Car body welding and polishing device
By designing a body welding and grinding device that integrates drive units, transmission units, grinding wheels, welding guns, cooling units and spraying units, the problem that the existing technology cannot achieve complete processing of body welding, grinding and painting on a single device is achieved, and The comprehensive processing and anti-corrosion effect of the car body ensure the reasonable layout and convenient use of the equipment.
Patent Information
- Application Number
- CN202411800389.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art cannot complete the processing of body welding, grinding and painting on a single device, resulting in unreasonable layout, large space occupancy and inconvenient use.
A body welding and grinding device is designed, integrating a drive unit, a transmission unit, a grinding wheel, a welding gun, a cooling unit and a spraying unit. Through the coordinated work of these components, grinding, welding and painting processing of the vehicle body is realized.
The comprehensive processing of the vehicle body is achieved, ensuring the flatness and anti-corrosion effect of the welding parts, reasonable structural layout and easy use, and avoiding space and operation problems caused by the combination of multiple equipment.
Smart Images

Figure CN119427114A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vehicle body assembly processing, in particular to a vehicle body welding and grinding device. Background Art
[0002] Body welding is one of the indispensable steps in vehicle manufacturing, but the joints after welding are easily affected by corrosion, oxidation and rust. It is well known that during the vehicle modification process, the body frame does not undergo secondary electrophoresis; in order to extend the service life of the body and ensure the safety performance and appearance quality of the whole vehicle, the body welding parts must be treated with anti-corrosion. The rust on the welding parts is mainly caused by the uneven gaps in the welding parts, which directly leads to insufficient contact of the sprayed anti-corrosion paint at the welding parts, especially the phenomenon of bubbles missing between the welds. Therefore, welding, grinding and flushing of the body parts can effectively avoid the later corrosion of the body welding parts. However, there is currently no single equipment that can meet all the above processing requirements. If a combination of equipment is used, it will cause unreasonable layout, occupy a large space and be inconvenient to use. Summary of the invention
[0003] The purpose of the present invention is to provide a vehicle body welding and grinding device, which can grind, weld and paint the vehicle body, has a reasonable structure and layout, and is easy to use.
[0004] In order to achieve the above object, the present invention provides a vehicle body welding and grinding device, comprising:
[0005] Work rack;
[0006] A driving unit, mounted on the back of the work frame;
[0007] A transmission unit is arranged on the back of the work frame, and an input end of the transmission unit is connected to the first output end of the driving unit;
[0008] A grinding wheel, located at the front of the workbench, and the grinding wheel is installed at the second output end of the driving unit;
[0009] A welding gun, detachably mounted on the work frame;
[0010] a cooling unit, comprising a water tank and a nozzle connected to the water tank, wherein the water tank is installed on the back of the working frame, the nozzle is arranged on the front of the working frame, and the output end of the transmission unit is used to squeeze the water in the water tank so that the water is sprayed out from the nozzle; and
[0011] The spraying unit includes a paint box and a spraying gun connected to the paint box, wherein the spraying gun is installed on the back of the work frame and the spraying gun is arranged on the front of the work frame. The output end of the transmission unit is used to squeeze the paint in the paint box so that the paint is sprayed out from the spraying gun.
[0012] In some embodiments, the driving unit includes a motor, a first transmission wheel, a transmission belt, a second transmission wheel and a transmission shaft, the motor is installed on the back of the work frame, the first transmission wheel is installed on the main shaft of the motor, the second transmission wheel is installed on the transmission shaft, the first transmission wheel is connected to the second transmission wheel through the transmission belt, the transmission shaft passes through the work frame, the first end of the transmission shaft is located on the back of the work frame and connected to the transmission unit, and the second end of the transmission shaft is located on the front of the work frame and connected to the grinding wheel.
[0013] In some embodiments, the driving unit includes a first shell and a second shell, the motor is installed on the back of the work frame through the first shell, the second shell is installed on the back of the work frame, the first transmission wheel is arranged in the first shell, and the second transmission wheel is arranged in the second shell.
