly provided with an inclined groove rail 716 in a ring array. The bottom of the clamping rod 715 is movably assembled with a clamping block 719 in a ring array, and the clamping block 719 is used to clamp the ball pin 203 when it is aggregated. The outer wall of the clamping block 719 is integrally provided with a wedge block 720, and the wedge block 720 is slidably assembled in the corresponding inclined groove rail 716. The top of the clamping block 719 is fixedly connected with a guide rod 721, and the inside of the clamping rod 715 is fixedly installed with a cylinder 2 717, and the outer wall of the telescopic output end of the cylinder 2 717 is fixedly provided with a straight groove body 718 in an array, and the guide rod 721 movably penetrates the corresponding straight groove body 718.
[0026] According to the above structure, the assembled ball head assembly 2 is arranged in the guide plate 704 of the belt feeder 703. In the process of pre-installing a ball head assembly 2, the belt feeder 703 first moves the ball head assembly 2 to the end of the guide plate 704, and then the cylinder 1 708 operates and controls the movement of the material block 707, and the material block 707 immediately contacts the ball head assembly 2 at the end, and then the track machine 705 operates and pushes the ball head assembly 2 to the clamping table 709, and the ball head assembly 2 immediately falls into the circular material groove composed of the half grooves 712 on the surface of the two half groove blocks 711; Subsequently, the lifting platform 1 702 controls the clamping rod 715 to move downward. When the bottom end of the clamping rod 715 is close to the ball pin 203, the cylinder 2 717 extends and operates, and each clamping block 719 is pushed and moves together along the inclined groove rail 716. When the clamping blocks 719 gather together, they clamp the ball pin 203 together. In this process, since the half trough 712 restricts the ball head assembly 2, the clamping blocks 719 can correct the ball pin 203 at the same time, ensuring that the ball pin 203 is perpendicular to the ball shell 201, and at the same time facilitate the subsequent press-fitting work; Finally, the dual-axis motor in the power housing 714 starts and drives the two double-threaded screws 713 to rotate at the same time. At this time, the two half-slot blocks 711 will move away from each other, and then the clamping rod 715 will continue to move downward through the lifting platform 1 702. The clamping rod 715 will carry the ball head assembly 2 through the clamping platform 709 and finally be sent into the corresponding hole of the swing arm body 1; In the above process, the swing arm body 1 is transported to the pre-installation mechanism 7 and the press-fitting mechanism 8 in sequence through the rotating rotating platform 601. The ball head assembly 2 can be pre-installed into the hole position of the swing arm body 1 one by one through the pre-installation mechanism 7, and the ball pin 203 is corrected during the pre-installation process to ensure that the ball pin 203 is perpendicular to the ball shell 201, which is beneficial to the subsequent press-fitting work of the ball head assembly 2 by the press-fitting mechanism 8.
[0027] The working principle of the present invention is as follows: first, the ball head assembly 2 is moved to the end of the guide plate 704 by the belt feeder 703, and then the cylinder 1 708 operates and controls the movement of the material block 707, and the material block 707 immediately contacts the ball head assembly 2 located at the end, and then the track machine 705 operates and pushes the ball head assembly 2 to the clamping table 709, and the ball head assembly 2 immediately falls into the circular material groove composed of the half grooves 712 on the surface of the two half groove blocks 711; then, the lifting platform 1 702 controls the clamping rod 715 to move downward, and when its bottom end is close to the ball pin 203, the cylinder 2 717 extends and operates, and each clamping block 719 will be pushed and moved along the inclined groove rail 71 6 gather and move, and each clamping block 719 will clamp the ball pin 203 together when it gathers. During the process, since the half-groove 712 limits the ball head assembly 2, the clamping block 719 can correct the ball pin 203 at the same time to ensure that the ball pin 203 is perpendicular to the ball shell 201, which is convenient for subsequent press-fitting work; finally, the double-axis motor in the power shell 714 starts and drives the two double-threaded screws 713 to rotate at the same time. At this time, the two half-groove blocks 711 will move away from each other, and then the clamping rod 715 will continue to move downward through the lifting platform 702. The clamping rod 715 will carry the ball head assembly 2 through the clamping platform 709 and finally send it into the corresponding hole position of the swing arm body 1.
