Energy-saving vibration forming machine for producing refractory materials

By using a combination of mold, vibrating seat, support plate, electric push rod, press plate and plastic film body in the vibration forming machine, the problems of uneven surface, high residual rate and inconsistent compression ratio of refractory brick embryos are solved, and fire resistance is achieved High standardized production and energy-saving effects of brick embryos.

CN119427496AInactive Publication Date: 2025-02-14ZHEJIANG NENGCHENG CRYSTAL FIBER CO LTD
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Patent Information

Application Number
CN202411291144.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing vibration forming machines produce refractory bricks, the surface of the refractory brick embryo is uneven, the residual rate is high, the compression ratio is inconsistent, and the degree of standardization is low.

Method used

An energy-saving vibration forming machine is designed, using a combination of mold, vibrating seat, support plate, electric push rod, pressure plate and plastic film body to prevent the pressure plate from contacting the mixture through the plastic film body, ensuring the flatness of the surface of the refractory brick embryo. The moving distance of the pressure plate is controlled through the movable rod, contact piece and air spring to ensure that the compression ratio of each refractory brick is consistent.

Benefits of technology

The flatness of the surface of the refractory brick embryo is achieved, the residual rate is reduced, the degree of product standardization is improved, energy consumption is reduced, and production efficiency is improved.

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Abstract

The invention discloses an energy-saving vibration forming machine for producing refractory materials, and relates to the technical field of vibration forming machines, the energy-saving vibration forming machine comprises a base plate, the top surface of the base plate is slidably connected with a supporting seat, and the top surface of the supporting seat is provided with a vibration seat; the mold is fixedly mounted on the top surface of the vibration seat and is used for containing a mixture; the hopper is arranged on the top face of the base plate and used for storing a mixed material, and the camera, the mold, the plastic film body, a third electric push rod, a connecting block, a connecting rod, an I-shaped rail, a second mounting block, a movable frame, a limiting plate, a second driving motor, a winding roller and a first mounting block are arranged to be matched with one another, so that the damaged plastic film body can be wound to the winding roller; the new plastic film body moves to the bottom surface of the pressing plate again, the pressing plate is further prevented from making contact with the mixture, if the plastic film body is intact, the plastic film body continues to be used, consumption of the plastic film body is reduced, the extrusion effect on the mixture in the mold is achieved, and workers can produce refractory bricks conveniently.
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Description

Technical Field

[0001] The invention relates to the technical field of vibration forming machines, in particular to an energy-saving vibration forming machine for producing refractory materials. Background Art

[0002] Refractory materials refer to those materials that have sufficient physical and chemical stability at high temperatures, can withstand the working environment of high-temperature equipment such as furnaces, and maintain structural integrity and functionality. Refractory materials are widely used in high-temperature furnaces in industries such as steel, ceramics, glass, cement, and other industrial processes that require high-temperature treatment. According to their chemical composition and mineral composition, refractory materials can be further classified, such as oxide refractories, non-oxide refractories, and amorphous refractories; Refractory bricks are refractory products with a certain shape and size, usually in solid blocks, mainly used for the lining of various high-temperature industrial furnaces. In the production process of refractory bricks, vibration forming machines are used. Vibration forming machines use high-frequency vibration force to act on the mud, so that the particles of the mud move and collide, reduce internal friction, and facilitate the flow and rearrangement of particles, thereby improving the density of the bricks.

[0003] After searching, it was found that there were problems with the vibration forming machine in the prior art. When the workers used the vibration forming machine to produce refractory bricks, they poured the mixture into the mold. The vibration of the vibration forming machine drove the mold to vibrate. When the mold vibrated, the pressing plate would enter the mold to extrude the mixture. After the mixture became a refractory brick blank, the pressing plate was separated from the top surface of the refractory brick blank. Since the mixture was composed of aggregates, water and additives, the mixture had adhesion, which caused part of the refractory material on the top surface of the refractory brick blank to adhere to the bottom surface of the pressing plate, so that the surface of the refractory brick blank was concave and uneven. , which results in a high defective rate of refractory bricks produced subsequently. The high defective rate of refractory bricks increases the number of brick blanks required to produce a unit number of refractory bricks, prolongs the working time of the vibration molding machine, and increases energy consumption; at the same time, when the pressing plate extrude the mixture in the mold, the distance the pressing plate moves downward each time may be slightly different, resulting in a different compression ratio of each refractory brick blank, a low degree of standardization, and poor product quality, which affects the staff's production of refractory bricks. Therefore, based on the above search and combined with the prior art, an energy-saving vibration molding machine for the production of refractory materials is proposed to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide an energy-saving vibration forming machine for producing refractory materials, which has the advantages of high standardization, high aesthetics and good quality, so as to solve the problem proposed in the above background technology that part of the refractory material on the top surface of the refractory brick embryo may adhere to the bottom surface of the pressing plate, so that the surface of the refractory brick embryo is concave and uneven, resulting in a high defective rate of refractory bricks produced subsequently, and different compression ratios of each refractory brick embryo, and a low degree of standardization.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] An energy-saving vibration molding machine for producing refractory materials, comprising a base plate, the top surface of the base plate is slidably connected to a support seat, the top surface of the support seat is provided with a vibration seat, and the top surface of the base plate is fixedly installed with a support frame; a mold, the mold is fixedly installed on the top surface of the vibration seat and is used to hold a mixture; a hopper, the hopper is arranged on the top surface of the base plate and is used to store the mixture, and a fixed frame is fixedly installed on both sides of the hopper; an extrusion mechanism, the extrusion mechanism is arranged on the top surface of the base plate and is used to extrude the mixture inside the mold; a vibration mechanism, the vibration mechanism is arranged on the top surface of the support seat and is used to vibrate the mold; the extrusion mechanism comprises a support plate, the support plate is arranged on the top surface of the base plate, a pressing plate for extruding the mixture inside the mold is fixedly installed on the bottom surface of the support plate, an electric push rod 1 for driving the support plate to move is installed on the top surface of the support frame, and one end of the telescopic shaft of the electric push rod 1 passes through the support frame and is fixedly connected to the top surface of the support plate.

[0007] The cam is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, each of which is provided with a plurality of push rods, The cam is provided with a plurality of drive motors for rotating the roller, the plurality of drive motors are provided with a plurality of drive motors for rotating the roller, the plurality of drive motors are provided with a plurality of drive motors for rotating the roller, and the plurality of drive motors are provided with a plurality of drive motors for rotating the roller.

[0008] Furthermore, two support rods are fixedly mounted on the bottom surface of the support plate, one end of the support rods is fixedly connected to the top surface of the base plate, and the support plate is slidably connected to the support rods.

