Welding device for antenna production

By designing a welding device for antenna production including thinning, rolling brush and stamping mechanism, the requirements of materials for laser thermal energy absorption and high temperature resistance in antenna vibrator laser welding are solved, and an efficient and smooth laser welding process is achieved.

CN119426985AActive Publication Date: 2025-02-14DONGGUAN YIJIA ELECTRONIC COMM TECH CO LTD
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Patent Information

Application Number
CN202411599518.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-02-14
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

The prior art is difficult to deal with the requirements of thicker workpieces and materials for laser thermal energy absorption and high temperature resistance during the laser welding of antenna vibrators, and the welding substrate is insufficient to adapt to laser light.

Method used

A welding device for antenna production is designed, including a frame, a base, a laser welding device, a thinning mechanism, a rolling brush mechanism and a stamping mechanism. This device realizes the close integration of the welding reinforcement plate and the antenna vibrator by thinning and enhancing the laser absorption on the welding reinforcement plate, thereby improving the smoothness of laser welding.

Benefits of technology

The device can smoothly combine welding reinforcement plates on the surface of the antenna vibrator, improve the efficiency and quality of laser welding, and ensure the adaptability and high temperature resistance of the welded substrate to lasers.

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Abstract

The invention discloses a welding device for antenna production, and belongs to the field of laser welding. The device comprises a rack I, a base and a laser welder, the first rack is arranged above the base, and the laser welding device is connected to the bottom face of the first rack in a sliding mode and used for welding an antenna oscillator of the antenna through laser. The antenna oscillator comprises a substrate and at least two pairs of symmetrically arranged welding reinforcing plates, the substrate is provided with a through transverse groove for the welding reinforcing plates to pass through, and the welding reinforcing plates are L-shaped before being processed; a groove for clamping the welding reinforcing plate is formed in the carrier plate; the substrate is carried on the carrier plate; a thinning mechanism used for polishing and thinning the welding reinforcing plate is arranged on the second rack. The third rack is provided with a rolling brush mechanism used for rolling and brushing materials used for enhancing the laser absorptivity on the welding reinforcing plate. The fourth rack is provided with the welding reinforcing plate used for punching.
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Description

Technical Field

[0001] The invention relates to the field of laser welding, and in particular to a welding device for antenna production. Background Art

[0002] The antenna vibrator is a component on the antenna that guides and amplifies electromagnetic waves, making the electromagnetic signal received by the antenna stronger. The antenna vibrator has various shapes, some are rod-shaped, some are square (this application discusses this type) or other irregular shapes.

[0003] Laser welding is a high-precision welding technology with the advantages of fast welding speed and high precision. Therefore, it is particularly suitable for the processing and production of other electronic components such as antennas.

[0004] The antenna vibrator is one of the core components of the antenna. The welding of the antenna vibrator is generally carried out by welding and fixing the four corners separately. The implementation of laser welding of the antenna vibrator has high process requirements and restrictions. For example, it cannot cope with thicker workpieces. For the welding substrate, it is required to have a good absorption rate of the laser heat energy and high temperature resistance. For another example, in some prior arts, such as patent document CN103367869B, a method for processing antennas is proposed. Although it overcomes the problem of adaptability of the workpiece material to laser welding, the implementation of this method still has not completely overcome the above-mentioned technical challenges. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a welding device for antenna production.

[0006] The purpose of the present invention can be achieved by the following technical solutions:

[0007] A welding device for antenna production, comprising: a frame, a base, and a laser welder

[0008] The frame 1 is arranged above the base, and the laser welder is slidably connected to the bottom surface of the frame 1 for laser welding the antenna vibrator of the antenna;

[0009] The antenna vibrator comprises a substrate and at least two pairs of symmetrically arranged welding reinforcement plates, the substrate is provided with a through transverse groove for the welding reinforcement plates to pass through, and the welding reinforcement plates are L-shaped before processing;

[0010] The carrier plate is provided with a groove for engaging the welding reinforcement plate; the substrate is mounted on the carrier plate;

[0011] The frame 2 is provided with a thinning mechanism for grinding and thinning the welding reinforcement plate;

[0012] The frame 3 is provided with a rolling brush mechanism for rolling brushing a material for enhancing laser absorption rate on the welding reinforcement plate;

[0013] The frame 4 is provided with a stamping mechanism for stamping the welding reinforcement plate so that the welding reinforcement plate is bent and fixed on the base plate.

