Production processing method, device, equipment and computer program product
By acquiring production demands and determining adapted production resources in traditional manufacturing, the problem that the fixed structure of the production line is difficult to adapt to order fluctuations and product switching is solved, efficient and stable production and processing are achieved, and resource waste and output losses are reduced.
Patent Information
- Application Number
- CN202411444852.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-02-11
AI Technical Summary
Due to the fixed structure of the production lines in traditional manufacturing, it is difficult to adapt to fluctuations in production orders and product switching, resulting in over-allocation or insufficient resources, which in turn affects production efficiency and output.
By obtaining production requirements, determine the demand production resources and current available resources. If it is not adapted, determine the adapted production resources based on the current available resources to ensure that the input-output ratio of the adapted production resources is higher than the preset threshold, and then perform production and processing .
The target products are obtained stably and efficiently, ensuring production quality and efficiency, reducing output losses in production operations, and improving the practicality of the method.
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Figure CN119417109A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of production technology, and in particular to a production and processing method, device, equipment and computer program product. Background Art
[0002] In the field of production technology, a production line is a production unit composed of multiple workstations that are used to jointly achieve a specified production target. At present, the production line in traditional manufacturing is usually a relatively fixed structure, that is, after the factory construction planning and design is completed, it is solidified into a rigid production organization form through large-scale automation equipment, so that the factory has fixed production resources, the order of workstations, and the order of material flow.
[0003] However, in the application field of production technology, production orders often fluctuate, or production products are prone to switching, which makes it very easy for the fixed production lines provided by the factory to have over-allocation of workshop resources or under-allocation of production line resources, which can easily lead to loss of production efficiency / output. Summary of the invention
[0004] The embodiments of the present invention provide a production and processing method, device, equipment and computer program product, which can ensure the quality and efficiency of production and processing operations and reduce the loss of production efficiency / output.
[0005] In a first aspect, an embodiment of the present invention provides a production and processing method, comprising:
[0006] Obtain production requirements;
[0007] Determine the required production resources and currently available resources corresponding to the production demand;
[0008] In the case where the currently available resources are not compatible with the required production resources, determining, based on the currently available resources, an adapted production resource corresponding to the production demand, the input-output ratio of the production operation corresponding to the adapted production resource is higher than a preset threshold or reaches a preset specified interval;
[0009] Production and processing are carried out based on the adapted production resources to obtain target products corresponding to the production requirements.
[0010] In a second aspect, an embodiment of the present invention provides a production and processing device, including:
[0011] The first acquisition module is used to acquire production requirements;
[0012] A first determination module is used to determine the required production resources corresponding to the production demand and the currently available resources;
[0013] The first determination module is further configured to determine, when the currently available resources are not compatible with the required production resources, an adapted production resource corresponding to the production demand based on the currently available resources, and the input-output ratio of the production operation corresponding to the adapted production resource is higher than a preset threshold or reaches a preset specified interval;
[0014] The first processing module is used to perform production and processing based on the adapted production resources to obtain a target product corresponding to the production demand.
[0015] In a third aspect, an embodiment of the present invention provides an electronic device, comprising: a memory, and a processor; wherein the memory is used to store one or more computer instructions, wherein the one or more computer instructions, when executed by the processor, implement the production and processing method in the above-mentioned first aspect.
[0016] In a fourth aspect, an embodiment of the present invention provides a computer storage medium for storing a computer program, wherein the computer program enables a computer to implement the production and processing method in the first aspect when executed.
[0017] In the fifth aspect, an embodiment of the present invention provides a computer program product, comprising: a computer-readable storage medium storing computer instructions, which, when executed by one or more processors, causes the one or more processors to execute the steps of the production and processing method shown in the first aspect above.
[0018] The production and processing method, device, equipment and computer program product provided by the embodiments of the present invention obtain production demand to determine the demand production resources and currently available resources corresponding to the production demand; when the currently available resources are not compatible with the demand production resources, the adaptive production resources corresponding to the production demand can be determined based on the currently available resources. Since the input-output ratio of the obtained adaptive production resources is higher than the preset threshold or reaches the preset specified interval, when production and processing are carried out based on the adaptive production resources, not only can the target products corresponding to the production demand be obtained stably and efficiently, and the production quality and efficiency of the products to be produced are guaranteed, but also the output loss corresponding to the production operation can be reduced, further improving the practicality of the method. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of a production and processing method provided by an embodiment of the present invention;
[0021] Figure 2 A schematic diagram of a production process provided by an embodiment of the present invention;
[0022] Figure 3 A schematic diagram of a process for determining a production resource corresponding to the production demand provided by an embodiment of the present invention;
[0023] Figure 4 A schematic diagram of a process for performing production and processing based on the adapted production resources to obtain a target product corresponding to the production demand provided in an embodiment of the present invention;
[0024] Figure 5 A schematic diagram of the structure of a production and processing device provided by an embodiment of the present invention;
[0025] Figure 6 For Figure 5 A schematic diagram of the structure of an electronic device corresponding to the production and processing device provided in the embodiment is shown. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] The terms used in the embodiments of the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The singular forms "a", "an", and "the" used in the embodiments of the present invention and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings, and "multiple" generally includes at least two, but does not exclude the situation of including at least one.
[0028] It should be understood that the term "and / or" used in this article is only a way to describe the association relationship of associated devices, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated devices before and after are in an "or" relationship.
[0029] As used herein, the words "if" and "if" may be interpreted as "at the time of" or "when" or "in response to determining" or "in response to detecting", depending on the context. Similarly, the phrases "if it is determined" or "if (stated condition or event) is detected" may be interpreted as "when it is determined" or "in response to determining" or "when detecting (stated condition or event)" or "in response to detecting (stated condition or event)", depending on the context.
[0030] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such a product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0031] It should be noted that the user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, stored data, displayed data, etc.) involved in this application are all information and data authorized by the user or fully authorized by all parties, and the collection, use and processing of relevant data must comply with the relevant laws, regulations and standards of the relevant countries and regions, and provide corresponding operation entrances for users to choose to authorize or refuse.
[0032] In addition, the step sequence in the following method embodiments is only an example and not a strict limitation.
[0033] Terminology explanation:
[0034] Production resources: refers to the resources used to implement production and processing operations, including but not limited to: workers who perform specific production tasks, production equipment and fixtures, materials / semi-finished products / consumables required for production, production environment (temperature and humidity control, workstations, etc.), and production process (production procedures, and technical specifications and parameter requirements), etc.
[0035] Production process: refers to the technical solution used to guide the production process, usually composed of a set of sequential production processes, and there are clear series and parallel dependencies between the processes.
[0036] Workstation: The smallest unit that has the necessary production resources and can independently carry out production operations; taking clothing production and processing as an example, a workstation may include: sewing workers, sewing machines, wind power equipment, cutting pieces and accessories, etc. The production of a product usually requires the collaboration of multiple workstations with different production capabilities to complete the entire product production process.
[0037] Production line: A production unit composed of one to multiple workstations that are used to jointly achieve specified production targets. In some traditional discrete manufacturing industries, the production line is usually a relatively fixed structure. After the factory construction planning and design is completed, it is solidified into a rigid production organization form through large-scale automated equipment, with fixed production resources, the order of workstations, and the order of material flow.
[0038] Production project team: refers to a production unit that works together to achieve the production target; however, unlike a production line, a production project team is a production organization formed according to the demand for the products being produced, that is, different products and different orders will have different production project teams. The production project team is not restricted by the rigid organizational form of the production line and can be dynamically organized and constructed according to the actual resource requirements of the production order.
[0039] Changeover: refers to the process of adjusting the arrangement sequence, equipment and personnel composition of the production line when the production line switches to produce different products. Changeover usually requires a long time, a large range of production interruptions, and a certain equipment debugging cycle, resulting in loss of production efficiency and output. Therefore, reducing the frequency of changeovers, the range of resources affected by changeovers, and the length of time required for a single changeover is one of the keys to improving overall production line output in discrete manufacturing.
[0040] In order to facilitate understanding of the specific implementation process and implementation effect of the production and processing method, device, equipment and computer program product in this embodiment, the relevant technology is briefly described below:
[0041] For discrete manufacturing industries, efficient organization and utilization of production workshop resources is an important means to control production costs and improve production efficiency / output, and is also one of the important sources of profit for manufacturing companies. In the traditional manufacturing industry, production plants are usually organized in a fixed production line, that is, the number, arrangement order, and physical layout of the main resources that constitute the production line can be determined when the plant is built.
[0042] With the diversification of the market, the demands of the retail market will also change constantly, and consumers hope to obtain richer and more diverse commodities. The unpredictability of market demand is becoming more and more obvious, which is directly reflected in the frequent changes of products and the sharp fluctuations in the size of processing orders with weak regularity; the solidified production lines in the traditional production methods can no longer meet the changing market demands.
[0043] Furthermore, in actual production, in order to avoid the cost of changing production lines, the composition of production lines is rarely changed unless there is a major category switch. However, this way of constructing production lines is prone to over-allocation of workshop resources or under-allocation of production line resources, which in turn leads to a loss of production efficiency / output.
[0044] Specifically, there are usually two ways to realize the production of products:
[0045] Implementation method 1: assembly line production method, that is, to carry out production and manufacturing operations through the assembly line. For production orders, even if the production orders do not require so many resources, considering that the cost of production line changeover is too high, even if resources are over-allocated, the original production line will be used for product production operations.
[0046] However, the above-mentioned implementation method 1 has the following defects: the production resources do not meet the requirements of the actual production orders, and it is very easy to have over-allocation or insufficient resources.
[0047] Implementation method 2: Whole-piece production. For small and micro manufacturing enterprises, since the order structure fluctuates throughout the year, they will adopt a production method in which one worker independently completes an entire product.
