Scroll plate machining tool, system and process

Abstract

The invention discloses a scroll plate machining tool, system and process, and the scroll plate machining tool comprises a clamp body which is provided with a first taper hole; the exterior of the elastic sleeve is matched with the first conical hole, at least part of the elastic sleeve is positioned in the first conical hole, and a clamping hole is formed in the elastic sleeve; the clamping structure is arranged on the clamp body, and the clamping structure uniformly applies acting force to the end, away from the first conical hole, of the elastic sleeve, so that the elastic sleeve can move along the first conical hole, and the size of a clamping hole of the elastic sleeve and the clamping force of the elastic sleeve on the cylindrical positioning part of the scroll plate are adjusted. The mode that the clamping structure is assembled in the elastic sleeve of the first conical hole in a pressing mode is utilized, the cylindrical positioning part of the scroll plate is circumferentially and evenly clamped through the clamping hole, and the scroll plate is evenly stressed in the clamping process; and the axis of the scroll plate after being clamped and positioned is collinear with the axis of the elastic sleeve, so that the scroll plate is ensured to be accurately positioned in the elastic sleeve.

Description

Technical Field

[0001] The invention relates to the technical field of automobile precision parts processing equipment, and in particular to a scroll disk processing tool, system and process. Background Art

[0002] This section merely provides background information related to the present disclosure and may not constitute prior art.

[0003] The scroll compressor is an important component of the air conditioning system of new energy vehicles, and one of its core components is the scroll disk. The machining accuracy of the scroll disk directly affects the performance of the compressor and the efficiency of the entire air conditioning system, so the scroll disk has extremely high machining accuracy requirements. In actual production, higher requirements are also placed on the machining efficiency of the scroll disk.

[0004] The traditional scroll disk processing adopts the V-block positioning method, and the V-block is used to clamp and position the outer cylindrical surface of the scroll disk. The outer cylindrical surface of the scroll disk is not rigid enough, and the scroll disk is prone to slight deformation under the clamping force of the V-block. This deformation will cause the actual axis of the scroll disk to deviate from the theoretical axis, resulting in positioning errors; the short outer cylindrical surface of the scroll disk has a small contact area on the V-block and fewer support points. The scroll disk cannot be evenly stressed during the clamping process, causing the scroll disk to be more easily offset when subjected to external forces; if the angle or surface accuracy of the V-block is not high enough, it will also cause the scroll disk to tilt during the clamping process, causing the scroll disk axis to be non-parallel to the positioning cylindrical surface. Summary of the invention

[0005] Therefore, the technical problem to be solved by the present invention is to overcome the defect of inaccurate positioning of the traditional scroll disk machining using the V-block positioning method, thereby providing a scroll disk machining tool and process.

[0006] To achieve the above object, the technical solution adopted by the present invention is: A scroll disk processing tool, comprising: A clamp body, wherein a first tapered hole is provided on the clamp body; An elastic sleeve, the outer portion of the elastic sleeve is adapted to the first tapered hole and is at least partially positioned in the first tapered hole, and a clamping hole is provided inside the elastic sleeve, and the clamping hole is used to position the cylindrical positioning portion of the scroll; the axis of the first tapered hole, the axis of the clamping hole and the axis of the scroll are collinear; A clamping structure is arranged on the clamping body, and the clamping structure uniformly applies force to the end of the elastic sleeve away from the first conical hole, so that the elastic sleeve can move along the first conical hole to adjust the size of the clamping hole of the elastic sleeve and the clamping force of the elastic sleeve on the cylindrical positioning part of the swirl plate.

[0007] To further optimize the technical solution, the first tapered hole penetrates the clamp body, so that when the scroll plate is positioned on the clamp body, the front and back sides of the scroll plate are exposed; The clamp body is arranged on a zero point positioning system, and the zero point positioning system is suitable for being connected to a platform of a five-axis vertical machining center so as to process the front and back surfaces of the scroll disk respectively through the five-axis vertical machining center.

[0008] To further optimize the technical solution, the clamp body is provided with a threaded hole connected to the first tapered hole; The clamping structure comprises: The clamping nut is assembled in the threaded hole and abuts against an end of the elastic sleeve away from the first conical hole. A through hole is opened in the middle of the clamping nut to allow the scroll to pass through.

[0009] To further optimize the technical solution, a plurality of clamping grooves are arranged on the circumference of the clamping nut, and the clamping nut is rotated by a clamping wrench, and the clamping wrench is adapted to the clamping grooves.

[0010] To further optimize the technical solution, the position where the clamping nut and the elastic sleeve abut against each other is set as a second conical hole, the position where the elastic sleeve and the clamping nut abut against each other is set as a conical portion, and the second conical hole is adapted to the conical portion; the busbar of the second conical hole is perpendicular to the busbar of the first conical hole.

[0011] To further optimize the technical solution, the elastic sleeve is provided with a plurality of gaps evenly arranged in the circumferential direction, and each of the gaps points to the center of the elastic sleeve; And / or, at least one positioning groove is arranged on the inner side wall of the elastic sleeve, an elastic clamp ring is embedded in the positioning groove, and the elastic clamp ring is exposed from the positioning groove and supports the elastic sleeve.

[0012] To further optimize the technical solution, a positioning plate is detachably provided on one end of the clamping body relative to the clamping structure, and at least one positioning protrusion is provided on the end face of the positioning plate relative to the scroll disk. At least one positioning protrusion is suitable for positioning the hole on the back side of the scroll disk so as to fix the scroll disk in a position within the elastic sleeve.

