Automatic combined machine table for fan drying and classified screening of popcorn

Abstract

The invention discloses an automatic combined machine table for fan drying and classified screening of popcorn, which belongs to the field of automation and structurally comprises a bag loading groove, a screened material air drying tower, an amplification fan body, a vibrating screen shaking table, a three-position bin device, a primary screening drying tower, a screening disc groove body, an air conveying pipeline and an air blower. According to the invention, the operation effect that the bag carrying groove is matched with the screening disc groove body, and the amplification fan body is combined with the air conveying pipeline and the air blower to form automatic pipeline conveying and combined with the air blowing and air exhausting linkage of the fan unit is realized, so that the screening air drying tower is matched with the primary screening drying tower to efficiently discharge and screen materials; box-type loading of the low-position vibrating screen shaking table and screening and bagging of the secondary extraction material terminal of the screening air-drying tower are efficient, equipment is started after multi-manual operation is changed into single-manual debugging, feeding is conducted firstly, then loading is conducted at an outlet, conveying equipment cost is flexibly and conveniently shortened, labor cost is reduced, and efficiency is improved. And the fan works for a long time to increase the workload and improve the quality batch of processed products.

Description

Technical Field

[0001] The invention discloses an automatic combined machine for drying popcorn with a fan and grading and screening materials, belonging to the field of automation. Background Art

[0002] Large-scale complete equipment in the automation system, also known as automation equipment, refers to the process in which a machine or device automatically operates or controls according to a prescribed procedure or instruction without human intervention. The preparation and subsequent bagging of popcorn kernels require different automated assembly line steps to achieve the integration of overall popcorn production and processing. The shortcomings of the current technology that need to be optimized are:

[0003] After the popcorn is prepared, it is soaked in water, air-dried, extracted and bagged, which requires many processing steps. The drying and screening of the large environment will cause multiple sets of equipment to be manually debugged in steps and continuously cooperate with the loading for a long time. The conveying connection of the equipment assembly line needs to be lengthened to facilitate emergency stop for processing if any equipment fails. However, the lengthy assembly line has high labor and equipment costs, and low processing efficiency. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an automated combined machine for popcorn fan drying and grading and screening, so as to solve the problem that the preparation of popcorn is followed by soaking, air-drying, extraction and bagging, which requires many steps of processing. The drying and screening in the large environment will cause multiple sets of equipment to be manually debugged in steps and continuously cooperate with the loading for a long time, and the conveying connection of the equipment assembly line needs to be lengthened to facilitate emergency stop for processing if any equipment fails. However, the lengthy assembly line has high labor and equipment costs and low processing efficiency.

[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: an automated combined machine for popcorn fan drying and grading screening, whose structure includes: a bag loading trough, a screening air-drying tower, an amplifying fan body, a vibrating screen and shaking material platform, a three-dimensional silo device, a primary screening and drying tower, a screening tray trough body, an air pipeline, and a blower. The amplifying fan body is installed at the lower left corner of the bag loading trough, the screening air-drying tower is installed directly above the bag loading trough, the amplifying fan body is interconnected with the blower through the air pipeline, the screening tray trough body is mechanically connected to the air pipeline through a valve and is perpendicular to each other, the screening tray trough body is installed on the front side of the vibrating screen and shaking material platform, and the three-dimensional silo device The silo device is installed directly above the primary screening and drying tower, the vibrating and shaking platform is installed on the front side of the bottom of the primary screening and drying tower, the three-position silo device and the primary screening and drying tower are interconnected, the air pipeline is inserted in the upper left corner of the screening and drying tower and is interconnected, the amplifying fan body is provided with an air inlet, a ventilation ring groove, and a wingspan propeller, the air inlet is installed inside the ventilation ring groove, the air inlet and the ventilation ring groove are an integral structure and the axes are colinear, five wingspan propellers are provided and are installed together around the axis of the ventilation ring groove, the rear side of the axis of the ventilation ring groove is mechanically connected to the wingspan propeller through an axial motor, and the ventilation ring groove is installed at the lower left corner of the bag loading trough.

