Composite device for cloth production
By using a combination technology of semiconductor refrigeration sheet, conveying wool parts, differential control parts and hot press detection parts in the composite device for fabric production, the high permeability, large glue usage and poor composite quality after cooling are solved. The problem of this paper has achieved a more environmentally friendly and efficient fabric composite process.
Patent Information
- Application Number
- CN202411622862.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The existing composite devices for fabric production are not convenient to reduce the cooling permeability of hot melt adhesives, resulting in large amounts of glue used and poor environmental protection, and are inconvenient to pre-stretch and smooth the fabric, which affects the composite quality.
Use semiconductor refrigeration sheets and glue cooling parts to optimize the cooling and bonding process of hot melt adhesives; use conveying wool parts to smooth out the suede fabric; use differential control parts to achieve pre-stretching and smoothing of the fabric; use hot pressure The test piece automatically detects the composite firmness.
It reduces the permeability of fabric composite, reduces the amount of glue used, improves environmental protection and compound quality, realizes automatic detection, and improves production efficiency and product consistency.
Smart Images

Figure CN119427767A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cloth compounding equipment, and in particular to a compounding device for cloth production. Background Art
[0002] In actual fabric processing work, according to different needs, composite processing is required for fabrics. For example, composite fabrics are needed in fabric processing such as sofa furniture. Usually, fabrics need to be bonded with sponges, such as cushions and floor mats. The velvet surface is soft and comfortable, and the sponge provides support and cushioning. The current composite machine is widely used due to its high processing efficiency and other advantages. The current composite device for fabric production is not convenient for cooling the hot melt adhesive to reduce the permeability, especially for fabrics and sponges with large fiber gaps. The amount of glue used is large, the permeability is high, and the environmental protection is poor. It is not convenient to pre-stretch the fabric and straighten the fluff. At the same time, when the velvet fabric is composited, the velvet aggregation is easy to cause inconsistent pressure during roller composite, affecting the composite quality. The loose fabric is also prone to wrinkles. At the same time, it is not convenient to test the composite quality, and manual sampling is required for inspection, which is inefficient and has a high missed detection rate. Summary of the invention
[0003] The disclosed embodiment relates to a composite device for fabric production, which conveys smooth pieces to improve the flatness of velvet during composite, prevent local accumulation resulting in poor composite molding quality, and simultaneously utilizes differential speed for pre-stretching, making it smoother and convenient for directly observing the stretching parameters, so as to solve the problems that the current composite device for fabric production is not convenient for cooling the hot melt adhesive to reduce the permeability, has a high permeability, and is poor in environmental protection; and the fabric is prone to wrinkles.
[0004] In a first aspect of the present disclosure, a composite device for fabric production is provided, comprising a composite conveying member, on which a conveying drive unit is installed; on which a glue cooling unit is installed; the glue cooling unit is used to reduce the permeability of the glue; on which a conveying smoothing member is installed; the conveying smoothing member is used to straighten velvet fabric; on which a differential control unit is installed, the differential control unit is used to pre-stretch heat-shrinkable fabric; the differential control unit is installed on the conveying drive unit; on which a material discharge guide unit is installed; the material discharge guide unit is used to negatively pressure adsorb the composited fabric; on both sides of the material discharge guide unit, there are respectively provided with hot pressure detection units; the hot pressure detection units are used to detect composite firmness; the composite conveying member comprises: a conveying mounting frame and a semiconductor cooling sheet, two of the conveying mounting frames are provided, and through holes are provided on both sides of the two conveying mounting frames; two semiconductor cooling sheets are fixedly installed on the inner sides of the two conveying mounting frames, and the two semiconductor cooling sheets are symmetrically installed in an "eight" shape.
[0005] In at least some embodiments, the hot pressure detection component includes: a sliding plug, a tension spring and an elastic power connection sheet, the sliding plug is slidably plugged into the guide frame; the end of the sliding plug is a thin sheet structure; the end of the sliding plug is used to fit the bonding point of the composite fabric; two tension springs are fixedly installed on the sliding plug, and the ends of the two tension springs are respectively fixedly installed on the side of the guide frame; the elastic power connection sheet is fixedly installed on the sliding plug.