[0013] A scroll disk processing system, comprising: The scroll disk processing tooling; A five-axis vertical machining center, wherein the platform of the five-axis vertical machining center is suitable for being connected with a scroll disk machining tooling during scroll disk machining.

[0014] To further optimize the technical solution, the system further includes: An installation platform, on which a tray is placed; the scroll processing tool is positioned on the tray when installing the scroll; An AGV trolley, wherein the AGV trolley is used to transfer the pallet and the scroll processing tooling on the pallet to the transfer platform; Transfer platform; A manipulator is used to clamp the scroll disc processing tooling on the transfer platform to the five-axis vertical machining center and install the scroll disc processing tooling on the platform of the five-axis vertical machining center.

[0015] A scroll disk processing technology, which is performed based on the scroll disk processing system, comprises the following steps: S1. Positioning the scroll on the scroll processing tooling; S2. Install the scroll disk processing tooling on the platform of the five-axis vertical machining center, use the five-axis vertical machining center to process one side of the scroll disk, then use the platform of the five-axis vertical machining center to drive the scroll disk processing tooling to flip 180°, and use the five-axis vertical machining center to process the other side of the scroll disk.

[0016] To further optimize the technical solution, step S1 specifically includes the following steps: Place the scroll plate into the clamping hole of the elastic sleeve; The clamping nut is rotated by a clamping wrench to move the clamping nut toward the elastic sleeve and clamp the cylindrical positioning portion of the scroll.

[0017] To further optimize the technical solution, before placing the scroll plate into the clamping hole of the elastic sleeve, a positioning plate is installed at one end of the clamp body relative to the clamping structure; When placing the scroll into the clamping hole of the elastic sleeve, the positioning protrusion on the positioning plate is used to position the back hole of the scroll, so that the scroll can be accurately positioned to the set position in the elastic sleeve each time it is installed; After the scroll plate is placed in the clamping hole of the elastic sleeve, the positioning plate is removed to expose the front and back sides of the scroll plate.

[0018] To further optimize the technical solution, step S2 specifically includes the following steps: Use a five-axis vertical machining center to semi-finish the back of the scroll disk, process the back holes of the scroll disk in sequence, then finish the back of the scroll disk, and finish the outer circle of the cylindrical positioning part of the scroll disk; The scroll plate processing tooling is turned 180° through the platform of the five-axis vertical machining center; A five-axis vertical machining center is used to finish the mold line head step on the front side of the scroll plate, and semi-finish the mold line head; an interpolation method or an unfolding method is used to semi-finish the mold line, and then the mold line is finished, and the bottom of the mold line is finished.

[0019] The technical solution of the present invention has the following advantages: 1. The scroll processing tool provided by the present invention uses an elastic sleeve to wrap and clamp the cylindrical positioning part of the entire scroll, so that the pressure distribution between the scroll and the elastic sleeve is uniform. The elastic sleeve has a large contact area with the cylindrical positioning part of the scroll, and can provide support at multiple points. The position of the scroll during the processing is more stable, reducing the processing error caused by inaccurate positioning. The elastic sleeve will produce a certain self-locking effect during the clamping process, and can maintain a good clamping state even if it is disturbed by external vibration or other external forces.

[0020] The present invention uses a clamping structure to press down the elastic sleeve assembled in the first tapered hole, so that the clamping hole of the elastic sleeve uniformly clamps the cylindrical positioning part of the scroll plate in the circumferential direction, and the scroll plate is uniformly stressed during the clamping process; the axis of the scroll plate after being clamped and positioned is colinear with the axis of the elastic sleeve, and there is no problem of clamping deviation, ensuring that the scroll plate is accurately positioned inside the elastic sleeve. Through precise positioning and uniform clamping force, this tooling can ensure the consistency of the processing quality of each scroll plate, thereby improving the overall quality of the product.

[0021] The present invention can change the clamping force of the elastic sleeve on the scroll by adjusting the force of the clamping structure, so that the tooling can adapt to scrolls of different sizes and shapes, thereby improving the versatility and flexibility of the tooling. In addition, by changing the clamping force of the elastic sleeve on the scroll, it is also possible to avoid deformation or damage of the scroll caused by excessive clamping of the elastic sleeve on the scroll.

[0022] The design of this tool is relatively simple and easy to operate and maintain. The operator only needs to adjust the clamping structure to complete the clamping of the scroll plate, without complicated operation steps, which improves production efficiency. Since the elastic sleeve can clamp adaptively, the clamping process is fast and reliable, reducing the clamping time, thereby improving overall production efficiency.

[0023] 2. The front and back sides of the scroll disk processing tooling provided by the present invention are exposed, and the clamping body is installed on the platform of the five-axis vertical machining center through the zero-point positioning system. After the five-axis vertical machining center completes the processing of one side of the scroll disk, the five-axis vertical machining center drives the scroll disk to rotate 180°, so that the other side of the scroll disk can face the tool, and the tool is used to process the other side of the scroll disk. The present invention utilizes the characteristics of the elastic sleeve and cooperates with the five-axis vertical machining center. When processing the front and back sides of the scroll disk, it is not necessary to disassemble the scroll disk from the tooling and reassemble it, avoiding installation errors caused by multiple installations, realizing double-sided processing of the scroll disk without stopping the machine, and improving the processing accuracy.