[0009] Furthermore, the vibration mechanism includes a plurality of support tubes, and the plurality of support tubes are fixedly mounted on the top surface of the support seat; the inner circular wall surface of the support tube is movably sleeved with a support column, and the top surface of the support column is fixedly connected to the top surface of the vibration seat; the outer circular wall surface of the support tube is sleeved with a reset spring, and a dual-axis motor is installed on the bottom surface of the vibration seat; an eccentric wheel is fixedly mounted on one end of the driving shaft of the dual-axis motor, and the PLC controller is electrically connected to the dual-axis motor.

[0010] Furthermore, two slide rails for supporting the sliding of the support seat are fixedly installed on the top surface of the base plate, a plurality of sliders are fixedly installed on the bottom surface of the support seat, the sliders are slidably connected to the slide rails, two fixed frames 2 are fixedly installed on the top surface of the base plate, the internal rotation of the two fixed frames 2 is connected to a synchronous wheel 2, the outer circular wall surface of the two synchronous wheels 2 is connected to a synchronous belt 2, the bottom surface of the support seat is connected to the synchronous belt 2, and a DC motor is installed on one side of the fixed frame 2 located on the left side.

[0011] Furthermore, the interior of the hopper is rotatably connected to a stirring column for stirring the mixture, the interior of the hopper is rotatably connected to a discharge roller for unloading, the outer circumferential wall of the discharge roller is provided with a plurality of grooves, one end of the discharge roller and one end of the stirring column are fixedly mounted with a synchronous wheel, the outer circumferential walls of the two synchronous wheels are rotatably connected with a synchronous belt, a bracket is fixedly mounted on one side of the hopper, and a driving motor for driving the synchronous wheel to rotate is mounted on one side of the inner side of the bracket.

[0012] Furthermore, the inside of the mold is slidably connected to a top plate for lifting the refractory brick embryo, the top surface of the top plate is fixedly installed with an electronic scale for weighing the mixture, and the bottom surface of the vibration seat is fixedly installed with two hydraulic cylinders for driving the top plate to move, and the telescopic shaft of the hydraulic cylinder passes through the vibration seat and is fixedly connected to the bottom surface of the top plate.

[0013] Furthermore, a placement plate is fixedly installed on the top surface of the base plate, a push plate for moving the refractory brick blank is arranged on one side of the placement plate, an electric push rod 4 is fixedly installed on one side of the placement plate, and one end of the telescopic shaft of the electric push rod 4 is fixedly connected to one side of the push plate

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. Through the cooperation of the set mold, vibration seat, support plate, electric push rod 1, pressure plate and plastic film body, the mixture can be formed into a refractory brick embryo, while maintaining the flatness of the surface of the refractory brick embryo; through the cooperation of the set camera, mold, plastic film body, electric push rod 3, connecting block, connecting rod, I-rail, mounting block 2, movable frame, limit plate, drive motor 2, winding roller and mounting block 1, the damaged plastic film body can be rolled onto the winding roller, and the new plastic film body will be moved to the bottom surface of the pressure plate again, further preventing the contact between the pressure plate and the mixture. If the plastic film body is intact, it will continue to be used to reduce the consumption of the plastic film body; through the cooperation of the set movable rod, contact piece 1, mounting frame, support plate, air spring and contact piece 2, the compression ratio of each refractory brick embryo can be the same, the standardization of refractory bricks can be improved, and the extrusion effect of the mixture inside the mold can be achieved, which is convenient for the staff to produce refractory bricks;

[0016] 2. Through the set mold, the staff pours the mixture required for the production of refractory bricks into the interior of the mold. Through the cooperation of the set mold, double-axis motor, eccentric wheel, vibration seat, support tube, support column and reset spring, the internal mixture is made denser and the air therein is discharged. Then, with the extrusion of the pressing plate, the mixture can be formed into refractory bricks, achieving the vibration effect of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the hopper structure of the present invention;

[0019] Figure 3 It is a schematic diagram of the support frame structure of the present invention;

[0020] Figure 4 for Figure 3 Schematic diagram of the local structure of A;

[0021] Figure 5 It is a schematic diagram of the pressing plate structure of the present invention;

[0022] Figure 6 It is a schematic diagram of the structure of the limiting plate of the present invention;

[0023] Figure 7 for Figure 6 Schematic diagram of the local structure of B;

[0024] Figure 8 It is a schematic diagram of the positioning plate structure of the present invention;

[0025] Fig. 9 It is a structural schematic diagram of a fixing frame of the present invention;

[0026] Fig.10 for Fig. 9 Schematic diagram of the local structure of C;

[0027] Fig.11 It is a schematic diagram of the structure of the vibration seat of the present invention.

[0028] In the figure: 1, substrate; 2, support frame; 3, support seat; 4, vibration seat; 5, mold; 6, extrusion mechanism; 7, vibration mechanism; 8, camera; 9, hopper; 10, fixed frame 1; 11, stirring column; 12, discharge roller; 13, bracket; 14, drive motor 1; 15, synchronous wheel 1; 16, synchronous belt 1; 17, support plate; 18, pressure plate; 19, electric push rod 1; 20, support rod; 21, movable rod; 22, mounting frame; 23, contact piece 1; 24, air spring; 25, limiting hole; 26, electric push rod 2; 27, contact piece 2; 28, plastic film roll; 29, plastic film body; 30, winding roller; 31, cover plate; 32, support plate; 33, installation Block one; 34, drive motor two; 35, positioning plate; 36, limit plate; 37, support bar; 38, support block; 39, support hole; 40, support sleeve; 41, electric push rod three; 42, top block; 43, connecting block; 44, connecting rod; 45, movable frame; 46, mounting block two; 47, limit bar; 48, I-rail; 49, placement plate; 50, electric push rod four; 51, push plate; 52, support cylinder; 53, reset spring; 54, support column; 55, slide rail; 56, slider; 57, synchronous wheel two; 58, fixed frame two; 59, synchronous belt two; 60, DC motor; 61, top plate; 62, electronic scale; 63, hydraulic cylinder; 64, dual-axis motor; 65, eccentric wheel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] In a typical implementation of this application, please refer to Figures 1 to 11 , an energy-saving vibration molding machine for producing refractory materials, including a base plate 1, a support seat 3 is slidably connected to the top surface of the base plate 1, a vibration seat 4 is arranged on the top surface of the support seat 3, a support frame 2 is fixedly installed on the top surface of the base plate 1, a mold 5 is fixedly installed on the top surface of the vibration seat 4 for containing a mixture, a hopper 9 is arranged on the top surface of the base plate 1 for storing the mixture, a fixing frame 10 is fixedly installed on both sides of the hopper 9, the bottom surface of the fixing frame 10 is fixedly connected to the top surface of the base plate 1, a support beam is installed between the two fixing frames 10, and the support beam and the fixing frame 10 can cooperate to support the hopper 9, an extrusion mechanism 6 is arranged on the top surface of the base plate 1, and is used to extrude the mixture inside the mold 5, and a vibration mechanism 7 is arranged on the top surface of the support seat 3, and is used to vibrate the mold 5;

[0031] The extrusion mechanism 6 includes a support plate 17, which is arranged on the top surface of the base plate 1, and a pressing plate 18 for extruding the mixture inside the mold 5 is fixedly installed on the bottom surface of the support plate 17. The pressing plate 18 is a T-shaped mechanism, and the pressing plate 18 is slidably connected to the mold 5 so that the pressing plate 18 can extrude the mixture in the mold 5. An electric push rod 19 for driving the support plate 17 to move is installed on the top surface of the support frame 2, and one end of the telescopic shaft of the electric push rod 19 passes through the support frame 2 and is fixedly connected to the top surface of the support plate 17.