[0006] In at least some embodiments, the composite conveying member also includes: a conveying roller, a composite guide wheel, a heating roller, a glue spray nozzle and a display screen, wherein the conveying roller is rotatably mounted on two conveying mounting frames; the composite guide wheel is rotatably mounted on two conveying mounting frames; two heating rollers are rotatably mounted on the two conveying mounting frames, and the two heating rollers are respectively provided with electric heating wires; glue spray nozzles are fixedly mounted on the two conveying mounting frames; the glue spray nozzles are used for spraying glue; the glue spray nozzles are externally connected to a glue pump; a display screen is fixedly mounted on the front conveying mounting frame; and the composite fabric is passed through two semiconductor refrigeration plates.
[0007] In at least some embodiments, the discharging guide part includes: a guide frame and a door width adsorption piece, the guide frame is fixedly mounted on two conveying mounting frames by bolts; two door width adsorption pieces are fixedly mounted on the inner side of the guide frame, and both door width adsorption pieces are of "Y"-shaped structure; ventilation holes are respectively arranged on the inner sides of the two door width adsorption pieces; the two door width adsorption pieces are connected by a hose; an electric fan is fixedly mounted on the guide frame, and the air inlet pipe of the electric fan is connected to the door width adsorption piece on the same side.
[0008] In at least some embodiments, the glue cooling part includes: an air outlet duct, an electric fan and a diverter plate, the air outlet duct is fixedly mounted on two conveying mounting frames; the air outlet duct is a triangular structure; the side of the air outlet duct is connected to the electric fan through a hose; a diverter plate is fixedly mounted on the air outlet duct; the diverter plate is a "Y"-shaped structure, and the diverter plate is used to guide the wind force sprayed out of the air outlet duct to the upper and lower sides.
[0009] In at least some embodiments, the conveying and smoothing part includes: a conveying brush roller, a rotating shell, a swinging plate, a V-shaped spring and a pressure sensor, wherein the conveying brush roller is rotatably mounted on two conveying mounting frames; a rotating shell is fixedly mounted on the end of the conveying brush roller; a swinging plate is fixedly mounted on the rotating shell; a V-shaped spring is fixedly mounted on the swinging plate; the pressure sensor is fixedly mounted on the swinging plate; the pressure sensor is electrically connected to the display screen; steel bristles are provided on the conveying brush roller; and the conveying brush roller is used to smooth suede fabrics.
[0010] In at least some embodiments, the conveying drive unit includes: a traction motor and a conveying wheel, the traction motor is fixedly mounted on a conveying mounting frame on the rear side; conveying wheels are fixedly mounted on two conveying mounting frames; a conveying wheel is fixedly mounted on the output shaft of the traction motor; the conveying wheel is located above the conveying roller; and the gap between the conveying rollers is smaller than the gap between the two heating rollers.
[0011] In at least some embodiments, the differential control component also includes: a driving pulley and a transmission belt, the driving pulley is fixedly mounted on the conveying wheel by bolts; a transmission belt is connected to the transmission sleeve between the driving pulley and the slow limiting wheel; the friction of the cloth drives the conveying brush roller to rotate; the driving pulley is used to transmit and control the rotation speed of the slow limiting wheel, and the rotation speed of the slow limiting wheel is lower than that of the conveying brush roller.
[0012] In at least some embodiments, the differential control component includes: a slow speed limiting wheel and a differential limiting block, the slow speed limiting wheel is rotatably mounted on a rotating shell; a differential limiting block is fixedly mounted on the slow speed limiting wheel by bolts; the differential limiting block is aligned with a pressure sensor; and a V-shaped spring piece is fixedly connected to the side of the differential limiting block.
[0013] In at least some embodiments, the hot pressure detection component also includes: a power terminal and an alarm light, wherein the power terminal is fixedly mounted on the side of the guide frame; the end of the elastic power terminal is aligned with the power terminal; an alarm light is fixedly mounted on the side of the guide frame; the elastic power terminal, the power terminal and the alarm light are connected in series with a power supply.
[0014] The present invention provides a composite device for fabric production, which has the following beneficial effects:
[0015] The present invention adopts a semiconductor refrigeration sheet in conjunction with a glue cooling part to optimize the current fabric composite process. The structure utilizes a processing method of hot melting after cold bonding. The sprayed hot melt adhesive is first cooled, and then the glue whose fluidity and permeability have deteriorated after cooling is extruded and bonded, and then heated by a heating roller. The heating roller does not need to strongly squeeze the composite fabric, and the integrity of the glue bonding is also ensured, which reduces the permeability of the current fabric composite, can reduce the amount of glue used, and is more environmentally friendly and firm.