[0006] To optimize the above technical solution, further measures are taken:

[0007] As a further improvement of the present invention, the wingspan propeller is composed of a wingspan fan plate, a propeller support rod, and a bearing wheel. The wingspan fan plate is nested in the upper right corner of the propeller support rod and is on the same vertical plane, and the bearing wheel is inserted in the lower left corner of the propeller support rod.

[0008] As a further improvement of the present invention, the bag loading trough is composed of a material receiving bag, a material supporting spring plate, and a concave material trough. The material receiving bag is installed inside the concave material trough with the axes colinear. The material supporting spring plate is inserted into the inside of the concave material trough, and the material receiving bag and the material supporting spring plate are clearance-fitted.

[0009] As a further improvement of the present invention, the vibrating screen and shaking material table is composed of a base frame, a material discharge slot, a vibrating screen mesh, a motor vibration seat, a machine table, and a loading box slot. The base frame is inserted under the vibrating screen mesh and the bottom of the machine table. The vibrating screen mesh is installed inside the machine table and is on the same water surface. The motor vibration seat is tightly attached to the vibrating screen mesh and the bottom of the machine table. The loading box slot is installed at the lower right corner of the machine table, and the material discharge slot is installed at the upper left corner of the machine table.

[0010] As a further improvement of the present invention, the three-position silo device consists of a silo body, an extraction fan, and an extraction pipe. The extraction fan is installed on the front side of the bottom of the silo body, and the extraction pipe is inserted into the right side of the silo body and is interconnected.

[0011] As a further improvement of the present invention, the screen tray trough body is composed of a bag net cross plate, a corrugated mesh surface, a honeycomb mesh cross plate, a disk mouth groove, and a feed port. The bag net cross plate and the honeycomb mesh cross plate are respectively installed on the upper and lower sides of the corrugated mesh surface. The bag net cross plate, the corrugated mesh surface, and the honeycomb mesh cross plate are all inserted into the inside of the disk mouth groove. The disk mouth groove and the feed port are an integrated structure and are interconnected.

[0012] As a further improvement of the present invention, the wingspan fan plate is a double semicircular fan with a V-groove blade frame structure, which facilitates the double blades to generate double cyclones to extract materials and conduct materials efficiently, thereby increasing the conveying capacity and the progress of the drying and screening processing.

[0013] As a further improvement of the present invention, the bag net horizontal plate is an arc-shaped composite mesh plate structure with ellipsoidal petal meshes above and below the middle partition horizontal plate, which is convenient for the upper and lower vibration screening of popcorn particles to adapt to the feeding and subdivision operation.

[0014] As a further improvement of the present invention, the honeycomb grid horizontal plate is a composite mesh plate structure with honeycomb holes in the middle partition horizontal plate in a corridor-like shape, which is convenient for the upper and lower vibration screening of popcorn particles to adapt to the feeding and subdivision operation.

[0015] Beneficial Effects

[0016] The present invention discloses an automatic combined machine for drying popcorn with a fan and grading and screening materials. A worker starts the blower to conduct the air supply pipeline and the air extraction branch pipeline to connect the screening air drying tower and the primary screening drying tower, so that the popcorn grain material enters the extraction slot through the water soaking, and then the extraction blower of the three-position silo device conducts the extraction pipeline to extract the material to the silo body, and then the material is discharged to the primary screening drying tower through the silo body to conduct the discharge slot of the vibrating sieve shaking table, and the vibrating sieve mesh surface and the machine table surface are supported by the base frame, so that the popcorn grains output from the discharge slot pass through the motor vibration seat The vibration induction feed is fed into the loading box trough to collect the materials, and then the screening plate trough is placed in front of the loading box trough, forming the operating effect of feeding small particles of the screening material into the loading box trough and large particles into the screening plate trough. The gas pipeline transports the particles through the air inlet and ventilation ring groove of the amplifying fan body, and the bearing wheel of the rotating wingspan propeller of the rear-mounted shaft-driven motor lifts the propeller support rod to flip the wingspan fan plate, so that the particles follow the screening material drying tower to discharge the screening material and conduct the bag loading trough's supporting spring plate and the concave trough, so that the receiving bag can receive the materials and bag them efficiently.

