Self-crawling hoop device

By designing a self-climbing hoop hinging device, using the technology of automatic climbing and torque motor control, the safety risks and torque control problems caused by manual fixation in the existing technology are solved, automatic locking and precise torque control are realized, and construction safety is improved and structural stability.

CN119411486APending Publication Date: 2025-02-11CHENGDU ROAD & BRIDGE ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411779743.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

The existing clamps need to be manually fixed during the construction of bridge cover beams, resulting in high safety risks and it is difficult to accurately control the bolt torque during the fixing process, affecting structural stability.

Method used

A self-crawling hoop hinging device is designed, which uses a first semicircular hoop hinging and a second semicircular hoop hinging, through a first vertical telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic telescopic The cooperation of the second horizontal telescopic machine realizes automatic climbing, and the threaded connection of the connector is controlled by the torque motor to achieve automatic locking.

Benefits of technology

The automatic locking process without participation is realized, which reduces the safety risks of operators, reduces the frequency of use of cranes and lifts, avoids damage to the appearance of pier columns, and accurately controls the torque requirements of the hoop bolts.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119411486A_ABST
    Figure CN119411486A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of hoops, and discloses a self-crawling hoop device which is characterized in that first fastening plates are connected to the two ends of a first semicircular hoop, second fastening plates are connected to the two ends of a second semicircular hoop, a first connecting piece is mounted on one side of each first fastening plate, and a second connecting piece and a torque motor are mounted on one side of each second fastening plate; the second connecting piece is connected with a motor shaft of the torque motor; a plurality of first vertical telescopic machines are mounted on the outer side of an arc-shaped hoop body of the first semicircular hoop, and a telescopic rod of each first vertical telescopic machine is connected with a first horizontal telescopic machine; a plurality of second vertical telescopic machines are installed on the outer side of the arc-shaped hoop body of the second semicircular hoop, and a telescopic rod of each second vertical telescopic machine is connected with a second horizontal telescopic machine. Automatic climbing and automatic locking of the pier column can be achieved, the safety risk of operators is reduced, use of a crane and a lifting machine is reduced, meanwhile, the appearance of the pier column is not prone to being damaged, and later repairing work is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of clamps, and in particular relates to a self-climbing clamp device. Background Art

[0002] The construction of the bridge cap is an important stage in the construction project, and its construction process and safety measures are crucial. During the construction of the bridge cap, the existing clamps are fixed by cranes and hoists in cooperation with operators, and temporary fixing points need to be arranged during installation. The temporary fixing points are generally drilled, which affects the appearance of the structure and increases the later repair work. In addition, when fixing the temporary clamps, the operators cannot accurately control the torque requirements of each fixing bolt. Summary of the invention

[0003] The purpose of the present invention is to provide a self-climbing clamp device to solve the above-mentioned problems existing in the prior art.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A self-climbing clamp device comprises a first semicircular clamp and a second semicircular clamp that are arranged in cooperation, both ends of the first semicircular clamp are connected to a first fastening plate, both ends of the second semicircular clamp are connected to a second fastening plate, a first connecting piece is installed on a side of the first fastening plate away from the second fastening plate, a second connecting piece threadedly connected to the first connecting piece is installed on a side of the second fastening plate away from the first fastening plate, a torque motor that drives the second connecting piece to be threadedly connected to the first connecting piece is also installed on one side of the second fastening plate, and the second connecting piece is connected to the motor shaft of the torque motor; both the first fastening plate and the second fastening plate are provided with a first connecting piece that is convenient for the first connecting piece to be threadedly connected to the first connecting piece An avoidance hole threadedly connected to the second connecting piece; a plurality of first vertical telescopic machines are evenly installed on the outside of the arc-shaped hoop body of the first semicircular hoop, and the telescopic rod of each first vertical telescopic machine is connected to the first horizontal telescopic machine located below the first semicircular hoop, and the extension direction of each first horizontal telescopic machine is perpendicular to the central axis of the first semicircular hoop; a plurality of second vertical telescopic machines are evenly installed on the outside of the arc-shaped hoop body of the second semicircular hoop, and the telescopic rod of each second vertical telescopic machine is connected to the second horizontal telescopic machine located below the second semicircular hoop, and the extension direction of each second horizontal telescopic machine is perpendicular to the central axis of the second semicircular hoop.

[0006] As a preferred technical solution in the present invention, the first connecting member is a nut or a sleeve provided with an internal thread, and the second connecting member is a bolt.