[0048] However, the above-mentioned implementation method 2 has the following defects: this method reduces the overall impact of product switching / order fluctuations on the production line, but the plan for one person to independently complete an entire product usually brings serious quality problems, efficiency loss, and has high requirements for the comprehensiveness of the workers' individual skills; therefore, it is difficult to promote on a large scale.
[0049] In order to solve the above technical problems, the embodiments of the present invention provide a production and processing method, device, equipment and computer program product. Figure 1 As shown, the executor of the production and processing method is the production and processing device 200, and the production and processing device 200 can be communicatively connected to the client 100 to provide production and processing services to the user through the client 100. When the user has production and processing needs, the production and processing device 200 can obtain the production and processing needs and implement the corresponding production and processing operations through the production and processing needs.
[0050] The production and processing device 200 refers to a device that can provide production and processing operations in a network virtual environment, and generally refers to a device that uses the network to perform information planning and production and processing operations. In physical implementation, the production and processing device 200 can be any device that can provide computing services, respond to production and processing needs, and perform production and processing operations, for example: it can be a cluster server, a conventional server, a cloud server, a cloud host, a virtual center, etc. The production and processing device 200 mainly includes a processor, a hard disk, a memory, a system bus, etc., which is similar to a general computer architecture.
[0051] When the production and processing device 200 is implemented as a server in the cloud, the production and processing method can be executed in the cloud, and several computing nodes (cloud servers) can be deployed in the cloud, each computing node has computing, storage and other processing resources. In the cloud, multiple computing nodes can be organized to provide a certain service. Of course, a computing node can also provide one or more services. The way to provide the service in the cloud can be to provide a service interface to the outside world, and the user calls the service interface to use the corresponding service. The service interface includes software development kits (Software Development Kit, referred to as SDK), application programming interfaces (Application Programming Interface, referred to as API), and other forms.
[0052] Specifically, the client 100 that is connected to the production and processing device 200 can be implemented as a mobile phone, a personal computer PC, a tablet computer, a setting application, a wearable device, etc. In addition, the basic structure of the client 100 may include: at least one processor. The number of processors depends on the configuration and type of the client 100. The client 100 may also include a memory, which may be volatile, such as: random access memory (Random Access Memory, referred to as RAM), or non-volatile, such as: read-only memory (Read-Only Memory, referred to as ROM), flash memory, etc., or may also include both types. The memory usually stores an operating system (Operating System, referred to as OS), one or more application programs, and may also store program data, etc. In addition to the processing unit and the memory, the client 100 also includes some basic configurations, such as: a network card chip, an IO bus, a display component, and some peripheral devices, etc. Optionally, some peripheral devices may include, for example: a keyboard, a mouse, an input pen, a printer, etc. Other peripheral devices are well known in the art and will not be described in detail here.
[0053] In the above embodiment, a network connection is established between the client 100 and the production and processing device 200, and the network connection can be a wireless or wired network connection. If the client 100 and the production and processing device 200 are connected by communication, the network standard of the mobile network can be any one of 2G (Global System for Mobile Communications GSM), 2.5G (General Packet Radio Service GPRS), 3G (Wideband Code Division Multiple Access WCDMA, Time Division Synchronous Code Division Multiple Access TD-SCDMA, Code Division Multiple Access 2000 CDMA2000, Universal Mobile Telecommunications System UTMS), 4G (Long Term Evolution LTE), 4G+ (Enhanced Long Term Evolution LTE+), Worldwide Interoperability for Microwave Access WiMax, 5G, 6G, etc.
[0054] Specifically, the client 100 is used to provide an application program interface with production and processing services. When a user has production and processing needs, the production needs can be obtained through the application program interface, where the production needs can be obtained through manual interaction or voice interaction. In order to realize the production and processing operations, the production needs can be sent to the production and processing device 200.
[0055] The production and processing device 200 is used to obtain production demand through the client 100, wherein the production demand may include the products to be produced and the number of production orders corresponding to the products to be produced. In order to realize the production and processing operations, the demand production resources corresponding to the production demand and the currently available resources can be determined, wherein the demand production resources can be used to perform processing and production operations on the products to be produced, and the input-output ratio corresponding to the processing and production operations can reach the highest value, that is, the demand production resources are the better production resources or better production resources required for the processing and production operations on the products to be produced; the currently available resources refer to all available production resources that can be provided by the manufacturer for the production operations on the products to be produced.
[0056] After obtaining the required production resources and the currently available resources, the required production resources and the currently available resources can be analyzed and compared to identify whether the currently available resources match the required production resources. When the currently available resources match the required production resources, the required production resources can be directly used to perform production and processing operations to obtain target products corresponding to the production requirements.
[0057] When the current available resources are not compatible with the required production resources, that is, the current available resources are greater than the required production resources, or the current available resources are less than the required production resources; the adaptive production resources corresponding to the production demand can be determined based on the current available resources, wherein the input-output ratio of the production operation corresponding to the adaptive production resources is higher than the preset threshold or reaches the preset specified interval, wherein the preset specified interval refers to the range corresponding to the input-output ratio that can achieve the preset effect and meet the production demand, and then production and processing can be carried out based on the adaptive production resources to obtain the target product corresponding to the production demand, thereby completing the production and processing operation of the product.
[0058] In this embodiment, by acquiring production demand, the demand production resources corresponding to the production demand and the currently available resources are determined; when the currently available resources are not compatible with the demand production resources, the adaptive production resources corresponding to the production demand can be determined based on the currently available resources. Since the input-output ratio of the obtained adaptive production resources is higher than the preset threshold, when production and processing are carried out based on the adaptive production resources, this not only can stably and efficiently obtain the target products corresponding to the production demand, ensuring the production quality and efficiency of the products to be produced, but also can reduce the output losses corresponding to the production operations, further improving the practicality of the method.
[0059] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the case where there is no conflict between the embodiments, the following embodiments and the features in the embodiments can be combined with each other. In addition, the step sequence in the following method embodiments is only an example and not a strict limitation.
[0060] Figure 2 A schematic diagram of a production process provided by an embodiment of the present invention; see attached Figure 2 As shown, this embodiment provides a production and processing method, the execution subject of the method is a production and processing device, and the production and processing device can be implemented as software, or a combination of software and hardware. When the production and processing device is implemented as hardware, it can be various electronic devices with production and processing capabilities, including but not limited to personal computers, servers, etc. When the production and processing device is implemented as software, it can be installed in the electronic devices listed above. Specifically, based on the above-mentioned production and processing device, the production and processing method in this embodiment may include:
[0061] Step S201: Obtain production requirements.
[0062] Step S202: Determine the required production resources corresponding to the production demand and the currently available resources.
[0063] Step S203: When the currently available resources are not compatible with the required production resources, based on the currently available resources, determine the adapted production resources corresponding to the production requirements, and the input-output ratio of the production operation corresponding to the adapted production resources is higher than a preset threshold or reaches a preset specified interval.
[0064] Step S204: Perform production and processing based on the adapted production resources to obtain target products corresponding to the production requirements.
[0065] The specific implementation process and effects of each of the above steps are described in detail below:
[0066] Step S201: Obtain production requirements.
[0067] When the user has production requirements for the products to be produced, the production and processing equipment can obtain the production requirements. Specifically, this embodiment does not limit the method for obtaining the production requirements. In some instances, the production requirements can be obtained through human-computer interaction operations. At this time, obtaining the production requirements may include: displaying a human-computer interaction interface for implementing the production and processing operations; obtaining the execution operations input by the user in the human-computer interaction interface; and generating and obtaining the production requirements based on the execution operations.
[0068] In some other instances, production demand can be obtained not only through human-computer interaction, but also through preset equipment or a third device. At this time, obtaining production demand may include: determining a preset equipment or a third device that is communicatively connected to the production and processing device, wherein the preset equipment or the third device stores the production demand; and then actively or passively obtaining the production demand through the preset equipment or the third device, thereby effectively ensuring the flexibility and reliability of obtaining production demand.
[0069] It should be noted that, with respect to production demand, it may specifically include: the products to be produced and the number of production orders corresponding to the products to be produced. The above-mentioned products to be produced may include at least one of the following: the name of the product, the material of the product, the manufacturing process of the product, the quality requirements of the product, etc. The products to be produced corresponding to different application scenarios may be different. For example, the products to be produced can be realized as clothing, home decoration, furniture, clothing, etc. Technical personnel in this field can flexibly configure and adjust the operations of the products to be produced according to the needs of the application scenarios.
[0070] Step S202: Determine the required production resources corresponding to the production demand and the currently available resources.
[0071] In order to accurately implement the production and processing operations, after obtaining the production requirements, the demand production resources and currently available resources corresponding to the production requirements can be determined, wherein the currently available resources can refer to the available resources that can be provided by the current factory for the production and processing operations of the products to be produced, and the currently available resources can include at least one of the following: workstations for implementing the processing operations, production equipment corresponding to each workstation, production personnel for operating the production equipment, etc. The demand production resources can refer to the production resources required for performing better production and processing operations or better production and processing operations on the products to be produced, or the corresponding production plan, and the demand production resources can include at least one of the following: multiple demand workstations corresponding to the products to be produced, the production processes corresponding to each demand workstation, the demand production equipment corresponding to each demand workstation, and the personnel skills required for each demand production equipment.
[0072] As for the currently available resources, they can be determined by the processing factory used to realize the production and processing operations. At this time, determining the currently available resources corresponding to the production demand may include: based on the production demand, determining the processing factory used to realize the production and processing operations; based on the processing factory, determining the currently available resources corresponding to the production demand. Different processing factories may correspond to different currently available resources, which effectively ensures the accuracy and reliability of the determination of the currently available resources.