[0017] The advantages that can be achieved after the operation of the present invention are:

[0018] The bag loading trough is coordinated with the screening plate trough body, and the air transmission pipeline and the blower are combined to form an automated pipeline transportation combined with the fan unit to form a linkage operation effect of blowing and exhaust. The screening air-drying tower and the primary screening drying tower are coordinated to discharge and screen materials efficiently, and the low-level vibration screening and shaking table box-type loading and the screening air-drying tower secondary extraction of materials and the terminal screening and bagging of materials to the bag loading trough are efficient. The equipment can be started after manual debugging instead of multiple manual operations. First add materials and then load them at the outlet. It is flexible and convenient to shorten the transportation equipment cost and reduce labor costs. The long-term operation of the fan increases the workload and improves the quality batches of processed products. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following will introduce the drawings in the description of the embodiment in detail, so that other features, purposes and advantages of the present invention will become more obvious:

[0020] Figure 1 The present invention is a schematic structural diagram of an automated combined machine for popcorn fan drying and grading and screening.

[0021] Figure 2 It is a schematic diagram of the detailed cross-sectional structure of the bladder loading trough of the present invention.

[0022] Figure 3 It is a detailed three-dimensional structural schematic diagram of the amplifying fan body of the present invention.

[0023] Figure 4 It is a schematic cross-sectional structure diagram of the working state of the amplifying fan body of the present invention.

[0024] Figure 5 It is a detailed side view stereoscopic structural schematic diagram of the vibrating screen and material shaking table of the present invention.

[0025] Figure 6 It is a detailed three-dimensional structural schematic diagram of the three-dimensional silo device of the present invention.

[0026] Figure 7 It is a schematic diagram of the detailed cross-sectional structure of the sieve tray trough body of the present invention.

[0027] Figure 8 It is a three-dimensional perspective structural schematic diagram of the wingspan propeller of the present invention in working state.

[0028] Explanation of the reference numerals in the accompanying drawings: bag loading trough -1, screening air drying tower -2, amplifying fan body -3, vibrating screen shaking table -4, three-position silo device -5, primary screening drying tower -6, screening plate trough body -7, gas transmission pipeline -8, blower -9, material collecting bag -11, supporting spring plate -12, concave trough -13, air inlet -31, ventilation ring groove -32, wingspan propeller -33, base frame -41, material discharge trough -42, vibrating screen mesh surface -43, motor vibration seat -44, machine table surface -45, loading box trough -46, silo body -51, material extraction fan -52, extraction pipeline -53, bag net horizontal plate -71, corrugated mesh surface -72, honeycomb net horizontal plate -73, plate groove -74, material discharge port -75, wingspan fan plate -331, propeller support rod -332, bearing wheel -333. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0030] Embodiment 1:

[0031] See also Figure 1-Figure 8 The present invention provides an automated combined machine for drying popcorn with a fan and grading and screening materials, and its structure includes: a bag loading trough 1, a screening air-drying tower 2, an amplifying fan body 3, a vibrating screen and shaking material platform 4, a three-dimensional silo device 5, a primary screening and drying tower 6, a screening tray trough body 7, an air pipeline 8, and a blower 9. The amplifying fan body 3 is installed at the lower left corner of the bag loading trough 1, and the screening air-drying tower 2 is installed directly above the bag loading trough 1. The amplifying fan body 3 is interconnected with the blower 9 through the air pipeline 8. The screening tray trough body 7 is mechanically connected to the air pipeline 8 through a valve and is perpendicular to each other. The screening tray trough body 7 is installed on the front side of the vibrating screen and shaking material platform 4, and the three-dimensional silo device 5 is installed directly above the primary screening and drying tower 6. The vibrating screen and shaking material table 4 is installed on the front side of the bottom of the primary screening and drying tower 6, the three-position silo device 5 and the primary screening and drying tower 6 are interconnected, the air pipeline 8 is inserted in the upper left corner of the screening and drying tower 2 and is interconnected, the amplifying fan body 3 is provided with an air inlet 31, a ventilation ring groove 32, and a wingspan propeller 33, the air inlet 31 is installed inside the ventilation ring groove 32, the air inlet 31 and the ventilation ring groove 32 are an integral structure and the axes are colinear, the wingspan propeller 33 is provided with five and are installed together around the axis of the ventilation ring groove 32, the rear side of the axis of the ventilation ring groove 32 is mechanically connected to the wingspan propeller 33 through an axial motor, and the ventilation ring groove 32 is installed at the lower left corner of the bag loading trough 1.