[0014] Preferably, a frame five is provided on one side of the frame one, a limit plate is slidably connected to the frame five, a through transverse groove is provided on the limit plate, and the number and shape of the transverse grooves respectively correspond to the number and shape of the welding reinforcement plates; when the limit plate covers the base plate and the welding reinforcement plate, the light beam of the laser welder can pass through the transverse groove to reach the welding reinforcement plate and the connection between the welding reinforcement plate and the workpiece to be welded;

[0015] A container for storing protective gas is fixedly mounted on the frame five, a plurality of air holes are opened on the inner wall of the transverse groove, an air supply channel is arranged inside the limiting plate, one end of the air supply channel is connected to the container; the air holes are connected to the air supply channel.

[0016] Preferably, the base is provided with a horizontal slide rail, and the carrier plate is slidably connected to the slide rail; the base is rotatably connected with a horizontal screw rod, and the screw rod passes through the carrier plate and is threadedly connected to the carrier plate;

[0017] One end of the screw rod close to the frame one is coaxially fixedly connected with a fixed shaft, one end of the fixed shaft is sleeved with a rotating shaft one, a cross groove is provided on the rotating shaft one, and one end of the fixed shaft is fixedly installed with a cross pin, and the cross pin is slidably matched with the cross groove;

[0018] A slide plate is fixedly mounted on one end of the rotating shaft close to the screw rod, and the slide plate is slidably connected to the upper end surface of the base;

[0019] A fixing plate is provided on one side of the rotating shaft 1 away from the screw rod, the fixing plate is fixedly connected to the base, and an elastic member is provided between the slide plate and the fixing plate; an end of the rotating shaft 1 away from the screw rod penetrates the fixing plate and extends outward;

[0020] A gear 4 is fixedly mounted on one end of the rotating shaft 1 away from the screw rod;

[0021] A horizontal rack is fixedly mounted on the side wall of the limit plate, a gear 1 is rotatably connected to the base 5, and the rack is meshed with the gear 1;

[0022] The frame 5 is rotatably connected with a pulley 2, and the gear 1 is coaxially fixedly mounted with a pulley 1;

[0023] The first pulley is connected to the second pulley by a transmission belt;

[0024] A gear five is coaxially fixedly mounted on the pulley two, and the gear four corresponds to the gear five.

[0025] Preferably, the thinning mechanism comprises a first driver, a second rotating shaft, a mounting plate and two rotating cutters;

[0026] The driver 1 is slidably connected to the frame 2, and is used to drive the rotating shaft 2 to rotate; the mounting plate is mounted on the driver 1;

[0027] The second rotating shaft passes through the mounting plate and is rotatably connected to the mounting plate;

[0028] Sprocket 1 and sprocket 2 are rotatably connected on the mounting plate, sprocket 3 is coaxially fixedly mounted on the rotating shaft 2, and sprocket 1, sprocket 2 and sprocket 3 are connected through a transmission chain; the two rotating tools are coaxially fixedly connected to sprocket 1 and sprocket 2 respectively.

[0029] The driver 1 can be a motor, which drives the rotating shaft 2 and simultaneously drives one or more rotating tools on both sides to rotate, thereby appropriately thinning the welding part of the welding reinforcement plate.

[0030] Preferably, the roller brush mechanism includes a material barrel and a plurality of horizontally arranged roller brushes, the material barrel is arranged above the base, the material barrel is provided with a plurality of discharge ports, the number of the discharge ports corresponds to the number of welded reinforcement plates; the roller brush is arranged in each of the discharge ports; the roller brush is arranged directly above each welded reinforcement plate; the material barrel is slidably connected to the frame.