[0073] In addition, this embodiment does not limit the method for determining the demand production resources. In some instances, the demand production resources can be determined by a pre-trained neural network model or a large language model. At this time, determining the demand production resources corresponding to the production demand and the currently available resources can include: obtaining a pre-trained neural network model or a large language model; inputting the production demand into the neural network model or the large language model for analysis and processing, and obtaining the demand production resources corresponding to the production demand output by the neural network model or the large language model, thereby effectively ensuring the accuracy and reliability of the determination of the demand production resources.
[0074] Step S203: When the currently available resources are not compatible with the required production resources, based on the currently available resources, determine the adapted production resources corresponding to the production requirements, and the input-output ratio of the production operation corresponding to the adapted production resources is higher than a preset threshold or reaches a preset specified interval.
[0075] After obtaining the required production resources and the currently available resources, the required production resources and the currently available resources can be analyzed and processed to identify whether the currently available resources are compatible with the required production resources. In some instances, identifying whether the currently available resources are compatible with the required production resources can include: analyzing and comparing the currently available resources with the required production resources; when the currently available resources are the same as the required production resources, it means that there is no over-allocation or shortage of resources in the production and processing operations at this time, and then it can be determined that the currently available resources are compatible with the required production resources; when the currently available resources are different from the required production resources, it is determined that the currently available resources are not compatible with the required production resources. Specifically, when the currently available resources are greater than the required production resources, it means that there is an over-allocation of resources in the production and processing operations at this time; when the currently available resources are less than the required production resources, it means that there is a shortage of resources in the production and processing operations at this time.
[0076] When it is determined that the currently available resources obtained are compatible with the required production resources, production and processing operations can be directly performed based on the currently available resources to obtain target products corresponding to the production requirements; when the currently available resources are not compatible with the required production resources, in order to realize the production and processing operations, the currently available resources can be analyzed and processed to determine the adaptive production resources corresponding to the production requirements, wherein the adaptive production resources may refer to the production resources required when the production and processing operation effect is better or better under the constraints of the currently available resources. In order to ensure the quality and effect of the production and processing operations, the determined adaptive production resources must meet the following conditions: the input-output ratio of the production operation corresponding to the adaptive production resources is higher than a preset threshold or reaches a preset specified interval. The input-output ratio of the production operation corresponding to the adaptive production resources may refer to the ratio of all input resources for the product to be produced to the total added value of the product to be produced during the product production operation.
[0077] In addition, this embodiment does not limit the specific method for determining the adaptive production resources. In some instances, the adaptive production resources can be determined by a pre-trained neural network model or a large language model. At this time, based on the currently available resources, determining the adaptive production resources corresponding to the production needs may include: obtaining a pre-trained neural network model, which can be obtained by training with preset samples; inputting the currently available resources and production needs into the pre-trained neural network model for analysis and processing, and then obtaining the adaptive production resources corresponding to the production needs output by the neural network model, thereby effectively ensuring the accuracy and reliability of the determination of the adaptive production resources.
[0078] In other instances, the adaptive production resources can not only be determined by a pre-trained neural network model, but also can be inferred based on the input-output ratio (calculated according to preset rules) to determine the adaptive production resources corresponding to the production needs. At this time, determining the adaptive production resources corresponding to the production needs based on the currently available resources and the required production resources may include: obtaining the input-output ratio corresponding to the production operation of the product to be produced using different generation resources; adjusting the input-output ratio to the highest value, and using the currently available resources as limiting conditions, and making operational adjustments to the relationship between each production process and the workstation based on the number of production orders, the theoretical operation rhythm, and the invalid action duration, to determine the adaptive production resources corresponding to the production needs, wherein the adaptive production resources include at least; multiple workstations corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment.
[0079] In the production and processing scenario, when different production resources are used for production and processing operations, different input-output ratios may correspond to them, and different input-output ratios can indicate the quality and efficiency of different production and processing operations. Therefore, in order to ensure the quality and efficiency of production and processing operations, the input-output ratio corresponding to the production operation of the product to be produced using different production resources can be obtained, that is, the relationship between the input-output ratio and the production resources is obtained, where different input resources can obtain different input-output ratios.
[0080] In order to accurately determine the adaptive production resources corresponding to the production demand, the number of production orders corresponding to the products to be produced can be determined based on the production demand, and the theoretical operating rhythm of the workstation used to produce and process the products to be produced and the invalid action time required for a single pick-up and placement operation of the work-in-progress from the transport carrier can also be determined. The theoretical operating rhythm may refer to the effective operating time of each workstation when performing processing and production operations on the products to be produced, and the invalid action time may refer to the time required for a single pick-up and placement operation of the work-in-progress (or product to be produced) from the transport carrier.
[0081] After obtaining the correlation between the input-output ratio and production resources, the number of production orders, the theoretical operation rhythm and the invalid action duration, the input-output ratio can be adjusted to the maximum value, and the currently available resources can be used as limiting conditions. Then, based on the number of production orders, the theoretical operation rhythm and the invalid action duration, the relationship between each production process and the workstation for the production operation of the product to be produced can be adjusted to determine the adaptive production resources corresponding to the production needs, wherein the adaptive production resources include at least; multiple workstations corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment, thereby effectively ensuring the accurate and reliable determination of the adaptive production resources corresponding to the production needs.
[0082] For example, when the product to be produced is clothing, through the analysis and processing of production demand, the required production resources obtained may include: 6 workstations, each workstation corresponds to 2 production processes, the production equipment corresponding to the 6 workstations and 6 production personnel; if the currently available resources include: 5 workstations, the production equipment corresponding to each of the 5 workstations and 5 production personnel, through the analysis and comparison of the required production resources and the currently available production resources, it is found that the currently available production resources are not compatible with the required production resources. At this time, under the constraints of the currently available resources, the adapted production resources can be re-determined based on the input-output ratio corresponding to the production and processing operations. It is assumed that the adapted production resources obtained may include: 4 workstations, each workstation corresponds to 3 production processes, the production equipment corresponding to the 4 workstations and 4 production personnel; through comparison, it can be seen that the determined adapted production resources are not the same as the required production resources.
[0083] Step S204: Perform production and processing based on the adapted production resources to obtain target products corresponding to the production requirements.
[0084] After obtaining the adapted production resources, production and processing operations can be performed directly based on the adapted production resources. Specifically, production and processing instructions can be generated based on the adapted production resources; based on the production and processing instructions, the workstations and the production equipment corresponding to each workstation can be controlled to perform production and processing operations, so that the target products corresponding to the production requirements can be obtained, thus effectively realizing the production and processing operations of the target products. It should be noted that since the input-output ratio of the production operation corresponding to the adapted production resources is higher than the preset threshold, when the production and processing operations of the products to be produced are performed based on the adapted production resources, not only can the quality and efficiency of the products to be produced be effectively guaranteed, but also the losses caused by the production operations can be reduced, further ensuring the practicality of the method.
[0085] The production and processing method provided in this embodiment determines the demand production resources corresponding to the production demand and the currently available resources by acquiring the production demand; when the currently available resources are not compatible with the demand production resources, the adaptive production resources corresponding to the production demand can be determined based on the currently available resources. Since the input-output ratio of the obtained adaptive production resources is higher than the preset threshold, when production and processing are carried out based on the adaptive production resources, the target products corresponding to the production demand can be obtained stably and efficiently. This not only stably and reliably realizes the flexible configuration operation of the production resources, but also ensures the production quality and efficiency of the products to be produced, and reduces the output loss corresponding to the production operation, further improving the practicality of the method.
[0086] Figure 3A flow chart of determining the production resources corresponding to the production demand provided by the embodiment of the present invention; based on the above embodiment, refer to the attached Figure 3 As shown, for the demand production resources, they can be determined not only by a pre-trained neural network model or a large language model, but also by analyzing and processing the production demand. At this time, determining the demand production resources corresponding to the production demand may include:
[0087] Step S301: Based on production demand, determine the products to be produced and the production order quantity of the products to be produced.
[0088] For production requirements, different production requirements may correspond to different demand production resources. In order to accurately determine the demand production resources corresponding to the production requirements, the production requirements may be analyzed and processed to determine the products to be produced and the number of production orders for the products to be produced. In some instances, the production requirements may include the products to be produced and the number of production orders for the products to be produced. In this case, by performing information extraction operations on the production requirements, the products to be produced and the number of production orders for the products to be produced may be obtained.
[0089] Step S302: Determine the theoretical operation rhythm of the workstation for processing the product to be produced and the duration of invalid actions introduced during a single production operation.
[0090] Since the demand production resources corresponding to the production demand are not only related to the products to be produced and the number of production orders, but also related to the workstations used to implement production and processing operations, in order to be able to stably determine the demand production resources corresponding to the production demand, in addition to determining the products to be produced and the number of production orders for the products to be produced, it is also possible to determine the theoretical operating rhythm of the workstation used to produce and process the products to be produced, as well as the invalid action duration introduced in a single production operation, for example: the action duration introduced by the material picking and placing operation during a single production operation.
[0091] Among them, the theoretical operation rhythm may refer to the time required for performing production and processing operations on the product to be produced; in some instances, the theoretical operation rhythm may be determined by a preset timing analysis system. At this time, determining the theoretical operation rhythm of the workstation used to perform production and processing on the product to be produced may include: obtaining a timing analysis system for analyzing and processing each workstation; using the timing analysis system to perform detection operations on the workstation used to perform production and processing operations on the product to be produced, and obtaining the operation rhythm corresponding to each workstation; and then the theoretical operation rhythm of the workstation used to perform production and processing on the product to be produced may be obtained by averaging the operation rhythms corresponding to each workstation.
[0092] In other instances, the theoretical operating rhythm can not only be determined by the duration analysis system, but also can be determined by analyzing and processing the production process complexity coefficient and quality risk coefficient of the product to be produced. At this time, determining the theoretical operating rhythm of the workstation used to produce and process the product to be produced may include: determining the production process complexity coefficient and quality risk coefficient of the product to be produced based on production requirements; determining the standard operating time required for the production and processing of the product to be produced; and determining the theoretical operating rhythm of the workstation used to produce and process the product to be produced based on the standard operating time, the production process complexity coefficient and the quality risk coefficient.