[0024] 3. In the scroll processing tooling provided by the present invention, the position where the clamping nut and the elastic sleeve abut against each other is set as a second tapered hole, the position where the elastic sleeve and the clamping nut abut against each other is set as a tapered portion, and the second tapered hole is adapted to the tapered portion. The generatrix of the second tapered hole is perpendicular to the generatrix of the first tapered hole. On the first hand, it can ensure that the clamping force is evenly distributed in multiple directions, which helps to avoid deformation or damage of the scroll due to excessive unidirectional force. On the second hand, when the clamping nut is tightened, the contact area between the second tapered hole and the tapered portion gradually increases, thereby increasing the friction force, making the clamping more stable and maintaining a good clamping state. On the third hand, the cooperation between the second tapered hole and the tapered portion can provide support at multiple points, enhance the rigidity of the entire tooling system, better resist the action of external forces, and further ensure the positioning accuracy and processing stability of the scroll.

[0025] 4. The scroll processing tool provided by the present invention is provided with a plurality of circumferentially evenly arranged gaps on the elastic sleeve, and each gap points to the center of the elastic sleeve. The provided gaps enable the inner diameter of the elastic sleeve to change when the elastic sleeve is placed in the first tapered hole and moves along the first tapered hole, and the elastic sleeve can automatically adjust its inner diameter size during the clamping process to accommodate scrolls of different diameters. Due to the presence of the gaps, the elastic sleeve can distribute pressure more evenly during the clamping process, which helps to ensure that the cylindrical positioning portion of the scroll is evenly and firmly clamped, reducing damage or deformation caused by excessive local force.

[0026] 5. In the scroll processing tool provided by the present invention, a positioning plate is detachably provided at one end of the clamp body relative to the clamping structure. At least one positioning protrusion is provided on the end surface of the positioning plate relative to the scroll, and the at least one positioning protrusion is suitable for positioning the back hole of the scroll so that the scroll is positioned and fixed in the elastic sleeve, thereby ensuring the coaxiality of the scroll and the elastic sleeve, and ensuring the accuracy of the installation of the scroll through the positioning plate.

[0027] 6. The scroll disk processing system provided by the present invention combines a five-axis vertical machining center with a scroll disk processing tooling, and can realize double-sided processing of the front and back sides of the scroll disk without stopping the machine, avoiding installation errors caused by multiple installations of the scroll disk, and improving the processing accuracy and efficiency of the scroll disk.

[0028] 7. In the scroll disk processing technology provided by the present invention, the entire scroll disk processing tooling is installed on the zero-point positioning system and the pallet. The scroll disk blank installed at the automatic line installation station is dispatched by the AGV trolley, manipulator, and MES system to the designated five-axis vertical machining center for processing. The processing machine tool does not stop, which reduces auxiliary time and improves processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 A schematic diagram of the structure of a scroll plate processing tool provided by the present invention; Figure 2 A schematic structural diagram of a scroll disc processing tool provided by the present invention from another perspective; Figure 3 A cutaway diagram of a scroll processing tool provided by the present invention; Figure 4 A schematic diagram of the structure of a scroll processing tool provided by the present invention when a clamping wrench is installed; Figure 5 A schematic diagram of the structure of a scroll processing tool provided by the present invention when the positioning plate is disassembled; Figure 6 A schematic structural diagram of another viewing angle when a scroll plate processing tool provided by the present invention is disassembled and positioned; Figure 7 An exploded view of a scroll disk processing tooling provided by the present invention; Figure 8 A schematic structural diagram of a clamping wrench in a scroll plate processing tool provided by the present invention; Fig. 9 A schematic structural diagram of a clamping body in a scroll plate processing tooling provided by the present invention; Fig.10 A schematic diagram of the structure of a clamping nut in a scroll plate processing tool provided by the present invention; Fig.11 A schematic structural diagram of a clamping nut in a scroll processing tool provided by the present invention from another perspective; Fig.12 A schematic diagram of the structure of an elastic sleeve in a scroll plate processing tool provided by the present invention; Fig.13 A schematic structural diagram of a positioning plate in a scroll disk processing tool provided by the present invention; Fig.14 A schematic diagram of the structure of an elastic clamp ring in a scroll disk processing tooling provided by the present invention; Fig.15 It is a schematic diagram of the front structure of the scroll disk; Fig.16 It is a schematic diagram of the back structure of the scroll disk.

[0031] Reference numerals: 1. clamp body, 11. first tapered hole, 12. threaded hole, 13. positioning pin; 2. elastic sleeve, 21. mounting hole, 22. tapered portion, 23. gap, 24. positioning groove; 3. Clamping structure, 31. Clamping nut, 311. Through hole, 312. Second tapered hole, 32. Clamping wrench, 33. Card-mounting groove; 4. elastic clamp ring, 41. semi-annular clamp ring, 42. clamping plate; 5. Scroll disk, 51. Cylindrical positioning portion, 53. First back hole, 54. Second back hole, 55. Third back hole, 56. Sealing groove, 58. Molding line head step, 59. Molding line head, 510. Molding line; 6. positioning plate, 61. positioning protrusion, 62. pin hole; 7. Zero point positioning system, 71. Positioning axis. DETAILED DESCRIPTION

[0032] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that the present invention illustrates the scroll disc processing tooling of the present invention by means of an elastic sleeve wrapping the cylindrical positioning portion of the entire scroll disc, which is only a preferred embodiment and does not limit the protection scope of the scroll disc processing tooling.

[0033] It should be understood that the terms used herein are for the purpose of describing specific example embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "a" and "an" as used herein may also be meant to include the plural forms. The terms "including" and "having" are inclusive and therefore specify the presence of the stated features, elements and / or components, but do not exclude the presence or addition of one or more other features, elements, components, and / or combinations thereof.