[0028] Embodiment 2: See attached Figure 10-13 , a lifting platform 901 is fixedly provided on the top of the lateral pressing mechanism 9, a working rod 902 is integrally provided at the telescopic output end of the lifting platform 901, and a tapping block 903 is integrally provided at the end of the working rod 902, a semi-tube 904 is movably assembled on the inner side of the lateral pressing mechanism 9 and located at the bottom of the lifting platform 901, a through rod 905 is fixedly connected to the bottom of the tapping block 903, the through rod 905 slidably penetrates the middle of the semi-tube 904 and a spring 906 is sleeved on its outer surface, both side walls of the middle of the semi-tube 904 are integrally provided with straight groove plates 907, and both sides of the tapping block 903 are integrally provided with guide blocks 908 that movably penetrate the straight groove plates 907; See attached Figure 10-13, both ends of the half-tube body 904 are movably assembled with a push rod 909 and a feeding piece 911, and the push rod 909 is placed on the inner side of the feeding piece 911, and the two ends of the tapping block 903 are connected to one end of the corresponding push rod 909 through a rotating arm 910, and the edge of the feeding piece 911 away from the push rod 909 is integrally provided with a clamping plate 912 for covering the end of the swing arm body 1, and the inner part of the feeding piece 911 near the clamping plate 912 is provided with a bushing groove 913 for placing the swing arm bushing assembly 3, and the feeding piece The outer wall of the part of 911 containing the bushing groove 913 is integrally provided with an inclined plate 916, the middle part of the feeding piece 911 is integrally provided with a partition plate 914, the outer wall of the feeding piece 911 close to the tube clamping plate 912 is fixedly provided with a guide tube 915, the push rod 909 penetrates the partition plate 914 and extends to the end of the bushing groove 913, and a push block 917 is fixedly provided, and the outer walls on both sides of the push block 917 are fixedly connected with guide pillars 918, and the guide pillars 918 penetrate the corresponding guide pillars 918 and the outer surface is sleeved with a spring 2 919; See attached Figure 10-13 The lateral pressing mechanism 9 is located on the side wall of the bottom of the lifting platform 901, and a feeding rack 920 is fixedly installed. Both ends of the inner side of the feeding rack 920 are integrally provided with a collection shell 921 for collecting the swing arm bushing assembly 3, and the bottom end of the collection shell 921 is integrally provided with a discharge trough 922, and the end of the discharge trough 922 is elastically slidably assembled with a rectangular frame 923, and an upper baffle 924 is integrally provided at the oblique upper part of the rectangular frame 923, and a lower baffle 925 is integrally provided at the oblique lower part of the rectangular frame 923.
[0029] According to the above structure, the swing arm body 1 after the ball head assembly 2 is installed will move to the bottom of the lateral pressing mechanism 9, and the second lifting platform 901 will then operate and carry the half-tube body 904 downward. When the half-tube body 904 is supported by the half-tube support seat 605, the half-tube body 904 is just placed on the inner side of the two ends of the swing arm body 1. Then the second lifting platform 901 continues to control the tapping block 903 to move downward. At this time, the through rod 905 will move relative to the half-tube body 904 and compress the spring 1 906 at the same time. At the same time, the push rods 909 at both ends are pushed to move backwards at the same time through the rotating arms 910 on both sides. Under the elastic force of the second spring 919, the push rod 909 and the feed piece 911 will move together first. When the clamping plate 912 covers the end of the swing arm body 1, the feed piece 911 is restricted and the push rod 909 and the feed piece 911 will move relative to each other. The second spring 919 is compressed at the same time. Then, the push block 917 will go deep into the bushing groove 913 and push out the swing arm bushing assembly 3 inside it. The swing arm bushing assemblies 3 at both ends will eventually be pressed into the two ends of the swing arm body 1. When the second lifting platform 901 is controlled to reset, the push rod 909 and the feeding piece 911 will be recovered to the inside of the end of the half-tube body 904, and the half-tube body 904 will then move upward to reset. When it moves upward to the corresponding position, the inclined plate 916 will come into contact with the bottom of the rectangular frame 923, and the rectangular frame 923 will then move. The upper baffle 924 will release the swing arm bushing assembly 3 at the bottom, and it will then roll into the corresponding bushing groove 913, and the lower baffle 925 will enter the end of the discharge groove 922 and temporarily block the next swing arm bushing assembly 3, thereby completing the replenishment of the swing arm bushing assembly 3; The above process provides a lateral pressing mechanism 9 that can simultaneously press-fit two swing arm bushing assemblies 3 into the two ends of the swing arm body 1, and cooperates with the pre-installation mechanism 7 and the pressing mechanism 8 to jointly complete the assembly of the ball joint control arm assembly. In addition, the lateral pressing mechanism 9 can automatically complete the replenishment of the swing arm bushing assembly 3 during the resetting process of the semi-tube body 904, thereby realizing the batch assembly of the ball joint control arm assembly.