[0032] The extrusion mechanism 6 also includes a positioning plate 35, which is fixedly mounted on the bottom surface of the support plate 17, a support sleeve 40 is fixedly mounted on one side of the positioning plate 35, and an electric push rod 3 41 is mounted on one side of the positioning plate 35. The telescopic shaft of the electric push rod 3 41 passes through the positioning plate 35 and the support sleeve 40 and extends to the outside of the support sleeve 40. A top block 42 is fixedly mounted on one end of the telescopic shaft of the electric push rod 3 41, and a plurality of connecting blocks 43 are fixedly mounted on the outer circumferential wall surface of the top block 42. A connecting rod 44 is rotatably connected between each two connecting blocks 43 through a pin. One end of the positioning plate 35 A plurality of I-shaped rails 48 are fixedly installed on the side, and a movable frame 45 is slidably connected to the outside of the I-shaped rails 48. Limiting strips 47 are fixedly installed on both sides of the inside of the movable frame 45. The limiting strips 47 are slidably connected to the I-shaped rails 48. Two mounting blocks 46 are fixedly installed on one side of the movable frame 45. One end of the connecting rod 44 is rotatably connected to the two mounting blocks 46 through a rotating shaft. A limiting plate 36 is fixedly installed on the top surface of the movable frame 45. Plastic film rolls 28 are movably sleeved on the outer circumferential wall surfaces of the plurality of limiting plates 36. A plastic film body 29 is wound around the outer circumferential wall surface of the plastic film roll 28.

[0033] Among them, a large amount of plastic film body 29 is wound on the reel of the plastic film roll 28, which prolongs the service life of the plastic film roll 28, and the mixed material is difficult to adhere to the surface of the plastic film body 29;

[0034] Two mounting blocks 33 are fixedly installed on the bottom surface of the support plate 17, and a winding roller 30 for winding up the plastic film body 29 is rotatably connected between the two mounting blocks 33. A driving motor 2 34 for driving the winding roller 30 to rotate is installed on one side of the mounting block 33. One end of the driving shaft of the driving motor 2 34 passes through the mounting block 33 and is fixedly connected to one end of the winding roller 30. The other end of the winding roller 30 is rotatably connected to the mounting block 33 on the left side through a rotating shaft. The rotating shaft can limit one end of the winding roller 30. The plastic film body 29 is tightly attached to the bottom surface of the pressing plate 18 and one end is connected to the outer circumferential wall surface of the winding roller 30. A camera 8 for photographing the plastic film body 29 is fixedly installed on the top surface of the vibration seat 4.

[0035] Among them, the staff puts the mixture into the mold 5, and the electric push rod 19 is started to make the support plate 17 drive the pressing plate 18 to move downward into the mold 5. The pressing plate 18 can extrude the mixture inside the mold 5 to help the mixture be formed into a refractory brick blank. During this process, the plastic film body 29 is on the bottom surface of the pressing plate 18 to prevent the pressing plate 18 from directly contacting the mixture inside the mold 5, and to prevent part of the mixture from adhering to the bottom surface of the pressing plate 18 when the pressing plate 18 exits the mold 5. The top surface of the refractory brick blank is prevented from being uneven due to the lack of part of the mixture, thereby ensuring the flatness of the surface of the refractory brick blank. The refractory brick blank with a flat surface has a better appearance and a high pass rate, which reduces the generation of defective products, shortens the working time, and reduces the overall energy consumption.

[0036] Secondly, after the pressing plate 18 is reset to the top of the mold 5, the camera 8 can shoot the plastic film body 29 on the bottom surface of the pressing plate 18. If the plastic film body 29 is damaged, the telescopic shaft of the electric push rod 3 41 moves forward to drive the top block 42 to move forward. The top block 42 moves forward and drives the movable frame 45 and the limit plate 36 to move inward through a plurality of connecting rods 44. After the limit plate 36 is lost, the driving motor 2 34 drives the winding roller 30 to rotate. The winding roller 30 rotates to rewind the damaged plastic film body 29. At the same time, the new plastic film body 29 on the plastic film roll 28 moves to the bottom surface of the pressing plate 18 again.

[0037] Next, the telescopic shaft of the electric push rod 3 41 moves backward to drive the top block 42 to move backward, and the top block 42 moves backward to make the connecting rod 44 drive the movable frame 45 to move outward along the I-shaped rail 48, and the outward movement of the movable frame 45 also makes the limit plate 36 abut against the inner wall of the plastic film roll 28, and the friction force of the limit plate 36 can limit the rotation of the plastic film roll 28 to prevent the plastic film roll 28 from rotating at will and prevent the plastic film body 29 thereon from being released, so that the plastic film body 29 is tightened on the bottom surface of the pressing plate 18 to prevent the mixed material inside the mold 5 from contacting the bottom surface of the pressing plate 18;

[0038] If the camera 8 captures that the plastic film body 29 on the bottom surface of the pressing plate 18 is intact, the plastic film body 29 continues to be used, thereby reducing the consumption of the plastic film body 29;

[0039] A support plate 32 is provided on the bottom surface of the support plate 17, a support bar 37 is fixedly installed on the bottom surface of the limit plate 36, a support block 38 is fixedly installed on one side of the support bar 37, a plurality of support holes 39 are opened at one end of the support plate 32, and the support block 38 is slidably connected to the support hole 39;

[0040] The outward movement of the limiting plate 36 will drive the support block 38 to move inside the support hole 39, and the support block 38 and the support hole 39 can limit the movement of the limiting plate 36;

[0041] The bottom surface of the support plate 17 is rotatably connected to a cover plate 31 through a hinge, one end of the cover plate 31 is penetrated and connected with a bolt, one end of the bolt is threadedly connected to one end of the support plate 32 of the support seat 3, so that the cover plate 31 can support the support seat 3;