[0034] Although the terms first, second, etc. may be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms may only be used to distinguish one element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. In addition, in the description of the present invention, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0035] It should be noted that the "front side of the scroll disk" refers to the side with the profile line. Fig.15 As shown in the figure, "the back side of the scroll disk" refers to the side where the back holes of the scroll disk are arranged. The cylindrical positioning part of the scroll disk is close to the back side of the scroll disk, combined with Fig.16 shown.

[0036] The scroll compressor is an important component of the air conditioning system of new energy vehicles, and one of its core components is the scroll disk. The machining accuracy of the scroll disk directly affects the performance of the compressor and the efficiency of the entire air conditioning system, so the scroll disk has extremely high machining accuracy requirements. In actual production, higher requirements are also placed on the machining efficiency of the scroll disk.

[0037] The traditional scroll disk processing adopts the V-block positioning method, and the V-block is used to clamp and position the outer cylindrical surface of the scroll disk. The outer cylindrical surface of the scroll disk is not rigid enough, and the scroll disk is prone to slight deformation under the clamping force of the V-block. This deformation will cause the actual axis of the scroll disk to deviate from the theoretical axis, resulting in positioning errors; the short outer cylindrical surface of the scroll disk has a small contact area on the V-block and fewer support points. The scroll disk cannot be evenly stressed during the clamping process, causing the scroll disk to be more easily offset when subjected to external forces; if the angle or surface accuracy of the V-block is not high enough, it will also cause the scroll disk to tilt during the clamping process, causing the scroll disk axis to be non-parallel to the positioning cylindrical surface.

[0038] Based on this, the present invention proposes a scroll disk processing tooling. In order to solve the problem that the outer cylindrical surface of the aluminum alloy scroll disk that is precisely processed and positioned is short and lacks rigidity, an elastic sleeve is designed to clamp the entire cylindrical surface of the scroll disk, thus solving the problem of insufficient rigidity and inaccurate positioning of the outer cylindrical surface of the scroll disk.

[0039] Traditional scroll disks use three-axis vertical machining centers to do fine machining on the front and back sides of the scroll disk. After completing the machining of one side of the scroll disk, the scroll disk needs to be removed from the tooling and installed with the other side of the scroll disk facing the machining device to machine the other side of the scroll disk. This causes the scroll disk to be machined multiple times, which can easily lead to installation errors. In addition, there are reference requirements for the front and back sides of the scroll disk during machining. When the scroll disk is clamped again after being disassembled, it is easy to cause different clamping positions and large position errors. The CPK value of the scroll disk's position accuracy is not high under increasingly stringent requirements. The use of a three-axis vertical machining center to machine scroll disks is usually done manually for loading and unloading, and the machining efficiency needs to be improved.

[0040] In order to improve the processing accuracy and efficiency of the scroll disk, the present invention proposes a scroll disk processing tooling, in which the front and back sides of the scroll disk are exposed, and the clamp body is installed on the platform of the five-axis vertical machining center through a zero-point positioning system. After the five-axis vertical machining center completes processing on one side of the scroll disk, the C-axis on the platform of the five-axis vertical machining center can be used to drive the scroll disk processing tooling and the scroll disk to rotate 180°, so that the other side of the scroll disk can face the tool, and the two sides of the scroll disk can be processed by the tool. When processing the front and back sides of the scroll disk, there is no need to disassemble the scroll disk from the tooling and reassemble it, thereby avoiding installation errors caused by multiple installations.

[0041] The specific embodiments of the present invention are described in detail below in conjunction with the scroll disk processing tooling of the first aspect of the present invention, the scroll disk processing system of the second aspect of the present invention, and the scroll disk processing process of the second aspect of the present invention.

[0042] Example 1 It should be noted that the scroll disk processing tooling of the first aspect of the present invention is only a preferred embodiment of the present invention, and the scroll disk of the present invention can be positioned by using the scroll disk processing tooling of the first aspect of the present invention, and can also be positioned by using other tooling.

[0043] Combination Figures 1 to 14 As shown, this embodiment discloses a scroll disk processing tooling, specifically for precision machining of scroll disk parts of scroll compressors for new energy vehicles on a five-axis vertical machining center production line, including a clamping body 1, an elastic sleeve 2, and a clamping structure 3.

[0044] The clamp body 1 is provided with a first tapered hole 11. The outside of the elastic sleeve 2 is adapted to the first tapered hole 11 and is at least partially positioned in the first tapered hole 11. The inside of the elastic sleeve 2 is provided with a clamping hole 21, which is used to position the cylindrical positioning portion 51 of the scroll. The axis of the first tapered hole 11, the axis of the clamping hole 21 and the axis of the scroll are collinear, which ensures the accurate positioning of the scroll 5 in the clamp body, can effectively reduce the positioning error, and improve the position accuracy of the scroll.

[0045] The clamping structure 3 is arranged on the clamping body 1, and the clamping structure 3 uniformly applies force to the end of the elastic sleeve 2 away from the first conical hole, so that the elastic sleeve 2 can move along the first conical hole 11 to adjust the size of the clamping hole 21 of the elastic sleeve 2 and the clamping force of the elastic sleeve 2 on the cylindrical positioning part 51 of the swirl disk.

[0046] The above-mentioned scroll processing tooling uses the elastic sleeve 2 to wrap and clamp the cylindrical positioning part 51 of the entire scroll, so that the pressure distribution between the scroll and the elastic sleeve 2 is uniform. The elastic sleeve 2 has a large contact area with the cylindrical positioning part 51 of the scroll, and can provide support at multiple points. The position of the scroll during the processing is more stable, reducing the processing error caused by inaccurate positioning. The elastic sleeve 2 will produce a certain self-locking effect during the clamping process, and can maintain a good clamping state even if it is disturbed by external vibration or other external forces.