[0030] The working principle of the present invention is as follows: the swing arm body 1 after the ball head assembly 2 is installed will move to the bottom of the lateral pressing mechanism 9, and the second lifting platform 901 will then operate and carry the half-tube body 904 downward. When the half-tube body 904 is supported by the half-tube support seat 605, the half-tube body 904 is just placed on the inner side of the two ends of the swing arm body 1. Then the second lifting platform 901 continues to control the tapping block 903 to move downward. At this time, the through rod 905 will move relative to the half-tube body 904 and compress the spring 1 906 at the same time. At the same time, through the rotating arms 9 on both sides, 10 pushes the push rods 909 at both ends to move backwards at the same time; under the elastic force of the second spring 919, the push rod 909 and the feeding piece 911 will move together first, when the tube clamping plate 912 covers the end of the swing arm body 1, the feeding piece 911 is restricted and the push rod 909 will move relative to the feeding piece 911, and the second spring 919 is compressed at the same time, and then the push block 917 will go deep into the bushing groove 913 and push out the swing arm bushing assembly 3 inside it, and the swing arm bushing assembly 3 at both ends will eventually be pressed into the two ends of the swing arm body 1.
[0031] like Fig.14 As shown, a modular assembly method of an automotive aluminum alloy ball joint control arm assembly, the specific steps are as follows: S1: Assemble the ball head assembly 2, complete the production and assembly of a single ball head assembly 2, and place them one by one on top of the belt feeder 703; S2: Pre-install the ball head assembly 2, transport the swing arm body 1 to the pre-installation mechanism 7 one by one through the rotating platform 601, and use the pre-installation mechanism 7 to pre-install the ball head assembly 2 into the corresponding hole position of the swing arm body 1, and correct the angle of the ball pin 203 at the same time; S3: Press-fitting the ball head assembly 2, transporting the swing arm body 1 carrying the ball head assembly 2 to the press-fitting mechanism 8 by the rotating platform 601, and press-fitting the ball head assembly 2 and the swing arm body 1 by the press-fitting mechanism 8; S4: Press-fit the swing arm bushing assembly 3. The swing arm body 1 equipped with the ball head assembly 2 is transported to the lateral pressing mechanism 9 by the rotating platform 601. The swing arm bushing assembly 3 is simultaneously pressed into both ends of the swing arm body 1 by the lateral pressing mechanism 9.
[0032] The above is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principles of the present invention, and these improvements and modifications should also be considered as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art unless otherwise specified and limited.
Claims
1. An automotive aluminum alloy ball joint control arm assembly, comprising a swing arm body (1), characterized in that: A ball head assembly (2) is assembled inside the tip of the middle portion of the swing arm body (1), swing arm bushing assemblies (3) are assembled inside both ends of the swing arm body (1), and a swing arm front mounting bracket (4) and a swing arm rear mounting bracket (5) are respectively assembled on the side walls of the swing arm body (1) close to both ends; The ball head assembly (2) comprises a ball shell (201) and a ball pin (203); a ball seat (202) is arranged inside the ball shell (201); the spherical end of the ball pin (203) is rotatably connected to the inside of the ball seat (202); a plug seat (204) is inserted into one side of the ball shell (201); and a dust cover (205) is arranged on the other side of the ball shell (201).