[0016] In addition, the use of a conveying smoothing piece does not affect the conveying of the fabric and is more suitable for the composite work of suede fabrics. This structure can ensure the flatness of the suede fabric during composite hot pressing, especially for fabrics with longer fuzz, to avoid the uneven surface of the fabric caused by the agglomeration or even knotting of the fuzz, and the subsequent problems of inconsistent pressure at various locations of the fabric when squeezed by the conveying roller and the conveying wheel, resulting in poor local bonding effect.
[0017] In addition, the use of differential control components can achieve the stretching and tightening of the fabric through differential transmission, making the fabric smoother. At the same time, the use of the same-direction differential transmission can also prevent the conveying brush roller from getting stuck when the fluff of the fabric is tangled. By using a conveying brush roller that can rotate at a low speed, if the fluff is tangled, it can be passed over as the conveying brush roller rotates, ensuring smooth production.
[0018] In addition, a hot-pressing inspection component is used to test the edge bonding firmness of the fabric after bonding is completed to ensure the composite molding effect of the fabric. The fabric width margin when compounding with the sponge can be used for inspection to prevent warping of the fabric after subsequent trimming of the fabric width. There is no need for manual real-time inspection, and the inspection work can be performed automatically, which is intuitive and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0020] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0021] In the attached picture:
[0022] Figure 1 A schematic diagram showing the overall structure of the present application;
[0023] Figure 2 A schematic diagram showing the overall structure of the bottom of the present application is shown;
[0024] Figure 3 A cross-sectional view showing the internal structure of the present application;
[0025] Figure 4 A schematic diagram showing the structure of the composite conveyor of the present application is shown;
[0026] Figure 5 A schematic diagram showing the structure of the conveying drive unit of the present application is shown;
[0027] Figure 6 A schematic diagram showing the structure of the hair-smoothing conveying member of the present application is shown;
[0028] Figure 7 This application shows Figure 4 A magnified view of the structure of the middle B region;
[0029] Figure 8 A side view of the hair-smoothing conveying member of the present application is shown;
[0030] Fig. 9 A schematic diagram showing the structure of the glue cooling unit of the present application is shown;
[0031] Fig.10This application shows Figure 3 A magnified view of the structure of the middle D region;
[0032] Fig.11 A schematic diagram showing the structure of the discharge guide portion of the present application is shown;
[0033] Fig.12 This application shows Fig.11 Enlarged view of the structure of region E in the middle.
[0034] List of reference numerals:
[0035] 1. Composite conveyor; 101. Conveyor mounting frame; 1011. Semiconductor cooling sheet; 102. Conveyor roller; 103. Composite guide wheel; 104. Heating roller; 105. Glue spray nozzle; 106. Display screen; 2. Conveyor drive unit; 201. Traction motor; 202. Conveyor wheel; 3. Glue cooling unit; 301. Air outlet pipe; 302. Electric fan; 303. Diverter plate; 4. Conveyor smoothing unit; 401. Conveyor brush roller; 402 , rotating shell; 403, swing plate; 404, V-shaped spring; 405, pressure sensor; 5, differential control component; 501, slow speed limit wheel; 502, differential limit block; 503, driving pulley; 504, transmission belt; 6, discharge guide; 601, guide frame; 602, door width adsorption component; 7, hot pressing detection component; 701, sliding plug; 702, tension spring; 703, elastic power connection plate; 704, power connection plate; 705, warning light. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example 1: Please refer to Figures 1 to 12 :
[0038] The present invention proposes a composite device for fabric production, comprising a composite conveying member 1, on which a conveying driving part 2 is installed; a glue cooling part 3 is installed on the composite conveying member 1; the glue cooling part 3 is used to reduce the permeability of the glue; a conveying smoothing member 4 is installed on the composite conveying member 1; the conveying smoothing member 4 is used to straighten the suede fabric; a differential control member 5 is installed on the conveying smoothing member 4, and the differential control member 5 is used to pre-stretch the heat-shrinkable fabric; the differential control member 5 is installed on the conveying driving part 2; a discharging device is installed on the composite conveying member 1 The guide part 6; the discharge guide part 6 is used for negative pressure adsorption of the composited fabric; there are hot pressure detection parts 7 on both sides of the discharge guide part 6; the hot pressure detection parts 7 are used to detect the composite firmness; the composite conveying part 1 includes: a conveying mounting frame 101 and a semiconductor cooling plate 1011, two conveying mounting frames 101 are provided, and through holes are provided on both sides of the two conveying mounting frames 101; two semiconductor cooling plates 1011 are fixedly installed on the inner side of the two conveying mounting frames 101, and the two semiconductor cooling plates 1011 are symmetrically installed in an "eight" shape.