[0047] The above-mentioned scroll processing tooling uses the clamping structure 3 to press down the elastic sleeve 2 assembled in the first tapered hole 11, and the clamping hole 21 of the elastic sleeve 2 uniformly clamps the cylindrical positioning part 51 of the scroll 5 in the circumferential direction, and the scroll 5 is uniformly stressed during the clamping process; the axis of the scroll 5 after being clamped and positioned is colinear with the axis of the elastic sleeve 2, and there is no problem of clamping deviation, ensuring that the scroll 5 is accurately positioned inside the elastic sleeve 2. Through precise positioning and uniform clamping force, this tooling can ensure the consistency of the processing quality of each scroll, thereby improving the overall quality of the product.

[0048] By adjusting the force of the clamping structure 3, the clamping force of the elastic sleeve 2 on the scroll can be changed, so that the tooling can adapt to scrolls of different sizes and shapes, improving the versatility and flexibility of the tooling. In addition, by changing the clamping force of the elastic sleeve 2 on the scroll, it is also possible to avoid deformation or damage of the scroll caused by excessive clamping of the elastic sleeve 2 on the scroll.

[0049] The design of the tooling is relatively simple and easy to operate and maintain. The operator only needs to adjust the clamping structure 3 to complete the clamping of the scroll disk, without complicated operating steps, thereby improving production efficiency. Since the elastic sleeve 2 can be clamped adaptively, the clamping process is fast and reliable, reducing the clamping time, thereby improving the overall production efficiency.

[0050] In some embodiments, the first tapered hole 11 passes through the clamp body 1 so that when the scroll disk is positioned on the clamp body 1, the front and back sides of the scroll disk are exposed. The clamp body 1 is disposed on a zero-point positioning system 7, and the zero-point positioning system 7 is suitable for being connected to a platform of a five-axis vertical machining center so as to process the front and back sides of the scroll disk respectively through the five-axis vertical machining center. The zero-point positioning system 7 includes a positioning disk and a positioning shaft 71, wherein the positioning shaft 71 is perpendicular to the axis of the elastic sleeve 2. A position for connecting with the positioning shaft 71 is provided on the five-axis vertical machining center so that the positioning shaft 71 can be installed thereon.

[0051] In this embodiment, the front and back sides of the scroll disk are exposed, and the clamp body 1 is installed on the platform of the five-axis vertical machining center through the zero-point positioning system 7. The platform of the five-axis vertical machining center has an X-axis, a Y-axis, a Z-axis, an A-axis and a C-axis, wherein the C-axis can drive the scroll disk processing tooling and the scroll disk to rotate. After the five-axis vertical machining center completes the processing of one side of the scroll disk, the C-axis on the platform of the five-axis vertical machining center can drive the scroll disk processing tooling and the scroll disk to rotate 180°, so that the other side of the scroll disk can face the tool, and the tool can be used to process the other side of the scroll disk. This embodiment utilizes the characteristics of the elastic sleeve 2 and cooperates with the five-axis vertical machining center. When processing the front and back sides of the scroll disk, it is not necessary to disassemble the scroll disk from the tooling and reassemble it, thereby avoiding installation errors caused by multiple installations, realizing double-sided processing of the scroll disk without stopping the machine, and improving the processing accuracy.

[0052] In some embodiments, Fig. 9 As shown, the clamp body 1 is provided with a threaded hole 12 connected to the first tapered hole 11. The clamping structure 3 includes a clamping nut 31, which is assembled in the threaded hole 12 and abuts against the end of the elastic sleeve 2 away from the first tapered hole. Fig.10 As shown, a through hole 311 is provided in the middle of the clamping nut 31, through which the scroll 5 can pass. In this embodiment, the clamping structure 3 is configured to perform threaded compression on the elastic sleeve 2, that is, when the clamping nut 31 rotates in the threaded hole 12, the clamping nut 31 can compress the elastic sleeve 2. In the process of clamping the elastic sleeve 2, the force applied by the clamping nut 31 to the elastic sleeve 2 is perpendicular to the axis of the elastic sleeve 2, and thus, in the process of rotating the clamping nut 31, the scroll inside the elastic sleeve 2 will not be affected.

[0053] In some embodiments, the clamping nut 31 is provided with a plurality of clamping grooves 33 around its circumference. Figure 4 and Figure 8As shown, the clamping nut 31 is rotated by the clamping spanner 32, and the clamping spanner 32 is matched with the clamping groove 33. In this embodiment, the clamping nut 31 can be rotated very conveniently by the clamping spanner 32, and after the installation of the clamping nut 31 is completed, the clamping spanner 32 can be quickly separated from the clamping nut 31.

[0054] In some embodiments, Fig.11 As shown, the position where the clamping nut 31 abuts against the elastic sleeve 2 is set as a second tapered hole 312; Fig.12 As shown, the position where the elastic sleeve 2 abuts against the clamping nut 31 is set as the tapered portion 22, and the second tapered hole 312 is adapted to the tapered portion 22. The generatrix of the second tapered hole 312 is perpendicular to the generatrix of the first tapered hole 11. On the one hand, when the clamping nut 31 applies pressure to the tapered portion 22 of the elastic sleeve 2 through the second tapered hole 312, since the generatrix of the second tapered hole 312 is perpendicular to the generatrix of the first tapered hole 11, it can ensure that the clamping force is evenly distributed in multiple directions, which helps to avoid deformation or damage of the scroll disk caused by excessive unidirectional force. On the other hand, when the clamping nut 31 is tightened, the contact area between the second tapered hole 312 and the tapered portion 22 gradually increases, thereby increasing the friction force and making the clamping more stable. Even if it is disturbed by vibration or other external forces during the processing, it can maintain a good clamping state. Thirdly, the cooperation between the second tapered hole 312 and the tapered portion 22 can provide support at multiple points, thereby enhancing the rigidity of the entire tooling system, being able to better resist the effects of external forces, and further ensuring the positioning accuracy and processing stability of the scroll disk.