[0042] When the plastic film body 29 on the plastic film roll 28 is used up, the staff rotates the bolts and removes the bolts from the cover plate 31 and rotates the cover plate 31 outward, and then the staff moves the plastic film roll 28 to the outside of the plurality of limit plates 36 and sleeves a new plastic film roll 28 on the outer walls of the plurality of limit plates 36, thereby replacing the plastic film roll 28;

[0043] Two movable rods 21 are fixedly installed on the bottom surface of the support plate 17, and two contact pieces 23 are fixedly installed on the outer circular wall surface of the movable rod 21. Two mounting frames 22 are fixedly installed on the top surface of the substrate 1. One end of the movable rod 21 passes through the mounting frame 22 and extends to the inside of the mounting frame 22. Limiting holes 25 are opened on both sides of the mounting frame 22, and the contact piece 23 is slidably connected with the limiting holes 25. Two air springs 24 are fixedly installed on the top surface of the substrate 1. Several electric push rods 26 are fixedly installed on the top surface of the substrate 1. Contact piece 27 is fixedly installed on the top surface of the telescopic axis of the electric push rod 26. A PLC controller is fixedly installed on the top surface of the support frame 2. The camera 8, electric push rod 19, electric push rod 26, electric push rod 3 41, contact piece 1 23, contact piece 27 and drive motor 2 34 are all electrically connected to the PLC controller.

[0044] Among them, the staff first determines the compression ratio of the refractory bricks and moves the contact piece 27 to the appropriate position through the electric push rod 26. When the pressing plate 18 is used to extrude the mixture inside the mold 5, the support plate 17 drives the movable rod 21 and the two contact pieces 23 to move downward to extrude the air spring 24, so that the air spring 24 is deformed until the contact piece 1 23 contacts the contact piece 2 27. At this time, the support plate 17 and the pressing plate 18 stop moving, thereby determining the distance that the pressing plate 18 moves downward. Each time the mixture inside the mold 5 is extruded, the moving distance of the pressing plate 18 is the same, thereby ensuring the compression ratio of the refractory bricks and improving the standardization of refractory brick production.

[0045] With the above technical features, the mixture in the technical solution refers to the raw materials for producing refractory bricks, which are composed of high-alumina bauxite, magnesia, silica and other high-temperature resistant materials; also includes binders such as gypsum, kaolin, silicate, etc.; additives such as expansion agents, microcrystalline stone, fiber, etc.; as well as chemical components, refractory powder and water, etc.;

[0046] Through the set mold 5, the staff pours the mixture required for producing refractory bricks into the mold 5, the vibration seat 4 vibrates to drive the mold 5 and the mixture to vibrate, the staff starts the electric push rod 19, the telescopic axis of the electric push rod 19 moves downward to drive the support plate 17 to move downward, the support plate 17 moves downward to drive the pressing plate 18 to move downward, at this time, the plastic film body 29 is attached to the bottom surface of the pressing plate 18, and the pressing plate 18 moves downward to extrude the mixture inside the mold 5. In this process, the plastic film body 29 will contact the mixture while the bottom surface of the pressing plate 18 will not contact the mixture. After the mixture inside the mold 5 is formed, the telescopic axis of the electric push rod 19 moves upward to drive the support plate 17 and the pressing plate 18 to reset. Due to the existence of the plastic film body 29, the pressing plate 18 will not bring out part of the mixture on the top surface of the refractory brick blank after forming, thereby ensuring the flatness of the top surface of the refractory brick blank, so that the surface of the refractory brick blank will not be uneven due to the lack of part of the mixture.

[0047] Among them, the refractory bricks fired with a smooth surface have better appearance and high qualified rate, which reduces the production of defective products, shortens working time, reduces overall energy consumption, and achieves energy-saving effect;

[0048] After the pressing plate 18 is reset, the camera 8 on the vibration seat 4 can take a picture of the plastic film body 29 on the bottom surface of the pressing plate 18;

[0049] Since there are aggregates in the mixture, the aggregates may puncture the plastic film body 29. When the camera 8 captures the damage of the plastic film body 29 on the bottom of the pressing plate 18, the staff starts the electric push rod 3 41. The telescopic shaft of the electric push rod 3 41 moves forward to drive the multiple connecting blocks 43 to move forward. The connecting blocks 43 move forward to drive the connecting rod 44 to rotate. The connecting rod 44 rotates to drive the I-rail 48 of the movable frame 45 to move through the mounting block 2 46. At the same time, the limit strip 47 slides in the grooves on both sides of the I-rail 48. The limit strip 47 The movement of the movable frame 45 can be restricted by cooperating with the I-rail 48. The movable frame 45 moves inward to drive the limit plates 36 to move inward. When the contact of the limit plates 36 is lost, the staff starts the second drive motor 34. The drive shaft of the second drive motor 34 drives the winding roller 30 to rotate between the two mounting blocks 1 33. The rotation of the winding roller 30 will rewind the damaged plastic film body 29 under the pressure plate 18. At the same time, the remaining plastic film body 29 on the plastic film roll 28 will move under the pressure plate 18.

[0050] Then the staff starts the electric push rod 3 41, the telescopic axis of the electric push rod 3 41 moves backward and drives the top block 42 to move backward, the top block 42 moves backward and drives the multiple connecting blocks 43 to move backward, the connecting block 43 moves backward and drives the connecting rod 44 to rotate outward, the connecting rod 44 rotates outward and drives the movable frame 45 and the limit bar 47 to move outward along the I-rail 48, the movable frame 45 moves outward and drives the limit plate 36 to move outward, the limit plate 36 moves outward and drives the support bar 37 to move outward, the support bar 37 moves outward and drives the support block 38 to move inside the support hole 39 on the support plate 32, and the support plate 36 moves outward. The support block 38 and the support hole 39 cooperate to limit the movement of the plurality of limit plates 36. The plurality of limit plates 36 move outward and abut against the inner wall of the plastic film roll 28. At this time, under the action of friction, the plastic film roll 28 cannot rotate under the abutment of the plurality of limit plates 36, so as to avoid the remaining plastic film body 29 wrapped around the plastic film roll 28 from being released, so that the plastic film body 29 under the pressing plate 18 remains in a taut state, so that the plastic film body 29 fits with the pressing plate 18, thereby preventing the mixed material from directly contacting and adhering to the pressing plate 18, thereby improving the quality of subsequent refractory bricks and making them more aesthetically pleasing.

