Unmanned full-automatic consumer electronic finished product aging and compatibility test equipment

Abstract

The invention belongs to the technical field of electronic product testing equipment, and discloses unmanned operation full-automatic consumer electronic finished product aging and compatibility testing equipment, which comprises a movable robot and N fixedly laid charging plugging stations, and N is greater than or equal to 1; the robot comprises an AGV chassis capable of moving, positioning and navigating, a control module and a test carrier plate used for testing electronic finished products, the control module is located between the test carrier plate and the AGV chassis, and the AGV chassis is located below the control module. The robot moves relative to the charging plugging station, so that the device can carry out aging and compatibility tests on electronic products, the device is high in compatibility and wide in application range, can be compatible with notebook computers, tablet computers, mobile phones, microcomputers and other products, the whole testing process is completely automatic, manual operation is not needed, the efficiency is high, 24-hour uninterrupted work can be achieved, and the testing efficiency is high. And remote control can be realized.

Description

Technical Field

[0001] The invention belongs to the technical field of electronic product testing equipment, and in particular relates to unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment. Background Art

[0002] With the rapid progress of society and the rapid development of technology, the iteration speed of 3C consumer electronic products, including notebooks, tablets, smart phones and smart watches, is becoming faster and faster. Before each new product is released, it must go through rigorous testing, especially product aging testing and compatibility testing, which are crucial to ensure product quality and stability. These testing processes, without exception, require standardized interfaces to achieve communication between devices, so the automatic plug-in and unplug technology of the interface has become an indispensable part.

[0003] However, most of the current aging and compatibility testing work still relies on manual operation, and generally adopts a one-to-one testing mode, that is, one test product corresponds to one terminal device. This traditional testing method is not only inefficient, but also greatly consumes human and material resources. In addition, the existing technology also has the following significant defects:

[0004] Highly dependent on manual operation and monitoring: Professionals are required to participate in the operation and monitoring of the test process, which not only increases labor costs, but also may cause human errors and affect the accuracy of the test results. Limited compatibility of test equipment: For products of different models and specifications, specific test equipment is often required to be developed, which not only increases R&D costs, but also limits the versatility and flexibility of the test equipment. In view of the above problems, unmanned fully automatic consumer electronic finished product aging and compatibility test equipment is proposed to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an unmanned fully automatic consumer electronic finished product aging and compatibility testing device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment, including a movable robot and N fixed charging docking stations, N ≥ 1;

[0007] The robot includes a movable and positioning navigation AGV chassis, a control module and a test carrier for testing electronic products. The control module is located between the test carrier and the AGV chassis, and the AGV chassis is located below the control module.

[0008] Preferably, the control module comprises a housing portion, a driver, a control board, a micro motion detection switch and a drive assembly;

[0009] The driver, control panel, micro-motion detection switch and driving assembly are all installed inside the shell part, and the driver is connected to the driving assembly, and one side of the control panel is connected to the driving assembly.

[0010] Preferably, the driving assembly includes a Y-axis motor module, an X-axis motor module and a Z-axis motor module.

[0011] Preferably, the test carrier comprises a supporting portion and a positioning portion, and a clamping cavity for clamping the electronic product is formed between the positioning portion and the top of the supporting portion.

[0012] Preferably, the support portion is sprayed with length markings from one side to the other side.

[0013] Preferably, it is characterized in that a detection part for distance measurement and calibration is installed on one side of the supporting part.

[0014] Preferably, the detection part comprises a substrate, a detection probe, a guide sleeve and a laser ranging sensor are mounted on one side of the substrate, the detection probe is located on one side of the guide sleeve, and the laser ranging sensor is located below the detection probe and the guide sleeve.

[0015] Preferably, the charging docking station comprises a frame, an electromagnet, an electromagnet trigger sensor and a plug-in module, the electromagnet, the electromagnet trigger sensor and the plug-in module are all installed on the side of the frame facing the robot, the electromagnet is below the plug-in module, and the electromagnet trigger sensor is installed on one side of the electromagnet.

[0016] Preferably, an AGV chassis charging pile for charging the AGV chassis is installed on one side of the frame, and the AGV chassis charging pile is located below the electromagnet.