[0032] See also Figure 8The wingspan propeller 33 is composed of a wingspan fan plate 331, a propeller support rod 332, and a bearing wheel 333. The wingspan fan plate 331 is nested in the upper right corner of the propeller support rod 332 and is on the same vertical plane. The bearing wheel 333 is inserted in the lower left corner of the propeller support rod 332. The wingspan fan plate 331 is a double semicircular fan with a V-groove blade rack structure, which is convenient for double blades to generate double wind cyclones to extract materials and conduct materials efficiently, increase the conveying volume and the progress of drying and screening processing, and drive the propeller support rod 332 to form a rotation operation of the propeller efficiently through the bearing wheel 333 and the bearing ring of the docking shaft motor.

[0033] See also Figure 2 The bag loading trough 1 is composed of a material receiving bag 11, a material supporting spring plate 12, and a concave material trough 13. The material receiving bag 11 is installed inside the concave material trough 13 with the axes colinear. The material supporting spring plate 12 is inserted into the concave material trough 13. The material receiving bag 11 and the material supporting spring plate 12 are clearance-matched. The material receiving bag 11 is responsible for collecting the material, and the material supporting spring plate 12 is used for shock absorption to prevent the bag from breaking efficiently.

[0034] See also Figure 5 The vibrating screen shaking platform 4 is composed of a base frame 41, a material discharge slot 42, a vibrating screen mesh 43, a motor vibration seat 44, a machine table 45, and a loading box slot 46. The base frame 41 is inserted under the vibrating screen mesh 43 and the bottom of the machine table 45. The vibrating screen mesh 43 is installed inside the machine table 45 and is on the same water surface. The motor vibration seat 44 is tightly attached to the vibrating screen mesh 43 and the bottom of the machine table 45. The loading box slot 46 is installed at the lower right corner of the machine table 45, and the material discharge slot 42 is installed at the upper left corner of the machine table 45. The vibrating screen mesh 43 and the machine table 45 form an integrated operation effect of front-position screening and rear-position screening.

[0035] See also Figure 6 The three-dimensional silo device 5 is composed of a silo body 51, a suction fan 52, and an extraction pipe 53. The suction fan 52 is installed on the front side of the bottom of the silo body 51, and the extraction pipe 53 is inserted into the right side of the silo body 51 and is interconnected. Through the combination of the silo body 51 and the suction fan 52, the three-dimensional extraction pipe 53 is plugged into the three-dimensional silo body 51 to smoothly and efficiently take out and discharge materials.

[0036] Workflow: The staff starts the blower 9 to connect the air supply pipeline 8, the air intake and exhaust sub-pipelines to connect the screening air drying tower 2 and the primary screening drying tower 6, so that the popcorn particles enter the extraction slot through the water, and then the extraction fan 52 of the three-position silo device 5 connects the extraction pipeline 53 to extract the material to the silo body 51, and then discharges the material to the primary screening drying tower 6 through the silo body 51 to connect the discharge slot 42 of the vibrating sieve shaking table 4, and supports the vibrating sieve mesh surface 43 and the machine table surface 45 through the base frame 41, so that the popcorn particles output from the discharge slot 42 are vibrated by the motor vibration seat 44 to be discharged to the loading box slot 46 The material is collected and then passed through the front loading box 46 of the screening plate trough 7, forming the operating effect of small particles of the screening material being discharged into the loading box 46 and large particles being discharged into the screening plate trough 7, so that the gas pipeline 8 can transport the particles to the air inlet 31 and the ventilation ring groove 32 of the amplifying fan body 3, and the bearing wheel 333 of the wingspan propeller 33 is rotated by plugging in the rear shaft-driven motor to lift the propeller support rod 332 and flip the wingspan fan plate 331, so that the particles are discharged along the screening and drying tower 2 to conduct the bag loading trough 1 to the supporting spring plate 12 and the concave material trough 1, so that the receiving bag 11 can receive the materials and bag them efficiently.

