Electrolyte mixing and conveying equipment
By designing an electrolyte mixing conveying equipment, using electrolyte storage bins and mixing systems with different particle sizes, the problem of the existing technology that cannot meet the requirements of electrolytes of different particle sizes under different working conditions is solved, and automated production and high-efficiency electrolysis are achieved Production.
Patent Information
- Application Number
- CN202411650618.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-11
AI Technical Summary
The existing electrolyte conveying equipment in the aluminum electrolytic industry can only store and transport electrolytes and mixtures of a single particle size, which cannot meet the demand for electrolytes of different particle sizes under different working conditions, resulting in low automation, high labor intensity, and production efficiency. Low.
An electrolyte mixing conveying equipment was designed. By setting up electrolyte storage chambers with different particle sizes, using vibrating screens and electrolyte tee-way separating valves to mix electrolyte materials of different particle sizes with alumina materials, and chaining them through the control system. Control to meet the needs of electrolyte covering materials under different working conditions.
It realizes automated production, saves costs, reduces labor intensity, improves electrolytic production efficiency, and can meet the electrolyte requirements of different particle sizes of electrolytes under different working conditions.
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Figure CN119408896A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to electrolyte mixture conveying equipment, belonging to the technical field of aluminum electrolysis. Background Art
[0002] Aluminum electrolysis consumes a lot of heat energy during the production process, so electrolyte materials need to be added to the anode surface of the electrolytic cell for insulation. At the same time, aluminum electrolytic cells need to use a mixture of alumina and electrolyte materials of different particle sizes under different working conditions. This mixture has the advantages of good thermal insulation performance and uniformity. At present, the electrolyte transportation in the domestic aluminum electrolysis industry can only store and transport electrolytes and mixtures of a single particle size, which cannot meet the needs of electrolytic cells for electrolytes of different particle sizes under different working conditions. The degree of automation is low, the labor intensity is high, and the production efficiency is low. Summary of the invention
[0003] The purpose of the present invention is to provide an electrolyte mixing conveying device, which can save costs, reduce labor intensity, be beneficial to the heat preservation of the electrolytic cell under different working conditions, and improve the electrolysis production efficiency.
[0004] The technical solution of the present invention is as follows: an electrolyte mixing conveying device, comprising a bucket elevator, the outlet of the bucket elevator is connected to a vibrating screen, different outlets of the vibrating screen are connected to storage bins of electrolytes of different particle sizes, and also comprising an alumina punching device, the discharge port of the alumina punching device is connected to the alumina storage bin, a disc feeder is arranged at the discharge port of the storage bin, the disc feeder is connected to the inlet of a double-shaft mixing and stirring conveyor via a screw conveyor or a pneumatic chute, and the outlet of the double-shaft mixing and stirring conveyor is provided with a telescopic joint device; The electrolyte storage bins are divided into two storage bins of different particle sizes, and two storage bins of each particle size are provided. Each outlet of the vibrating screen is connected to two storage bins of the same particle size via an electro-hydraulic three-way material distribution valve; The bucket elevator and the vibrating screen are each provided with two sets.
[0005] In the aforementioned electrolyte mixing and conveying equipment, the outlet of the bucket elevator is connected to an electro-hydraulic three-way material dividing valve, one end of the electro-hydraulic three-way material dividing valve is connected to a vibrating screen, and the other end is connected to a bagging and packaging device.
[0006] In the aforementioned electrolyte mixing conveying equipment, the outlet of the electrolyte storage bin is connected to a screw conveyor; and the outlet of the alumina storage bin is connected to a pneumatic chute.
[0007] In the aforementioned electrolyte mixing and conveying equipment, the outlet of the dual-shaft mixing and stirring conveyor is connected to an electro-hydraulic three-way dividing valve, and the electro-hydraulic three-way dividing valve is respectively connected to two expansion joint devices.
[0008] In the aforementioned electrolyte mixing and conveying equipment, the storage bin also includes a storage bin for electrolyte powder, which is connected to the electrolyte dust collection system through a pipeline. An electrolyte dust collection system is provided at each device of the electrolyte mixing and conveying system, and the bottom of the electrolyte powder storage bin is connected to the inlet of the double-axis mixing and stirring conveyor through a pneumatic chute.
[0009] Beneficial effects of the present invention: Compared with the prior art, the present invention stores electrolyte materials of different particle sizes by setting electrolyte storage bins of different particle sizes, mixes electrolyte materials of different particle sizes with alumina materials, and performs interlocking control through a control system, thereby meeting the requirements of different working conditions for electrolyte covering materials of different particle sizes in the aluminum electrolysis production process, realizing automated production, saving costs, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a structural schematic diagram of the present invention.