[0017] Preferably, the plug-in module comprises an XZ calibration block, a plug-in module body, an electromagnet release sensor and an interface conversion head;

[0018] The plug-in module body, the electromagnet release sensor and the interface conversion head are all installed above the XZ calibration block, and the bottom of the XZ calibration block is connected to the top of the electromagnet, and the electromagnet release sensor is located between the interface conversion head and the plug-in module body.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention sets up a robot and a plurality of matching charging docking stations, and the robot moves relative to the charging docking stations, so that the device can perform aging and compatibility tests on electronic products. The device has strong compatibility and a wide range of applications, and is compatible with notebooks, tablets, mobile phones, microcomputers and other products. The entire testing process is fully automated and does not require human operation. It is highly efficient, can work 24 hours a day, and can also be remotely controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 One of the three-dimensional diagrams of the present invention;

[0022] Figure 2 This is the second stereogram of the present invention;

[0023] Figure 3 is a three-dimensional diagram of the robot of the present invention;

[0024] Figure 4 is a three-dimensional diagram of the substrate of the present invention;

[0025] Figure 5 A three-dimensional diagram of the control module of the present invention;

[0026] Figure 6 A three-dimensional diagram of a charging docking station of the present invention;

[0027] Figure 7 A three-dimensional diagram of the plug-in module of the present invention;

[0028] In the figure: 1. Charging docking station; 2. Robot; 3. AGV chassis; 4. Control module; 5. Test carrier; 6. Laser ranging sensor; 7. Detection probe; 8. Guide sleeve; 9. Y-axis motor module; 10. Driver; 11. Control board; 12. X-axis motor module; 13. Z-axis motor module; 14. Micro detection switch; 15. AGV chassis charging pile; 16. Frame; 17. Electromagnet; 18. Electromagnet trigger sensor; 19. Plug-in module; 20. XZ calibration block; 21. Plug-in module body; 22. Electromagnet release sensor; 23. Interface conversion head; 24. Base plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 7 As shown, the present invention provides the following technical solutions:

[0031] Unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment, including a movable robot 2 and N fixed charging docking stations 1, N ≥ 1;

[0032] The robot 2 includes a movable and positioning navigation AGV chassis 3, a control module 4 and a test carrier 5 for testing electronic products. The control module 4 is located between the test carrier 5 and the AGV chassis 3, and the AGV chassis 3 is located below the control module 4.

[0033] Through the above technical solution, the electronic product to be tested is placed on the test carrier board 5 for fixing. Under the software control of the robot 2, the AGV chassis 3 automatically searches for the target charging docking station 1. When the robot 2 arrives in front of the target charging docking station 1, the infrared sensor and radar on the robot 2 cooperate to make the robot 2 automatically move closer. After the robot 2 moves closer, the robot 2 is connected to the charging docking station 1. The control module 4 will issue a command to connect the charging docking station 1 with the electronic product on the test carrier board 5, and then perform aging and compatibility tests on the electronic product.

[0034] Specifically, in one embodiment, regarding the control module 4, as Figure 1-Figure 3 and Figure 5 As shown, the control module 4 includes a housing portion, a driver 10, a control board 11, a micro-motion detection switch 14 and a drive assembly;

[0035] The driver 10 , the control board 11 , the micro-motion detection switch 14 and the driving assembly are all installed inside the housing portion, and the driver 10 is connected to the driving assembly, and one side of the control board 11 is connected to the driving assembly.

[0036] In this embodiment, the electronic product to be tested is placed on the test carrier 5 for fixing. Under the software control of the robot 2, the AGV chassis 3 automatically searches for the target charging docking station 1. When the robot 2 arrives in front of the target charging docking station 1, the infrared sensor and radar on the robot 2 cooperate to make the robot 2 automatically move closer. After the robot 2 moves closer, the driver 10, the control board 11, the micro-motion detection switch 14 and the drive component are supported by the shell part. After the robot 2 is firmly sucked, the micro-motion detection switch 14 will be triggered, and the control board 11 on the control module 4 will issue a command to make the driver 10 work, and then let the drive component move, so that the charging docking station 1 is connected to the electronic product on the test carrier 5, and then the aging and compatibility tests are performed on the electronic product.

[0037] In addition, in the invention, regarding the above-mentioned drive assembly, as Figure 5 As shown, the driving assembly includes a Y-axis motor module 9 , an X-axis motor module 12 and a Z-axis motor module 13 .

[0038] Specifically, in one embodiment, regarding the test carrier 5, as shown in FIG. Figure 1-Figure 3 As shown, the test carrier 5 includes a supporting portion and a positioning portion, and a clamping cavity for clamping the electronic product is formed between the positioning portion and the top of the supporting portion.