[0051] If the camera 8 captures that the plastic film body 29 on the bottom surface of the pressing plate 18 is not damaged, the pressing plate 18 and the plastic film body 29 continue to be used to extrude the subsequent mixed materials, thereby reducing the consumption of the plastic film body 29;

[0052] At the same time, the downward movement of the support plate 17 also causes the movable rod 21 to drive the contact piece 1 23 to move downward inside the mounting frame 22, and at the same time, the air spring 24 is squeezed. As the support plate 17 drives the pressing plate 18 to squeeze the mixture inside the mold 5, the movable rod 21 and the contact piece 1 23 continue to move downward. When the contact piece 1 23 on the movable rod 21 contacts the contact piece 2 27, the squeezing of the mixture inside the mold 5 can be stopped. Each time the mixture is used to produce refractory bricks, the pressing plate 18 moves the same distance, thereby ensuring that the compression ratio of each refractory brick is the same, thereby improving the standardization of refractory bricks.

[0053] In this process, the plastic film body 29 is attached to the bottom surface of the pressing plate 18 to avoid contact between the bottom surface of the pressing plate 18 and the mixture inside the mold 5, so as to prevent part of the mixture inside the mold 5 from adhering to the bottom surface of the pressing plate 18 after the refractory brick blank is formed, and the surface flatness of the refractory brick blank is maintained, so that the subsequent refractory brick defect rate is low and the energy saving goal is achieved. At the same time, the camera 8 can shoot the plastic film body 29 under the pressing plate 18. If the plastic film body 29 is damaged, the damaged plastic film body 29 will be rolled up onto the winding roller 30, and the new plastic film The body 29 will also move to the bottom surface of the pressing plate 18 again to further prevent the pressing plate 18 from contacting the mixture. If the plastic film body 29 is intact, it will continue to be used to reduce the consumption of the plastic film body 29. At the same time, the distance that the supporting plate 17 drives the pressing plate 18 to move downward is controlled by the contact piece 1 23 and the contact piece 2 27. By controlling the moving distance of the pressing plate 18 to be the same, the compression ratio of each refractory brick embryo is ensured to be the same, the standardization of refractory bricks is improved, and the extrusion effect of the mixture inside the mold 5 is achieved, which is convenient for the staff to produce refractory bricks.

[0054] Two support rods 20 are fixedly installed on the bottom surface of the support plate 17, one end of the support rod 20 is fixedly connected to the top surface of the base plate 1, and the support plate 17 is slidably connected to the support rod 20. When the support plate 17 and the pressing plate 18 move downward, they will move downward along the two support rods 20. The support rods 20 can limit the movement of the support plate 17 and the pressing plate 18;

[0055] Specifically, by setting the support plate 17, when the support plate 17 drives the pressing plate 18 to move downward, it will move downward along the two support rods 20. The support rods 20 can limit the movement of the support plate 17 and the pressing plate 18, thereby improving the stability of the support plate 17 and the pressing plate 18 moving downward;

[0056] The vibration mechanism 7 includes a plurality of support cylinders 52, which are all fixedly mounted on the top surface of the support seat 3. The inner circumferential wall surface of the support cylinder 52 is movably sleeved with a support column 54, and the top surface of the support column 54 is fixedly connected to the top surface of the vibration seat 4. The outer circumferential wall surface of the support cylinder 52 is sleeved with a return spring 53, which can provide elastic force for the vibration seat 4. One end of the return spring 53 is fixedly connected to the top surface of the support seat 3, and the other end of the return spring 53 is fixedly connected to the bottom surface of the vibration seat 4. A double-axis motor 64 is installed on the bottom surface of the vibration seat 4, and an eccentric wheel 65 is fixedly mounted on one end of the driving shaft of the double-axis motor 64. The PLC controller is electrically connected to the double-axis motor 64.

[0057] The staff pours the mixture into the mold 5, and the driving shaft of the dual-axis motor 64 rotates to drive the eccentric wheel 65 to rotate. The rotation of the eccentric wheel 65 causes the vibration seat 4 to vibrate. The vibration support column 54 of the vibration seat 4 continuously moves inside the support tube 52, and at the same time, the hydraulic cylinder 63 is continuously compressed and rebounded. The vibration of the vibration seat 4 also makes the mixture inside the mold 5 more compact and discharges the air therein, and then cooperates with the extrusion of the pressing plate 18, so that the mixture is vibrated and formed into a refractory brick embryo.

[0058] Specifically, through the set mold 5, the staff pours the mixture into the interior of the mold 5, and the staff starts the dual-axis motor 64. The driving shaft of the dual-axis motor 64 rotates to drive the eccentric wheel 65 to rotate. The rotation of the eccentric wheel 65 causes the vibration seat 4 to vibrate. The vibration of the vibration seat 4 causes the support column 54 to move up and down inside the support tube 52 while causing the reset spring 53 to continuously compress and rebound. The vibration of the vibration seat 4 drives the mold 5 to vibrate. The vibration of the mold 5 makes the internal mixture denser and discharges the air therein, and then cooperates with the extrusion of the pressing plate 18 to form the mixture into refractory bricks, thereby achieving the vibration effect on the mold 5.

[0059] As a preferred implementation in this embodiment, please refer to Figures 1 to 10 The top surface of the base plate 1 is fixedly installed with two slide rails 55 for supporting the sliding of the support seat 3, and the bottom surface of the support seat 3 is fixedly installed with a plurality of sliders 56, which are slidably connected with the slide rails 55. The support seat 3 drives the vibration seat 4 and the mold 5 to move to the bottom of the hopper 9 and drives the slider 56 to slide on the slide rails 55, so as to facilitate the loading of the mixture required for the production of refractory bricks into the mold 5;

[0060] Two fixing frames 58 are fixedly installed on the top surface of the base plate 1. The interior of the two fixing frames 58 is rotatably connected to a synchronous wheel 57 through a rotating shaft. The outer circumferential wall of the two synchronous wheels 57 is rotatably connected to a synchronous belt 59. The bottom surface of the support seat 3 is connected to the synchronous belt 59. A DC motor 60 is installed on one side of the left fixing frame 58. One end of the driving shaft of the DC motor 60 passes through the fixing frame 58 and is fixedly connected to one end of the synchronous wheel 57.