[0011] Figure numerals: 1-bucket elevator, 2-electro-hydraulic tee, 3-vibrating screen, 4-storage bin, 5-disc feeder, 6-screw conveyor, 7-double-axis mixing and stirring conveyor, 8-pneumatic chute, 9-bagging and packaging device, 10-alumina punching device, 11-expansion joint device, 12-electrolyte transport vehicle, 13-alumina transport vehicle. DETAILED DESCRIPTION
[0012] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0013] An embodiment of the present invention: An electrolyte mixing and conveying equipment comprises a bucket elevator 1, wherein the outlet of the bucket elevator 1 is connected to a vibrating screen 3, wherein different outlets of the vibrating screen 3 are connected to storage bins 4 for electrolytes of different particle sizes, and further comprises an alumina beating device 10, wherein the discharge port of the alumina beating device 10 is connected to the storage bin 4 for alumina, a disc feeder 5 is arranged at the discharge port of the storage bin 4, the disc feeder 5 is connected to the inlet of a double-shaft mixing and stirring conveyor 8 via a screw conveyor 6 or a pneumatic chute 7, and the outlet of the double-shaft mixing and stirring conveyor 8 is arranged with a telescopic joint device 11.
[0014] The electrolyte storage bins 4 are divided into two storage bins 4 of different particle sizes, and two storage bins 4 of each particle size are provided. Each outlet of the vibrating screen 3 is connected to two storage bins 4 of the same particle size through an electro-hydraulic three-way distributing valve 2. The particle size of the electrolyte is divided into two specifications, namely 0-3 mm and 3-15 mm, wherein two storage bins 4 of 0-3 mm electrolyte are provided, and two storage bins 4 of 3-15 mm electrolyte are provided. The vibrating screen 3 is provided with two outlets of different particle sizes, wherein outlet A is connected to the storage bin 4 of 0-3 mm correspondingly, and outlet B is connected to the storage bin 4 of 3-15 mm correspondingly, and an electro-hydraulic three-way distributing valve 2 is provided at outlet A and outlet B respectively, wherein the electro-hydraulic three-way distributing valve 2 of outlet A is connected to two storage bins 4 of 0-3 mm respectively, and the electro-hydraulic three-way distributing valve 2 of outlet B is connected to two storage bins 4 of 3-15 mm respectively. This arrangement ensures that the storage bin 4 can store a large amount of electrolyte, and the storage volume can meet the mixing requirements.
[0015] The bucket elevator 1 and the vibrating screen 3 are each provided with 2 sets, and 4 electrolyte storage bins 4 are provided correspondingly, of which 2 are provided for the electrolyte storage bins 4 of 0-3 mm, and 2 are provided for the electrolyte storage bins 4 of 3-15 mm, and these 4 electrolyte storage bins 4 share 1 set of screw conveyor 6, and the corresponding double-shaft mixing and stirring conveyor 8 is also provided with only 1 set. The reason for providing 2 sets of bucket elevators 1 and 2 sets of vibrating screens 3 is to improve the storage and transportation efficiency of the electrolyte and ensure that the storage amount of the electrolyte meets the subsequent mixing usage requirements.
[0016] The outlet of the bucket elevator 1 is connected to an electro-hydraulic three-way material distribution valve 2, one end of which is connected to a vibrating screen 3 and the other end is connected to a bagging and packaging device 9. The conveying system is also provided with a bagging and packaging device 9, which can provide bagged materials for electrolytic cells.
[0017] The outlet of the electrolyte storage bin 4 is connected to a screw conveyor 6; the outlet of the alumina storage bin 4 is connected to a pneumatic chute 7. Different storage bins 4 convey materials to a double-shaft mixing and stirring conveyor 8 for mixing through different components.
[0018] The outlet of the dual-shaft mixing and stirring conveyor 8 is connected to an electro-hydraulic three-way distributing valve 2, which is respectively connected to two telescopic joint devices 11, and the two telescopic joint devices 11 are used to correspond to the two feed ports on the electrolyte transport vehicle 12, thereby realizing rapid loading.
[0019] The storage bin 4 also includes an electrolyte powder storage bin 4, which is connected to the electrolyte dust collection system through a pipeline. Each device of the electrolyte mixing and conveying system is provided with an electrolyte dust collection system. The bottom of the electrolyte powder storage bin 4 is connected to the inlet of the double-axis mixing and stirring conveyor 8 through a pneumatic chute 7. Through this structure, full recycling of resources is achieved, dust concentration in the workshop is reduced, and a good working environment is created. The electrolyte powder concentrated by the electrolyte dust collection system is transported to the electrolyte powder storage bin 4 through a pipeline for storage and recycling, which is different from dust collection with bags, avoids manual consignment and reduces labor intensity.
[0020] The electrolyte mixing and conveying equipment of the present invention comprises a bucket elevator 1, an electro-hydraulic three-way material distributing valve 2, a vibrating screen 3, a storage bin 4, a disc feeder 5, a screw conveyor 6, a double-axis mixing and stirring conveyor 7, a pneumatic chute 8, a bagging and packaging device 9, an alumina punching device 10, and an expansion joint device 11.