[0039] In this embodiment, after the robot 2 is brought close, the driver 10, the control board 11, the micro-motion detection switch 14, the Y-axis motor module 9, the X-axis motor module 12 and the Z-axis motor module 13 are supported by the shell part. After the robot 2 is firmly sucked, the micro-motion detection switch 14 will be triggered, and the control board 11 on the control module 4 will issue a command to make the driver 10 work, so that the X-axis motor module 12 automatically returns to the origin, and the X-axis reference point is found on the test carrier 5. After the X-axis reference point is determined, the control board 11 of the control module 4 will issue a command to make the Z-axis motor module 13 automatically return to the origin, and the Z-axis reference is found on the test carrier 5. After the XZ-axis reference is determined, the control board 11 issues a command to make the X-axis The motor module 12 is offset by a fixed distance and moves to the front of the charging docking station 1. The control board 11 issues a command to move the Y-axis motor module 9. After it is fully inserted into place, the test carrier board 5 will send a short-circuit signal to indicate that the insertion is successful. At the same time, the charging docking station 1 will be inserted into the interface of the product under test, and the other end will be connected to the terminal device. The program in the product under test will automatically run for aging and compatibility testing; after the test of the first plugging position on the charging docking station 1 is completed, the control board 11 will issue a command to exit the Y-axis motor module 9, and the X-axis motor module 12 will move to the next position. And so on. After all items on the charging docking station 1 are tested, the robot 2 automatically detaches from the charging docking station 1 and moves to the next charging docking station 1.

[0040] Furthermore, when a person supports an electronic product through a support portion, in order to know the size of the electronic product, such as Figure 2-Figure 3 As shown, the support part is sprayed with length markings from one side to the other side, and a detection part for distance measurement and calibration is installed on one side of the support part.

[0041] Specifically, in one embodiment, regarding the above-mentioned detection part, such as Figure 1-Figure 4 As shown, the detection part includes a substrate 24, and a detection probe 7, a guide sleeve 8 and a laser ranging sensor 6 are installed on one side of the substrate 24. The detection probe 7 is located on one side of the guide sleeve 8, and the laser ranging sensor 6 is located below the detection probe 7 and the guide sleeve 8.

[0042] In this embodiment, when the robot 2 is connected to the charging docking station 1, the micro-motion detection switch 14 is triggered, and the control board 11 of the control module 4 issues a command to make the X-axis motor module 12 automatically return to the origin, while searching for the X-axis reference point through the laser ranging sensor 6 and the XZ calibration block 20. After the X-axis reference point is determined, the control board 11 of the control module 4 will issue a command to make the Z-axis motor module 13 automatically return to the origin, while searching for the Z-axis reference through the laser ranging sensor 6 and the XZ calibration block 20. After the XZ-axis reference is determined, the control board 11 issues a command to offset the X-axis motor module 12 by a fixed distance, and the control board 11 issues a command to move the Y-axis motor module 9. After it is fully inserted into place, the detection probe 7 will issue a short-circuit signal to indicate that the insertion is successful.

[0043] Furthermore, in the present invention, regarding the above-mentioned charging docking station 1, as Figure 1-Figure 2 , Figure 6 As shown, the charging docking station 1 includes a frame 16, an electromagnet 17, an electromagnet trigger sensor 18 and a plug-in module 19. The electromagnet 17, the electromagnet trigger sensor 18 and the plug-in module 19 are all installed on the side of the frame 16 facing the robot 2. The electromagnet 17 is below the plug-in module 19, and the electromagnet trigger sensor 18 is installed on one side of the electromagnet 17.

[0044] Specifically, in one embodiment, regarding the above-mentioned plug-in module 19, as Figure 6-Figure 7 As shown, the plug-in module 19 includes an XZ calibration block 20, a plug-in module body 21, an electromagnet release sensor 22 and an interface conversion head 23;

[0045] The plug-in module body 21, the electromagnet release sensor 22 and the interface conversion head 23 are all installed above the XZ calibration block 20, and the bottom of the XZ calibration block 20 is connected to the top of the electromagnet 17, and the electromagnet release sensor 22 is located between the interface conversion head 23 and the plug-in module body 21.

