Anti-mosquito device for glass detector
By designing a glass detector mosquito-proof device and using screen windows and sealing mechanisms to block catkins and mosquitoes, the problem of glass detector misjudging glass defects is solved, and the accuracy of the detection results and the improvement of the glass yield rate is achieved.
Patent Information
- Application Number
- CN202411559070.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-02-11
AI Technical Summary
During the glass production process, willow catkins and mosquitoes fall on the glass plate surface, causing the glass detector to be misjudged as glass defects and causing glass waste.
A glass detector anti-mosquito device is designed, including a base and an upper box. The upper box is arranged between the glass detector and the glass production line, with a first screen and a first sealing mechanism built-in, and a second sealing mechanism is arranged on the base. These structures prevent mosquitoes and catkins from entering the detection range of the detector.
It effectively protects the glass detector, prevents mosquitoes and catkins from entering, ensures the accuracy of the detection results, reduces glass waste, and improves the glass yield and corporate economic benefits.
Smart Images
Figure CN119414002A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of glass production equipment, and in particular to a mosquito-proof device for a glass detector. Background Art
[0002] In the current glass production industry, glass detectors are used during the glass production process to detect defects such as bubbles and stones in float glass and photovoltaic glass, and to optimize the cutting of the glass. By cutting glass of different specifications and avoiding glass with defects such as bubbles and stones, the yield of glass is improved, thereby enhancing the economic benefits of the enterprise.
[0003] However, during the glass production process, willow catkins float in the air in spring. When they fall on the glass surface, the detector will judge them as glass defects, resulting in waste of glass. In summer, when mosquitoes fall on the glass surface, the detector will judge them as glass defects, resulting in waste of glass.
[0004] If the glass detector is fully enclosed, the temperature of the glass coming out of the annealing furnace is about 70°C, the temperature is not easy to dissipate, and the high temperature can easily damage the camera located above the glass on the glass detector.
[0005] It is hoped to provide an improved anti-mosquito device for glass detectors, particularly regarding how to effectively protect glass detectors to prevent mosquitoes, catkins and other debris from entering the range that can be detected by the detector. Summary of the invention
[0006] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a mosquito-proof device for a glass detector, the purpose of which is to achieve effective protection for the glass detector.
[0007] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a glass detector mosquito proofing device, comprising a base and an upper box body arranged on the base, the upper box body is arranged to be between the glass detector and the glass production line, the camera of the glass detector is located in the inner cavity of the upper box body, a first screen window and a first sealing mechanism for contacting the upper surface of the glass are arranged on the upper box body, the first screen windows are distributed around the outer side of the inner cavity of the upper box body, and a second sealing mechanism for contacting the lower surface of the glass is arranged on the base.
[0008] The upper box body comprises an upper column and an upper cross brace connected to the upper column, the upper cross brace is arranged horizontally, and the upper column is arranged vertically.
[0009] Two upper columns are provided, and the upper cross brace of the column is located between the two upper columns.
[0010] The upper box body also includes a column lower crossbeam connected to the upper column, the first sealing mechanism is arranged on the column lower crossbeam, and the first screen window is arranged between the column upper cross brace and the column lower crossbeam.
[0011] The first sealing mechanism comprises a first row of brushes, the bristles of which point downwardly toward the upper surface of the glass.
[0012] The second sealing mechanism comprises a second row of brushes, the bristles of which point upwards towards the lower surface of the glass.
[0013] The base comprises a lower column and a first lower cross beam connected to the lower column, the first lower cross beam is arranged horizontally, the lower column is arranged vertically, and the second sealing mechanism is arranged on the first lower cross beam.
[0014] The base also includes a second lower cross beam connected to the lower column, and the second lower cross beam is located below the first lower cross beam.
[0015] A second screen window is arranged on the second lower cross beam.
[0016] The glass detector mosquito-proof device of the present invention can effectively protect the glass detector, prevent mosquitoes, catkins and other debris from entering the detectable range of the glass detector, ensure the accuracy of the detection result, and can be installed online without affecting the normal production of the glass production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] This specification includes the following drawings, which show the following contents:
[0018] Figure 1 This is a front view of the mosquito-proof device of the glass detector of the present invention;
[0019] Figure 2 is a side view of the mosquito-proof device of the glass detector of the present invention;
[0020] The markings in the figure are: 1. first row of brushes; 2. second row of brushes; 3. upper column; 4. upper cross brace of the column; 5. lower cross beam of the column; 6. lower column; 7. first lower cross beam; 8. second lower cross beam. DETAILED DESCRIPTION
[0021] The specific implementation methods of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the present invention and facilitating its implementation.