[0039] In the disclosed embodiment, the composite conveyor 1 also includes: a conveying roller 102, a composite guide wheel 103, a heating roller 104, a glue spray nozzle 105 and a display screen 106. The conveying roller 102 is rotatably mounted on two conveying mounting frames 101; the composite guide wheel 103 is rotatably mounted on two conveying mounting frames 101; two heating rollers 104 are rotatably mounted on the two conveying mounting frames 101, and the two heating rollers 104 are respectively provided with electric heating wires; glue spray nozzles 105 are fixedly mounted on the two conveying mounting frames 101; the glue spray nozzles 105 are used for spraying glue; the glue spray nozzles 105 are externally connected to a glue pump; a display screen 106 is fixedly mounted on the front conveying mounting frame 101; two semiconductor cooling sheets 1011 are used to pass through the composite fabric; a conveying drive Part 2 includes: a traction motor 201 and a conveying wheel 202, the traction motor 201 is fixedly mounted on the conveying mounting frame 101 at the rear side; the conveying wheels 202 are fixedly mounted on the two conveying mounting frames 101; the conveying wheels 202 are fixedly mounted on the output shaft of the traction motor 201; the conveying wheel 202 is located above the conveying roller 102; the gap between the conveying roller 102 and the conveying wheel 202 is smaller than the gap between the two heating rollers 104; the glue cooling part 3 includes: an air outlet pipe 301, an electric fan 302 and a diverter plate 303, the air outlet pipe 301 is fixedly mounted on the two conveying mounting frames 101; the air outlet pipe 301 is a triangular structure; the electric fan 302 is connected to the side of the air outlet pipe 301 through a hose; the diverter plate 303 is fixedly mounted on the air outlet pipe 301;The diverter plate 303 is a "Y"-shaped structure, which is used to guide the wind force sprayed from the air outlet pipe 301 to the upper and lower sides. The conveying drive part 2 can be used to convey the cloth for composite extrusion molding, and cooperate with the composite conveying part 1 to perform hot melting, and the conveying is efficient. At the same time, this structure adopts a semiconductor refrigeration plate 1011 to cooperate with the glue cooling part 3, which can optimize the current cloth composite process. This structure uses a processing method of hot melting after cold bonding. The sprayed hot melt adhesive is first cooled, and then the glue with poor fluidity and permeability after cooling is extruded and bonded, and then heated by the heating roller 104. The heating roller 104 does not need to squeeze the composite cloth vigorously, and also ensures the integrity of the glue bonding. The structure is more reasonable and the control is simple. It effectively reduces the permeability of the current cloth composite, can reduce the amount of glue used, is more environmentally friendly, and can also reduce the damage caused by glue penetration. To solve the problem of reduced bonding quality, this structure makes full use of the characteristics of hot melt adhesive, optimizes the composite process, and is more suitable for hot pressing composite work of thick flannel sponge. The upper and lower sides of the air outlet pipe 301 are used to assist in scraping the glue at the bottom of the cloth and the top of the sponge. At this time, the semiconductor refrigeration plate 1011 is powered on for cooling and cooling, and the electric fan 302 is started to blow air. The wind is diverted to the upper and lower sides through the diverter plate 303, further reducing the fluidity of the glue. With the extrusion of the conveying roller 102 and the conveying wheel 202, the glue is squeezed into one. Because the fluidity of the glue is poor at this time, its permeability is controlled. As the cloth is continuously conveyed, it can be heated by two heating rollers 104. At this time, the hot melt adhesive is fully heated and bonded to ensure the bonding quality. Because the distance between the two heating rollers 104 is large, the hot melt adhesive will not be excessively squeezed to penetrate the cloth and sponge during hot melt heating, ensuring the full utilization of the glue. ;