[0037] Embodiment 2:

[0038] See also Figure 1-Figure 8 The present invention provides an automatic combined machine for drying popcorn with a blower and grading and screening materials, which is the same as the first embodiment in other aspects, except that:

[0039] See also Figure 7 The sieve tray body 7 is composed of a bag net horizontal plate 71, a corrugated mesh surface 72, a honeycomb mesh horizontal plate 73, a dish mouth groove 74, and a feed opening 75. The bag net horizontal plate 71 and the honeycomb mesh horizontal plate 73 are respectively installed on the upper and lower sides of the corrugated mesh surface 72. The bag net horizontal plate 71, the corrugated mesh surface 72, and the honeycomb mesh horizontal plate 73 are all inserted into the dish mouth groove 74. The dish mouth groove 74 and the feed opening 75 are an integrated structure and are interconnected. The bag net horizontal plate 71 is an arc-shaped composite mesh plate structure with ellipsoidal petal meshes on the upper and lower parts of the middle partition horizontal plate, which is convenient for the upper and lower vibration screening of popcorn particles to adapt to the material feeding and subdivision operations. The honeycomb grid horizontal plate 73 is a composite mesh plate structure with honeycomb holes in the upper and lower parts of the middle partition horizontal plate in a corridor shape, which is convenient for the upper and lower vibration screening of popcorn particles to adapt to the material feeding and subdivision operations. The bag net horizontal plate 71 and the honeycomb grid horizontal plate 73 are connected on the upper and lower parts of the corrugated mesh surface 72, and the particles are input one by one and the double-layer vibration screening is efficient.

[0040] After the early material taking and discharging and the air drying work in the reaction tower, the upper layer of the material is received through the bag mesh horizontal plate 71 of the screening plate tank body 7, and the popcorn is conducted to the honeycomb mesh horizontal plate 73 for the lower layer vibration screening through the corrugated mesh surface 72, so that the double-layer vibration screening is coordinated in the plate groove 74 and the final discharge port 75 is connected to the valve to connect the gas pipeline 8 for efficient material delivery.

[0041] The present invention achieves the effect of using the bag loading trough 1 to cooperate with the screening plate trough body 7 through the combination of the above-mentioned components, and forms an automatic pipeline conveying combined fan unit blowing and exhaust linkage operation effect through the combination of the amplifying fan body 3 and the air transmission pipeline 8 and the blower 9, so that the screening air drying tower 2 and the primary screening drying tower 6 cooperate to discharge and screen materials efficiently, and the low-level vibration screening and shaking material table 4 box-type loading and the screening air drying tower 2 secondary extraction of materials and the terminal screening and bagging of the bag loading trough 1 are efficient, and the equipment can be started after the deformation of multiple manual operations and single manual debugging, and the material is added first and then loaded at the outlet. That is, it is flexible and convenient to shorten the cost of transportation equipment and reduce labor costs, and the long-term operation of the fan increases the workload and improves the quality batch of processed products. In this way, the preparation of popcorn is solved and then extracted and bagged by soaking in water, air-drying, etc., which requires many links to be processed. The drying and screening of the large environment will cause multiple groups of equipment to be manually debugged in steps and continuously cooperate with the loading for a long time, and the transportation connection of the equipment assembly line needs to be lengthened to facilitate emergency stop for any equipment failure. However, the lengthy assembly line has high labor and equipment costs and low processing efficiency.

[0042] The specific embodiments described herein are merely examples of the present invention. A person skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner without departing from the scope of the present invention or exceeding the scope defined by the appended claims.