[0031] Preferably, the roller brush mechanism comprises a barrel and a plurality of horizontally arranged roller brushes, the barrel is arranged above the base, the barrel is provided with a plurality of discharge ports, the number of the discharge ports corresponds to the number of the welded reinforcement plates; the roller brush is arranged in each of the discharge ports; the roller brush is arranged just above each welded reinforcement plate; the barrel is slidably connected to the frame;

[0032] The rotating shaft 2 is fixedly sleeved with a bevel gear 1; the outer wall of the barrel is rotatably connected with a horizontally arranged rotating shaft 3; one end of the rotating shaft 3 is fixedly installed with a sprocket 4; the other end of the rotating shaft 3 is fixedly sleeved with a gear 2.

[0033] An extension plate is fixedly installed on the outer wall of the barrel, and the lower end of the extension plate is rotatably connected to gear 3 and bevel gear 2; bevel gear 1 corresponds to bevel gear 2; bevel gear 2 is coaxially fixedly connected to gear 3, and gear 3 is meshed with gear 2;

[0034] A sprocket five is coaxially fixedly mounted on the roller brush; the sprocket four is connected to each sprocket five via a transmission chain;

[0035] A connecting rod is provided between the barrel and the driver, and one end of the connecting rod is hinged to the side wall of the barrel;

[0036] The other end of the connecting rod is hinged to the outer wall of the driver 1.

[0037] Preferably, the punching mechanism includes a punch and a driver 2 for driving the punch to punch.

[0038] Preferably, the second driver is a hydraulic cylinder or a pneumatic cylinder.

[0039] Preferably, the protective gas is argon or helium.

[0040] An antenna obtained by processing any of the above devices.

[0041] Beneficial effects of the present invention:

[0042] 1 The device of the present invention can be combined with a welding reinforcement plate on the surface of the antenna vibrator, so that laser welding can be carried out more smoothly.

[0043] 2 The present invention can make the rolled carbon black or graphite more tightly bonded to the surface of the welding reinforcement plate while bending through the stamping structure.

[0044] 3 The device of the present invention can automatically load the carrier plate and the vibrator without the need for additional electronic equipment control. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The present invention will be further described below in conjunction with the accompanying drawings.

[0046] Figure 1 This is a schematic diagram of the assembly structure of this application;

[0047] Figure 2 This is a schematic diagram of the structure of the base of this application;

[0048] Figure 3 Schematic diagram of the thinning mechanism and roller brush mechanism of this application

[0049] Figure 4 This is a schematic diagram of the structure of rack five of the present application;

[0050] Figure 5 Schematic diagram of the combination of the antenna vibrator, the welding reinforcement plate and the carrier plate of this application

[0051] Figure 6 This is a schematic diagram of the combination of the welding reinforcement plate and the carrier plate of the present application.

[0052] The components corresponding to the numbers in the figure are as follows:

[0053] 1. Frame 1; 2. Frame 2; 3. Frame 3; 4. Frame 4; 5. Frame 5; 6. Container; 7. Limit plate; 8. Driver 1; 9. Mounting plate; 10. Base; 11. Rotating shaft 1; 12. Rotating shaft 2; 13. Rotating shaft 3; 14. Screw; 15. Carrier plate; 16. Welding reinforcement plate; 17. Barrel; 18. Driver 2; 19. Laser welder; 20. Transmission belt; 21. Gear 4; 22. Gear 5; 23. Pulley 2; 24. Pulley 1; 25. Gear 1; 26. Gear 2; 27. Gear 3; 28. Fixed plate; 29. ​​Slide plate; 30. Fixed shaft; 31. Rack; 32. Extension plate; 33. Sprocket 4; 34. Sprocket 5; 35. Bevel gear 1; 36. Rotating tool; 37. Roller brush; 38. Vibrator. DETAILED DESCRIPTION

[0054] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0055] like Figures 1 to 6 As shown, an antenna welding device includes: a frame 1, a base 10, and a laser welder 19. The frame 1 is arranged above the base 10, and the laser welder 19 is slidably connected to the bottom surface of the frame 1 for laser welding the antenna vibrator 38 of the antenna.