[0040] In the disclosed embodiment, the conveying and smoothing member 4 includes: a conveying brush roller 401, a rotating shell 402, a swinging plate 403, a V-shaped spring piece 404 and a pressure sensor 405. The HZC-H1 pressure sensor 405 can be used, and a matching display screen 106 is used. The entire outer surface of the conveying brush roller 401 is provided with a rubber anti-slip coating, and the conveying brush roller 401 is rotatably mounted on two conveying mounting frames 101; a rotating shell 402 is fixedly mounted on the end of the conveying brush roller 401; a swinging plate 403 is fixedly mounted on the rotating shell 402; a V-shaped spring piece 404 is fixedly mounted on the swinging plate 403; the pressure sensor 405 is fixedly mounted on the swinging plate 403; the pressure sensor 405 is electrically connected Display screen 106; steel bristles are arranged on the conveying brush roller 401; the conveying brush roller 401 is used to straighten suede fabric; the conveying smoothing piece 4 is used, which does not affect the conveying of the fabric and is more suitable for the composite work of the suede fabric. This structure can ensure the flatness of the suede fabric during composite hot pressing, especially for fabric with long fuzz, and can improve the smoothing effect of the fabric fuzz. The bristles on the conveying brush roller 401 are used to straighten the fuzz in the opposite direction of the fabric as the suede fabric is conveyed, so as to avoid the uneven surface of the fabric caused by the agglomerated or even tangled fuzz, and the problems of inconsistent pressure at various places of the fabric when it is squeezed by the conveying roller 102 and the conveying wheel 202, and poor local bonding effect.
[0041] In the disclosed embodiment, the differential control component 5 includes: a slow-speed limiting wheel 501 and a differential limiting block 502, the slow-speed limiting wheel 501 is rotatably mounted on the rotating shell 402; the differential limiting block 502 is fixedly mounted on the slow-speed limiting wheel 501 by bolts; the differential limiting block 502 is aligned with the pressure sensor 405; the side of the differential limiting block 502 is fixedly connected to the V-shaped spring piece 404; the differential control component 5 also includes: a driving pulley 503 and a transmission belt 504, the driving pulley 503 is fixedly mounted on the conveying wheel 202 by bolts; a transmission belt 504 is connected to the transmission sleeve between the driving pulley 503 and the slow-speed limiting wheel 501; the friction of the cloth drives the conveying brush roller 401 to rotate; the driving pulley 503 is used to transmit and control the slow The speed of the high-speed limiting wheel 501 is lower than that of the slow-speed limiting wheel 501. The differential control component 5 can reduce the speed of the driving pulley 503 through differential transmission to limit the speed of the conveying brush roller 401, so as to achieve the stretching and tightening of the cloth. The cloth can be made smoother by pre-tightening. At the same time, the same-direction differential transmission can be used to control the conveying brush roller 401 to reduce the rotation speed, and produce a speed difference with the movement of the cloth, which can achieve the combing effect on the cloth and prevent the conveying brush roller 401 from being stuck when the fluff of the cloth is tangled. By using the conveying brush roller 401 that can rotate at a low speed, if the fluff is tangled, as the conveying brush roller 401 rotates The structure is also provided with a pressure sensor 405, which can display the current tension of the cloth in real time, and can use the pressure of the speed difference to reflect the tension of the cloth, so that the staff can monitor the abnormality in real time. When the cloth fluff is knotted, over-tensioned or the friction of the cloth is reduced due to the wear of the conveying brush roller 401, the data is displayed to ensure the high quality of the composite production of the cloth. The smaller driving pulley 503 is used to drive the slow limiting wheel 501 to rotate. At this time, the speed of the slow limiting wheel 501 is low, but when the conveying wheel 202 conveys the cloth, the cloth will rub and drive the conveying brush roller 401 to rotate. At this time, the speed of the conveying brush roller 401 is relatively high, which also drives the pressure sensor on the swing plate 403. The device 405 squeezes the differential limit block 502. At this time, the V-shaped spring piece 404 is also compressed and buffered, and the pressure data is displayed in real time through the display screen 106. When the swing plate 403 is limited by the differential limit block 502, the rotation speed of the conveying brush roller 401 is reduced, and it is no longer rotated by the friction of the cloth. Instead, it produces a speed difference with the cloth through low-speed rotation. The friction force increases, and the cloth will be tensioned and conveyed. During the process, the steel bristles on the conveying brush roller 401 can straighten the fluff on the cloth. In this structure, the speed limit stop of the slow limiting wheel 501 on the swing plate 403 determines the actual rotation speed of the conveying brush roller 401. The speed limit degree of the conveying brush roller 401 can be set by setting drive pulleys 503 and slow limiting wheels 501 with different diameters.
