Automatic fiber collecting and bundling device

By designing an automatic belt-sharing device and using the coordinated work of components such as the conveying mechanism and the pulling mechanism, the problem of untidy stacking of paper money is solved, and the rapid and accurate stacking of paper money and belts are achieved, and the production quality and efficiency are improved.

CN119429295APending Publication Date: 2025-02-14SICHUAN JIUZHOU ELECTRIC GROUP CO LTD
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Patent Information

Application Number
CN202411922159.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

In the money printing industry, it is difficult for the prior art to quickly and accurately combine multiple banknote stacks and tie them into a bundle, resulting in poor neatness and compactness of banknote stacks, affecting production quality and efficiency.

Method used

An automatic belt-shaping device is designed, including a belt-shaping machine and a belt-shaping machine. The belt-shaping machine is composed of a conveying mechanism, a pull-out mechanism, a servo lifting mechanism, a tapping mechanism, a terminal lifting mechanism, a transfer cylinder assembly and a pressing cylinder assembly. Through the collaborative work of these components, quick and accurate stacking of banknotes and belting are achieved.

Benefits of technology

The rapid and accurate stacking and belt of multiple banknotes is achieved, ensuring the neatness and compactness of banknote stacking, improving the quality and efficiency of banknote production, and reducing the difficulty of subsequent overnumber and packaging.

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Abstract

The invention discloses an automatic collection and fiber binding device which comprises a collection and fiber machine used for stacking and collecting paper money and a binding machine used for carrying out binding and binding on the collected and fiber paper money, the collection and fiber machine comprises a frame body, and the frame body is provided with a plurality of binding belts. The frame body is provided with a conveying mechanism, a drawing plate mechanism communicated with the conveying mechanism, a servo lifting mechanism and a flapping mechanism which are located beside the conveying mechanism, a tail end lifting mechanism arranged at the tail end of the conveying mechanism, a transfer air cylinder assembly used for pushing paper money into and out of the banding machine, and an air cylinder assembly used for pressing the paper money when the paper money is banded. The paper money bundling machine has the beneficial effects that a plurality of bundles of paper money can be quickly and accurately stacked, combined and bundled into a bundle, the tidiness and compactness of paper money stacking are ensured, and the production quality of the paper money is improved.
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Description

Technical Field

[0001] This invention relates to the field of automatic banknote collection and strapping technology, specifically an automatic banknote collection and strapping device. Background Art

[0002] In the banknote printing industry, to ensure the quality and accuracy of banknote production, sorting and counting operations are typically required. Sorting is performed by a sorting machine to inspect the printing quality of the banknotes; those that pass inspection are then automatically bundled into bundles of 100. Counting, on the other hand, is performed by a counting machine to confirm the quantity of sorted banknotes. To improve production efficiency and facilitate subsequent packaging and transportation, the banknotes need to be stacked and bundled into bundles (10 bundles, or 1000 banknotes) before counting. Therefore, there is an urgent need for an automatic banknote bundling and binding device capable of stacking and binding multiple bundles of banknotes into a single bundle to meet the needs of actual production. Summary of the Invention

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and propose an automatic banknote bundling device that can quickly and accurately stack and bundle multiple banknotes into a single bundle, ensuring the neatness and tightness of the banknote stack and improving the production quality of banknotes.

[0004] The objective of this invention is achieved through the following technical solution: an automatic banknote stacking and bundling device, comprising a stacking machine for stacking banknotes and a bundling machine for bundling the stacked banknotes. The stacking machine includes a frame, on which are mounted a conveying mechanism, a drawer mechanism connected to the conveying mechanism, a servo lifting mechanism and a tapping mechanism located beside the conveying mechanism, an end lifting mechanism located at the end of the conveying mechanism, a transfer cylinder assembly for pushing and pushing banknotes into and out of the bundling machine, and a pressing cylinder assembly for bundling banknotes.