[0007] As a preferred technical solution in the present invention, a positioning plate is provided on the side of the second fastening plate away from the first fastening plate, the positioning plate is connected to the arc-shaped hoop body of the second fastening plate and / or the second semicircular clamp, and the torque motor is installed on the positioning plate.

[0008] As a preferred technical solution in the present invention, the first connecting member is fixed to a side of the first fastening plate away from the second fastening plate.

[0009] As a preferred technical solution in the present invention, a plurality of first connecting members are installed on a side of each first fastening plate away from the second fastening plate, and a plurality of second connecting members are installed on a side of each second fastening plate away from the first fastening plate.

[0010] As a preferred technical solution in the present invention, the first vertical telescopic machine and the second vertical telescopic machine are both cylinders, electric cylinders or hydraulic cylinders, the cylinder body of the first vertical telescopic machine is connected to the outer wall of the arc-shaped hoop body of the first semicircular hoop, and the cylinder body of the second vertical telescopic machine is connected to the outer wall of the arc-shaped hoop body of the second semicircular hoop.

[0011] As a preferred technical solution in the present invention, the first horizontal telescopic machine and the second horizontal telescopic machine are both cylinders, electric cylinders or hydraulic cylinders, the cylinder body of the first horizontal telescopic machine is connected to the telescopic rod of the first vertical telescopic machine, and the cylinder body of the second horizontal telescopic machine is connected to the telescopic rod of the second vertical telescopic machine.

[0012] As a preferred technical solution in the present invention, all the first vertical telescopic machines and all the second vertical telescopic machines are symmetrically distributed.

[0013] Beneficial effect: When the first semicircular clamp and the second semicircular clamp are climbing, the automatic climbing can be achieved by utilizing the cooperation between the first vertical telescopic machine, the first horizontal telescopic machine, the second vertical telescopic machine and the second horizontal telescopic machine. Then, the second connecting piece is controlled by the torque motor to be threadedly connected with the first connecting piece, so that the pier column can be automatically locked. The whole process does not require human participation, thus reducing the safety risks of the operators and the use of cranes and hoists. At the same time, it is not easy to damage the appearance of the pier column, thus reducing the later repair work. Moreover, the torque requirements of the clamp bolts can be accurately grasped through automatic control of the torque motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the first semicircular clamp and the second semicircular clamp before being connected in the present invention;

[0015] Figure 2 This is a schematic diagram of the first semicircular clamp and the second semicircular clamp in the present invention when they are connected;

[0016] Figure 3 It is a top view of the present invention.

[0017] In the figure: 1-first semicircular clamp; 101-first fastening plate; 2-second semicircular clamp; 201-second fastening plate; 3-first connecting member; 4-second connecting member; 5-torque motor; 6-first vertical telescopic machine; 7-first horizontal telescopic machine; 8-second vertical telescopic machine; 9-second horizontal telescopic machine; 10-positioning plate. DETAILED DESCRIPTION

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the present invention will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0019] Example:

[0020] like Figure 1-Figure 3 As shown, this embodiment provides a self-climbing clamp device, including a first semicircular clamp 1 and a second semicircular clamp 2 that are arranged in cooperation. After the first semicircular clamp 1 and the second semicircular clamp 2 are connected to each other, they can be clamped outside the pier, and then when the first semicircular clamp 1 and the second semicircular clamp 2 are cooperated to clamp the temporary fixing point of the pier, the subsequent bridge cap beam construction operation can be carried out.

[0021] Specifically, both ends of the first semicircular clamp 1 are connected to the first fastening plate 101, and both ends of the second semicircular clamp 2 are connected to the second fastening plate 201. A first connecting member 3 is installed on the side of the first fastening plate 101 away from the second fastening plate 201. The first connecting member 3 can be directly installed on the first fastening plate 101 according to actual needs, or indirectly installed on the arc-shaped clamp body of the first semicircular clamp 1 to ensure the stability of the first connecting member 3. A second connecting member 4 threadedly connected to the first connecting member 3 is installed on the side of the second fastening plate 201 away from the first fastening plate 101. A torque motor 5 that drives the second connecting member 4 to be threadedly connected to the first connecting member 3 is also installed on one side of the second fastening plate 201. The second connecting member 4 is connected to the motor shaft of the torque motor 5. 5 can be indirectly installed on the second fastening plate 201 according to needs, or can be directly or indirectly installed on the arc-shaped hoop body of the second semicircular hoop 2, to ensure the stability of the torque motor 5, and thus the torque motor 5 can stably control the second connecting member 4, thereby realizing the threaded connection between the second connecting member 4 and the first connecting member 3, and through the threaded connection between the second connecting member 4 and the first connecting member 3, the first semicircular hoop 1 and the second semicircular hoop 2 can be matched and connected; the first fastening plate 101 and the second fastening plate 201 are both provided with avoidance holes for facilitating the threaded connection between the first connecting member 3 and the second connecting member 4, which does not affect the connection between the second connecting member 4 and the first connecting member 3, nor does it affect the final close fit between the first fastening plate 101 and the second fastening plate 201.