[0042] Embodiment 2, on the basis of embodiment 1, the discharging guide part 6 comprises: a guide frame 601 and a door width adsorption member 602, the guide frame 601 is fixedly mounted on two conveying mounting frames 101 by bolts; two door width adsorption members 602 are fixedly mounted on the inner side of the guide frame 601, and both door width adsorption members 602 are of "Y"-shaped structure; ventilation holes are respectively arranged on the inner sides of the two door width adsorption members 602; the two door width adsorption members 602 are connected by a hose; an electric fan 302 is fixedly mounted on the guide frame 601, and the air inlet pipe of the electric fan 302 is connected to the door width on the same side Adsorption member 602; the hot pressure detection member 7 includes: a sliding plug 701, a tension spring 702 and an elastic power connection sheet 703, the sliding plug 701 is slidably plugged on the guide frame 601; the end of the sliding plug 701 is a thin sheet structure; the end of the sliding plug 701 is used to fit the bonding part of the composite fabric; two tension springs 702 are fixedly installed on the sliding plug 701, and the ends of the two tension springs 702 are respectively fixedly installed on the side of the guide frame 601; the elastic power connection sheet 703 is fixedly installed on the sliding plug 701; the hot pressure detection member 7 also includes: a power connection sheet 704 and an alarm light 705 , the power strip 704 is fixedly mounted on the side of the guide frame 601; the end of the elastic power strip 703 is aligned with the power strip 704; an alarm light 705 is fixedly mounted on the side of the guide frame 601; the elastic power strip 703, the power strip 704 and the alarm light 705 are connected in series with the power supply, and the hot pressing detection member 7 can cooperate with the material discharging guide part 6 to detect the edge bonding firmness of the fabric after bonding is completed, so as to facilitate timely readjustment of the glue and other parameters in case of debonding and other accidents, so as to ensure the composite molding effect of the fabric, and the width margin of the fabric when compounded with the sponge can be used. This structure is aimed at Qualified composite fabrics will not cause damage, especially for fabric edge detection, to prevent warping after subsequent fabric width trimming. This structure does not require manual real-time detection, and can automatically perform detection work, which is intuitive and efficient. Under the negative pressure of the width adsorption member 602, the fabric and sponge are respectively adsorbed by the inner side of the "Y"-shaped width adsorption member 602, which is convenient for locating the joints of the fabric and sponge. If the joints are lacking in glue or are not firmly bonded, the sliding insert 701 will move inward and insert into the adhesive connection under the pull of the tension spring 702, and the alarm light 705 will light up the passage alarm.
[0043] The working principle of this embodiment is as follows: the structure is installed on the current fabric compounding production line by bolts, the fabric and sponge unrolled on the fabric roller and the sponge roller pass through the two sides of the glue spray nozzle 105, then pass through the two semiconductor cooling sheets 1011, and then pass through the two heating rollers 104, and are collected by the receiving roller. As the fabric is compounded and bonded, the external receiving roller tightens the composite fabric in real time and collects it. As the external receiving roller and the traction motor 201 drive the conveying wheel 202 to convey the fabric, the conveying roller 102 and the composite fabric are rubbed against each other by the friction between the fabric and the sponge. The guide wheels 103 are driven to rotate respectively, and the glue pump connected to the glue spray nozzle 105 is started during the process. The glue spray nozzle 105 can spray hot melt glue, and the semiconductor refrigeration sheet 1011 is powered on for cooling and cooling, and the electric fan 302 is started to blow air. The wind is diverted to the upper and lower sides through the diverter plate 303, further reducing the fluidity of the glue. At this time, with the squeezing of the conveying roller 102 and the conveying wheel 202, the glue is squeezed and bonded into one. As the cloth is continuously conveyed, it can be heated by the two heating rollers 104. At this time, the hot melt glue is fully heated and bonded;