[0014] In some embodiments, the transmission unit includes a movable plate, a baffle and two slide plates, the two slide plates are correspondingly distributed on both sides of the transmission shaft, the first end of each slide plate is fixed to the side wall of the second shell away from the work frame, the second end of each slide plate is fixed to the baffle, the movable plate is arranged between the second shell and the baffle, the movable plate has a threaded hole and sliding holes corresponding to the two sides of the threaded hole, the transmission shaft has an external thread on one side located on the back side of the work frame, the transmission shaft is threadedly installed in the threaded hole for driving the movable plate close to or away from the work frame, and the slide plates are installed in the sliding holes one by one.
[0015] In some embodiments, the transmission unit includes a limit plate, which is installed on the back of the workbench. The limit plate has a slide groove, and the end of the movable plate away from the transmission shaft is slidably disposed in the slide groove.
[0016] In some embodiments, the cooling unit includes a first piston plate and a first connecting rod, the first piston plate is slidably disposed in the water tank, one end of the first connecting rod is connected to the first piston plate, and the other end of the first connecting rod extends out of the water tank and is connected to the movable plate.
[0017] In some embodiments, the spray unit includes a second piston plate and a second connecting rod, the second piston plate is slidably disposed in the paint box, one end of the second connecting rod is connected to the second piston plate, and the other end of the second connecting rod extends out of the paint box and is connected to the movable plate.
[0018] In some embodiments, the spray unit includes a paint bag, which is arranged in the paint box, the paint bag is located on the surface of the second piston plate away from the second connecting rod, the paint bag is used to store paint, and the paint bag is connected to the spray gun through a pipeline.
[0019] In some embodiments, the spray unit includes a valve and a connecting sleeve, the valve is installed on the connecting sleeve, and the paint bag is connected to the pipeline through the connecting sleeve.
[0020] In some embodiments, the paint bag, the valve, the connecting sleeve, the pipeline and the spray gun are provided in three groups.
[0021] The present invention provides a vehicle body welding and grinding device, which has the following beneficial effects compared with the prior art:
[0022] The set grinding wheel is driven by the driving unit to achieve grinding of the car body, the set welding gun is used to weld the car body, the set cooling unit can cool and rinse the car body, and the set spray unit can spray the car body, thereby achieving grinding, welding and painting of the car body; and the grinding wheel, nozzle and spray gun are all located on the front of the workbench, so that the front of the workbench has enough space for operation to process the car body to ensure easy use, and the driving unit and the transmission unit are located on the back of the workbench, isolated from the space for processing the car body, so that the structural layout is reasonable and the use is safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic top view of the structure of a vehicle body welding and grinding device provided in some embodiments of the present invention.
[0024] Figure 2 A schematic front view structure diagram of a movable plate of a vehicle body welding and grinding device provided in some embodiments of the present invention.
[0025] In the figure: 1. work frame; 2. driving unit; 21. motor; 22. first transmission wheel; 23. transmission belt; 24. second transmission wheel; 25. transmission shaft; 26. first shell; 27. second shell; 3. transmission unit; 31. moving plate; 311. threaded hole; 312. sliding hole; 32. baffle; 33. slide plate; 34. limit plate; 4. grinding wheel; 5. welding gun; 6. cooling unit; 61. water tank; 62. nozzle; 63. first piston plate; 64. first connecting rod; 7. spraying unit; 71. paint; 72. spraying gun; 73. first piston plate; 74. second connecting rod; 75. paint bag; 76. pipeline; 77. valve; 78. connecting sleeve. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0027] It should be understood that, in the description of the present application, the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated, that is, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In addition, unless otherwise specified, "multiple" means two or more.
[0028] In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0029] like Figure 1-2 As shown, the vehicle body welding and grinding device provided by the embodiment of the present invention includes a work frame 1, a driving unit 2, a transmission unit 3, a grinding wheel 4, a welding gun 5, a cooling unit 6 and a spraying unit 7. The driving unit 2 can drive the grinding wheel 4 to rotate to realize the grinding function, the driving unit 2 can drive the transmission unit 3 to move, and the function of the transmission unit 3 is to generate a driving force to make the cooling unit 6 spray water to clean and cool the vehicle body, and the generated driving force makes the spraying unit 7 spray paint to paint the vehicle body.