[0021] An operating method of an electrolyte mixing conveying device of the present invention comprises the following steps: 1. Material storage: The bucket elevator 1 lifts the electrolyte material to the vibrating screen 3, and the material screened by the vibrating screen 3 is stored in the storage bin 4 for storing electrolyte materials of different particle sizes. At the same time, the alumina transport vehicle 13 transports the alumina material to the alumina punching device 10, and the alumina in the alumina transport vehicle 13 is lifted to the alumina storage bin 4 for storage by the alumina punching device 10; 2. Mixing: The disc feeder 5 at the discharge port of the storage bin 4 delivers the material to the screw conveyor 6 and the pneumatic chute 7, and the material is then transported to the double-shaft mixing and stirring conveyor 8 for mixing through the screw conveyor 6 and the pneumatic chute 7; 3. Unloading: The stirred material is transported to the electrolyte transport vehicle 12 through the telescopic joint device 11, and the electrolyte transport vehicle 12 transports the material to the covering material conveying system next to the electrolysis workshop.
[0022] The specific process is as follows: The bucket elevator 1 and the vibrating screen 3 divide a part of the electrolyte material into the bagging and packaging device 9 through the electro-hydraulic three-way dividing valve 2, and the other part of the material enters the vibrating screen 3. Each vibrating screen 3 is connected to multiple storage bins 4 through the electro-hydraulic three-way dividing valve 2, and the 0-3mm electrolyte material enters the 0-3mm storage bin 4, and the 3-15mm material enters the 3-15mm storage bin 4. The alumina material punching device 10 inputs the alumina pulled by the alumina transport vehicle 13 into the alumina storage bin 4, and the dust material collected by the electrolyte dust collection system is transported to the storage bin 4 of the electrolytic cell powder <1 mm through a pipeline, and the disc feeder 5 under the storage bin 4 of 0-3 mm and 3-15 mm transports the material to the screw feeder 6, and then the screw feeder 6 transports the material to the double-axis mixing and stirring conveyor 8 for mixing, and the storage bin 4 of the electrolytic cell powder <1 mm and the disc feeder 5 under the storage bin 4 of alumina transport the material to the double-axis mixing and stirring conveyor 8 through the pneumatic chute 7 for mixing, and the mixed material is connected to the telescopic joint device 11 through the electro-hydraulic three-way material distribution valve 2 to transport the material to the electrolyte transport vehicle 12, and the electrolyte transport vehicle 12 transports the material to the electrolysis workshop for use as insulation material. The entire conveying and mixing process is interlocked by the valve control system to control the material transportation, and the whole process is automated. The present invention stores electrolytes of different particle sizes and alumina for mixing through different storage bins 4, thereby meeting the needs of the electrolytic cell for electrolyte covering materials and alumina mixtures of different particle sizes under different working conditions, saving labor costs and improving production efficiency.
Claims
1. An electrolyte mixing conveying device, characterized in that: The invention comprises a bucket elevator (1), wherein the outlet of the bucket elevator (1) is connected to a vibrating screen (3), wherein different outlets of the vibrating screen (3) are connected to storage bins (4) of electrolytes of different particle sizes, and further comprises an alumina material beating device (10), wherein the discharge port of the alumina material beating device (10) is connected to the alumina storage bin (4), wherein a disc feeder (5) is arranged at the discharge port of the storage bin (4), wherein the disc feeder (5) is connected to the inlet of a double-shaft mixing and stirring conveyor (8) via a screw conveyor (6) or a pneumatic chute (7), and wherein the outlet of the double-shaft mixing and stirring conveyor (8) is provided with a telescopic joint device (11); The electrolyte storage bins (4) are divided into two storage bins (4) of different particle sizes, two storage bins (4) of each particle size are provided, and each outlet of the vibrating screen (3) is connected to two storage bins (4) of the same particle size via an electro-hydraulic three-way material distribution valve (2); The bucket elevator (1) and the vibrating screen (3) are each provided with two sets.
2. The electrolyte mixture conveying device according to claim 1, characterized in that: The outlet of the bucket elevator (1) is connected to an electro-hydraulic three-way material distribution valve (2), one end of the electro-hydraulic three-way material distribution valve (2) is connected to a vibrating screen (3), and the other end is connected to a bagging and packaging device (9).
3. The electrolyte mixture conveying device according to claim 1, characterized in that: The outlet of the electrolyte storage bin (4) is connected to a screw conveyor (6); the outlet of the alumina storage bin (4) is connected to a pneumatic chute (7).
4. The electrolyte mixture conveying device according to claim 1, characterized in that: The outlet of the dual-shaft mixing and stirring conveyor (8) is connected to an electro-hydraulic three-way material distribution valve (2), and the electro-hydraulic three-way material distribution valve (2) is respectively connected to two expansion joint devices (11).
5. The electrolyte mixture conveying device according to claim 1, characterized in that: The storage bin (4) further comprises an electrolyte powder storage bin (4), the storage bin (4) being connected to an electrolyte dust collection system via a pipeline, each device of the electrolyte mixing and conveying system being provided with an electrolyte dust collection system, and the bottom of the electrolyte powder storage bin (4) being connected to an inlet of a double-shaft mixing and stirring conveyor (8) via a pneumatic chute (7).