[0022] Furthermore, a plurality of first vertical telescopic machines 6 are evenly installed on the outside of the arc-shaped hoop body of the first semicircular hoop 1, and the telescopic rod of each first vertical telescopic machine 6 is connected to a first horizontal telescopic machine 7 located below the first semicircular hoop 1, and the extension direction of each first horizontal telescopic machine 7 is perpendicular to the central axis of the first semicircular hoop 1. When the first horizontal telescopic machine 7 is in a retracted state, the first horizontal telescopic machine 7 does not contact the pier, and when the first horizontal telescopic machine 7 is extended, it can stably abut against the outer surface of the pier; a plurality of second vertical telescopic machines 8 are evenly installed on the outside of the arc-shaped hoop body of the second semicircular hoop 2, and the telescopic rod of each second vertical telescopic machine 8 is connected to a second horizontal telescopic machine 9 located below the second semicircular hoop 2, and the extension direction of each second horizontal telescopic machine 9 is perpendicular to the central axis of the second semicircular hoop 2. When the second horizontal telescopic machine 9 is in a retracted state, the second horizontal telescopic machine 9 does not contact the pier, and when the second horizontal telescopic machine 9 is extended, it can stably abut against the outer surface of the pier.

[0023] It should be noted that the first connecting member 3 can be directly fixed on the first fastening plate 101, and its stability can be simply ensured. An auxiliary torque motor can also be fixed on the side of the first fastening plate 101 away from the second fastening plate 201. The auxiliary torque motor is connected to the first connecting member 3, so that the first connecting member 3 and the second connecting member 4 can rotate in opposite directions, and a threaded connection between the two can also be achieved.

[0024] The workflow of the present invention is as follows:

[0025] 1. Set the first semicircular hoop 1 and the second semicircular hoop 2 on the ground on both sides of the pier respectively;

[0026] 2. Start the torque motor 5, and use the torque motor 5 to control the second connecting member 4 to connect with the first connecting member 3 for temporary fixation, so that the first semicircular clamp 1 and the second semicircular clamp 2 maintain a gap of about 1-3 cm with the pier column;

[0027] 3. All first vertical telescopic machines 6 are divided into the first part and the second part in advance, and the first horizontal telescopic machine 7 is divided into the first part and the second part corresponding to the first vertical telescopic machine 6; all second vertical telescopic machines 8 are also divided into the first part and the second part, and the second horizontal telescopic machine 9 is divided into the first part and the second part corresponding to the second vertical telescopic machine 8, wherein the first vertical telescopic machine 6 of the first part is symmetrically arranged with the second vertical telescopic machine 8 of the first part, and the first vertical telescopic machine 6 of the second part is also symmetrically arranged with the second vertical telescopic machine 8 of the second part; when working, the first horizontal telescopic machine 7 of the first part and the second horizontal telescopic machine 9 of the first part are first started, both of which are close to the pier, and then the first vertical telescopic machine of the first part is started 6 and the second vertical telescopic machine 8 of the first part, so that the first semicircular hoop 1 and the second semicircular hoop 2 can achieve the first climbing; then the first horizontal telescopic machine 7 of the second part is started, and the second horizontal telescopic machine 9 of the second part is pressed against the pier, and then the first horizontal telescopic machine 7 of the first part and the second horizontal telescopic machine 9 of the first part are retracted, and the first vertical telescopic machine 6 of the first part and the second vertical telescopic machine 8 of the first part are also retracted, and then the first vertical telescopic machine 6 of the second part and the second vertical telescopic machine 8 of the second part are started again, so that the first semicircular hoop 1 and the second semicircular hoop 2 can achieve the second climbing, and so on and so forth, until the first semicircular hoop 1 and the second semicircular hoop 2 climb to the designated temporary fixed position;

[0028] 4. Start the torque motor 5 to further connect the second connecting member 4 with the first connecting member 3, and at the same time gradually retract the first horizontal telescopic machine 7 and the second horizontal telescopic machine 9 until the first semicircular clamp 1 and the second semicircular clamp 2 are stably clamped on the pier.