[0030] The driving unit 2 is installed on the back of the working frame 1. When the driving unit 2 is in operation, it will not interfere with the operator in front of the working frame 1, and the safety of production operation is guaranteed.
[0031] The transmission unit 3 is arranged at the back of the work frame 1, and the input end of the transmission unit 3 is connected to the first output end of the driving unit 2. Similarly, when the transmission unit 3 is in operation, it will not interfere with the operator in front of the work frame 1, while ensuring the safety of production operation.
[0032] The grinding wheel 4 is located at the front of the workbench 1 and is installed at the second output end of the driving unit 2. The grinding wheel 4 is driven by the driving unit 2 to rotate and can grind the car body on the workbench 1. Specifically, the welding part of the lower side beam of the car body frame is grinded, and then the electrophoretic layer of the new side outer panel is grinded off.
[0033] The welding gun 5 is detachably mounted on the work frame 1. Specifically, the welding gun 5 is equipped with a mounting seat, which is mounted on the top of the work frame 1, and the welding gun 5 can be removed from or inserted into the mounting seat. Specifically, the welding gun 5 welds the vehicle body frame and the new side panel by spot welding.
[0034] The cooling unit 6 includes a water tank 61 and a nozzle 62 connected to the water tank 61. The water tank 61 is installed on the back of the work frame 1, and the nozzle 62 is arranged on the front of the work frame 1. The output end of the transmission unit 3 is used to squeeze the water in the water tank 61 so that the water is sprayed out from the nozzle 62, and finally the effect of water spray cooling is achieved. In addition, after the cooling treatment, the debris and oil stains at the welding place of the new side outer panel and the lower side beam are cleaned by the cleaning device, and the anti-corrosion treatment is performed at the welding place after cleaning.
[0035] The spraying unit 7 includes a paint box 71 and a spraying gun 72 connected to the paint box 71. The spraying gun 72 is installed on the back of the working frame 1. The spraying gun 72 is arranged on the front of the working frame 1. The output end of the transmission unit 3 is used to squeeze the paint in the paint box 71 so that the paint is sprayed out from the spraying gun 72 to realize the painting treatment of the car body. Finally, the car body is subjected to baking paint treatment to achieve an anti-corrosion effect.
[0036] Based on the above structural setting, the car body welding and grinding device can grind, weld and paint the car body. The driving unit 2, transmission unit 3, grinding wheel 4, welding gun 5, cooling unit 6 and spraying unit 7 are reasonably arranged on the work frame 1 to ensure easy use.
[0037] like Figure 1As shown, in some embodiments, the driving unit 2 includes a motor 21, a first transmission wheel 22, a transmission belt 23, a second transmission wheel 24 and a transmission shaft 25, the motor 21 is installed on the back of the work frame 1, the first transmission wheel 22 is installed on the main shaft of the motor 21, the second transmission wheel 24 is installed on the transmission shaft 25, the first transmission wheel 22 is connected to the second transmission wheel 24 through the transmission belt 23, and the transmission shaft 25 passes through the work frame 1. Specifically, a bearing seat is installed between the transmission shaft 25 and the work frame 1 to ensure that the rotation structure of the transmission shaft 25 is stable. The first end of the transmission shaft 25 is located at the back of the work frame 1 and is connected to the transmission unit 3, and the second end of the transmission shaft 25 is located at the front of the work frame and is connected to the grinding wheel 4. When working, the starting motor 21 drives the transmission shaft 25 to rotate through the first transmission wheel 22, the transmission belt 23 and the second transmission wheel 24, so that the two ends of the transmission shaft 25 drive the transmission unit 3 and the grinding wheel 4 to rotate respectively.
[0038] In some embodiments, the driving unit 2 includes a first shell 26 and a second shell 27, the motor 21 is installed on the back of the work frame 1 through the first shell 26, the second shell 27 is installed on the back of the work frame 1, the first transmission wheel 22 is arranged in the first shell 26, and the second transmission wheel 24 is arranged in the second shell 27. The function of the first shell 26 is to protect the rotation of the first transmission wheel 22, and the function of the second shell 27 is to protect the rotation of the second transmission wheel 24. It should be noted that holes are opened on the first shell 26 and the second shell 27, so that the main shaft of the motor 21 can be inserted into the first shell 26 and connected to the first transmission wheel, and the transmission belt 23 can pass through the first shell 26 and the second shell 27, thereby driving the first transmission wheel 22 and the second transmission wheel 24 to rotate.