[0056] The antenna vibrator 38 includes a substrate and at least two pairs of symmetrically arranged welding reinforcement plates 16. The substrate is provided with a through transverse groove for the welding reinforcement plate 16 to pass through. The welding reinforcement plate 16 is L-shaped before processing. The carrier plate 15 is provided with a groove for engaging the welding reinforcement plate 16. The substrate is mounted on the carrier plate 15. A thinning mechanism for grinding and thinning the welding reinforcement plate 16 is arranged on the frame 2 2. A rolling brush 37 mechanism for rolling a material used to enhance the laser absorption rate on the welding reinforcement plate 16 is arranged on the frame 3 3. A stamping mechanism for stamping the welding reinforcement plate 16 so that the welding reinforcement plate 16 is bent and fixed on the substrate is installed on the frame 4 4. In general, in the embodiment of the present invention, the antenna vibrator 38 is laser welded by the following process.

[0057] First, the welding reinforcement plate 16 can be placed on the carrier plate 15. Specifically, the carrier plate 15 can have a groove for engaging the welding reinforcement plate 16, or other pin hole structures, to relatively fix the welding reinforcement plate 16 so that it will not be displaced when the antenna vibrator 38 is placed. The material of the welding reinforcement plate 16 is preferably a material that is resistant to high temperatures and has good conductivity, such as an aluminum alloy. Ultimately, the welding reinforcement plate 16 needs to be used as a connection point for laser welding, rather than directly welding the antenna vibrator 38 itself. The welding reinforcement plate 16 uses a material that is more conducive to laser welding, so that the subsequent laser welding process is smoother. Subsequently, we place the antenna vibrator 38 on the welding reinforcement plate 16. Of course, a transverse groove corresponding to the welding reinforcement plate 16 is opened on the cross section of the antenna vibrator 38. The welding reinforcement plate 16 passes through the transverse groove and is exposed on the upward end face of the antenna vibrator 38.

[0058] In order to make laser welding easier to advance, the welding reinforcement plate 16 is further pretreated. First, the thinning mechanism can be used to reduce the overall thickness of the welding reinforcement plate 16. This makes the thickness of the two welding targets relatively reduced, which is beneficial to the quality of the laser welding weld. Secondly, the surface roughness after reduction can be appropriately enlarged to make the surface rougher. In a more specific pretreatment step, carbon black, graphite particles, etc. can also be sprayed or rolled 37 thereon to increase the absorption efficiency of the welding surface for the laser released energy. In this embodiment, a rolling brush 37 mechanism is used to perform rolling brush 37. However, these dry, particulate materials cannot effectively adhere to the surface of the welding reinforcement plate 16. In particular, it is necessary to apply a protective gas in the subsequent welding process, that is, a helium or argon gas source is sprayed around the welding work surface, which exacerbates the problem of loose adhesion of carbon black.

[0059] In this embodiment, a stamping mechanism is also provided. As for the L-shaped welding reinforcement plate 16, it is obviously not yet fully fixed to the vibrator 38 itself. The stamping mechanism is used to bend and fold the L-shaped welding reinforcement plate 16 into a U-shape or a C-shape. The two ends of the horizontal groove are tightly attached to the upper and lower end surfaces of the vibrator 38, thereby realizing low-cost and efficient fixation between the vibrator 38 and the welding reinforcement plate 16. In addition, the surface roughness of the pressure head of the stamping mechanism is as small as possible, so that the carbon black or graphite originally floating on the surface of the welding reinforcement plate 16 is tightly embedded in the welding reinforcement plate 16, which optimizes the problem of surface paint loss before welding is carried out during the execution of laser welding.

[0060] After the above processing is completed, the target workpiece can be placed and the joint can be laser welded using a laser welder 19. A dedicated clamper or a multi-degree-of-freedom manipulator can be set on the frame 1 to drive the laser welder 19, and its specific structure will not be repeated in this embodiment.