[0029] When the first semicircular clamp 1 and the second semicircular clamp 2 are climbing, the automatic climbing can be achieved by utilizing the cooperation between the first vertical telescopic machine 6, the first horizontal telescopic machine 7, the second vertical telescopic machine 8 and the second horizontal telescopic machine 9, and then the torque motor 5 is utilized to control the second connecting member 4 to be threadedly connected with the first connecting member 3, so as to realize automatic locking of the pier column. The whole process does not require the participation of personnel, thus reducing the safety risks of the operating personnel and the use of cranes and hoists. At the same time, it is not easy to damage the appearance of the pier column, thus reducing the later repair work. Moreover, the torque requirements of the clamp bolts can be accurately grasped through the automatic control of the torque motor 5.

[0030] As a preferred implementation scheme in this embodiment, it needs to be further explained that the first connecting member 3 is a nut or a sleeve with an internal thread, and the second connecting member 4 is a bolt, so that the first connecting member 3 can be threadedly connected to the second connecting member 4, and as the relative position of the second connecting member 4 and the first connecting member 3 changes, the tightness of the connection between the first semicircular hoop 1 and the second semicircular hoop 2 can be adjusted, that is, the gap between the first semicircular hoop 1, the second semicircular hoop 2 and the pier can be adjusted.

[0031] As a preferred implementation scheme in this embodiment, it is necessary to further explain that a positioning plate 10 is provided on the side of the second fastening plate 201 away from the first fastening plate 101, and the positioning plate 10 is connected to the second fastening plate 201 and / or the arc-shaped hoop body of the second semicircular hoop 2, thereby ensuring the stability of the positioning plate 10, and the torque motor 5 is installed on the positioning plate 10, thereby ensuring the stability of the torque motor 5. It should be noted that when the positioning plate 10 is connected to the second fastening plate 201, as shown in FIG. Figure 1-Figure 3 As shown, the lower end of the second fastening plate 201 can be connected to the positioning plate 10 through a connecting plate. The connection is simple and convenient and will not affect the installation of the torque motor 5.

[0032] As a preferred implementation scheme in this embodiment, it needs to be further explained that the first connecting member 3 is fixed to the side of the first fastening plate 101 away from the second fastening plate 201. It can be directly fixed, or a positioning plate can be also installed on the side of the first fastening plate 101 away from the second fastening plate 201. The positioning plate and the first connecting member 3 are in contact with each other to further enhance the stability of the first connecting member 3.

[0033] As a preferred implementation scheme in this embodiment, it needs to be further explained that a plurality of first connecting members 3 are installed on the side of each first fastening plate 101 away from the second fastening plate 201, and a plurality of second connecting members 4 are installed on the side of each second fastening plate 201 away from the first fastening plate 101, and then through the cooperation of the plurality of first connecting members 3 and the second connecting members 4, the locking force of the first semicircular clamp 1 and the second semicircular clamp 2 can be increased, so that the first semicircular clamp 1 and the second semicircular clamp 2 can stably clamp the pier.

[0034] As a preferred implementation scheme in this embodiment, it needs to be further explained that the first vertical telescopic machine 6 and the second vertical telescopic machine 8 are both air cylinders, electric cylinders or hydraulic cylinders. The cylinder body of the first vertical telescopic machine 6 is connected to the outer wall of the arc-shaped hoop body of the first semicircular hoop 1 to ensure the stability of the first vertical telescopic machine 6, and then when the first vertical telescopic machine 6 is telescoped, it can drive the first semicircular hoop 1 to rise and fall. The cylinder body of the second vertical telescopic machine 8 is connected to the outer wall of the arc-shaped hoop body of the second semicircular hoop 2 to ensure the stability of the second vertical telescopic machine 8, and then when the second vertical telescopic machine 8 is telescoped, it can drive the second semicircular hoop 2 to rise and fall.

[0035] As a preferred implementation scheme in this embodiment, it needs to be further explained that the first horizontal telescopic machine 7 and the second horizontal telescopic machine 9 are both cylinders, electric cylinders or hydraulic cylinders, the cylinder body of the first horizontal telescopic machine 7 is connected to the telescopic rod of the first vertical telescopic machine 6, ensuring the stability of the first horizontal telescopic machine 7 without affecting the first horizontal telescopic machine 7 against the pier, and the cylinder body of the second horizontal telescopic machine 9 is connected to the telescopic rod of the second vertical telescopic machine 8, ensuring the stability of the second horizontal telescopic machine 9 without affecting the second horizontal telescopic machine 9 against the pier.