Claims

1. An automatic combined machine for popcorn fan drying and grading screening, the structure of which includes: The bag material loading trough (1), the screening material air drying tower (2), the amplifying fan body (3), the vibrating screening material shaking table (4), the three-position material bin device (5), the primary screening drying tower (6), the screening material tray trough body (7), the air transmission pipeline (8), and the blower (9) are characterized by: The amplifying fan body (3) is installed at the lower left corner of the bag loading trough (1), the screening material air-drying tower (2) is installed directly above the bag loading trough (1), the amplifying fan body (3) is interconnected with the blower (9) through the air pipeline (8), the screening material tray trough body (7) is mechanically connected with the air pipeline (8) through a valve, the screening material tray trough body (7) is installed on the front side of the vibrating screening and shaking material platform (4), the three-position silo device (5) is installed directly above the primary screening and drying tower (6), the vibrating screening and shaking material platform (4) is installed on the front side of the bottom of the primary screening and drying tower (6), the three-position silo device (5) and the primary screening and drying tower (6) are interconnected, and the air pipeline (8) is inserted in the upper left corner of the screening material air-drying tower (2); The amplifying fan body (3) is provided with an air inlet (31), a ventilation ring groove (32), and a wingspan propeller (33); The air inlet (31) is installed inside the ventilation ring groove (32), and the air inlet (31) and the ventilation ring groove (32) are an integrated structure. The five wingspan propellers (33) are provided and are installed together around the axis of the ventilation ring groove (32). The rear side of the axis of the ventilation ring groove (32) is mechanically connected to the wingspan propellers (33) through an axial motor. The ventilation ring groove (32) is installed at the lower left corner of the bag loading slot (1).

2. The automatic combined machine for popcorn fan drying and grading and screening according to claim 1, characterized in that: The wing propeller (33) is composed of a wing fan plate (331), a propeller support rod (332), and a bearing wheel (333). The wing fan plate (331) is nested in the upper right corner of the propeller support rod (332), and the bearing wheel (333) is inserted in the lower left corner of the propeller support rod (332).

3. The automatic combined machine for popcorn fan drying and grading and screening according to claim 1, characterized in that: The bag material loading trough (1) is composed of a material receiving bag (11), a material supporting spring plate (12), and a concave material trough (13); the material receiving bag (11) is installed inside the concave material trough (13); the material supporting spring plate (12) is inserted into the concave material trough (13); and the material receiving bag (11) cooperates with the material supporting spring plate (12).

4. The automatic combined machine for popcorn fan drying and grading and screening according to claim 1, characterized in that: The vibrating screen shaking platform (4) is composed of a base frame (41), a material discharge slot (42), a vibrating screen mesh surface (43), a motor vibration seat (44), a machine table (45), and a loading box slot (46). The base frame (41) is inserted under the bottom of the vibrating screen mesh surface (43) and the machine table (45), the vibrating screen mesh surface (43) is installed inside the machine table (45), the motor vibration seat (44) is closely attached to the bottom of the vibrating screen mesh surface (43) and the machine table (45), the loading box slot (46) is installed at the lower right corner of the machine table (45), and the material discharge slot (42) is arranged at the upper left corner of the machine table (45).

5. The automatic combined machine for popcorn fan drying and grading and screening according to claim 1, characterized in that: The three-position silo device (5) is composed of a silo body (51), a suction fan (52), and an extraction pipe (53); the suction fan (52) is installed on the front side of the bottom of the silo body (51), and the extraction pipe (53) is inserted into the right side of the silo body (51).

6. The automatic combined machine for popcorn fan drying and grading and screening according to claim 1, characterized in that: The sieve tray body (7) is composed of a bag net transverse plate (71), a corrugated mesh surface (72), a honeycomb mesh transverse plate (73), a dish mouth groove (74), and a material discharge port (75). The bag net transverse plate (71) and the honeycomb mesh transverse plate (73) are respectively mounted on the upper and lower sides of the corrugated mesh surface (72). The bag net transverse plate (71), the corrugated mesh surface (72), and the honeycomb mesh transverse plate (73) are all inserted into the dish mouth groove (74). The dish mouth groove (74) and the material discharge port (75) are an integrated structure.

7. The automatic combined machine for popcorn fan drying and grading and screening according to claim 2, characterized in that: The wingspan fan plate (331) is a double semicircular fan blade rack structure with a V-groove.

8. The automatic combined machine for popcorn fan drying and grading and screening according to claim 6, characterized in that: The capsule net transverse plate (71) is an arc-shaped composite mesh plate structure with ellipsoidal petal meshes above and below the septum transverse plate.

9. The automatic combined machine for popcorn fan drying and grading and screening according to claim 6, characterized in that: The honeycomb grid horizontal plate (73) is a composite grid plate structure with honeycomb holes in the middle partition horizontal plate in the shape of a corridor from top to bottom.

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