[0061] A frame 5 5 is provided on one side of the frame 1, and a limit plate 7 is slidably connected to the frame 5 5. The limit plate 7 is provided with a through transverse groove, and the number and shape of the transverse grooves correspond to the number and shape of the welding reinforcement plate 16. When the limit plate 7 covers the substrate and the welding reinforcement plate 16, the light beam of the laser welder 19 can pass through the transverse groove to reach the welding reinforcement plate 16 and the connection between the welding reinforcement plate 16 and the welded workpiece. A container 6 for storing protective gas is fixedly installed on the frame 5 5, and a plurality of air holes are provided on the inner wall of the transverse groove. A gas supply channel is provided inside the limit plate 7, and one end of the gas supply channel is connected to the container 6. The air holes are connected to the gas supply channel.

[0062] During the laser welding process, higher temperatures will be generated in local areas, which may affect the quality of the weld for materials with large thermal deformation. Therefore, the present embodiment aims to solve this problem. Specifically, the welding reinforcement plate 16 is pressed and fixed by inverting or moving the limit plate 7 and covering it above the welding reinforcement plate 16, and a transverse groove is provided at the same time to expose the welding area of ​​the welding reinforcement plate 16. Alternatively, a highly transparent material is selected for the limit plate 7 in the entire or transverse groove portion, so that the laser can be injected into the welding point under the premise of low attenuation to perform laser welding. In short, the limit plate 7 is used to implement compression or limiting in the direction of the upper and lower end faces, so as to avoid deformation such as warping and bending of the material at the welding point to a certain extent.

[0063] More specifically, the limiting plate 7 can also be used as a tool for releasing the protective gas. Since the transverse groove is half-enclosed (the transparent material applied on the transverse groove further improves the sealing property, but will affect the heat dissipation to a certain extent), releasing the protective gas in this environment relatively reduces the diffusion of the protective gas and reduces the degree of interference from the outside air.

[0064] The base 10 is provided with a horizontal slide rail, and the carrier plate 15 is slidably connected to the slide rail. The base 10 is rotatably connected with a horizontal screw rod 14, and the screw rod 14 passes through the carrier plate 15 and is threadedly connected to the carrier plate 15. The end of the screw rod 14 close to the frame 1 is coaxially fixedly connected with a fixed shaft 30, and one end of the fixed shaft 30 is sleeved with a rotating shaft 11, and a cross groove is provided on the rotating shaft 11. A cross pin is fixedly installed at one end of the fixed shaft 30, and the cross pin is slidably matched with the cross groove. A slide plate 29 is fixedly installed on the side of the rotating shaft 11 close to the screw rod 14, and the slide plate 29 is slidably connected to the upper end surface of the base 10. A fixed plate 28 is provided on the side of the rotating shaft 11 away from the screw rod 14, and the fixed plate 28 is fixedly connected to the base 10, and an elastic member is provided between the slide plate 29 and the fixed plate 28. The end of the rotating shaft 11 away from the screw rod 14 passes through the fixing plate 28 and extends outward. A gear 4 21 is fixedly mounted on the end of the rotating shaft 11 away from the screw rod 14. A horizontal rack 31 is fixedly mounted on the side wall of the limiting plate 7, and a gear 1 25 is rotatably connected to the base 5, and the rack 31 meshes with the gear 1 25. A pulley 2 23 is rotatably connected to the frame 5 5, and a pulley 1 24 is coaxially fixedly mounted on the gear 1 25. The pulley 1 24 is connected to the pulley 2 23 through a transmission belt 20. A gear 5 22 is coaxially fixedly mounted on the pulley 2 23, and the gear 4 21 corresponds to the gear 5 22.