[0061] The driving shaft of the DC motor 60 rotates to drive the synchronous wheel 2 57 to rotate, the synchronous wheel 2 57 rotates to drive the synchronous belt 2 59 to move, the synchronous belt 2 59 moves to drive the support seat 3 to move, the support seat 3 moves to drive the vibration seat 4 and the mold 5 to move, thereby moving the position of the mold 5;

[0062] Specifically, through the provided mold 5, when producing refractory bricks, the staff starts the DC motor 60, the driving shaft of the DC motor 60 rotates to drive the synchronous wheel 2 57 to rotate, the synchronous wheel 2 57 rotates to drive the synchronous belt 2 59 to rotate, the synchronous belt 2 59 rotates to drive another synchronous wheel 2 57 to rotate and at the same time makes the synchronous belt 2 59 convey forward, the synchronous belt 2 59 conveys forward to drive the support seat 3 to move forward, the support seat 3 moves forward to drive the slider 56 to slide along the slide rail 55, the slide rail 55 and the slider 56 can support the movement of the support seat 3, the support seat 3 moves forward to drive the vibration seat 4 and the mold 5 to move forward until the mold 5 is moved to the bottom of the hopper 9, so as to facilitate the mixture for producing refractory bricks in the hopper 9 to be loaded into the mold 5;

[0063] The interior of the hopper 9 is rotatably connected to a stirring column 11 for stirring the mixture, and the interior of the hopper 9 is rotatably connected to a discharge roller 12 for unloading. The outer circumferential wall of the discharge roller 12 is provided with a plurality of grooves. One end of the discharge roller 12 and one end of the stirring column 11 are fixedly installed with a synchronous wheel 15 through a rotating shaft. The outer circumferential walls of the two synchronous wheels 15 are rotatably connected with a synchronous belt 16. The other end of the stirring column 11 is rotatably connected to one side of the interior of the hopper 9 through a bearing, and the other end of the discharge roller 12 is rotatably connected to one side of the interior of the hopper 9. A bracket 13 is fixedly installed on one side of the hopper 9, and a gear for driving the synchronous wheel 15 is installed on one side of the bracket 13. The driving motor 14 rotates, and the driving shaft of the driving motor 14 rotates to drive the synchronous wheel 15 to rotate. The two synchronous wheels 15 rotate synchronously through the connection of the synchronous belt 16. The rotation of the two synchronous wheels 15 will also drive the stirring column 11 and the discharge roller 12 to rotate. The stirring column 11 rotates to stir the mixed material inside the hopper 9. The discharge roller 12 rotates to make the internal mixed material entering the groove on the discharge roller 12 enter the inside of the mold 5, so as to load the mixed material into the inside of the mold 5, and avoid a large amount of mixed material entering the mold 5 at one time. One end of the driving shaft of the driving motor 14 is fixedly connected to one end of the synchronous wheel 15 located below;

[0064] Specifically, through the provided hopper 9, the staff stores the mixture inside the hopper 9, and the staff starts the driving motor 14. The driving shaft of the driving motor 14 rotates to drive the synchronous wheel 15 to rotate. The rotation of the synchronous wheel 15 drives the synchronous belt 16 to rotate. The rotation of the synchronous belt 16 drives another synchronous wheel 15 to rotate. The two synchronous wheels 15 rotate synchronously to drive the stirring column 11 and the discharge roller 12 to rotate. The rotation of the stirring column 11 will stir the mixture inside the hopper 9 to prevent the mixture inside the hopper 9 from settling. The mixture inside the hopper 9 will enter the groove on the discharge roller 12. The rotation of the discharge roller 12 drives the groove to rotate downward so that the mixture in the groove enters the interior of the mold 5, thereby loading the mixture into the interior of the mold 5.

[0065] The inside of the mold 5 is slidably connected with a top plate 61 for lifting the refractory brick blank. The top surface of the top plate 61 is fixedly installed with an electronic scale 62 for weighing the mixture. The electronic scale 62 can weigh the mixture entering the mold 5 to ensure that the weight of the mixture used to produce each refractory brick blank is the same. Then, in conjunction with the extrusion mechanism 6, not only the weight of the mixture is the same, but also the compression ratio is the same, further improving the standardization of the production of refractory brick blanks; two hydraulic cylinders 63 for driving the top plate 61 to move are fixedly installed on the bottom surface of the vibration seat 4. The telescopic shaft of the hydraulic cylinder 63 penetrates the vibration seat 4 and is fixedly connected to the bottom surface of the top plate 61. The telescopic shaft of the hydraulic cylinder 63 moves upward to drive the refractory brick blank to move upward to the outside of the mold 5, thereby feeding the refractory brick blank;

[0066] Specifically, by setting up the electronic scale 62, the staff sets the electronic scale 62 to a suitable vertical position, which is specifically determined according to the specifications of the refractory bricks. When the mixture in the hopper 9 enters the mold 5, the electronic scale 62 can weigh the mixture. When the weight of the mixture entering the mold 5 reaches a preset weight, the feeding is stopped, so that the weight of the mixture required to produce each refractory brick is the same;

[0067] Among them, this cooperates with the extrusion mechanism 6, so that the compression ratio is the same when the weight of the mixed materials is the same, further improving the standardization of the production of refractory bricks;

[0068] At the same time, after the mixture inside the mold 5 is vibrated and extruded, the staff starts the hydraulic cylinder 63, and the telescopic shaft of the hydraulic cylinder 63 moves upward to drive the top plate 61 and the electronic scale 62 to move upward, and the top plate 61 and the electronic scale 62 move upward to drive the formed mixture to move upward to the outside of the mold 5, thereby feeding the refractory brick blank;

[0069] A placing plate 49 is fixedly installed on the top surface of the base plate 1, a push plate 51 for moving refractory bricks is arranged on one side of the placing plate 49, an electric push rod 4 50 is fixedly installed on one side of the placing plate 49, and one end of the telescopic shaft of the electric push rod 4 50 is fixedly connected to one side of the push plate 51;

[0070] The staff can place the conveyor belt on one side of the base plate 1, and the electric push rod 50 drives the push plate 51 to move outward, and the push plate 51 moves outward to drive the refractory bricks to move onto the conveyor belt and transport them outward along the conveyor belt, thereby transporting the refractory bricks;

[0071] Specifically, by setting up the base plate 1, the staff places the conveyor belt on one side of the base plate 1. After the top plate 61 and the electronic scale 62 move the refractory brick blanks to the top of the mold 5, the staff starts the electric push rod 4 50. The telescopic shaft of the electric push rod 4 50 moves outward to drive the push plate 51 to move outward. The push plate 51 moves outward to drive the refractory brick blanks to move outward to the conveyor belt, thereby transporting the refractory brick blanks.

[0072] Working principle: Through the hopper 9, the mixed material for producing refractory bricks is stored inside the hopper 9. The staff starts the DC motor 60, and the driving shaft of the DC motor 60 rotates to drive the synchronous wheel 2 57 to rotate, and the synchronous wheel 2 57 rotates to drive the synchronous belt 2 59 to move, and the movement of the synchronous belt 2 59 drives the support seat 3 to move, and the movement of the support seat 3 drives the vibration seat 4 and the mold 5 to move, so as to move the mold 5 to the bottom of the hopper 9;

[0073] Secondly, the driving shaft of the driving motor 14 rotates to drive the synchronous wheel 15 to rotate. The two synchronous wheels 15 rotate synchronously through the connection of the synchronous belt 16. The rotation of the two synchronous wheels 15 will also drive the stirring column 11 and the discharge roller 12 to rotate. The rotation of the stirring column 11 will stir the mixed material inside the hopper 9 to prevent the mixed material from settling. The rotation of the discharge roller 12 will also make the internal mixed material entering the groove on the discharge roller 12 enter the inside of the mold 5, so that the mixed material is loaded into the inside of the mold 5. The electronic scale 62 inside the mold 5 can weigh the mixed material. When the weight of the mixed material entering the inside of the mold 5 reaches a predetermined weight, the material is stopped.