[0093] Specifically, after obtaining the production requirements, the production requirements can be analyzed and processed to determine the production process complexity coefficient of the product to be produced. In some instances, the production process complexity coefficient is used to identify the complexity of producing the product to be produced. Specifically, the production process complexity coefficient of the product to be produced may be related to the material of the product to be produced and the manufacturing process of the product to be produced. At this time, based on the production requirements, determining the production process complexity coefficient of the product to be produced may include: determining the material of the product to be produced and the manufacturing process of the product to be produced based on the production requirements; and then determining the production and manufacturing complexity coefficient of the product to be produced based on the material of the product to be produced and the manufacturing process of the product to be produced.
[0094] In addition, in addition to determining the production process complexity coefficient of the product to be produced, it is also necessary to determine the quality risk coefficient of the product to be produced. The quality risk coefficient is used to identify the quality requirements of the product to be produced. When the quality requirements of the product to be produced are high, the quality risk coefficient is also high; when the quality requirements of the product to be produced are low, the quality risk coefficient is also low; specifically, based on the production requirements, determining the quality risk coefficient of the product to be produced may include: determining the product quality requirements based on the production requirements and the product quality standards for analyzing and processing the product quality requirements (any one of the national quality standards, industry quality standards, and enterprise quality standards may be achieved, wherein the product quality standards include the quality risk coefficients corresponding to the various quality requirements of the product; determining the quality risk coefficient of the product to be produced based on the product quality standards and the product quality requirements, thereby effectively ensuring the accuracy and reliability of determining the quality risk coefficient.
[0095] It should be noted that technical personnel in this field can flexibly choose whether to determine the theoretical operating rhythm based on the quality risk coefficient and / or the production process complexity coefficient according to the needs of the application scenario. For example, when the accuracy requirement is low in the application scenario, or the basic data for calculating this group of coefficients is insufficient, the quality risk coefficient and the production process complexity coefficient can be set to the default coefficient of 1. At this time, the impact of the quality risk coefficient and the production process complexity coefficient on the production plan design can be ignored, that is, there is no need to determine the quality risk coefficient and / or the production process complexity coefficient.
[0096] In addition, since the theoretical operating cycle is not only related to the production process complexity coefficient and the quality risk coefficient, but also related to the standard operating time corresponding to the production and processing operations on the products to be produced, in order to accurately determine the theoretical operating cycle of the workstation used to produce and process the products to be produced, the standard operating time required for the production and processing of the products to be produced can be determined first; among them, the standard operating time required for the production and processing operations of the products to be produced can be obtained by performing detection operations on the time analysis system.
[0097] After obtaining the standard operation time, the production process complexity coefficient and the quality risk coefficient, the standard operation time, the production process complexity coefficient and the quality risk coefficient can be analyzed and processed to determine the theoretical operation rhythm of the workstation used to produce and process the product to be produced. In some instances, the theoretical operation rhythm can be realized by a pre-trained machine learning model or a neural network model. At this time, based on the standard operation time, the production process complexity coefficient and the quality risk coefficient, determining the theoretical operation rhythm of the workstation used to produce and process the product to be produced can include: obtaining a pre-trained machine learning model or a neural network model; inputting the standard operation time, the production process complexity coefficient and the quality risk coefficient into the machine learning model or the neural network model, and obtaining the theoretical operation rhythm of the workstation used to produce and process the product to be produced output by the machine learning model or the neural network model.
[0098] In other instances, the theoretical operating rhythm can not only be achieved through a pre-trained machine learning model or a neural network model, but also can be determined through a preset functional relationship. The theoretical operating rhythm of the workstation used to produce and process the product to be produced can be determined based on the standard operation time, the production process complexity coefficient, and the quality risk coefficient. It can include: obtaining a pre-configured preset functional relationship, using the preset functional relationship to analyze and calculate the standard operation time, the production process complexity coefficient, the quality risk coefficient, and the theoretical operating rhythm of the workstation used to produce and process the product to be produced, so as to obtain the theoretical operating rhythm of the workstation used to produce and process the product to be produced, thereby effectively ensuring the accuracy and reliability of the determination of the theoretical operation rhythm.
[0099] Specifically, in order to accurately determine the required production resources corresponding to the production needs, it is necessary not only to determine the theoretical operating rhythm of the workstation used to produce and process the products to be produced, but also to determine the duration of invalid actions introduced in a single production operation. The above-mentioned invalid action duration can be determined by a preset timing analysis system. At this time, determining the invalid action duration introduced in a single production operation may include: obtaining a timing analysis system for analyzing and processing each workstation; using the timing analysis system to perform a timing detection operation on the transport vehicle to obtain the invalid action duration introduced in a single production operation, for example: the duration corresponding to the pick-up and placement operation from the transport vehicle in a single production operation, thereby effectively ensuring the accuracy and reliability of the determination of the invalid action duration.
[0100] Step S303: Adjust the input-output ratio of the product to be produced to the maximum value as a limiting condition, and make operational adjustments to the relationship between each production process and the workstation based on the number of production orders, theoretical operation rhythm and invalid action duration, and determine the demand production resources corresponding to the production demand, wherein the demand production resources include at least one of the following: multiple demand workstations corresponding to the product to be produced, the production process corresponding to each demand workstation, the demand production equipment corresponding to each demand workstation, and the personnel skills required for each demand production equipment.
[0101] After determining the products to be produced, the number of production orders for the products to be produced, the theoretical operation beat and the invalid action time, the input-output ratio of the products to be produced is adjusted to the maximum value or a feasible solution is found in a preset specified interval as a limiting condition. Then, based on the number of production orders, the theoretical operation beat (i.e., the theoretical effective operation time) and the theoretical invalid action time, the relationship between each production process and the workstation can be adjusted operationally. Specifically, the operation algorithm can be used to adjust the relationship between each production process and the workstation based on the number of production orders, the theoretical operation beat and the invalid action time, so that the relationship between the production process and the workstation can be stably determined. Request the corresponding demand production resources, which include at least one of the following: multiple demand workstations corresponding to the products to be produced, the production processes corresponding to each demand workstation, the demand production equipment corresponding to each demand workstation, and the personnel skills required for each demand production equipment; in the actual production operation process, by adjusting the relationship between each production process and the workstation, not only can the changeover plan of a single product on a single production line be solved, but also the optimal plan for the overall resource allocation of the entire production workshop or production plant can be obtained through operations, so as to obtain the global optimal plan in the production and processing process.
[0102] In some other instances, in the process of making operational adjustments to the relationship between each production process and the workstation, the theoretical operating rhythm can be adjusted in real time. At this time, while adjusting the input-output ratio of the product to be produced to the maximum value or finding a feasible solution in a preset specified interval as a limiting condition, in the process of making operational adjustments to the relationship between each production process and the workstation based on the production order quantity, the theoretical operating rhythm and the invalid action duration, the method in this embodiment may also include: determining the adjusted operating rhythm of each workstation corresponding to the product to be produced; and adjusting the theoretical operating rhythm to the adjusted operating rhythm.
[0103] Specifically, in the process of adjusting the input-output ratio of the product to be produced to the maximum value or finding a feasible solution in a preset specified interval as a limiting condition, and adjusting the relationship between each production process and the workstation based on the number of production orders, the theoretical operation beat and the invalid action duration, not only can the required production resources corresponding to the production demand be determined based on the number of production orders, the theoretical operation beat and the invalid action duration, but also the adjusted operation beat of each workstation corresponding to the product to be produced can be determined, wherein the adjusted operation beat can be obtained by performing operation operations on the relationship between each production process and the workstation based on the number of production orders, the theoretical operation beat and the invalid action duration. After obtaining the adjusted operation beat of each workstation corresponding to the product to be produced, the theoretical operation beat can be adjusted to the adjusted operation beat, which effectively realizes the update operation of the theoretical operation beat, thereby improving the stability and reliability of the production and processing operations based on the adjusted operation beat.
[0104] In some other instances, the currently available resources may include not only: multiple workstations corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment, but also: single-piece production resources and package flow production resources, wherein single-piece production resources are used to realize the production and processing operations of single-piece flow products; package flow production resources are used to realize the production and processing operations of package flow products. At this time, when determining the demand production resources corresponding to the production demand based on the currently available resources, the demand production resources obtained may also include: determining the number of unit batches during production and processing, or the demand production resources may also include: single-piece production mode or package flow production mode, and the package flow size corresponding to the package flow production mode. When the demand production resources may also include the package flow production mode, it is also necessary to determine the package flow size corresponding to the package flow production mode. For example, when the product to be produced is clothing and the demand production resources are in a single-piece production mode, the single-piece processing and production operation can be performed on the clothing based on the above-mentioned demand production resources; when the product to be produced is clothing and the demand production resources are in a package flow production mode, the package flow size can be determined based on the above-mentioned demand production resources, for example, the package flow size can be 30 pieces per package, 50 pieces per package, or 60 pieces per package, etc., and then the package flow production operation can be performed on the clothing based on the package flow production mode and the package flow size, which effectively improves the flexibility and reliability of the production and processing operations, and further improves the flexibility and reliability of the use of the method.
[0105] In this embodiment, the products to be produced and the number of production orders for the products to be produced are determined based on production demand, the theoretical operating rhythm of the workstation used to produce and process the products to be produced and the duration of invalid actions introduced during a single production operation are determined, and then the input-output ratio of the products to be produced is adjusted to the maximum value as a limiting condition, and the relationship between each production process and the workstation is operationally adjusted based on the number of production orders, the theoretical operating rhythm and the duration of invalid actions, so that the demand production resources corresponding to the production demand can be stably determined, which effectively ensures the accuracy and reliability of the determination of the demand production resources, and then production and processing operations can be performed based on the demand production resources, further ensuring the stable reliability of the use of this method.