[0022] It should be noted that, in the following embodiments, the “first” and “second” mentioned do not represent an absolute distinction in structure and / or function, nor do they represent a sequential order of execution, but are merely for the convenience of description.
[0023] like Figure 1 and Figure 2 As shown, the present invention provides a glass detector mosquito prevention device, including a base and an upper box body arranged on the base, the upper box body is arranged to be between the glass detector and the glass production line, the base spans the glass production line, the camera of the glass detector is located in the inner cavity of the upper box body, a first screen window and a first sealing mechanism for contacting the upper surface of the glass are arranged on the upper box body, the first screen windows are distributed around the outer side of the inner cavity of the upper box body, and a second sealing mechanism for contacting the lower surface of the glass is arranged on the base.
[0024] Specifically, if Figure 1 and Figure 2 As shown, the upper box body includes an upper column 3 and a column upper cross brace 4 connected to the upper column 3, the column upper cross brace 4 is horizontally arranged, and the upper column 3 is vertically arranged.
[0025] like Figure 1 and Figure 2 As shown, in this embodiment, the upper box body is a rectangular frame structure, two upper columns 3 are provided, and the column upper cross brace 4 is located between the two upper columns 3. The two ends of the column upper cross brace 4 in the length direction are fixedly connected to the upper ends of the two upper columns 3 by bolts, respectively, for easy disassembly and assembly. Two column upper cross braces 4 are provided, the length direction of the column upper cross brace 4 is parallel to the first direction, the two column upper cross braces 4 are on the same straight line parallel to the second direction, the first direction and the second direction are both horizontal directions and the first direction and the second direction are perpendicular.
[0026] like Figure 1 and Figure 2 As shown, the upper box body also includes a column lower cross beam 5 connected to the upper column 3, a first sealing mechanism is arranged on the column lower cross beam 5, and a first screen is arranged between the column upper cross brace 4 and the column lower cross beam 5. The length direction of the column lower cross beam 5 is parallel to the first direction, and the two ends of the column lower cross beam 5 in the length direction are respectively fixedly connected to the lower ends of the two upper columns 3 by bolts, so as to facilitate disassembly and assembly. Two column lower cross beams 5 are arranged, and the two column lower cross beams 5 are on the same straight line parallel to the second direction, and each column lower cross beam 5 is respectively located below one column upper cross brace 4.
[0027] like Figure 1 and Figure 2As shown, a plurality of first screens are arranged between the upper cross brace 4 of the column and the lower cross beam 5 of the column below. In the working state, all the first screens arranged between the upper cross brace 4 of the column and the lower cross beam 5 of the column below are arranged in sequence along the first direction, and this part of the first screens is located between two first screens. The upper column 3 is also provided with a first screen. Through the first screens arranged on the upper column 3 and the first screens arranged between the upper cross brace 4 of the column and the lower cross beam 5 of the column below, these first screens surround the inner cavity of the upper box body and effectively seal the inner cavity of the upper box body. Such a layout design can prevent mosquitoes, catkins and other debris from entering the inner cavity of the upper box body and falling onto the glass surface below during the glass production process, preventing mosquitoes, catkins and other debris from entering the range that can be detected by the detector, and avoiding affecting the glass detector to detect the glass. Moreover, the first screen is densely covered with mesh holes (the mesh holes have a small diameter and can block the passage of mosquitoes, catkins and other debris), and the mesh holes enable the inner cavity of the upper box to be connected with the external environment. After the glass coming out of the annealing kiln enters the upper box, the heat dissipated by the glass can be dissipated to the outside of the upper box through the mesh holes of the first screen, thereby preventing high temperature from damaging the camera of the glass detector.
[0028] This method of cleverly setting the first screen between the columns, cross braces and beams not only effectively protects the glass detector from interference from external debris, but also ensures the accuracy and safety of the glass during the detection process. At the same time, through the design of the mesh, the inner cavity of the upper box and the external environment are well connected, avoiding the damage of high temperature to the detection equipment. This design undoubtedly provides a strong guarantee for the stable operation of the glass production line. It reduces the waste of glass caused by the glass detector judging it as a glass defect, improves the glass yield rate, and enhances the economic benefits of the enterprise.
[0029] Preferably, an upper guide rail is provided on the upper cross brace 4 of the column and the lower cross beam 5 of the column, and the upper guide rail is used to guide the first screen window. The upper and lower ends of the first screen window are provided with sliding grooves for embedding the upper guide rails. By moving the first screen window, the separation of two adjacent first screen windows is achieved, which facilitates pushing and pulling the first screen window, and the screen windows are sealed by sealing strips.