[0005] The frame includes an outer frame, a tabletop support plate is provided inside the outer frame, multiple crossbeam supports are provided between the outer frames, an electrical control board is provided on the lower side inside the outer frame, and an emergency stop button is provided on the outer frame.

[0006] The conveying mechanism includes a conveyor belt motor assembly and a conveyor belt mounting bracket for supporting and adjusting the horizontal height of the conveyor belt motor assembly. The conveyor belt motor assembly includes a profile with rollers rotatably mounted at both ends and a belt surrounding the rollers. The profile is equipped with a speed-regulating motor and a reducer for driving the rollers to rotate. Guide plates are provided on both sides of the belt. A belt arrival sensing switch bracket is provided on the profile, and a belt arrival sensing switch is provided on the belt arrival sensing switch bracket.

[0007] The plate-pulling mechanism includes a plate-pulling cylinder, a plate-pulling cylinder mounting plate, a linear guide rail, a linear guide rail mounting plate, a receiving plate, guide strips, a blocking plate, a blocking plate mounting bracket, and a plate-pulling material arrival sensing switch. The plate-pulling cylinder is mounted on the plate-pulling cylinder mounting plate, and the output end of the plate-pulling cylinder is connected to the receiving plate. The receiving plate is slidably connected to the linear guide rail, and the linear guide rail is fixedly mounted on the linear guide rail mounting plate. The linear guide rail mounting plate is connected to the blocking plate mounting bracket, and a blocking plate is fixed on the blocking plate mounting bracket. A through hole is opened at the bottom of the blocking plate, and a plate-pulling material arrival sensing switch is installed in the through hole. Guide strips are installed on both sides of the receiving plate.

[0008] The servo lifting mechanism includes a servo motor assembly, a material collection and arrival sensor switch, and a material collection and arrival sensor switch bracket. The servo motor consists of a servo motor, a module, a module mounting plate, a Z-shaped adapter plate, a blocking cylinder, a blocking cylinder bracket, and a lifting baffle. The servo motor is connected to the module, the module is connected to the Z-shaped adapter plate, the blocking cylinder is connected to the Z-shaped adapter plate through the blocking cylinder bracket, and the lifting baffle is connected to the output end of the blocking cylinder. The material collection and arrival sensor switch bracket is located within the frame body, and the material collection and arrival sensor switch is located on the material collection and arrival sensor switch bracket.

[0009] The striking mechanism consists of a long-side striking cylinder assembly and a short-side striking cylinder assembly. The long-side striking cylinder assembly comprises a long-side cylinder, a long-side cylinder push plate, and a long-side cylinder bracket. The short-side striking cylinder assembly comprises a short-side cylinder, a short-side push-block connecting plate, and a short-side cylinder bracket. The long-side cylinder is fixed to the frame via the long-side cylinder bracket. The long-side cylinder has a long-side cylinder push plate at its output end. The short-side cylinder is fixed to the frame via the short-side cylinder bracket. The output end of the short-side cylinder is connected to the short-side push-block connecting plate.

[0010] The end lifting mechanism consists of a lifting cylinder assembly, a lifting-to-material sensor switch, and a lifting-to-material sensor switch bracket. The lifting cylinder assembly consists of a lifting receiving plate, a lifting cylinder, and a lifting cylinder bracket. The lifting-to-material sensor switch is fixedly installed on the transfer cylinder assembly via the lifting-to-material sensor switch bracket. The lifting receiving plate is located on the output end of the lifting cylinder. The lifting cylinder is fixed to the frame via the lifting cylinder bracket.

[0011] The transfer cylinder assembly consists of a primary cylinder assembly, a secondary cylinder assembly, a transfer-to-material sensor switch, a transfer-to-material sensor switch bracket, and a guide plate. The primary cylinder assembly is mounted on the frame, the secondary cylinder assembly is connected to the output end of the primary cylinder assembly, the transfer-to-material sensor switch is fixedly mounted on the frame via the transfer-to-material sensor switch bracket, and the guide plate is mounted on the frame.