[0106] Figure 4 A schematic diagram of a process for obtaining a target product corresponding to a production demand by performing production processing based on adapted production resources provided in an embodiment of the present invention; based on any of the above embodiments, refer to the attached Figure 4 As shown, in order to further reduce the cost required for production and processing, the resource conversion cost corresponding to the production plant can also be considered when performing production and processing operations. At this time, production and processing based on adaptive production resources to obtain target products corresponding to production needs may include:
[0107] Step S401: Determine the adjustable resource amount based on the adapted production resources and the currently available resources.
[0108] Since the adaptive production resources are obtained by adjusting the relationship between each production process and the workstation through operational planning based on the number of production orders, theoretical operation rhythm and invalid action duration, and the adaptive production resources correspond to the production demand, and the currently available resources may refer to the production resources that can be used to implement the production and processing operations in the current scenario, the obtained adaptive production resources are most likely not fully adapted to the currently available resources. At this time, the adaptive production resources often require a certain degree of conversion operation on the resources corresponding to the currently available resources. In order to accurately implement the production and processing operations of the products and minimize the conversion costs of the manufacturers, after obtaining the adaptive production resources and the currently available resources, the adaptive production resources and the currently available resources may be analyzed and processed to determine the adjustable resources, wherein the adjustable resources may refer to the production resources of the manufacturer that can or need to be adjusted or converted.
[0109] After obtaining the adapted production resources and the currently available resources, the adapted production resources and the currently available resources may be analyzed and processed. Specifically, the adapted production resources and the currently available resources may be analyzed and compared, so as to accurately determine the amount of adjustable resources. The determined amount of adjustable resources may be non-fixed information.
[0110] For example, the adapted production resources include three workstations corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment. The currently available resources include six workstations (A, B, C, D, E, F) corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment. By comparing the adapted production resources and the currently available resources, the adjustable resources corresponding to different implementation schemes can be determined, that is, the determined adjustable resources can correspond to multiple implementation methods.
[0111] For example: adjustable resource 1 can be implemented as three workstations (A, B, C) corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment, by comparing and adapting the production resources and the currently available resources; adjustable resource 2 can be implemented as three workstations (A, B, D) corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment, by comparing and adapting the production resources and the currently available resources; adjustable resource 2 can be implemented as three workstations (C, D, E) corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment, by comparing and adapting the production resources and the currently available resources, etc., which effectively ensures the accuracy and reliability of the determination of the adjustable information.
[0112] Step S402: Taking the minimum adjustable resource amount as a constraint condition, an operations research algorithm is used to solve the changeover information of the adapted production resources and the currently available resources to obtain the target changeover information corresponding to the currently available resources.
[0113] Since the adjustable resource amounts may correspond to different implementation methods, different adjustable resource amounts may generate different changeover costs. In order to minimize the changeover costs required for production and processing operations, the minimum adjustable resource amount can be used as a limiting condition, and the operations research algorithm can be used to solve the changeover information of the adapted production resources and the currently available resources, so as to obtain the target changeover information corresponding to the currently available resources, wherein the adjustable resource amount corresponding to the obtained target changeover information is the minimum.
[0114] It should be noted that in the process of using operations research algorithms to solve the transformation information of the adapted production resources and the currently available resources, it may not be possible to directly obtain the target transformation information corresponding to the currently available resources. In this case, the adjustable resource amount can be gradually increased to obtain the target transformation information corresponding to the currently available resources. Specifically, the method in this embodiment may further include: when the solving operation fails to obtain the target transformation information, the adjustable resource amount is gradually increased to obtain the adjusted adjustable resource amount; with the adjusted adjustable resource amount being the minimum as a constraint condition, the operations research algorithm is used to solve the transformation information of the adapted production resources and the currently available resources to obtain the target transformation information corresponding to the currently available resources.
[0115] Specifically, with the goal of minimizing the resource adjustment cost corresponding to the adjustable resource quantity, the operations research algorithm can be used to solve the transformation information of the adaptive production resources and the currently available resources. The solution operation at this time may obtain the target transformation information corresponding to the currently available resources; or, the target transformation information corresponding to the currently available resources may not be obtained. When the solution operation fails to obtain the target transformation information, in order to accurately implement the production and processing operation, the adjustable resource quantity can be gradually increased to obtain the adjusted adjustable resource quantity, and then the adjusted adjustable resource quantity can be minimized as a restriction condition, and the operations research algorithm can be used to solve the transformation information of the adaptive production resources and the currently available resources. The specific solution operation is similar to the solution operation in the above embodiment, so that the target transformation information corresponding to the currently available resources can be obtained, which effectively ensures the accuracy and reliability of the determination of the target transformation information.
[0116] Step S403: Perform production and processing based on the target changeover information and the adapted production resources to obtain a target product corresponding to the production demand.
[0117] After obtaining the target changeover information, production and processing operations can be performed based on the target changeover information and adaptive production resources, so that target products corresponding to production needs can be obtained. In different scenarios, different target products can be obtained, such as clothing, furniture, home furnishings, etc.
[0118] In some instances, the production and processing operations can be determined by a pre-trained neural network model. At this time, performing production and processing based on the target changeover information and adaptive production resources to obtain a target product corresponding to the production demand may include: obtaining a pre-trained neural network model, inputting the target changeover information and adaptive production resources into the neural network model, and obtaining production and processing instructions output from the neural network model; and then performing production and processing operations based on the production and processing instructions to obtain the target product corresponding to the production demand, thereby effectively realizing the production and processing operations of the target product.
[0119] In other instances, the production and processing operations can not only be determined by a pre-trained neural network model, but also the target changeover information and the adapted production resources can be analyzed and processed to obtain the target resource information corresponding to the production demand, and then the production and processing operations are performed based on the target resource information. At this time, performing production and processing based on the target changeover information and the adapted production resources to obtain the target product corresponding to the production demand may include: determining the target resource information corresponding to the production demand based on the target changeover information and the adapted production resources, the target resource information including at least: multiple workstations corresponding to the products to be produced, the occupancy layout information of each workstation, the production process corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment; performing production and processing based on the target resource information to obtain the target product corresponding to the production demand.
[0120] Specifically, after obtaining the target conversion information and the adapted production resources, the production resources that can be provided by the manufacturer can be converted and configured based on the target conversion information to obtain the target resource information corresponding to the adapted production resources, and the target resource information corresponds to the production demand. Among them, the target resource information may refer to the resource information required for the final production and processing operation. After obtaining the target resource information, the production and processing operation can be performed based on the target resource information to obtain the target product corresponding to the production demand. In some instances, the production and processing based on the target resource information to obtain the target product corresponding to the production demand may include: generating a production and processing instruction corresponding to the product to be produced based on the target resource information; performing a production and processing operation based on the production and processing instruction to obtain the target product corresponding to the production demand, which effectively ensures the accuracy and reliability of the production and processing operation on the target product.
[0121] It should be noted that since the production and processing operations of the products to be produced not only require each workstation to perform specific production operations, but also often require the transportation of the products to be produced between the workstations through transportation tools, at this time, the production and processing operations of the products will not only generate production instructions for realizing the production and processing operations, but also generate transportation instructions corresponding to the transportation tools. At this time, performing production and processing based on the target resource information to obtain target products corresponding to the production needs may include: generating production instructions for realizing the production and processing operations and transportation instructions corresponding to the transportation tools based on the target resource information; in the process of performing production and processing based on the production instructions, controlling the transportation tools to transport the products to be produced and processed in each workstation based on the transportation instructions, so as to obtain the target products corresponding to the production needs.
[0122] After acquiring the target resource information, production instructions for implementing production and processing operations and transportation instructions corresponding to transportation tools can be generated based on the target resource information. In some instances, the production instructions and transportation instructions can be generated by analyzing and processing the target resource information using a pre-trained neural network model; or, in other instances, in order to accurately generate transportation instructions corresponding to transportation tools, at this time, generating transportation instructions corresponding to transportation tools based on the target resource information may include: determining the production sequence between each production process in the production and processing process and the transportation sequence corresponding to each workstation based on the target resource information; generating transportation instructions corresponding to the transportation tools based on the production sequence and the transportation sequence.
[0123] Specifically, since different products to be produced may correspond to different production processes, and different production processes may have different production equipment, in order to accurately transport the products to be produced between the various production processes, after obtaining the target resource information, the target resource information can be analyzed and processed to determine the production sequence between the various production processes in the processing process and the transportation sequence corresponding to each workstation, and then the transportation instructions corresponding to the transportation tools can be generated based on the production sequence and the transportation sequence, which effectively ensures the accuracy and reliability of the generation of the transportation instructions.
[0124] In some other instances, after determining the target resource information corresponding to the production demand, in order to ensure the stability and reliability of the production and processing operations, the method in this embodiment may also include: obtaining actual resource information used for production and processing; reviewing the target resource information based on the actual resource information; if the target resource information passes the review, allowing production and processing based on the target resource information to obtain the target product corresponding to the production demand; if the target resource information fails the review, correcting the target resource information based on the actual resource information to obtain corrected resource information, and performing production and processing based on the corrected resource information to obtain the target product corresponding to the production demand.
[0125] After obtaining the target resource information, in principle, production and processing operations can be performed directly based on the target resource information. In actual production scenarios, the operating status of the actual resources used to implement production and processing operations may change at any time. In order to accurately implement the production and processing operations of the products, the actual resource information used to perform production and processing operations can be obtained. The actual resource information may include at least one of the following: multiple actual workstations corresponding to the products to be produced, the placeholder layout information of each actual workstation, the actual production process corresponding to each actual workstation, the actual production equipment corresponding to each actual workstation, and the personnel skills required for each actual production equipment.