[0055] In some embodiments, the elastic sleeve 2 is provided with a plurality of gaps 23 evenly arranged in the circumferential direction, and each gap 23 points to the center of the elastic sleeve 2. In this embodiment, the gaps 23 are provided so that when the elastic sleeve 2 is placed in the first tapered hole 11 and moves along the first tapered hole 11, the inner diameter of the elastic sleeve 2 can change, and the elastic sleeve 2 can automatically adjust its inner diameter size during the clamping process to adapt to scrolls of different diameters. Due to the presence of the gaps 23, the elastic sleeve 2 can distribute pressure more evenly during the clamping process, which helps to ensure that the cylindrical positioning portion 51 of the scroll is evenly and firmly clamped, and reduce damage or deformation caused by excessive local force.

[0056] More specifically, the gap 23 includes a first gap and a second gap, the first gap is arranged at the top of the elastic sleeve 2, and the second gap is arranged at the bottom of the elastic sleeve 2, and the first gap and the second gap are evenly spaced and arranged on the elastic sleeve 2.

[0057] In some embodiments, at least one positioning groove 24 is provided on the inner side wall of the elastic sleeve 2, and an elastic collar 4 is embedded in the positioning groove 24. The elastic collar 4 is exposed from the positioning groove 24, supports the elastic sleeve 2, and limits the bottom of the elastic sleeve 2, ensuring that the elastic sleeve 2 does not move in the axial direction during the clamping process and keeps it in the correct position. The elastic collar 4 axially limits the scroll disk, and when the scroll disk is positioned on the elastic collar 4, the axial position of the scroll disk can be guaranteed. In addition, the elastic collar 4 is exposed from the positioning groove 24, which can provide radial support for the elastic sleeve 2, and can prevent the elastic sleeve 2 from excessive deformation or collapse during the clamping process, thereby maintaining its shape and stability. Through the limiting effect of the elastic collar 4, it can be ensured that the elastic sleeve 2 is always at the correct height and position during the clamping process, which helps to improve the clamping accuracy and consistency of the scroll disk.

[0058] Among them, Fig.14 As shown, the elastic collar 4 includes a semi-annular collar 41 and a clamping plate 42. Two clamping plates 42 are provided, which are respectively arranged at the ends of the semi-annular collar 41. The semi-annular collar 41 can protrude from the positioning groove 24 to limit the scroll plate.

[0059] In some embodiments, Figure 6 and Figure 7 As shown, a positioning plate 6 is detachably provided at one end of the clamp body 1 relative to the clamping structure 3. More specifically, at least one pin hole 62 is provided on the positioning plate 6, and at least one positioning pin 13 is provided on the bottom surface of the clamp body 1. When the positioning pin 13 is inserted into the pin hole 62, the positioning plate 6 and the clamp body 1 can be positioned; when the positioning pin 13 is disengaged from the pin hole 62, the positioning plate 6 and the clamp body 1 can be separated. At least one positioning protrusion 61 is provided on the end surface of the positioning plate 6 relative to the scroll disk. At least one positioning protrusion 61 is suitable for positioning the back hole of the scroll disk so that the scroll disk is positioned and fixed in the elastic sleeve 2, thereby ensuring the coaxiality of the scroll disk and the elastic sleeve 2. In this embodiment, before the scroll disk 5 is installed to the elastic sleeve 2, the positioning plate 6 can be installed at the bottom end of the clamp body 1, and the positioning plate 6 is used to ensure the accuracy of the installation of the scroll disk 5.

[0060] As a preferred embodiment, Fig.13 As shown, three positioning protrusions 61 are provided at the top of the positioning plate 6 , and the connecting line of the three positioning protrusions 61 is a triangle. When the three positioning protrusions 61 are positioned with the back holes of the scroll plate 5 , the central axis of the scroll plate 5 is coaxial with the central axis of the elastic sleeve 2 .

[0061] Example 2 It should be noted that the scroll disk processing system of the second aspect of the present invention is only a preferred embodiment of the present invention, and the scroll disk of the present invention can be processed by the scroll disk processing system of the second aspect of the present invention, and can also be processed by other processing systems.

[0062] This embodiment discloses a scroll disk processing system, which is a scroll disk processing system based on a five-axis vertical machining center production line, including a scroll disk processing tool and a five-axis vertical machining center. The platform of the five-axis vertical machining center is suitable for connecting with the scroll disk processing tool during scroll disk processing.

[0063] The scroll disk processing system mentioned above combines a five-axis vertical machining center with a scroll disk processing tooling, and can realize double-sided processing of the front and back sides of the scroll disk without stopping the machine, avoiding installation errors caused by multiple installations of the scroll disk, and improving the processing accuracy and efficiency of the scroll disk.

[0064] The scroll disk processing system further comprises a mounting platform, an AGV trolley, a transfer platform and a manipulator. A tray is placed on the mounting platform.

[0065] The scroll processing tooling is positioned on the tray when the scroll is installed, so that the scroll can be positioned on the tray.