[0074] Subsequently, the synchronous wheel 2 57 and the synchronous belt 2 59 cooperate to reset the support base 3 , the vibration base 4 and the mold 5 so that the mold 5 is located below the pressing plate 18 ;

[0075] Next, the staff pours the mixture into the mold 5, and the driving shaft of the dual-axis motor 64 rotates to drive the eccentric wheel 65 to rotate. The rotation of the eccentric wheel 65 causes the vibration seat 4 to vibrate. The vibration support column 54 of the vibration seat 4 continuously moves inside the support tube 52, and at the same time, the hydraulic cylinder 63 is continuously compressed and rebounded. The vibration of the vibration seat 4 also makes the mixture inside the mold 5 more compact and discharges the air therein.

[0076] Then, the staff starts the electric push rod 19, and the telescopic shaft of the electric push rod 19 moves downward to drive the support plate 17 to move downward, and the support plate 17 moves downward to drive the pressing plate 18 to move downward into the interior of the mold 5 and squeeze the mixture therein, and the plastic film body 29 can prevent the mixture from contacting the bottom surface of the pressing plate 18;

[0077] After the mixture inside the mold 5 is formed, the telescopic axis of the electric push rod 19 moves upward to drive the support plate 17 and the pressing plate 18 to reset. Due to the presence of the plastic film body 29, the pressing plate 18 will not bring out part of the mixture on the top surface of the refractory brick embryo after forming, thereby ensuring the flatness of the top surface of the refractory brick embryo;

[0078] After the pressing plate 18 is reset, the camera 8 on the vibration seat 4 can photograph the plastic film body 29 on the bottom of the pressing plate 18. Since there are aggregates in the mixture, the aggregates may puncture the plastic film body 29. When the camera 8 photographs that the plastic film body 29 on the bottom of the pressing plate 18 is damaged, the staff starts the electric push rod 3 41, and the telescopic axis of the electric push rod 3 41 moves forward to drive multiple connecting blocks 43 to move forward. The connecting block 43 moves forward to drive the connecting rod 44 to rotate. The rotation of the connecting rod 44 drives the I-rail 48 of the movable frame 45 to move through the mounting block 2 46, and at the same time, the limit bar 47 is The movable frame 45 slides in the grooves on both sides of the I-rail 48, and the limit strips 47 and the I-rail 48 cooperate to limit the movement of the movable frame 45. The movable frame 45 moves inward to drive the limit plates 36 to move inward, and the contact of multiple limit plates 36 is lost. The staff starts the drive motor 2 34, and the drive shaft of the drive motor 2 34 turns to drive the winding roller 30 to rotate between the two mounting blocks 1 33. The rotation of the winding roller 30 will rewind the damaged plastic film body 29 under the pressure plate 18, and at the same time, the remaining plastic film body 29 on the plastic film roll 28 will move to the bottom of the pressure plate 18;

[0079] Then the staff starts the electric push rod 3 41, the telescopic axis of the electric push rod 3 41 moves backward and drives the top block 42 to move backward, the top block 42 moves backward and drives the multiple connecting blocks 43 to move backward, the connecting block 43 moves backward and drives the connecting rod 44 to rotate outward, the connecting rod 44 rotates outward and drives the movable frame 45 and the limit bar 47 to move outward along the I-rail 48, the movable frame 45 moves outward and drives the limit plate 36 to move outward, the limit plate 36 moves outward and drives the support bar 37 to move outward, the support bar 37 moves outward and drives the support block 38 to move inside the support hole 39 on the support plate 32, and the support plate 36 moves outward. The support block 38 and the support hole 39 cooperate to limit the movement of the plurality of limit plates 36. The plurality of limit plates 36 move outward and abut against the inner wall of the plastic film roll 28. At this time, under the action of friction, the plastic film roll 28 cannot rotate under the abutment of the plurality of limit plates 36, so as to avoid the remaining plastic film body 29 wrapped around the plastic film roll 28 from being released, so that the plastic film body 29 under the pressing plate 18 remains in a taut state, so that the plastic film body 29 fits with the pressing plate 18, thereby preventing the mixed material from directly contacting and adhering to the pressing plate 18, thereby improving the quality of subsequent refractory bricks and making them more aesthetically pleasing.

[0080] If the camera 8 captures that the plastic film body 29 on the bottom surface of the pressing plate 18 is not damaged, the pressing plate 18 and the plastic film body 29 continue to be used to extrude the subsequent mixed materials;

[0081] At the same time, the downward movement of the support plate 17 also causes the movable rod 21 to drive the contact piece 1 23 to move downward inside the mounting frame 22, and at the same time, the air spring 24 is squeezed. As the support plate 17 drives the pressing plate 18 to squeeze the mixture inside the mold 5, the movable rod 21 and the contact piece 1 23 continue to move downward. When the contact piece 1 23 on the movable rod 21 contacts the contact piece 2 27, the squeezing of the mixture inside the mold 5 can be stopped. Each time the mixture is used to produce refractory bricks, the pressing plate 18 moves the same distance, thereby ensuring that the compression ratio of each refractory brick is the same, thereby improving the standardization of refractory bricks.

[0082] Finally, the telescopic shaft of the hydraulic cylinder 63 moves outwards, driving the top plate 61 and the electronic scale 62 to move outwards, driving the formed refractory bricks to move to the outside of the mold 5, thereby unloading the formed refractory bricks.

[0083] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An energy-saving vibration forming machine for producing refractory materials, characterized in that: include: A substrate (1), the top surface of the substrate (1) being slidably connected to a support seat (3), the top surface of the support seat (3) being provided with a vibration seat (4), and the top surface of the substrate (1) being fixedly mounted with a support frame (2); A mold (5), the mold (5) is fixedly mounted on the top surface of the vibration base (4) and is used to contain the mixed material; A hopper (9), the hopper (9) being arranged on the top surface of the base plate (1) and used for storing mixed materials, and a fixing frame (10) being fixedly mounted on both sides of the hopper (9); An extrusion mechanism (6), the extrusion mechanism (6) being arranged on the top surface of the substrate (1) and being used for extruding the mixed material inside the mold (5); a vibration mechanism (7), the vibration mechanism (7) being arranged on the top surface of the support seat (3) and being used to make the mold (5) vibrate; The extrusion mechanism (6) comprises a support plate (17), the support plate (17) being arranged on the top surface of the base plate (1), a pressing plate (18) being fixedly mounted on the bottom surface of the support plate (17) for extruding the mixed material inside the mold (5), an electric push rod (19) being mounted on the top surface of the support frame (2) for driving the support plate (17) to move, one end of a telescopic shaft of the electric push rod (19) passing through the support frame (2) and being fixedly connected to the top surface of the support plate (17).