[0126] After obtaining the actual resource information, the target resource information can be audited based on the actual resource information to determine whether the target resource information has passed the audit. Specifically, the actual resource information and the target resource information can be analyzed and compared. When the actual resource information matches the target resource information, it means that the target resource information has passed the audit; when the actual resource information does not match the target resource information, it is determined that the target resource information has not passed the audit operation.
[0127] If the target resource information passes the review, it means that the actual resource information used to implement the production and processing operations has not changed, and the production and processing operations can be carried out based on the target resource information, that is, production and processing based on the target resource information is allowed to obtain the target product corresponding to the production demand; if the target resource information does not pass the review, it means that the actual resource information used to implement the production operation has changed. At this time, in order to ensure the stable progress of the production operation, the target resource information can be corrected based on the actual resource information to obtain the corrected resource information, and production and processing can be carried out based on the corrected resource information to obtain the target product corresponding to the production demand, which effectively ensures the accuracy and reliability of the determination of the target product.
[0128] In this embodiment, the adjustable resource amount is determined based on the adaptive production resources and the currently available resources, and then the lowest resource adjustment cost corresponding to the adjustable resource amount is taken as the goal. The operations research algorithm is used to solve the conversion information of the adaptive production resources and the currently available resources to obtain the target conversion information corresponding to the currently available resources, and production and processing are performed based on the target conversion information and the adaptive production resources, so that the target product corresponding to the production demand can be stably obtained, thereby effectively completing the production and processing operation of the target product, thereby improving the practicality of the method.
[0129] In specific applications, this application embodiment provides a method for dynamically constructing a production line based on a transport vehicle, which can organize production resources according to production needs, and then combine the transport vehicle to achieve the reorganization of production line resources without changing the physical location of the production workstation, thereby controlling the cost of changeover while avoiding the problem of over-allocation of production resources. The method may include the following steps:
[0130] Step 1: Obtain production demand, where the production demand includes the products to be produced and the order quantity corresponding to the products to be produced.
[0131] Among them, the products to be produced may at least include: product description information of the products to be produced and the order quantity of the products to be produced. The product description information may include at least one of the following: the name of the product to be produced, the production material of the product to be produced, the manufacturing process of the product to be produced, and the production quality requirements of the product to be produced.
[0132] Step 2: Calculate the production resource quantity based on production demand to obtain the required production resources corresponding to the production demand.
[0133] After obtaining the production requirements, the production requirements can be analyzed and processed to determine the production process complexity coefficient and quality risk coefficient of the products to be produced. The production process complexity coefficient is used to identify the corresponding complexity of the production and processing operations on the products to be produced. Generally speaking, the higher the production process complexity coefficient, the higher the complexity of the production and processing operations for the products to be produced; the lower the production process complexity coefficient, the lower the complexity of the production and processing operations for the products to be produced. Specifically, the production process complexity coefficient can be determined by analyzing and processing the production materials and manufacturing processes of the products to be produced in the production requirements.
[0134] The quality risk coefficient is used to identify the degree of success risk corresponding to the production and processing operations of the product to be produced. Generally speaking, the higher the quality risk coefficient, the higher the degree of success risk corresponding to the production and processing operations of the product to be produced; the lower the quality risk coefficient, the lower the degree of success risk corresponding to the production and processing operations of the product to be produced. Specifically, the quality risk coefficient can be determined by analyzing and processing the production quality requirements and preset quality standards (national quality standards, international quality standards, industry quality standards, enterprise quality standards, etc.) of the product to be generated in the production requirements. After obtaining the production quality requirements included in the production requirements, the production quality requirements can be analyzed and processed using the preset quality standards to determine the quality risk coefficient. For example: when the product to be produced is realized as clothing, the production quality requirements of the product to be produced may include: clothing must be wear-resistant, clothing must not fade when soaked in water, etc., and then the above-mentioned production quality requirements can be analyzed and converted based on the preset quality standards to obtain the quality risk coefficient corresponding to the product to be produced.
[0135] After determining the production process complexity coefficient and quality risk coefficient of the product to be produced, the input-output ratio of the product to be produced is adjusted to the maximum value as a limiting condition, and the relationship between each production process and the workstation is adjusted based on the operation algorithm for the production order quantity, theoretical operation rhythm and invalid action duration to determine the demand production resources corresponding to the production demand, wherein the demand production resources include at least one of the following: the number of bits X of multiple demand workstations corresponding to the product to be produced, the production process corresponding to each demand workstation, the demand production equipment corresponding to each demand workstation, and the personnel skill list Y{} required for each demand production equipment.
[0136] In order to be able to carry out production and processing operations on the products to be produced, it is necessary not only to determine the theoretical operating rhythm of each workstation used to produce and process the products to be produced, but also to determine the invalid action duration required for a single pick-up and placement operation from a transport vehicle. The transport vehicle can transport the products to be produced that are undergoing production and processing operations between the various workstations. The invalid action duration can be the time required for transporting the products to be produced between the various workstations. Specifically, the invalid action duration can also be determined by analyzing and processing the transport vehicle through a preset duration analysis system. This effectively ensures the accuracy and reliability of the determination of the theoretical operating rhythm and the invalid action duration.
[0137] Specifically, after obtaining the production demand, the production demand can be analyzed and processed to determine the standard operation time of the product to be produced, wherein the standard operation time may refer to the effective production time required for the production and processing of a single product to be produced. The standard operation time can be determined by analyzing and processing each workstation through a preset time analysis system.
[0138] After obtaining the standard operation time, the standard operation time, the production process complexity coefficient and the quality risk coefficient can be analyzed and processed to calculate the theoretical operation beat A of the workstation used to perform production and processing operations on the products to be produced; in the process of determining the production resources corresponding to the production demand, the input-output ratio of the products to be produced can be adjusted to the maximum value as a limiting condition, and the relationship between each production process and the workstation can be adjusted based on the number of production orders, the theoretical operation beat and the invalid action time to obtain the target operation beat B of the workstation used to perform production and processing operations on the products to be produced, and then the theoretical operation beat A of the workstation used to perform production and processing operations on the products to be produced can be adjusted to the target operation beat B.
[0139] Specifically, the target operation beat B can be determined by analyzing and processing multiple demand workstations corresponding to the products to be produced in the demand production resources and the theoretical operation beat A corresponding to each workstation. For example, when the products to be produced are clothing, the demand workstations corresponding to the clothing may include: workstation a, workstation b, and workstation c, wherein workstation a corresponds to the theoretical operation beat A1, workstation b corresponds to the theoretical operation beat A2, and workstation c corresponds to the theoretical operation beat A3. If the duration of invalid actions required for a single pick-up and placement operation from a transport vehicle is d, it can be obtained that the target operation beat B1 of workstation a can be the theoretical operation beat A, the target operation beat B2 of workstation b can be A2+d, and the target operation beat B3 of workstation c can be A3+d. This effectively ensures the accuracy and reliability of the determination of the target operation beat B.
[0140] Step 3: Determine the currently available resources for implementing the production operation, and then analyze and process the currently available resources and the required production resources to determine whether the currently available resources are compatible with the required production resources.
[0141] After obtaining the current available resources and the demand production resources, the current available resources and the demand production resources can be analyzed and matched. When the current available resources are the same as the demand production resources, it is determined that the current available resources are compatible with the demand production resources; when the current available resources are different from the demand production resources, it is determined that the current available resources are not compatible with the demand production resources.
[0142] Step 4: When the currently available resources are not compatible with the required production resources, the compatible production resources corresponding to the production requirements can be matched based on the currently available resources and the required production resources.
[0143] Among them, the currently available resources include: single-piece production resources and package flow production resources; the matched adaptive production resources also include: determining the unit batch quantity during production and processing; in addition, the adaptive production resources may also include: single-piece production mode or package flow production mode, and the package flow size corresponding to the package flow production mode. Specifically, matching the adaptive production resources corresponding to the production demand based on the currently available resources and the required production resources may include: obtaining the production batch size for realizing the production and processing operation; determining the adaptive production resources corresponding to the production demand based on the currently available resources, the production batch size and the required production resources, the adaptive production resources may include the single-piece flow production mode or the package flow production mode, and if it is the package flow production mode, the package flow size corresponding to the package flow production mode may be determined.
[0144] For example, the adaptive production resources may include at least one of the following: multiple workstations corresponding to the products to be produced, the production process corresponding to each workstation, the production equipment corresponding to each workstation, the number of personnel required (8 people or 25 people for sewing, etc.) and the personnel skills M{} required for each production equipment, whether it is a single-piece flow production method or a package flow production method. If it is a package flow production method, the package flow size corresponding to the package flow production method can be determined. The package flow size can be realized as 30 pieces or 50 pieces in a package, etc.
[0145] Step 5: Build a production project team based on adapted production resources.
[0146] Specifically, in order to reduce the cost corresponding to the changeover operation, after obtaining the adaptive production resources, the adjustable resource amount can be determined based on the adaptive production resources and the currently available resources, and then the operations research algorithm can be used to operate the adaptive production resources and the currently available resources with the principle of minimizing the amount of adjusted resources, so as to obtain the minimum changeover amount plan, wherein the minimum changeover amount plan may include: the changeover arrangement position of each production equipment, the changeover function debugging of each production equipment, the changeover personnel of each production equipment, etc. If the minimum changeover amount plan cannot be solved in one solution operation, the amount of resources invested can be gradually increased, that is, the adjustment amount of resources can be gradually increased to obtain the adjusted adjustable resource amount, and then the solution operation can be performed again based on the adjusted adjustable resource amount until the minimum changeover amount plan is obtained.
[0147] After obtaining the minimum changeover plan and adaptive production resources, determine the target resource information corresponding to the production needs, and the target resource information includes at least: multiple workstations corresponding to the products to be produced, the occupancy layout information of each workstation, the production process corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment; then a new production project group can be formed based on the above target resource information.