[0030] like Figure 1 and Figure 2 As shown, the first sealing mechanism includes a first row of brushes 1, the bristles of which point downward to the upper surface of the glass. The length direction of the first row of brushes 1 is parallel to the first direction, and the first row of brushes 1 is arranged on the lower cross beams 5 of the two columns, and the first row of brushes 1 is arranged along the entire length direction of the lower cross beams 5 of the columns.
[0031] Preferably, the first row of brushes 1 is mounted on the lower crossbeam 5 of the column by a first bolt. The first row of brushes 1 is provided with a first mounting hole for the first bolt to pass through. The first mounting hole is a waist-shaped hole. The first mounting hole is vertically arranged. The length of the first mounting hole is greater than the diameter of the first bolt, which allows the first row of brushes 1 to move in a certain range in the vertical direction after the first bolt is loosened, and the height can be adjusted, and then the distance between the first row of brushes 1 and the upper surface of the glass can be adjusted. Therefore, when it is necessary to adjust the distance between the first row of brushes 1 and the upper surface of the glass, the nut of the first bolt can be loosened, and then the first row of brushes 1 can be moved along the length direction of the waist-shaped hole until the desired position is reached. After adjusting the position, the nut is tightened again to fix the first row of brushes 1 on the lower crossbeam 5 of the column. The design of the waist-shaped hole allows the position of the row of brushes to be flexibly adjusted to adapt to glass of different thicknesses or different cleaning requirements. By fine-tuning the position of the first bolt in the waist-shaped hole, the contact pressure and cleaning effect between the row of brushes and the glass surface can be accurately controlled. The adjustment process is simple and convenient, without the need for complex tools or additional operating steps.
[0032] Preferably, the upper cross brace 4 of the column is close to the lower part of the cross beam of the glass detector, and a sealant and a cover are applied between the upper cross brace 4 of the column and the cross beam of the glass detector.
[0033] like Figure 1 and Figure 2 As shown, the base includes a lower column 6 and a first lower cross beam 7 connected to the lower column 6 , the first lower cross beam 7 is horizontally arranged, the lower column 6 is vertically arranged, and the second sealing mechanism is arranged on the first lower cross beam 7 .
[0034] like Figure 1 and Figure 2 As shown, in this embodiment, two lower columns 6 are provided, each of which is located below one upper column 3, and the upper end of the lower column 6 is fixedly connected to the upper upper column 3 by bolts. The first lower cross beam 7 is located between the two lower columns 6. The two ends of the first lower cross beam 7 in the length direction are fixedly connected to the upper ends of the two lower columns 6 by bolts, respectively, for easy disassembly and assembly. Two first lower cross beams 7 are provided, and the length direction of the first lower cross beam 7 is parallel to the first direction. The two first lower cross beams 7 are on the same straight line parallel to the second direction, and the first direction and the second direction are both horizontal directions and perpendicular to each other.
[0035] like Figure 1 and Figure 2As shown, the base also includes a second lower cross beam 8 connected to the lower column 6, the second sealing mechanism is arranged on the second lower cross beam 8, and the second screen is arranged between the first lower cross beam 7 and the second lower cross beam 8. The length direction of the second lower cross beam 8 is parallel to the first direction, and the two ends of the second lower cross beam 8 in the length direction are respectively fixedly connected to the two lower columns 6 by bolts, so as to facilitate disassembly and assembly. Two second lower cross beams 8 are arranged, and the two second lower cross beams 8 are located on the same straight line parallel to the second direction, and each second lower cross beam 8 is respectively located below one first lower cross beam 7.
[0036] like Figure 1 and Figure 2 As shown, as a preferred embodiment, a lower guide rail is provided on the second lower crossbeam 8, and the lower guide rail is used to guide the second screen window. A slide groove is provided on the lower guide rail for the second screen window to be embedded, so as to facilitate the pushing and pulling of the second screen window. A plurality of second screen windows are provided below the second lower crossbeam 8. In the working state, all the second screen windows are arranged in sequence along the first direction, the second screen windows are located below the glass, and each second screen window is located between the two lower guide rails, and the length direction of the lower guide rail is parallel to the second direction.
[0037] like Figure 1 and Figure 2 As shown, a plurality of second screens are arranged below the second lower crossbeam 8. In the working state, all the second screens are arranged in sequence along the first direction. The second screens are located below the glass, and each second screen is located between the two lower guide rails. With such a layout design, during the glass production process, the second screens can prevent mosquitoes, catkins and other debris from entering the upper glass surface. Moreover, the second screens are densely covered with mesh holes (the mesh holes have a small diameter, which can prevent mosquitoes, catkins and other debris from passing through). The mesh holes enable the space where the glass is located to be connected to the external environment. After the glass coming out of the annealing kiln enters the upper box body, the heat dissipated by the glass can be dissipated downward through the mesh holes of the second screens below, thereby improving the heat dissipation effect.