[0066] Since there is a certain distance between the installation platform and the five-axis vertical machining center, in order to realize the automatic transfer of the scroll disk processing tooling with the scroll disk, the present embodiment also provides an AGV trolley, which is used to transfer the pallet and the scroll disk processing tooling on the pallet to the transfer platform. The AGV trolley includes a lifting mechanism and a moving mechanism. When taking the pallet and the scroll disk processing tooling, the lifting mechanism lifts the pallet and the scroll disk processing tooling, and then moves them to the position of the five-axis vertical machining center driven by the moving mechanism. When the AGV trolley moves to the position of the transfer platform, the lifting mechanism descends, places the pallet on the transfer platform, and then the AGV trolley returns to the initial position.

[0067] The transfer platform is set near the five-axis vertical machining center and is used to temporarily store the pallet and scroll plate processing tools.

[0068] The manipulator is used to clamp the scroll disc processing tooling on the transfer platform to the five-axis vertical machining center and install the scroll disc processing tooling on the platform of the five-axis vertical machining center. The manipulator is a common structure on the market, and its specific structure is not described here.

[0069] Example 3 It should be noted that the scroll disk processing technology of the third aspect of the present invention is only a preferred embodiment of the present invention. The scroll disk of the present invention can be processed by the scroll disk processing technology of the third aspect of the present invention, and can also be processed by other methods. For the convenience of explanation, the specific processing process of the scroll disk of the present invention is explained below through the scroll disk processing technology of the third aspect of the present invention.

[0070] Combination Figures 1 to 14 As shown, this embodiment discloses a scroll disk processing process, which is based on a scroll disk processing system and includes the following steps: S1. Position the scroll 5 on the scroll processing tooling.

[0071] Step S1 specifically includes the following steps: The scroll plate 5 is placed in the clamping hole 21 of the elastic sleeve 2 .

[0072] The clamping wrench 32 is clamped into the clamping groove 33 of the clamping nut 31, and the clamping nut 31 is rotated by the clamping wrench 32 to move the clamping nut 31 toward the elastic sleeve 2, thereby squeezing the elastic sleeve 2, and the elastic sleeve 2 clamps the cylindrical positioning portion 51 of the scroll.

[0073] When the elastic sleeve 2 is adjusted to the right position, the clamping wrench 32 is disengaged from the clamping slot 33 .

[0074] In step S1, before placing the scroll plate 5 into the clamping hole 21 of the elastic sleeve 2, a positioning plate 6 is installed at one end of the clamp body 1 opposite to the clamping structure 3; When the scroll 5 is placed in the clamping hole 21 of the elastic sleeve 2, the positioning protrusion 61 on the positioning plate 6 is used to position the back hole of the scroll, so that the scroll can be accurately positioned to the set position in the elastic sleeve 2 each time it is installed; After the scroll 5 is placed in the clamping hole 21 of the elastic sleeve 2, the positioning plate 6 is removed to expose the front and back surfaces of the scroll 5.

[0075] S2. Install the scroll disk processing tooling on the platform of the five-axis vertical machining center, use the five-axis vertical machining center to process one side of the scroll disk 5, then use the platform of the five-axis vertical machining center to drive the scroll disk processing tooling to flip 180°, and use the five-axis vertical machining center to process the other side of the scroll disk 5.

[0076] Step S2 specifically includes the following steps: Combination Fig.16, use a five-axis vertical machining center to semi-finish the back side of the scroll plate 5; semi-finish the first back side hole 53 of the scroll plate 5, finish the sealing groove 56, finish the first back side hole 53, and then finish the second back side hole 54 and the third back side hole 55 respectively; then finish the back side of the scroll plate 5; finish the outer circle of the cylindrical positioning part 51 of the scroll plate 5.

[0077] The scroll plate processing tooling is turned 180° through the platform of the five-axis vertical machining center.

[0078] Combination Fig.15 , use a five-axis vertical machining center to finish the mold line head step 58 on the front side of the scroll plate 5; semi-finish the mold line head 59; use the interpolation method or the development method to semi-finish the mold line 510, and finish the mold line 510; finish the bottom of the mold line.

[0079] In the above scroll disk processing technology, the entire scroll disk processing tooling is installed on the zero-point positioning system and the pallet. The scroll disk blank installed at the automatic line installation station is dispatched by the AGV trolley, manipulator, and MES system to the designated five-axis vertical machining center for processing. The processing machine tool does not stop, which reduces auxiliary time and improves processing efficiency.

[0080] Obviously, the above embodiments are merely examples for clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from them are still within the protection scope of the invention.

Claims

1. A scroll processing tool, characterized in that: include: A clamp body (1), wherein the clamp body (1) is provided with a first tapered hole (11); An elastic sleeve (2), the exterior of the elastic sleeve (2) being adapted to the first tapered hole (11) and at least partially positioned in the first tapered hole (11), the interior of the elastic sleeve (2) being provided with a clamping hole (21), the clamping hole (21) being used to position the cylindrical positioning portion (51) of the scroll; the axis of the first tapered hole (11), the axis of the clamping hole (21) and the axis of the scroll are collinear; A clamping structure (3), wherein the clamping structure (3) is arranged on the clamping body (1), and the clamping structure (3) uniformly applies a force to an end of the elastic sleeve (2) away from the first tapered hole, so that the elastic sleeve (2) can move along the first tapered hole (11), thereby adjusting the size of the clamping hole (21) of the elastic sleeve (2) and the size of the clamping force of the elastic sleeve (2) on the cylindrical positioning portion (51) of the scroll.