[0148] Step 6: Production management personnel provide feedback and confirmation on the target resource information.
[0149] After obtaining the target resource information, the target resource information can be corrected and fed back according to the actual resource situation on site of the production plant to determine whether the target resource information is effective. Specifically, when the actual resource situation on site matches the target resource information, the target resource information is determined to be effective, and then production and processing operations based on the target resource information are allowed; when the actual resource situation online does not match the target resource information, the target resource information is determined to be ineffective, and then abnormal prompt information corresponding to the target resource information can be generated to remind the operation and maintenance personnel to perform corresponding resource update operations as soon as possible.
[0150] Step 7: Carry out production and processing operations based on the production project team to obtain the target product.
[0151] Among them, after determining the above-mentioned production project group, production instructions and transportation instructions corresponding to the transportation vehicles can be generated based on the production project group and the production sequence of each process formulated in the product process, so that the workstation personnel can perform production operations according to the received production instructions, and, in the process of production and processing operations, the transportation vehicle sequence can be controlled based on the transportation instructions to carry out transportation operations of the products to be produced between the workstations corresponding to each process, so that the target products that meet the production needs can be obtained.
[0152] The technical solution provided by the present application embodiment can, after obtaining the production demand, obtain the adapted production resources corresponding to the production demand through demand analysis and resource measurement models, and the losses corresponding to the adapted production resources are relatively low; then the production line changeover cost is measured, and the changeover information is determined in combination with the actual resource status of the factory to obtain the minimum changeover information corresponding to the lowest cost, and the minimum changeover information can be realized as the workstation does not need to be moved or the changeover ratio of the workstation is minimized, and then the production and processing operations can be performed based on the adapted production resources and the minimum changeover information to obtain the target product. In the process of performing product processing operations, the workstations of the same production project group can be in different physical locations, and the same workstation can belong to multiple production project groups at the same time, and the workstations in each production project group can be connected by a transport vehicle, that is, the transport vehicle can be distributed in series between the workstations at different physical locations, and the transport vehicle can automatically carry out the self-processing of the products to be produced. Dynamic transportation / delivery operations are performed, thus realizing the transportation plan of the products to be produced in the "material finds people" way, thereby realizing the dynamic construction of the production project team with on-demand production resource configuration, improving the overall production output and efficiency of the workshop, and reducing the scope of workstations affected by the changeover, reducing the cost of workshop changeover (equipment handling, reordering of workstations, etc.), so that without affecting the product quality, the required production resources can be dynamically organized according to the changes in the complexity of production needs / process requirements / quality requirements / order quantity, effectively solving the problems of resource over-allocation, resource shortage and high changeover cost in the traditional assembly line production mode; and, it can also realize on-demand production operations in the assembly line mode, that is, different processes of a product are still completed through the collaborative production method of multiple workstations, thereby avoiding the problems of poor quality and high personnel skill requirements in the traditional whole-piece production mode, improving the production efficiency and output of workstations or products, and further improving the practicality of this method.
[0153] Figure 5 A schematic diagram of a production and processing device according to an embodiment of the present invention; Figure 5 As shown, this embodiment provides a production and processing device, which can perform the above Figure 2 The production and processing method shown, specifically, the production and processing device includes:
[0154] The first acquisition module 11 is used to acquire production requirements;
[0155] A first determination module 12 is used to determine the required production resources corresponding to the production demand and the currently available resources;
[0156] The first determination module 12 is further configured to determine, based on the current available resources, an adapted production resource corresponding to the production demand when the current available resources are not compatible with the required production resource, and the input-output ratio of the production operation corresponding to the adapted production resource is higher than a preset threshold or reaches a preset specified interval;
[0157] The first processing module 13 is used to perform production processing based on the adapted production resources to obtain a target product corresponding to the production demand.
[0158] In some instances, when the first determination module 12 determines the demand production resources corresponding to the production demand, the first determination module 12 is used to execute: based on the production demand, determine the products to be produced and the number of production orders for the products to be produced; determine the theoretical operating rhythm of the workstation used to produce and process the products to be produced and the invalid action duration introduced during a single production operation; adjust the input-output ratio of the products to be produced to the maximum value or find a feasible solution in a preset specified interval as a limiting condition, and perform operational adjustments on the relationship between each production process and the workstation based on the number of production orders, the theoretical operating rhythm and the invalid action duration, and determine the demand production resources corresponding to the production demand, wherein the demand production resources include at least one of the following: multiple demand workstations corresponding to the products to be produced, the production process corresponding to each demand workstation, the demand production equipment corresponding to each demand workstation, and the personnel skills required for each demand production equipment.
[0159] In some instances, when the first determination module 12 determines the theoretical operating rhythm of a workstation used to produce and process the product to be produced, the first determination module 12 is used to execute: based on production requirements, determine the production process complexity coefficient and quality risk coefficient of the product to be produced; determine the standard operating time required for production and processing the product to be produced; based on the standard operating time, the production process complexity coefficient and the quality risk coefficient, determine the theoretical operating rhythm of the workstation used to produce and process the product to be produced.
[0160] In some examples, in the process of adjusting the input-output ratio of the product to be produced to the maximum value as a limiting condition, and performing operational adjustment on the relationship between each production process and the workstation based on the production order quantity, theoretical operation beat and invalid action duration, the first determination module 12 and the first processing module 13 in this embodiment are used to perform the following steps:
[0161] A first determination module 12 is used to determine the adjusted operation rhythm of each workstation corresponding to the product to be produced;
[0162] The first processing module 13 is used to adjust the theoretical operation rhythm to the adjusted operation rhythm.
[0163] In some examples, currently available resources include: single-piece production resources and package flow production resources;
[0164] The required production resources also include: determining the unit batch quantity during production and processing.
[0165] In some instances, when the first determination module 12 determines the adaptive production resources corresponding to the production demand based on the currently available resources and the required production resources, the first determination module 12 is used to execute: obtaining the input-output ratio corresponding to the production operation of the product to be produced using different generation resources; adjusting the input-output ratio to a maximum value or reaching a preset specified interval, and using the currently available resources as limiting conditions, and performing operational adjustments on the relationship between each production process and the workstation based on the number of production orders, the theoretical operation rhythm, and the invalid action duration, to determine the adaptive production resources corresponding to the production demand, wherein the adaptive production resources include at least; multiple workstations corresponding to the product to be produced, the production process corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment.
[0166] In some instances, when the first processing module 13 performs production and processing based on the adaptive production resources to obtain a target product corresponding to the production demand, the first processing module 13 is used to execute: determining the adjustable resource quantity based on the adaptive production resources and the currently available resources; using an operations research algorithm to solve the conversion information of the adaptive production resources and the currently available resources with the lowest resource adjustment cost corresponding to the adjustable resource quantity as the goal, so as to obtain the target conversion information corresponding to the currently available resources; performing production and processing based on the target conversion information and the adaptive production resources to obtain the target product corresponding to the production demand.
[0167] In some instances, the first processing module 13 in this embodiment is used to perform the following steps: when the solution operation fails to obtain the target changeover information, the adjustable resource amount is gradually increased to obtain the adjusted adjustable resource amount; with the adjusted adjustable resource amount being the minimum as a constraint condition, the operation research algorithm is used to perform a solution operation on the changeover information of the adapted production resources and the currently available resources to obtain the target changeover information corresponding to the currently available resources.
[0168] In some instances, when the first processing module 13 performs production processing based on the target changeover information and the adapted production resources to obtain a target product corresponding to the production demand, the first processing module 13 is used to execute: based on the target changeover information and the adapted production resources, determine the target resource information corresponding to the production demand, the target resource information including at least: multiple workstations corresponding to the products to be produced, the placeholder layout information of each workstation, the production process corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment; perform production processing based on the target resource information to obtain a target product corresponding to the production demand.
[0169] In some examples, after determining the target resource information corresponding to the production demand, the first acquisition module 11 and the first processing module 13 in this embodiment are used to perform the following steps:
[0170] A first acquisition module 11 is used to acquire actual resource information for production and processing;
[0171] The first processing module 13 is used to review the target resource information based on the actual resource information; if the target resource information passes the review, production and processing based on the target resource information is allowed to obtain the target product corresponding to the production demand; if the target resource information fails the review, the target resource information is corrected based on the actual resource information to obtain the corrected resource information, and production and processing are performed based on the corrected resource information to obtain the target product corresponding to the production demand.
[0172] In some instances, when the first processing module 13 performs production and processing based on the target resource information to obtain a target product corresponding to the production demand, the first processing module 13 is used to execute: based on the target resource information, generating production instructions for implementing the production and processing operations and transportation instructions corresponding to the transportation tools; in the process of performing production and processing based on the production instructions, controlling the transportation tools to transport the products to be produced and processed in each workstation based on the transportation instructions to obtain the target product corresponding to the production demand.
[0173] In some instances, when the first processing module 13 generates transportation instructions corresponding to the transportation tool based on the target resource information, the first processing module 13 is used to execute: determining the production sequence between each production process in the production process and the transportation sequence corresponding to each workstation based on the target resource information; and generating transportation instructions corresponding to the transportation tool based on the production sequence and the transportation sequence.
[0174] Figure 5 The device shown can perform Figure 1-Figure 4 For the method of the embodiment shown in the figure, the part not described in detail in this embodiment can be referred to Figure 1-Figure 4The implementation process and technical effects of this technical solution refer to Figure 1-Figure 4 The description in the illustrated embodiment will not be repeated here.
[0175] In one possible design, Figure 5 The structure of the production and processing device shown can be realized as an electronic device, which can be a controller, a personal computer, a server, or other devices. Figure 6 As shown, the electronic device may include: a first processor 21 and a first memory 22. The first memory 22 is used to store the corresponding electronic device to execute the above Figure 1-Figure 5 The program of the production and processing method provided in the illustrated embodiment, the first processor 21 is configured to execute the program stored in the first memory 22 .