2. A modular assembly device for an automotive aluminum alloy ball joint control arm assembly, comprising an assembly machine (6), characterized in that: The surface of the assembly machine (6) is rotatably assembled with a rotating platform (601) for fixing and placing the swing arm body (1), and the edge of the surface of the assembly machine (6) is provided with a pre-installation mechanism (7) for pre-installing the ball head assembly (2) into the swing arm body (1), a press-fitting mechanism (8) for press-fitting the ball head assembly (2) into the swing arm body (1), and a lateral press-fitting mechanism (9) for installing the swing arm bushing assembly (3) into the interior of both ends of the swing arm body (1).
3. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 2, characterized in that: The assembly machine (6) is provided with a rotating mechanism for controlling the rotation of the rotating platform (601) inside, and the surface edge of the rotating platform (601) is provided with an array of swing arm supports (604) for fixing the swing arm body (1), and the surface of the rotating platform (601) and the outer side of the swing arm supports (604) are provided with ball head supports (602) for supporting the assembly part of the swing arm body (1) and the ball head assembly (2), and the surface of the rotating platform (601) and the inner side of the swing arm supports (604) are provided with half-pipe supports (605), and the surface of the assembly machine (6) and the position corresponding to the ball head supports (602) are provided with bottom supports (603).
4. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 3, characterized in that: A lifting platform (702) is fixedly arranged on the top of the pre-installation mechanism (7), a feeding platform (701) is fixedly arranged in the middle of the pre-installation mechanism (7), a belt feeder (703) for replenishing the ball head assembly (2) is fixedly installed on one side of the surface of the feeding platform (701), and a guide plate (704) for guiding the movement of the ball head assembly (2) is fixedly arranged above the belt feeder (703), a track machine (705) is slidably assembled on the surface of the feeding platform (701) and located on one side of the belt feeder (703), and a sleeve (706) is fixedly assembled at one end of the track machine (705) through a connecting rod, and a material block (707) for carrying the ball head assembly (2) is telescopically assembled inside the sleeve (706), and a cylinder (708) is fixedly assembled on the surface of the sleeve (706), and the output end of the cylinder (708) is fixedly connected to the material block (707).
5. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 4, characterized in that: A clamping platform (709) is installed on the surface of the feeding platform (701) and directly below the lifting platform (702). A through hole (710) is provided at the center of the clamping platform (709), and a half-groove block (711) is symmetrically slidably assembled inside the through hole (710). The surfaces of the two half-groove blocks (711) are provided with a half-groove (712) for the ball head assembly (2) to fall into. Double-threaded screws (713) are rotatably installed on both sides of the inside of the clamping platform (709), and the side walls of the half-groove blocks (711) are fixedly provided with a screw tube sleeved on the outer surface of the double-threaded screw (713). A power shell (714) is fixedly provided on one side of the outer wall of the clamping platform (709), and a double-axis motor for driving the two double-threaded screws (713) to rotate is assembled inside the power shell (714).
6. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 5, characterized in that: The telescopic output end of the lifting platform 1 (702) is integrally provided with a clamping rod (715), and the edge of the bottom end of the clamping rod (715) is fixedly provided with an inclined groove rail (716) in a circular array. The bottom of the clamping rod (715) is movably assembled with a clamping block (719) in a circular array, and the clamping block (719) is used to clamp the ball pin (203) when it is aggregated. The outer wall of the clamping block (719) is integrally provided with a wedge block (720), and the wedge block (720) is slidably assembled inside the corresponding inclined groove rail (716). The top of each clamping block (719) is fixedly connected with a guide rod (721). The inside of the clamping rod (715) is fixedly installed with a cylinder 2 (717), and the outer wall of the telescopic output end of the cylinder 2 (717) is fixedly provided with a straight groove body (718) in an array, and the guide rod (721) movably penetrates the corresponding straight groove body (718).
7. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 6, characterized in that: A second lifting platform (901) is fixedly arranged on the top of the lateral pressing mechanism (9), a working rod (902) is integrally arranged on the telescopic output end of the second lifting platform (901), and a tapping block (903) is integrally arranged on the end of the working rod (902), a semi-tube (904) is movably assembled on the inner side of the lateral pressing mechanism (9) and located at the bottom of the second lifting platform (901), a through rod (905) is fixedly connected to the bottom of the tapping block (903), the through rod (905) slidably penetrates the middle of the semi-tube (904) and a spring (906) is sleeved on its outer surface, both side walls of the middle of the semi-tube (904) are integrally arranged with straight groove plates (907), and both sides of the tapping block (903) are integrally arranged with guide blocks (908) that movably penetrate the straight groove plates (907).
8. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 7, characterized in that: Both ends of the semi-tube body (904) are movably assembled with a push rod (909) and a feeding piece (911), and the push rod (909) is placed on the inner side of the feeding piece (911), and the two ends of the branch block (903) are connected to one end of the corresponding push rod (909) through a rotating arm (910), and the edge of the feeding piece (911) away from the push rod (909) is integrally provided with a tube clamping plate (912) for covering the end of the swing arm body (1), and the inner part of the feeding piece (911) close to the tube clamping plate (912) is provided with a bushing groove (913) for accommodating the swing arm bushing assembly (3), and the feeding piece (9 11) An inclined plate (916) is integrally provided on the outer wall of the portion containing the bushing groove (913), a partition plate (914) is integrally provided on the middle portion of the feeding member (911), a guide tube (915) is fixedly provided on the outer wall of one end of the feeding member (911) close to the tube clamping plate (912), a push block (917) is fixedly provided on one end of the push rod (909) that passes through the partition plate (914) and extends to the inside of the bushing groove (913), and guide columns (918) are fixedly connected to the outer walls on both sides of the push block (917), and the guide columns (918) pass through the corresponding guide columns (918) and are sleeved with spring 2 (919) on the outer surface.
9. The modular assembly device for an automotive aluminum alloy ball joint control arm assembly according to claim 8, characterized in that: The lateral pressing mechanism (9) is provided with a feeding frame (920) fixedly mounted on the side wall at the bottom of the second lifting platform (901); both ends of the inner side of the feeding frame (920) are integrally provided with a collecting shell (921) for collecting the swing arm bushing assembly (3); the bottom end of the collecting shell (921) is integrally provided with a discharge trough (922); the end of the discharge trough (922) is elastically slidably assembled with a rectangular frame (923); an upper baffle (924) is integrally provided at an oblique upper portion of the rectangular frame (923); and a lower baffle (925) is integrally provided at an oblique lower portion of the rectangular frame (923).
10. A modular assembly method for an automotive aluminum alloy ball joint control arm assembly, characterized in that: The specific steps are as follows: S1: Assembling the ball head assembly (2), completing the production and assembly of a single ball head assembly (2), and placing them one by one on top of the belt feeder (703); S2: pre-installing the ball head assembly (2), transporting the swing arm body (1) to the pre-installation mechanism (7) one by one by means of the rotating platform (601), pre-installing the ball head assembly (2) into the corresponding hole position of the swing arm body (1) by means of the pre-installation mechanism (7), and correcting the angle of the ball pin (203) at the same time; S3: Press-fitting the ball head assembly (2), transporting the swing arm body (1) carrying the ball head assembly (2) to the press-fitting mechanism (8) by means of the rotating platform (601), and press-fitting the ball head assembly (2) and the swing arm body (1) by means of the press-fitting mechanism (8); S4: Press-fit the swing arm bushing assembly (3), transport the swing arm body (1) equipped with the ball head assembly (2) to the lateral press-fit mechanism (9) by means of the rotating platform (601), and press-fit the swing arm bushing assembly (3) into both ends of the swing arm body (1) simultaneously by means of the lateral press-fit mechanism (9).
Citation Information
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