[0038] Moreover, when the glass explodes, the resulting glass fragments will fall onto the second screen below, and the second screen will collect the glass fragments falling from above to prevent them from scattering everywhere. After production is completed, the second screen can be removed to facilitate cleaning of the glass fragments. Compared with cleaning glass fragments directly on the ground or equipment, this method is more efficient and safer.
[0039] like Figure 1 and Figure 2 As shown, the second sealing mechanism includes a second row of brushes 2, the bristles of which point upward to the lower surface of the glass. The length direction of the second row of brushes 2 is parallel to the first direction, and the second row of brushes 2 are arranged on two first lower cross beams 7, and the second row of brushes 2 are arranged along the entire length direction of the first lower cross beams 7.
[0040] By setting the first sealing mechanism and the second sealing mechanism, the glass passes through between the first row of brushes 1 and the second row of brushes 2. The first sealing mechanism and the second sealing mechanism respectively contact the upper and lower surfaces of the glass to achieve sealing. The glass is easy to enter and exit, and mosquitoes, catkins and other debris can be prevented from entering the upper box body.
[0041] Preferably, the second row of brushes 2 is mounted on the first lower cross beam 7 by a second bolt, and a second mounting hole for the second bolt to pass through is provided on the second row of brushes 2, the second mounting hole is a waist-shaped hole, the second mounting hole is vertically arranged, and the length of the second mounting hole is greater than the diameter of the second bolt, which allows the second row of brushes 2 to still move in a vertical direction within a certain range after the second bolt is loosened, and the height can be adjusted, and then the distance between the second row of brushes 2 and the lower surface of the glass can be adjusted. Therefore, when it is necessary to adjust the distance between the second row of brushes 2 and the lower surface of the glass, the nut of the second bolt can be loosened, and then the second row of brushes 2 can be moved along the length direction of the waist-shaped hole until the desired position is reached. After adjusting the position, the nut is tightened again to fix the second row of brushes 2 on the first lower cross beam 7. The design of the waist-shaped hole allows the position of the row of brushes to be flexibly adjusted to adapt to glass of different thicknesses or different cleaning requirements. By fine-tuning the position of the second bolt in the waist-shaped hole, the contact pressure and cleaning effect between the row of brushes and the glass surface can be accurately controlled. The adjustment process is simple and convenient, without the need for complex tools or additional operating steps.
[0042] The present invention is described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-mentioned methods. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention; or the above concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. Glass detector mosquito-proof device, characterized by: It includes a base and an upper box body arranged on the base, the upper box body is arranged between the glass detector and the glass production line, a first screen window and a first sealing mechanism for contacting the upper surface of the glass are arranged on the upper box body, the first screen window is distributed around the outer side of the inner cavity of the upper box body, and a second sealing mechanism for contacting the lower surface of the glass is arranged on the base.
2. The glass detector mosquito-proof device according to claim 1, characterized in that: The upper box body comprises an upper column and an upper cross brace connected to the upper column, the upper cross brace is arranged horizontally, and the upper column is arranged vertically.
3. The glass detector mosquito-proof device according to claim 2, characterized in that: Two upper columns are provided, and the upper cross brace of the column is located between the two upper columns.
4. The glass detector mosquito-proof device according to claim 2, characterized in that: The upper box body also includes a column lower crossbeam connected to the upper column, the first sealing mechanism is arranged on the column lower crossbeam, and the first screen window is arranged between the column upper cross brace and the column lower crossbeam.
5. The glass detector mosquito-proof device according to claim 4, characterized in that: The first sealing mechanism comprises a first row of brushes, the bristles of which point downwardly toward the upper surface of the glass.
6. The anti-mosquito device for glass detector according to any one of claims 1 to 5, characterized in that: The second sealing mechanism comprises a second row of brushes, the bristles of which point upwards towards the lower surface of the glass.
7. The anti-mosquito device for glass detector according to any one of claims 1 to 6, characterized in that: The base comprises a lower column and a first lower cross beam connected to the lower column, the first lower cross beam is arranged horizontally, the lower column is arranged vertically, and the second sealing mechanism is arranged on the first lower cross beam.
8. The glass detector mosquito-proof device according to claim 7, characterized in that: The base also includes a second lower cross beam connected to the lower column, and the second lower cross beam is located below the first lower cross beam.
9. The glass detector mosquito-proof device according to claim 8, characterized in that: A second screen window is arranged on the second lower cross beam.