[0044] During the rotation of the conveying wheel 202, a smaller driving pulley 503 is used to drive the slow limiting wheel 501 to rotate. At this time, the speed of the slow limiting wheel 501 is low, but when the conveying wheel 202 conveys the cloth, the cloth will rub and drive the conveying brush roller 401 to rotate together. At this time, the speed of the conveying brush roller 401 is relatively high, which drives the pressure sensor 405 on the swing plate 403 to squeeze the differential limiting block 502, and the pressure data is displayed in real time through the display screen 106. When the swing plate 403 is limited by the differential limiting block 502, the speed of the conveying brush roller 401 is reduced, which will rub the cloth, and the cloth will be tensioned and conveyed. During the process, the steel bristles on the conveying brush roller 401 can straighten the fluff on the cloth; as the conveying wheel 202 rotates to convey the cloth, it is heated and bonded by the heated roller 104, and as the cloth is conveyed , and cool naturally. At this time, one end of the fabric is wound up and pulled by the composite assembly line take-up roller to ensure that the rolled composite fabric is tight and the composite fabric will be pulled tight. At this time, the air inlet pipe of the electric fan 302 is connected to the door width adsorption piece 602. Under the negative pressure of the door width adsorption piece 602, the fabric and the sponge are respectively adsorbed by the inner side of the "Y"-shaped door width adsorption piece 602, which is convenient for positioning the seam of the fabric and the sponge. Under the pull of the tension spring 702, the sliding plug 701 is attached to the adhesive connection between the fabric and the sponge. Once the edge of the fabric and the sponge is lacking in glue or the bonding firmness is not up to standard, under the pull of the tension spring 702, the sliding plug 701 will move inward and insert into the adhesive connection. At this time, the elastic power connection piece 703 will touch the power connection piece 704, and the alarm light 705 will realize the passage light alarm prompt.
[0045] In this article, there are a few points to note:
[0046] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0047] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0048] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A composite device for fabric production, comprising a composite conveying member (1), wherein a conveying drive unit (2) is mounted on the composite conveying member (1); characterized in that: The composite conveying member (1) is provided with a glue cooling unit (3); the glue cooling unit (3) is used to reduce the permeability of the glue; The composite conveying member (1) is provided with a conveying and smoothing member (4); the conveying and smoothing member (4) is used for smoothing suede fabric; The conveying and smoothing member (4) is provided with a differential control member (5), and the differential control member (5) is used for pre-stretching the heat shrinkable fabric; the differential control member (5) is installed on the conveying driving part (2); The composite conveying member (1) is provided with a material discharging guide (6); the material discharging guide (6) is used for negative pressure adsorption of the composited fabric; There are hot-pressing detection parts (7) on both sides of the discharge guide part (6); the hot-pressing detection parts (7) are used to detect composite firmness; The composite conveying member (1) comprises: a conveying mounting frame (101) and a semiconductor cooling sheet (1011); two conveying mounting frames (101) are provided, and through holes are respectively provided on both sides of the two conveying mounting frames (101); two semiconductor cooling sheets (1011) are fixedly installed inside the two conveying mounting frames (101), and the two semiconductor cooling sheets (1011) are symmetrically installed in an "eight" shape.
2. A composite device for fabric production according to claim 1, characterized in that: The composite conveying member (1) further comprises: a conveying roller (102), a composite guide wheel (103), a heating roller (104), a glue spraying nozzle (105) and a display screen (106); the conveying roller (102) is rotatably mounted on two conveying mounting frames (101); the composite guide wheel (103) is rotatably mounted on two conveying mounting frames (101); two heating rollers (104) are rotatably mounted on the two conveying mounting frames (101), and the two heating rollers (104) are respectively provided with electric heating wires; glue spraying nozzles (105) are fixedly mounted on the two conveying mounting frames (101); the glue spraying nozzles (105) are used for glue spraying; the glue spraying nozzles (105) are externally connected to a glue pump; a display screen (106) is fixedly mounted on the front conveying mounting frame (101); and the composite fabric is passed through between the two semiconductor cooling sheets (1011).
3. A composite device for fabric production according to claim 2, characterized in that: The conveying drive unit (2) comprises: a traction motor (201) and a conveying wheel (202); the traction motor (201) is fixedly mounted on a conveying mounting frame (101) at the rear side; the conveying wheels (202) are fixedly mounted on the two conveying mounting frames (101); the conveying wheel (202) is fixedly mounted on the output shaft of the traction motor (201); the conveying wheel (202) is located above the conveying roller (102); and the gap between the conveying roller (102) and the conveying wheel (202) is smaller than the gap between the two heating rollers (104).