[0012] The pressing cylinder assembly consists of a pressing cylinder, a U-shaped pressure plate, and a cylinder connecting plate. The pressing cylinder is mounted on the frame through the cylinder connecting plate, and the output end of the pressing cylinder is connected to the U-shaped pressure plate.

[0013] The beneficial effects of the present invention are:

[0014] (1) The present invention can quickly and accurately stack and bundle multiple banknotes into a bundle, ensuring the neatness and tightness of the banknote stacking, improving the production quality of banknotes. At the same time, the collected banknotes can be quickly counted by a counting machine at one time, improving production efficiency.

[0015] (2) The present invention can stack and bundle banknotes in a preset quantity to form a standard bundling unit, which not only facilitates subsequent packaging and transportation, but also improves the efficiency of logistics management.

[0016] (3) This invention can meet the stacking and strapping requirements of different types and specifications of banknotes without adjustment, reducing the cost and time of changing equipment or adjusting parameters when changing types.

[0017] (4) The height of both the inlet and outlet of the present invention can be adjusted to adapt to the height requirements of different upstream and downstream equipment, and has strong flexibility and adaptability. Attached Figure Description

[0018] Figure 1 A schematic diagram of the overall appearance of the automatic cable collection device;

[0019] Figure 2 This is a schematic diagram of the internal structure of the automatic cable collection device from a first-view perspective.

[0020] Figure 3 A schematic diagram of the internal structure of the automatic belt collection device from a second perspective.

[0021] Figure 4 This is a schematic diagram of the conveyor belt assembly structure;

[0022] Figure 5 This is a schematic diagram of the first-person perspective pull-out mechanism.

[0023] Figure 6 This is a schematic diagram of the second-view panel removal mechanism.

[0024] Figure 7 This is a schematic diagram of the first-person perspective data collection process.

[0025] Figure 8 This is a schematic diagram of the second-person perspective data collection process.

[0026] Figure 9 This is a schematic diagram of the servo motor assembly structure;

[0027] Figure 10 This is a schematic diagram of the striking mechanism.

[0028] Figure 11 This is a schematic diagram of the lifting cylinder assembly structure;

[0029] Figure 12 This is a schematic diagram of the operation of the end-effector lifting mechanism;

[0030] Figure 13 This is a schematic diagram of the first-person perspective transfer cylinder assembly.

[0031] Figure 14 This is a schematic diagram of the transfer cylinder assembly from a second-view perspective.

[0032] Reference numerals: 1. Collection machine; 2. Belt winding machine; 10. Conveying mechanism; 20. Plate pulling mechanism; 30. Servo lifting mechanism; 40. Beating mechanism; 50. End lifting mechanism; 60. Transfer cylinder assembly; 70. Pressing cylinder assembly; 80. Table support plate; 81. Crossbeam bracket; 82. Electrical control board; 83. Outer frame; 84. Emergency stop button; 11. Conveyor belt motor assembly; 12. Conveyor belt mounting bracket; 13. Guide plate; 14. Guide plate mounting bracket; 15. Belt arrival sensor switch; 16. 110. Belt conveyor induction switch bracket; 111. Profile; 112. Speed ​​regulating motor; 113. Reducer; 114. Roller; 115. Belt; 21. Drawer cylinder; 22. Drawer cylinder mounting plate; 23. Linear guide rail; 24. Linear guide rail mounting plate; 25. Receiving plate; 26. Guide bar; 27. Blocking plate; 28. Blocking plate mounting bracket; 29. ​​Drawer induction switch; 31. Servo motor assembly; 32. Collection induction switch; 33. Collection induction switch bracket; 310. Servo... 311. Motor; 312. Module mounting plate; 313. Z-type adapter plate; 314. Blocking cylinder; 315. Blocking cylinder bracket; 316. Lifting baffle; 41. Long-side tapping cylinder assembly; 42. Short-side tapping cylinder assembly; 410. Long-side cylinder; 411. Long-side cylinder push plate; 412. Long-side cylinder bracket; 420. Short-side cylinder; 421. Short-side push baffle connecting plate; 422. Short-side cylinder bracket; 51. Lifting cylinder assembly; 52. Lifting material arrival induction switch; 53. Lifting to 510. Material receiving switch bracket; 511. Lifting receiving plate; 512. Lifting cylinder; 61. Primary cylinder assembly; 62. Secondary cylinder assembly; 63. Transfer to material receiving switch; 64. Transfer to material receiving switch bracket; 65. Guide plate; 610. Primary cylinder; 611. Primary cylinder bracket; 620. Secondary cylinder; 621. Secondary cylinder bracket; 622. Secondary cylinder push plate; 623. Cable chain; 71. Pressing cylinder; 72. U-shaped pressure plate; 73. Cylinder connecting plate. DETAILED DESCRIPTION