[0039] like Figure 1 and 2 As shown, in some embodiments, the transmission unit 3 includes a moving plate 31, a baffle 32 and two slide plates 33, the two slide plates 33 are correspondingly distributed on both sides of the transmission shaft 25, the first end of each slide plate 33 is fixed to the side wall of the second housing 27 away from the work frame 1, and the second end of each slide plate 33 is fixed to the baffle 32, the moving plate 31 is arranged between the second housing 27 and the baffle 32, the moving plate 31 has a threaded hole 311 and correspondingly arranged on both sides of the threaded hole 311. The transmission shaft 25 has an external thread on one side of the back 1 of the work frame, the transmission shaft 25 is threadedly installed in the threaded hole 311, and is used to drive the moving plate 31 to approach or move away from the work frame 1, and the slide plates 33 are installed in the slide holes 312 one by one. During operation, the transmission shaft 25 rotates forward or reversely in the threaded hole 311, which can drive the moving plate 31 to approach or move away from the work frame 1. At this time, the function of the slide plate 33 is to ensure the smooth movement of the moving plate 31.
[0040] In some embodiments, the transmission unit 3 includes a limit plate 34, which is installed on the back of the work frame 1. The limit plate 34 has a slide groove, and the end of the moving plate 31 away from the transmission shaft 25 is slidably arranged in the slide groove. The setting of the limit plate 34 can further improve the stability of the movement of the moving plate 31.
[0041] In some embodiments, the cooling unit 6 includes a first piston plate 63 and a first connecting rod 64. The first piston plate 63 is slidably disposed in the water tank 61. One end of the first connecting rod 64 is connected to the first piston plate 63, and the other end of the first connecting rod 64 extends out of the water tank 61 and is connected to the movable plate 31. During operation, the motor 21 drives the transmission shaft 25 to rotate, so that the movable plate 31 moves toward the direction close to the working frame 1, and at this time drives the first connecting rod 64 to move, and further moves the first piston plate 63, so that the water in the water tank 61 is squeezed by the first piston plate 63, and the pressurized water can be sprayed out from the nozzle 62, so as to achieve the effect of cooling the vehicle body.
[0042] In some embodiments, the spray unit 7 includes a second piston plate 73 and a second connecting rod 74, the second piston plate 73 is slidably disposed in the paint box 71, one end of the second connecting rod 74 is connected to the second piston plate 73, and the other end of the second connecting rod 74 extends out of the paint box 71 and is connected to the movable plate 31. When in use, the motor 21 drives the transmission shaft 25 to rotate, so that the movable plate 31 moves toward the direction close to the work frame 1, and at this time drives the second connecting rod 74 to move, and further moves the second piston plate 73, so that the paint in the paint box 71 is squeezed by the second piston plate 73, and the pressurized paint can be sprayed out from the spray gun 72, so as to achieve the effect of spraying the car body.
[0043] In some embodiments, the spray unit 7 includes a paint bag 75, which is disposed in the paint box 71. The paint bag 75 is located on the surface of the second piston plate 73 away from the second connecting rod 74. The paint bag 75 is used to store paint, and the paint bag 75 is connected to the spray gun 72 through a pipe 76. In this embodiment, the second piston plate 73 squeezes the paint bag 75, so that the paint in the paint bag 75 is pressurized, and the pressurized paint can be smoothly sprayed out from the spray gun 72, achieving the effect of spraying paint on the vehicle body.
[0044] In some embodiments, the spray unit 7 includes a valve 77 and a connecting sleeve 78. The valve 77 is installed on the connecting sleeve 78, and the paint bag 75 is connected to the pipeline 76 through the connecting sleeve 78. The function of the valve 77 is to control the on and off of the connecting sleeve 78, so as to control the time of paint spraying.
[0045] In some embodiments, the coating bag 75, the valve 77, the connecting sleeve 78, the pipeline 76 and the spray gun 72 are provided in three groups, which can improve the spraying efficiency.