[0046] In this embodiment, under the software control of the robot 2, the AGV chassis 3 automatically searches for the target charging docking station 1. When the robot 2 arrives in front of the target charging docking station 1, the robot 2 will automatically move closer through infrared sensing and radar. After the robot 2 moves closer, the electromagnet trigger sensor 18 will be activated, and the electromagnet 17 will be energized to suck the robot 2. After the robot 2 is sucked firmly, the micro-motion detection switch 14 will be triggered, and the control board 11 of the control module 4 will issue a command to make the X-axis motor module 12 automatically return to the origin, and at the same time, the X-axis reference point will be found through the laser ranging sensor 6 and the XZ calibration block 20. After the X-axis reference point is determined, the control board 11 of the control module 4 will issue a command to make the Z-axis motor module 13 automatically return to the origin, and at the same time, the Z-axis reference will be found through the laser ranging sensor 6 and the XZ calibration block 20. After the XZ-axis reference is determined, the control board 11 issues a command. The X-axis motor module 12 is offset by a fixed distance and moves to the front of the first plug-in module 19. The control board 11 issues a command to move the Y-axis motor module 9. After it is fully inserted into place, the detection probe 7 will send a short-circuit signal to indicate that the plug-in is successful. At the same time, one end of the interface conversion head 23 will be inserted into the interface of the product under test, and the other end will be connected to the terminal device. The program in the product under test will automatically run for aging and compatibility tests. After the test of the first plug-in module 19 is completed, the control board 11 will issue a command to exit the Y-axis motor module 9 and move the X-axis motor module 12 to the next position. Similarly, after the test of 8 plug-in modules 19 is completed, the control board 11 will issue a command to move the test carrier 5 to the 9th magnet release position. At this time, the electromagnet release sensor 22 is triggered, the electromagnet 17 loses power, the robot 2 automatically detaches from the charging docking station 1, and moves to the next charging docking station 1.

[0047] In addition, in the present invention, in order to charge the AGV chassis 3, as Figure 1 , Figure 6 As shown, an AGV chassis charging pile 15 for charging the AGV chassis 3 is installed on one side of the frame 16 , and the AGV chassis charging pile 15 is located below the electromagnet 17 .

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Unmanned fully automatic consumer electronics product aging and compatibility testing equipment, characterized by: It includes a movable robot (2) and N fixed charging docking stations (1), where N≥1; The robot (2) comprises a movable and positionable AGV chassis (3), a control module (4) and a test carrier (5) for testing finished electronic products, wherein the control module (4) is located between the test carrier (5) and the AGV chassis (3), and the AGV chassis (3) is located below the control module (4).

2. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to claim 1 is characterized by: The control module (4) comprises a housing portion, a driver (10), a control panel (11), a micro-motion detection switch (14) and a drive assembly; The driver (10), the control panel (11), the micro-motion detection switch (14) and the driving assembly are all installed inside the housing portion, and the driver (10) is connected to the driving assembly, and one side of the control panel (11) is connected to the driving assembly.

3. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to claim 2 is characterized by: The driving assembly comprises a Y-axis motor module (9), an X-axis motor module (12) and a Z-axis motor module (13).

4. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to any one of claims 1 to 3, characterized in that: The test carrier (5) comprises a supporting portion and a positioning portion, and a clamping cavity for clamping the electronic product is formed between the positioning portion and the top of the supporting portion.

5. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to claim 4 is characterized by: The support portion is sprayed with length markings from one side to the other side.

6. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to claim 4 is characterized in that: A detection part for distance measurement and calibration is installed on one side of the support part.

7. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to claim 6 is characterized by: The detection part comprises a substrate (24), a detection probe (7), a guide sleeve (8) and a laser distance measuring sensor (6) are mounted on one side of the substrate (24), the detection probe (7) is located on one side of the guide sleeve (8), and the laser distance measuring sensor (6) is located below the detection probe (7) and the guide sleeve (8).

8. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to claim 1 is characterized by: The charging docking station (1) comprises a frame (16), an electromagnet (17), an electromagnet trigger sensor (18) and a plug-in module (19); the electromagnet (17), the electromagnet trigger sensor (18) and the plug-in module (19) are all installed on a side of the frame (16) facing the robot (2); the electromagnet (17) is located below the plug-in module (19); and the electromagnet trigger sensor (18) is installed on one side of the electromagnet (17).

9. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to claim 8, characterized in that: An AGV chassis charging pile (15) for charging the AGV chassis (3) is installed on one side of the frame (16), and the AGV chassis charging pile (15) is located below the electromagnet (17).

10. The unmanned fully automatic consumer electronic finished product aging and compatibility testing equipment according to claim 8 or 9, characterized in that: The plug-in module (19) comprises an XZ calibration block (20), a plug-in module body (21), an electromagnet release sensor (22) and an interface conversion head (23); The plug-in module body (21), the electromagnet release sensor (22) and the interface conversion head (23) are all installed above the XZ calibration block (20), and the bottom of the XZ calibration block (20) is connected to the top of the electromagnet (17), and the electromagnet release sensor (22) is located between the interface conversion head (23) and the plug-in module body (21).

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