2. The scroll processing tool according to claim 1, characterized in that: The first tapered hole (11) passes through the clamp body (1), so that when the scroll plate is positioned on the clamp body (1), the front and back sides of the scroll plate are exposed; The clamp body (1) is arranged on a zero point positioning system (7), and the zero point positioning system (7) is suitable for being connected to a platform of a five-axis vertical machining center so as to respectively perform front and back machining on the scroll disk through the five-axis vertical machining center.

3. The scroll processing tool according to claim 1, characterized in that: The clamp body (1) is provided with a threaded hole (12) which is connected to the first tapered hole (11); The clamping structure (3) comprises: A clamping nut (31) is assembled in the threaded hole (12) and abuts against an end of the elastic sleeve (2) away from the first conical hole. A through hole (311) is provided in the middle of the clamping nut (31) through which the scroll (5) can pass.

4. The scroll processing tool according to claim 3, characterized in that: A plurality of clamping grooves (33) are arranged in the circumference of the clamping nut (31); the clamping nut (31) is rotated by a clamping wrench (32); and the clamping wrench (32) is adapted to the clamping grooves (33).

5. The scroll processing tool according to claim 3, characterized in that: The position where the clamping nut (31) and the elastic sleeve (2) abut is set as a second tapered hole (312), the position where the elastic sleeve (2) and the clamping nut (31) abut is set as a tapered portion (22), the second tapered hole (312) is adapted to the tapered portion (22); and the generatrix of the second tapered hole (312) is perpendicular to the generatrix of the first tapered hole (11).

6. The scroll processing tool according to any one of claims 1 to 5, characterized in that: The elastic sleeve (2) is provided with a plurality of gaps (23) evenly arranged in the circumferential direction, and each of the gaps (23) points to the center of the elastic sleeve (2); And / or, at least one positioning groove (24) is provided on the inner side wall of the elastic sleeve (2), an elastic clamping ring (4) is embedded in the positioning groove (24), and the elastic clamping ring (4) is exposed from the positioning groove (24) and supports the elastic sleeve (2).

7. The scroll processing tool according to any one of claims 1 to 5, characterized in that: A positioning plate (6) is detachably provided at one end of the clamp body (1) opposite to the clamping structure (3); at least one positioning protrusion (61) is provided on the end surface of the positioning plate (6) opposite to the scroll; at least one positioning protrusion (61) is suitable for positioning the back hole of the scroll so that the scroll is positioned and fixed in the elastic sleeve (2).

8. A scroll processing system, characterized in that: include: The scroll disk processing tooling according to any one of claims 1 to 7; A five-axis vertical machining center, wherein the platform of the five-axis vertical machining center is suitable for being connected with a scroll disk machining tooling during scroll disk machining.

9. The scroll disk processing system according to claim 8, characterized in that: The system further comprises: An installation platform, on which a tray is placed; the scroll processing tool is positioned on the tray when installing the scroll; An AGV trolley, wherein the AGV trolley is used to transfer the pallet and the scroll processing tooling on the pallet to the transfer platform; Transfer platform; A manipulator is used to clamp the scroll disc processing tooling on the transfer platform to the five-axis vertical machining center and install the scroll disc processing tooling on the platform of the five-axis vertical machining center.

10. A scroll disk processing technology, characterized in that: The process is carried out based on the scroll disk processing system according to claim 8 or 9, and comprises the following steps: S1. Positioning the scroll disk (5) on the scroll disk processing tooling; S2. The scroll disk processing tooling is mounted on the platform of the five-axis vertical machining center, and one side of the scroll disk (5) is processed by the five-axis vertical machining center. The scroll disk processing tooling is then turned 180 degrees by the platform of the five-axis vertical machining center, and the other side of the scroll disk (5) is processed by the five-axis vertical machining center.

11. The scroll plate machining process according to claim 10, characterized in that: Step S1 specifically includes the following steps: Placing the scroll plate (5) into the mounting hole (21) of the elastic sleeve (2); The clamping nut (31) is rotated by using a clamping wrench (32) to move the clamping nut (31) toward the elastic sleeve (2) and clamp the cylindrical positioning portion (51) of the scroll.

12. The scroll plate machining process according to claim 11, characterized in that: Before placing the scroll plate (5) into the clamping hole (21) of the elastic sleeve (2), a positioning plate (6) is installed at one end of the clamp body (1) opposite to the clamping structure (3); When the scroll (5) is placed in the mounting hole (21) of the elastic sleeve (2), the positioning protrusion (61) on the positioning plate (6) is used to position the back hole of the scroll, so that the scroll can be accurately positioned at a set position in the elastic sleeve (2) each time it is installed; After the scroll (5) is placed in the clamping hole (21) of the elastic sleeve (2), the positioning plate (6) is removed so that the front and back surfaces of the scroll (5) are exposed.

13. The scroll disk machining process according to any one of claims 10 to 12, characterized in that: Step S2 specifically includes the following steps: Using a five-axis vertical machining center to semi-finish the back of the scroll disk (5), sequentially machining the back holes of the scroll disk (5), and then fine-machining the back of the scroll disk (5), and fine-machining the outer circle of the cylindrical positioning portion (51) of the scroll disk (5); The scroll plate processing tooling is turned 180° through the platform of the five-axis vertical machining center; A five-axis vertical machining center is used to perform finish machining on the mold line head step on the front side of the scroll disk (5); the mold line head is semi-finished; the mold line is semi-finished by using an interpolation method or a development method, and then the mold line is finish machined; and the bottom of the mold line is finish machined.

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