4. A composite device for fabric production according to claim 1, characterized in that: The glue liquid cooling part (3) comprises: an air outlet pipe (301), an electric fan (302) and a diverter plate (303); the air outlet pipe (301) is fixedly mounted on two conveying mounting frames (101); the air outlet pipe (301) is a triangular structure; the side of the air outlet pipe (301) is connected to the electric fan (302) via a hose; the diverter plate (303) is fixedly mounted on the air outlet pipe (301); the diverter plate (303) is a "Y"-shaped structure, and the diverter plate (303) is used to guide the wind force ejected from the air outlet pipe (301) to the upper and lower sides.
5. A composite device for fabric production according to claim 3, characterized in that: The conveying and smoothing member (4) comprises: a conveying brush roller (401), a rotating shell (402), a swinging plate (403), a V-shaped spring piece (404) and a pressure sensor (405); the conveying brush roller (401) is rotatably mounted on two conveying mounting frames (101); a rotating shell (402) is fixedly mounted on the end of the conveying brush roller (401); a swinging plate (403) is fixedly mounted on the rotating shell (402); a V-shaped spring piece (404) is fixedly mounted on the swinging plate (403); the pressure sensor (405) is fixedly mounted on the swinging plate (403); the pressure sensor (405) is electrically connected to a display screen (106); the conveying brush roller (401) is provided with steel bristles; the conveying brush roller (401) is used for smoothing suede fabric.
6. A composite device for fabric production according to claim 5, characterized in that: The differential control component (5) comprises: a slow limiting wheel (501) and a differential limiting block (502); the slow limiting wheel (501) is rotatably mounted on the rotating shell (402); the differential limiting block (502) is fixedly mounted on the slow limiting wheel (501) by bolts; the differential limiting block (502) is aligned with the pressure sensor (405); and the side of the differential limiting block (502) is fixedly connected to a V-shaped spring sheet (404).
7. A composite device for fabric production according to claim 6, characterized in that: The differential control component (5) further comprises: a driving pulley (503) and a transmission belt (504); the driving pulley (503) is fixedly mounted on the conveying wheel (202) by means of bolts; a transmission belt (504) is connected between the driving pulley (503) and the slow limiting wheel (501); the friction of the cloth drives the conveying brush roller (401) to rotate; the driving pulley (503) is used to transmit and control the rotation speed of the slow limiting wheel (501); the rotation speed of the slow limiting wheel (501) is lower than that of the conveying brush roller (401).
8. A composite device for fabric production according to claim 4, characterized in that: The material discharging guide part (6) comprises: a guide frame (601) and a door width adsorption piece (602), wherein the guide frame (601) is fixedly mounted on two conveying mounting frames (101) by means of bolts; two door width adsorption pieces (602) are fixedly mounted on the inner side of the guide frame (601), and both door width adsorption pieces (602) are of "Y"-shaped structure; ventilation holes are respectively arranged on the inner sides of the two door width adsorption pieces (602); the two door width adsorption pieces (602) are connected by means of a hose; an electric fan (302) is fixedly mounted on the guide frame (601), and an air inlet pipe of the electric fan (302) is connected to the door width adsorption piece (602) on the same side.
9. A composite device for fabric production according to claim 8, characterized in that: The hot pressure detection component (7) comprises: a sliding plug (701), a tension spring (702) and an elastic power connection sheet (703); the sliding plug (701) is slidably plugged on the guide frame (601); the end of the sliding plug (701) is a thin sheet structure; the end of the sliding plug (701) is used to fit the bonding position of the composite fabric; two tension springs (702) are fixedly mounted on the sliding plug (701), and the ends of the two tension springs (702) are respectively fixedly mounted on the side of the guide frame (601); the elastic power connection sheet (703) is fixedly mounted on the sliding plug (701).
10. A composite device for fabric production according to claim 9, characterized in that: The hot pressure detection element (7) further comprises: a power connection sheet (704) and an alarm light (705); the power connection sheet (704) is fixedly mounted on the side of the guide frame (601); the end of the elastic power connection sheet (703) is aligned with the power connection sheet (704); the alarm light (705) is fixedly mounted on the side of the guide frame (601); the elastic power connection sheet (703), the power connection sheet (704) and the alarm light (705) are connected in series to a power supply.
Citation Information
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