2. The energy-saving vibration forming machine for producing refractory materials according to claim 1, characterized in that: The extrusion mechanism (6) further comprises a positioning plate (35), wherein the positioning plate (35) is fixedly mounted on the bottom surface of the support plate (17), a support sleeve (40) is fixedly mounted on one side of the positioning plate (35), an electric push rod (41) is mounted on one side of the positioning plate (35), a top block (42) is fixedly mounted on one end of the telescopic shaft of the electric push rod (41), a plurality of connecting blocks (43) are fixedly mounted on the outer circular wall surface of the top block (42), a connecting rod (44) is rotatably connected between every two of the connecting blocks (43), a plurality of I-shaped rails (48) are fixedly mounted on one side of the positioning plate (35), the outer portion of the I-shaped rail (48) is slidably connected to a movable frame (45), and the movable frame (45) is fixedly mounted on the outer surface of the I-shaped rail (48). Two mounting blocks (46) are fixedly installed on one side of the frame (45), one end of the connecting rod (44) is rotatably connected to the two mounting blocks (46), a limiting plate (36) is fixedly installed on the top surface of the movable frame (45), a plurality of plastic film rolls (28) are movably sleeved on the outer circumferential wall surfaces of the limiting plates (36), a plastic film body (29) is wound around the outer circumferential wall surface of the plastic film roll (28), two mounting blocks (33) are fixedly installed on the bottom surface of the support plate (17), a winding roller (30) for winding up the plastic film body (29) is rotatably connected between the two mounting blocks (33), and a drive mechanism for driving the winding roller (30) to rotate is installed on one side of the mounting block (33). The second driving motor (34) is driven by the pressure plate (18), the plastic film body (29) is closely attached to the bottom surface of the pressure plate (18) and one end is connected to the outer circumferential wall surface of the winding roller (30), the top surface of the vibration seat (4) is fixedly installed with a camera (8) for photographing the plastic film body (29), the bottom surface of the support plate (17) is provided with a support disk (32), the bottom surface of the limit plate (36) is fixedly installed with a support bar (37), one side of the support bar (37) is fixedly installed with a support block (38), one end of the support disk (32) is provided with a plurality of support holes (39), the support block (38) is slidably connected to the support hole (39), and the bottom surface of the support plate (17) is fixedly installed with two A movable rod (21) is provided, and two contact pieces (23) are fixedly mounted on the outer circular wall surface of the movable rod (21). Two mounting frames (22) are fixedly mounted on the top surface of the base plate (1). One end of the movable rod (21) passes through the mounting frame (22) and extends to the inside of the mounting frame (22). Limiting holes (25) are provided on both sides of the mounting frame (22). The contact piece (23) is slidably connected to the limiting holes (25). Two air springs (24) are fixedly mounted on the top surface of the base plate (1). A plurality of electric push rods (26) are fixedly mounted on the top surface of the base plate (1). A contact piece (27) is fixedly mounted on the top surface of the telescopic shaft of the electric push rod (26).

3. The energy-saving vibration forming machine for producing refractory materials according to claim 2, characterized in that: Two support rods (20) are fixedly mounted on the bottom surface of the support plate (17), one end of the support rod (20) is fixedly connected to the top surface of the base plate (1), and the support plate (17) is slidably connected to the support rod (20).

4. The energy-saving vibration forming machine for producing refractory materials according to claim 1, characterized in that: The vibration mechanism (7) comprises a plurality of support cylinders (52), wherein the plurality of support cylinders (52) are fixedly mounted on the top surface of the support seat (3), the inner circular wall surface of the support cylinder (52) is movably sleeved with a support column (54), the top surface of the support column (54) is fixedly connected to the top surface of the vibration seat (4), the outer circular wall surface of the support cylinder (52) is sleeved with a return spring (53), the bottom surface of the vibration seat (4) is mounted with a dual-axis motor (64), one end of the driving shaft of the dual-axis motor (64) is fixedly mounted with an eccentric wheel (65), and the PLC controller is electrically connected to the dual-axis motor (64).

5. The energy-saving vibration forming machine for producing refractory materials according to claim 1, characterized in that: The top surface of the base plate (1) is fixedly mounted with two slide rails (55) for supporting the sliding of the support seat (3); the bottom surface of the support seat (3) is fixedly mounted with a plurality of sliders (56); the sliders (56) are slidably connected to the slide rails (55); the top surface of the base plate (1) is fixedly mounted with two fixing frames (58); the insides of the two fixing frames (58) are rotatably connected with synchronous wheels (57); the outer circumferential walls of the two synchronous wheels (57) are rotatably connected with synchronous belts (59); the bottom surface of the support seat (3) is connected with the synchronous belts (59); and a DC motor (60) is mounted on one side of the fixing frame (58) on the left side.

6. The energy-saving vibration forming machine for producing refractory materials according to claim 1, characterized in that: The hopper (9) is internally rotatably connected to a stirring column (11) for stirring the mixed material, and the hopper (9) is internally rotatably connected to a discharge roller (12) for unloading the material, and the outer circumferential wall surface of the discharge roller (12) is provided with a plurality of grooves, and a synchronous wheel (15) is fixedly installed at one end of the discharge roller (12) and one end of the stirring column (11), and the outer circumferential walls of the two synchronous wheels (15) are rotatably connected to a synchronous belt (16), and a bracket (13) is fixedly installed on one side of the hopper (9), and a driving motor (14) for driving the synchronous wheel (15) to rotate is installed on one side of the bracket (13).

7. The energy-saving vibration forming machine for producing refractory materials according to claim 1, characterized in that: The mold (5) is internally slidably connected to a top plate (61) for lifting up the refractory brick blanks, and an electronic scale (62) for weighing the mixture is fixedly installed on the top surface of the top plate (61). Two hydraulic cylinders (63) for driving the top plate (61) to move are fixedly installed on the bottom surface of the vibration seat (4), and the telescopic shaft of the hydraulic cylinder (63) passes through the vibration seat (4) and is fixedly connected to the bottom surface of the top plate (61).

8. The energy-saving vibration forming machine for producing refractory materials according to claim 1, characterized in that: A placement plate (49) is fixedly mounted on the top surface of the base plate (1), a push plate (51) for moving refractory bricks is provided on one side of the placement plate (49), an electric push rod four (50) is fixedly mounted on one side of the placement plate (49), and one end of the telescopic shaft of the electric push rod four (50) is fixedly connected to one side of the push plate (51).