[0065] In this embodiment, a driving method of the limit plate 7 is provided. Specifically, the carrier plate 15 and the welded reinforcing plate 16 and the vibrator 38 thereon are driven to move along the base 10 by the screw rod 14. When the carrier plate 15 moves to the end of the base 10, that is, below the frame 1, the carrier plate 15 gradually moves to the fixed shaft 30. During this process, the carrier plate 15 squeezes and pushes the slide plate 29. The slide plate 29 drives the rotating shaft 11 thereon away from the fixed shaft 30, but its cross pin is always located in the cross groove, and the torque on the fixed shaft 30 can be transmitted to the rotating shaft 11.

[0066] At the extreme position, the threaded hole of the carrier is completely disengaged from the screw rod 14, and the shaft 11 slides outward, causing the gear 4 21 to mesh with the gear 5 22. The shaft 11 drives the gear 4 21 and the gear 5 22 to rotate, thereby driving the pulley 2 23 to rotate, and the pulley 2 23 drives the pulley 1 24 through the transmission belt 20, and the gear 1 25 thereon to rotate, and the gear drives the rack 31, driving the limit plate 7 to slide toward the welding reinforcement plate 16 and the antenna vibrator 38 below the frame 1 until the expected position is covered, thus completing the automatic arrangement of the limit plate 7, with a good degree of automation.

[0067] The thinning mechanism includes a driver 1 8, a rotating shaft 2 12, a mounting plate 9 and two rotating cutters 36. The driver 1 8 is slidably connected to the frame 2 2, and is used to drive the rotating shaft 2 12 to rotate. The mounting plate 9 is mounted on the driver 1 8. The rotating shaft 2 12 passes through the mounting plate 9 and is rotatably connected to the mounting plate 9. Sprocket 1 and sprocket 2 are rotatably connected to the mounting plate 9, and sprocket 3 is coaxially fixedly installed on the rotating shaft 2 12. The sprocket 1, sprocket 2 and sprocket 3 are connected by a transmission chain. The two rotating cutters 36 are coaxially fixedly connected to sprocket 1 and sprocket 2, respectively.

[0068] The driver 1 8 can be a motor, which drives the rotating shaft 2 12 and simultaneously drives one or more rotating tools 36 on both sides to rotate, thereby appropriately thinning the welding part of the welding reinforcement plate 16.

[0069] The roller brush 37 mechanism includes a barrel and a plurality of horizontally arranged roller brushes 37, the barrel is arranged above the base 10, and the barrel is provided with a plurality of discharge ports, the number of which corresponds to the number of the welded reinforcing plates 16. The roller brush 37 is arranged in each of the discharge ports. The roller brush 37 is arranged just above each welded reinforcing plate 16. The barrel 17 is slidably connected to the frame 3 3.

[0070] The barrel 17 is filled with carbon black or graphite particles. During operation, the barrel 17 moves downward, so that the roller brush 37 contacts the welding reinforcing plate 16 to feed the material and the roller brush 37 .

[0071] A bevel gear 1 35 is fixedly mounted on the rotating shaft 2 12. A horizontally arranged rotating shaft 3 13 is rotatably connected to the outer wall of the barrel. A sprocket 4 33 is fixedly mounted on one end of the rotating shaft 3 13. A gear 2 26 is fixedly mounted on the other end of the rotating shaft 3 13. An extension plate 32 is fixedly mounted on the outer wall of the barrel 17, and a gear 3 27 and a bevel gear 2 are rotatably connected at the lower end of the extension plate 32. The bevel gear 1 35 corresponds to the bevel gear 2. A gear 3 27 is coaxially fixedly mounted on the bevel gear 2, and the gear 3 27 is meshed with the gear 2 26. A sprocket 5 34 is coaxially fixedly mounted on the roller brush 37. The sprocket 4 33 and each sprocket 5 34 are connected by a transmission chain. A connecting rod is provided between the barrel 17 and the driver 1 8, and one end of the connecting rod is hinged to the side wall of the barrel 17. The other end of the connecting rod is hinged to the outer wall of the driver 1 8.

[0072] In this embodiment, a working structure and working method combining thinning with a rolling brush 37 are proposed. Specifically, the thinning is the same as the above embodiment. The driver 1 8 drives the rotating shaft 2 12 to rotate, driving the sprocket 1 and the sprocket 2 on both sides to rotate, and then drives the rotating tool 36 to synchronously thin the welding reinforcement plate 16.