[0033] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] It should be noted that the directional concepts of "left", "right", "up", "down", "front", "back", "inner", and "outer" in the following scheme are all relative directions, and will not be listed one by one here.

[0035] An automatic cable collection device, reference Figures 1-14 The system includes a bill stacking machine 1 and a strapping machine 2. The bill stacking machine 1 mainly consists of a conveying mechanism 10, a drawer mechanism 20, a servo lifting mechanism 30, a tapping mechanism 40, an end lifting mechanism 50, a transfer cylinder assembly 60, a pressing cylinder assembly 70, a table support plate 80, and a frame. The frame consists of a crossbeam support 81, an electrical control board 82, an outer frame 83, and an emergency stop button 84. The bill stacking machine 1 is used to stack ten bundles (100 banknotes) of banknotes into a stack of 1000 banknotes, while the strapping machine 2 is used to strap together the stacked banknotes into a bundle of 10 bundles (1000 banknotes).

[0036] The conveying mechanism 10 consists of a conveyor belt motor assembly 11, a conveyor belt mounting bracket 12, a guide plate 13, a guide plate mounting bracket 14, a belt arrival sensor switch 15, and a belt arrival sensor switch bracket 16. The conveyor belt motor assembly 11 is constructed using profile 110 and comprises a speed-regulating motor 111, a reducer 112, a roller 113, and a belt 114. The conveyor belt motor assembly 11 is fixed to the equipment platform support plate 80 by four conveyor belt mounting brackets 12. The mounting holes of the conveyor belt mounting brackets 12 are designed with oblong grooves to facilitate adjustment of the height of the conveyor belt motor assembly 11 to accommodate the height position of upstream equipment. Guide plates 13 are designed on both sides of the belt 114. The guide plates 13 are fixed to the conveyor belt profile 110 by guide plate mounting brackets 14, and their left-right and high-low positions are adjustable to guide the movement of a single banknote on the belt 114. The belt arrival sensor switch 15 is fixed on the conveyor belt profile 110 through the belt arrival sensor switch bracket 16, and detects whether a single banknote passes by on the belt 114 through the opening on the guide plate 13.

[0037] The plate-pulling mechanism 20 consists of a plate-pulling cylinder 21, a plate-pulling cylinder mounting plate 22, a linear guide rail 23, a linear guide rail mounting plate 24, a receiving plate 25, a guide strip 26, a blocking plate 27, a blocking plate mounting bracket 28, and a plate-pulling material arrival induction switch 29. The cylinder body of the plate-pulling cylinder 21 is fixed on the plate-pulling cylinder mounting plate 22. The piston rod of the plate-pulling cylinder is connected to the receiving plate 25, which in turn is connected to the slider of the linear guide rail 23. Driven by the piston rod of the plate-pulling cylinder 21, the receiving plate 25 can slide along the linear guide rail 23. The linear guide rail 23 is fixed on the linear guide rail mounting plate 24, which is connected to the blocking plate mounting bracket 28. The blocking plate 27 is fixed on the blocking plate mounting bracket 28. The bottom of the blocking plate 27 features a protrusion design that mates with the groove at the bottom of the receiving plate 25, ensuring that a single banknote can be blocked from falling when the receiving plate 25 retracts, preventing paper jams in the bottom gap. The bottom of the blocking plate 27 has a through hole, and a draw plate arrival sensor switch 29 is installed on the back of the through hole to detect whether banknotes have arrived on the receiving plate 25. Because different banknote sizes have different widths, to ensure neat stacking of banknotes during collection, guide strips 26 are also installed on the side of the receiving plate 25. These guide strips 26 are made of flexible stainless steel, ensuring that banknotes of different sizes enter the receiving plate 25 and are all aligned with the side of the receiving plate 25 without guide strips 26. The entire draw plate mechanism 20 is connected to four crossbeam supports 81 via a draw plate cylinder mounting plate 22 and a linear guide rail mounting plate 24. The crossbeam supports 81 are then mounted on the outer frame 83 of the equipment.