[0036] As a preferred implementation scheme in this embodiment, it needs to be further explained that all the first vertical telescopic machines 6 and all the second vertical telescopic machines 8 are symmetrically distributed, so that when the first horizontal telescopic machine 7 and the second horizontal telescopic machine 9 are pressed against the pier, the force can be evenly distributed, so that the first semicircular clamp 1 and the second semicircular clamp 2 can be stably located outside the pier.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A self-climbing hoop device, comprising a first semicircular hoop (1) and a second semicircular hoop (2) arranged in cooperation, wherein both ends of the first semicircular hoop (1) are connected to a first fastening plate (101), and both ends of the second semicircular hoop (2) are connected to a second fastening plate (201), characterized in that: A first connecting member (3) is installed on a side of the first fastening plate (101) away from the second fastening plate (201); a second connecting member (4) threadedly connected to the first connecting member (3) is installed on a side of the second fastening plate (201) away from the first fastening plate (101); a torque motor (5) for driving the second connecting member (4) to be threadedly connected to the first connecting member (3) is also installed on one side of the second fastening plate (201); the second connecting member (4) is connected to the motor shaft of the torque motor (5); and avoidance holes are provided on the first fastening plate (101) and the second fastening plate (201) to facilitate the threaded connection of the first connecting member (3) and the second connecting member (4); A plurality of first vertical telescopic machines (6) are evenly installed on the outer side of the arc-shaped hoop body of the first semicircular hoop (1), and the telescopic rod of each first vertical telescopic machine (6) is connected to a first horizontal telescopic machine (7) located below the first semicircular hoop (1), and the extension direction of each first horizontal telescopic machine (7) is perpendicular to the central axis of the first semicircular hoop (1); a plurality of second vertical telescopic machines (8) are evenly installed on the outer side of the arc-shaped hoop body of the second semicircular hoop (2), and the telescopic rod of each second vertical telescopic machine (8) is connected to a second horizontal telescopic machine (9) located below the second semicircular hoop (2), and the extension direction of each second horizontal telescopic machine (9) is perpendicular to the central axis of the second semicircular hoop (2).

2. A self-climbing clamp device according to claim 1, characterized in that: The first connecting member (3) is a nut or a sleeve provided with an internal thread, and the second connecting member (4) is a bolt.

3. A self-climbing clamp device according to claim 1 or 2, characterized in that: A positioning plate (10) is provided on the side of the second fastening plate (201) away from the first fastening plate (101), the positioning plate (10) is connected to the second fastening plate (201) and / or the arc-shaped hoop body of the second semicircular hoop (2), and the torque motor (5) is mounted on the positioning plate (10).

4. A self-climbing clamp device according to claim 1 or 2, characterized in that: The first connecting member (3) is fixed to a side of the first fastening plate (101) away from the second fastening plate (201).

5. A self-climbing clamp device according to claim 1 or 2, characterized in that: A plurality of first connecting members (3) are installed on a side of each first fastening plate (101) away from the second fastening plate (201), and a plurality of second connecting members (4) are installed on a side of each second fastening plate (201) away from the first fastening plate (101).

6. A self-climbing clamp device according to claim 1, characterized in that: The first vertical telescopic machine (6) and the second vertical telescopic machine (8) are both air cylinders, electric cylinders or hydraulic cylinders; the cylinder body of the first vertical telescopic machine (6) is connected to the outer wall of the arc-shaped hoop body of the first semicircular hoop (1); and the cylinder body of the second vertical telescopic machine (8) is connected to the outer wall of the arc-shaped hoop body of the second semicircular hoop (2).

7. A self-climbing clamp device according to claim 6, characterized in that: The first horizontal telescopic machine (7) and the second horizontal telescopic machine (9) are both air cylinders, electric cylinders or hydraulic cylinders; the cylinder body of the first horizontal telescopic machine (7) is connected to the telescopic rod of the first vertical telescopic machine (6); and the cylinder body of the second horizontal telescopic machine (9) is connected to the telescopic rod of the second vertical telescopic machine (8).

8. A self-climbing clamp device according to claim 1, 6 or 7, characterized in that: All the first vertical telescopic machines (6) and all the second vertical telescopic machines (8) are symmetrically distributed.