[0073] For the roller brush 37 mechanism, the bevel gear 2 thereon is located between the mounting plate 9 and the bevel gear 1 35. After the thinning is completed, on the one hand, the driver 1 8 needs to be moved so that the bevel gear 1 35 retreats toward the mounting plate 9. On the other hand, at this time, the driver 1 8 drives the connecting rod to move the barrel 17 downward, and the bevel gear 2 also moves downward accordingly. In short, the bevel gear 1 35 and the bevel gear 2 get closer and closer until the roller brush 37 fits the target welding reinforcement plate 16, and the bevel gear 1 35 and the bevel gear 2 are meshed.

[0074] At this time, the rotating shaft 2 12 is driven to drive the bevel gear 1 35 and the bevel gear 2 to rotate, and the gear 3 27 is driven to rotate synchronously, which in turn drives the gear 2 26 and the rotating shaft 3 13 thereon to rotate, drives the sprocket 4 33 to rotate, and finally drives the roller brush 37 to rotate. Through the above process, the power source of the driver 1 8 is engaged with the roller brush 37 mechanism at the same time as the workstation is switched after the thinning is completed, which reduces the cost of the power source and does not require an additional controller for switching and control.

[0075] The realization of the exact meshing of the bevel gear 1 35 and the bevel gear 2 depends on the transmission ratio of each component and the proportional relationship of the size of each component, which is designed based on the geometric and mechanical knowledge known in the art and will not be described in detail in this embodiment.

[0076] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0077] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A welding device for antenna production, characterized in that: Includes: Frame 1, base, laser welder The frame 1 is arranged above the base, and the laser welder is slidably connected to the bottom surface of the frame 1 for laser welding the antenna vibrator of the antenna; The antenna vibrator comprises a substrate and at least two pairs of symmetrically arranged welding reinforcement plates, the substrate is provided with a through transverse groove for the welding reinforcement plates to pass through, and the welding reinforcement plates are L-shaped before processing; The carrier plate is provided with a groove for engaging the welding reinforcement plate; the substrate is mounted on the carrier plate; The frame 2 is provided with a thinning mechanism for grinding and thinning the welding reinforcement plate; The frame 3 is provided with a rolling brush mechanism for rolling brushing a material for enhancing laser absorption rate on the welding reinforcement plate; The frame 4 is provided with a stamping mechanism for stamping the welding reinforcement plate so that the welding reinforcement plate is bent and fixed on the base plate.

2. The antenna production welding device according to claim 1, characterized in that: A frame five is provided on one side of the frame one, and a limit plate is slidably connected to the frame five, and a through transverse groove is provided on the limit plate, and the number and shape of the transverse grooves respectively correspond to the number and shape of the welding reinforcement plates; when the limit plate covers the base plate and the welding reinforcement plate, the light beam of the laser welder can pass through the transverse groove to reach the welding reinforcement plate and the connection between the welding reinforcement plate and the workpiece to be welded; A container for storing protective gas is fixedly mounted on the frame five, a plurality of air holes are opened on the inner wall of the transverse groove, an air supply channel is arranged inside the limiting plate, one end of the air supply channel is connected to the container; the air holes are connected to the air supply channel.