[0176] The program includes one or more computer instructions, wherein one or more computer instructions, when executed by the first processor 21, can implement the following steps: obtaining production demand; determining the demand production resources corresponding to the production demand and the currently available resources; when the currently available resources are not compatible with the demand production resources, determining the adaptive production resources corresponding to the production demand based on the currently available resources, and the input-output ratio of the production operation corresponding to the adaptive production resources is higher than a preset threshold or reaches a preset specified interval; performing production and processing based on the adaptive production resources to obtain the target product corresponding to the production demand.
[0177] Furthermore, the first processor 21 is also used to execute the aforementioned Figure 1-Figure 4 All or part of the steps in the illustrated embodiments.
[0178] The structure of the electronic device may further include a first communication interface 23 for the electronic device to communicate with other devices or a communication network.
[0179] In addition, an embodiment of the present invention provides a computer storage medium for storing computer software instructions used by electronic devices, which includes instructions for executing the above Figure 1-Figure 4 The procedures involved in the production and processing method in the illustrated embodiment.
[0180] In addition, an embodiment of the present invention provides a computer program product, including: a computer-readable storage medium storing computer instructions, when the computer instructions are executed by one or more processors, causing the one or more processors to execute the above Figure 1-Figure 4 The steps in the production method in the method embodiment are shown.
[0181] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, i.e., they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative effort.
[0182] Through the description of the above embodiments, those skilled in the art can clearly understand that each embodiment can be implemented by adding a necessary general hardware platform, and of course can also be implemented by combining hardware and software. Based on such an understanding, the above technical solution is essentially or the part that contributes to the prior art can be embodied in the form of a computer product, and the present invention can be in the form of a computer program product implemented on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program codes.
[0183] The present invention is described with reference to flowcharts and / or block diagrams of methods, devices (systems), and computer program products according to embodiments of the present invention. It should be understood that each process and / or block in the flowchart and / or block diagram, as well as the combination of processes and / or blocks in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable device to produce a machine, so that the instructions executed by the processor of the computer or other programmable device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.
[0184] These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable device to work in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture including an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 These computer program instructions can also be loaded onto a computer or other programmable device so that a series of operation steps are executed on the computer or other programmable device to produce a computer-implemented process, so that the instructions executed on the computer or other programmable device provide the functions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1The steps of the functions specified in the blocks or multiple blocks. In a typical configuration, the computing device includes one or more processors (CPU), input / output interfaces, network interfaces, and memory. The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory in the form of read-only memory (ROM) or flash RAM. The memory is an example of a computer-readable medium.
[0185] Computer readable media include permanent and non-permanent, removable and non-removable media that can be implemented by any method or technology to store information. Information can be computer readable instructions, data structures, program modules or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disk read-only memory (CD-ROM), digital versatile disk (DVD) or other optical storage, magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices or any other non-transmission media that can be used to store information that can be accessed by a computing device. As defined herein, computer readable media does not include temporary computer readable media (transitory media), such as modulated data signals and carrier waves.
[0186] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A production and processing method, characterized in that: include: Obtain production requirements; Determine the required production resources and currently available resources corresponding to the production demand; In the case where the currently available resources are not compatible with the required production resources, determining, based on the currently available resources, an adapted production resource corresponding to the production demand, the input-output ratio of the production operation corresponding to the adapted production resource is higher than a preset threshold or reaches a preset specified interval; Production and processing are carried out based on the adapted production resources to obtain target products corresponding to the production requirements.
2. The method according to claim 1, characterized in that Determining the required production resources corresponding to the production requirements, including: Based on the production demand, determine the product to be produced and the production order quantity of the product to be produced; Determine the theoretical operation rhythm of the workstation used for producing and processing the product to be produced and the duration of invalid actions introduced during a single production operation; The input-output ratio of the product to be produced is adjusted to the maximum value as a limiting condition, and the relationship between each production process and the workstation is adjusted operationally based on the number of production orders, the theoretical operation rhythm and the invalid action duration, so as to determine the demand production resources corresponding to the production demand, wherein the demand production resources include at least one of the following: multiple demand workstations corresponding to the product to be produced, the production process corresponding to each demand workstation, the demand production equipment corresponding to each demand workstation, and the personnel skills required for each demand production equipment.
3. The method according to claim 2, characterized in that Determine the theoretical operating rhythm of the workstation for producing and processing the product to be produced, including: Based on the production requirements, determining the production process complexity coefficient and quality risk coefficient of the product to be produced; Determine the standard operating time required to produce and process the product to be produced; Based on the standard operation time, the production process complexity coefficient and the quality risk coefficient, the theoretical operation rhythm of the workstation used for producing and processing the product to be produced is determined.
4. The method according to claim 2, characterized in that: In the process of adjusting the input-output ratio of the product to be produced to the maximum value or finding a feasible solution in a preset specified interval as a limiting condition, and performing operational adjustment on the relationship between each production process and the workstation based on the production order quantity, the theoretical operation beat and the invalid action duration, the method further includes: Determine the adjusted operation rhythm of each workstation corresponding to the product to be produced; The theoretical operating rhythm is adjusted to the adjusted operating rhythm.
5. The method according to claim 2, characterized in that: The currently available resources include: single-piece production resources and package flow production resources; The required production resources also include: determining the unit batch quantity during production and processing.
6. The method according to any one of claims 1 to 5, characterized in that: Determining the adapted production resources corresponding to the production demand based on the currently available resources and the required production resources includes: Obtaining the input-output ratio corresponding to the production operation of the product to be produced using different generation resources; The input-output ratio is adjusted to the maximum value or reaches a preset specified range, and the currently available resources are used as limiting conditions. Based on the number of production orders, the theoretical operation rhythm and the invalid action duration, the relationship between each production process and the workstation is adjusted operationally to determine the adaptive production resources corresponding to the production demand, wherein the adaptive production resources include at least; multiple workstations corresponding to the products to be produced, the production processes corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment.
7. The method according to any one of claims 1 to 5, characterized in that: Producing and processing based on the adapted production resources to obtain a target product corresponding to the production demand includes: Determining an adjustable resource amount based on the adapted production resources and the currently available resources; Taking the lowest resource adjustment cost corresponding to the adjustable resource quantity as the goal, using an operations research algorithm to solve the conversion information of the adapted production resources and the currently available resources, so as to obtain the target conversion information corresponding to the currently available resources; Production and processing are performed based on the target model change information and the adapted production resources to obtain a target product corresponding to the production demand.
8. The method according to claim 7, characterized in that The method further comprises: When the solving operation fails to obtain the target transformation information, the adjustable resource amount is gradually increased to obtain an adjusted adjustable resource amount; Taking the minimum amount of the adjusted adjustable resources as a constraint condition, an operations research algorithm is used to solve the conversion information of the adapted production resources and the currently available resources to obtain the target conversion information corresponding to the currently available resources.
9. The method according to claim 7, characterized in that: Performing production and processing based on the target transformation information and the adapted production resources to obtain a target product corresponding to the production demand includes: Based on the target transformation information and the adapted production resources, determine the target resource information corresponding to the production demand, the target resource information at least including: a plurality of workstations corresponding to the products to be produced, the placeholder arrangement information of each workstation, the production process corresponding to each workstation, the production equipment corresponding to each workstation, and the personnel skills required for each production equipment; Production and processing are performed based on the target resource information to obtain a target product corresponding to the production demand.
10. The method according to claim 9, characterized in that After determining the target resource information corresponding to the production demand, the method further includes: Obtain actual resource information for production and processing; Reviewing the target resource information based on the actual resource information; If the target resource information passes the review, production and processing based on the target resource information is allowed to obtain the target product corresponding to the production demand; In the case that the target resource information fails to pass the review, the target resource information is corrected based on the actual resource information to obtain corrected resource information, and production and processing are performed based on the corrected resource information to obtain a target product corresponding to the production demand.
11. The method according to claim 9, characterized in that Performing production and processing based on the target resource information to obtain a target product corresponding to the production demand includes: Based on the target resource information, generating production instructions for implementing production and processing operations and transportation instructions corresponding to transportation tools; In the process of carrying out production and processing based on the production instructions, the transportation tool is controlled based on the transportation instructions to transport the products undergoing production and processing in various workstations to obtain target products corresponding to the production requirements.
12. The method according to claim 11, characterized in that Based on the target resource information, generating a transportation instruction corresponding to the transportation tool, including: Based on the target resource information, determine the production sequence between various production processes in the production process and the transportation sequence corresponding to each workstation; Based on the production sequence and the transportation sequence, a transportation instruction corresponding to the transportation tool is generated.
13. A production and processing device, characterized in that: include: The first acquisition module is used to acquire production requirements; A first determination module is used to determine the required production resources corresponding to the production demand and the currently available resources; The first determination module is further configured to determine, when the currently available resources are not compatible with the required production resources, an adapted production resource corresponding to the production demand based on the currently available resources, and the input-output ratio of the production operation corresponding to the adapted production resource is higher than a preset threshold or reaches a preset specified interval; The first processing module is used to perform production and processing based on the adapted production resources to obtain a target product corresponding to the production demand.
14. An electronic device, characterized in that: include: A memory and a processor; wherein the memory is used to store one or more computer instructions, wherein the one or more computer instructions, when executed by the processor, implement the method of any one of claims 1 to 12.
15. A computer storage medium, characterized in that Used to store a computer program, which enables a computer to implement the method of any one of claims 1 to 12 when executed.
16. A computer program product, characterized in that include: A computer program, when executed by a processor of an electronic device, causes the processor to execute the steps of any one of the methods of claims 1 to 12.