[0046] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A vehicle body welding and grinding device, characterized in that: include: Work rack; A driving unit, mounted on the back of the work frame; A transmission unit is arranged on the back of the work frame, and an input end of the transmission unit is connected to the first output end of the driving unit; A grinding wheel, located at the front of the workbench, and the grinding wheel is installed at the second output end of the driving unit; A welding gun, detachably mounted on the work frame; A cooling unit, comprising a water tank and a nozzle connected to the water tank, wherein the water tank is installed on the back of the working frame, the nozzle is arranged on the front of the working frame, and the output end of the transmission unit is used to squeeze the water in the water tank so that the water is sprayed out from the nozzle; as well as The spraying unit includes a paint box and a spraying gun connected to the paint box, wherein the spraying gun is installed on the back of the work frame and the spraying gun is arranged on the front of the work frame. The output end of the transmission unit is used to squeeze the paint in the paint box so that the paint is sprayed out from the spraying gun.
2. The vehicle body welding and grinding device according to claim 1, characterized in that: The driving unit includes a motor, a first transmission wheel, a transmission belt, a second transmission wheel and a transmission shaft. The motor is installed on the back of the work frame, the first transmission wheel is installed on the main shaft of the motor, the second transmission wheel is installed on the transmission shaft, the first transmission wheel is connected to the second transmission wheel through the transmission belt, the transmission shaft passes through the work frame, the first end of the transmission shaft is located on the back of the work frame and connected to the transmission unit, and the second end of the transmission shaft is located on the front of the work frame and connected to the grinding wheel.
3. The vehicle body welding and grinding device according to claim 2, characterized in that: The driving unit includes a first shell and a second shell, the motor is installed on the back side of the work frame through the first shell, the second shell is installed on the back side of the work frame, the first transmission wheel is arranged in the first shell, and the second transmission wheel is arranged in the second shell.
4. The vehicle body welding and grinding device according to claim 3, characterized in that: The transmission unit includes a movable plate, a baffle and two slide plates, the two slide plates are correspondingly distributed on both sides of the transmission shaft, the first end of each slide plate is fixed to the side wall of the second shell away from the work frame, the second end of each slide plate is fixed to the baffle, the movable plate is arranged between the second shell and the baffle, the movable plate has a threaded hole and sliding holes correspondingly arranged on both sides of the threaded hole, the transmission shaft has an external thread on one side located on the back side of the work frame, the transmission shaft is threadedly installed in the threaded hole for driving the movable plate to approach or move away from the work frame, and the slide plates are installed in the sliding holes one by one.
5. The vehicle body welding and grinding device according to claim 4, characterized in that: The transmission unit comprises a limit plate, the limit plate is mounted on the back of the work frame, a slide groove is provided in the limit plate, and one end of the movable plate away from the transmission shaft is slidably arranged in the slide groove.
6. The vehicle body welding and grinding device according to claim 4, characterized in that: The cooling unit includes a first piston plate and a first connecting rod. The first piston plate is slidably disposed in the water tank. One end of the first connecting rod is connected to the first piston plate, and the other end of the first connecting rod extends out of the water tank and is connected to the movable plate.
7. The vehicle body welding and grinding device according to claim 4, characterized in that: The spraying unit includes a second piston plate and a second connecting rod, wherein the second piston plate is slidably disposed in the paint box, one end of the second connecting rod is connected to the second piston plate, and the other end of the second connecting rod extends out of the paint box and is connected to the moving plate.
8. The vehicle body welding and grinding device according to claim 7, characterized in that: The spray unit includes a paint bag, which is arranged in the paint box, located on the surface of the second piston plate away from the second connecting rod, used for storing paint, and connected to the spray gun through a pipeline.
9. The vehicle body welding and grinding device according to claim 8, characterized in that: The spraying unit comprises a valve and a connecting sleeve, the valve is installed on the connecting sleeve, and the coating bag is connected with the pipeline through the connecting sleeve.
10. The vehicle body welding and grinding device according to claim 9, characterized in that: The coating bag, the valve, the connecting sleeve, the pipeline and the spray gun are all provided in three groups.
Citation Information
Patent Citations
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