3. The antenna production welding device according to claim 2, characterized in that: The base is provided with a horizontal slide rail, and the carrier plate is slidably connected to the slide rail; the base is rotatably connected with a horizontal screw rod, and the screw rod passes through the carrier plate and is threadedly connected to the carrier plate; One end of the screw rod close to the frame one is coaxially fixedly connected with a fixed shaft, one end of the fixed shaft is sleeved with a rotating shaft one, a cross groove is provided on the rotating shaft one, and one end of the fixed shaft is fixedly installed with a cross pin, and the cross pin is slidably matched with the cross groove; A slide plate is fixedly mounted on one end of the rotating shaft close to the screw rod, and the slide plate is slidably connected to the upper end surface of the base; A fixing plate is provided on one side of the rotating shaft 1 away from the screw rod, the fixing plate is fixedly connected to the base, and an elastic member is provided between the slide plate and the fixing plate; an end of the rotating shaft 1 away from the screw rod penetrates the fixing plate and extends outward; A gear 4 is fixedly mounted on one end of the rotating shaft 1 away from the screw rod; A horizontal rack is fixedly mounted on the side wall of the limit plate, a gear 1 is rotatably connected to the base 5, and the rack is meshed with the gear 1; The frame 5 is rotatably connected with a pulley 2, and the gear 1 is coaxially fixedly mounted with a pulley 1; The first pulley is connected to the second pulley by a transmission belt; A gear five is coaxially fixedly mounted on the pulley two, and the gear four corresponds to the gear five.

4. The antenna production welding device according to claim 1, characterized in that: The thinning mechanism comprises a first driver, a second rotating shaft, a mounting plate and two rotating cutters; The driver 1 is slidably connected to the frame 2, and is used to drive the rotating shaft 2 to rotate; the mounting plate is mounted on the driver 1; The second rotating shaft passes through the mounting plate and is rotatably connected to the mounting plate; Sprocket 1 and sprocket 2 are rotatably connected on the mounting plate, sprocket 3 is coaxially fixedly mounted on the rotating shaft 2, and sprocket 1, sprocket 2 and sprocket 3 are connected through a transmission chain; the two rotating tools are coaxially fixedly connected to sprocket 1 and sprocket 2 respectively. The driver 1 can be a motor, which drives the rotating shaft 2 and simultaneously drives one or more rotating tools on both sides to rotate, thereby appropriately thinning the welding part of the welding reinforcement plate.

5. The antenna production welding device according to claim 1, characterized in that: The roller brush mechanism includes a material barrel and a plurality of horizontally arranged roller brushes, the material barrel is arranged above the base, the material barrel is provided with a plurality of discharge ports, the number of the discharge ports corresponds to the number of welded reinforcement plates; the roller brush is arranged in each of the discharge ports; the roller brush is arranged directly above each welded reinforcement plate; the material barrel is slidably connected to the frame.

6. The antenna production welding device according to claim 4, characterized in that: The roller brush mechanism comprises a barrel and a plurality of horizontally arranged roller brushes, the barrel is arranged above the base, the barrel is provided with a plurality of discharge ports, the number of the discharge ports corresponds to the number of the welded reinforcement plates; the roller brush is arranged in each of the discharge ports; the roller brush is arranged just above each welded reinforcement plate; the barrel is slidably connected to the frame; The rotating shaft 2 is fixedly sleeved with a bevel gear 1; the outer wall of the barrel is rotatably connected with a horizontally arranged rotating shaft 3; one end of the rotating shaft 3 is fixedly installed with a sprocket 4; the other end of the rotating shaft 3 is fixedly sleeved with a gear 2. An extension plate is fixedly installed on the outer wall of the barrel, and the lower end of the extension plate is rotatably connected to gear 3 and bevel gear 2; bevel gear 1 corresponds to bevel gear 2; bevel gear 2 is coaxially fixedly connected to gear 3, and gear 3 is meshed with gear 2; A sprocket five is coaxially fixedly mounted on the roller brush; the sprocket four is connected to each sprocket five via a transmission chain; A connecting rod is provided between the barrel and the driver, and one end of the connecting rod is hinged to the side wall of the barrel; The other end of the connecting rod is hinged to the outer wall of the driver 1.

7. The antenna production welding device according to claim 1, characterized in that: The punching mechanism includes a punch and a driver 2 for driving the punch to punch.

8. The antenna production welding device according to claim 7, characterized in that: The second driver is a hydraulic cylinder or a pneumatic cylinder.

9. The antenna production welding device according to claim 2, characterized in that: The protective gas is argon or helium.

10. An antenna obtained by processing with the device according to any one of claims 1 to 9.

Citation Information

Patent Citations

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