[0038] The servo lifting mechanism 30 consists of a servo motor assembly 31, a banknote collection and collection sensor switch 32, and a banknote collection and collection sensor switch bracket 33. The servo motor assembly 31 comprises a servo motor 310, a module 311, a module mounting plate 312, a Z-type adapter plate 313, a blocking cylinder 314, a blocking cylinder bracket 315, and a lifting baffle 316, and is fixed to the outer frame 83 of the equipment via the module mounting plate 312. The servo motor 310 is connected to the module 311, which in turn is connected to the Z-type adapter plate 313. When banknotes are collected and collected, the module 311, driven by the servo motor 310, can precisely control the position of the Z-type adapter plate 313. The blocking cylinder 314 is connected to the Z-type adapter plate 313 via the blocking cylinder bracket 315 and rises and falls together with the Z-type adapter plate 313. A lifting baffle 316 is connected to the piston rod of the blocking cylinder 314. The lifting baffle 316 is positioned and guided by the guide hole on the Z-shaped adapter plate 313. When the banknotes are lifted and collected, the blocking cylinder 314 is activated, and the lifting baffle 316 extends out of the Z-shaped adapter plate 313. When the lifting and collecting is completed and the tapping is finished, the blocking cylinder 314 retracts, and the lifting baffle 316 descends below the Z-shaped adapter plate 313. The banknote collection and arrival sensing switch 32 is fixed to the equipment table support plate 80 through the banknote collection and arrival sensing switch bracket 33. During banknote collection, it is used to determine whether the banknotes have fallen from the receiving plate 25 onto the Z-shaped adapter plate 313. When the banknote collection and arrival sensing switch 32 is lit (indicating that banknotes have been detected), the module 311 drives the Z-shaped adapter plate 313 to descend until the banknote collection and arrival sensing switch 32 is turned off.

[0039] The tapping mechanism 40 consists of a long-side tapping cylinder assembly 41 and a short-side tapping cylinder assembly 42. The long-side tapping cylinder assembly 41 comprises a long-side cylinder 410, a long-side cylinder push plate 411, and a long-side cylinder bracket 412. The short-side tapping cylinder assembly 42 comprises a short-side cylinder 420, a short-side push-stop connecting plate 421, and a short-side cylinder bracket 422. The cylinder body of the long-side cylinder 410 is fixed to the equipment platform support plate 80 via the long-side cylinder bracket 412, and the long-side cylinder push plate 411 is connected to the piston rod of the long-side cylinder 410. The cylinder body of the short-side cylinder 420 is fixed to the equipment platform support plate 80 via the short-side cylinder bracket 422, and the short-side push-stop connecting plate 421 is connected to the slider of the short-side cylinder 420. After the banknotes are collected, the long-side tapping cylinder assembly 41 taps the banknotes along their long sides. At this time, the short-side push-block connecting plate blocks the long side of the banknotes to ensure that the long side of the banknotes is tapped neatly. After the long side tapping is completed, the short-side tapping cylinder assembly 42 taps the banknotes along their short sides. At this time, the lifting baffle 316 in the servo lifting mechanism 30 blocks the short side of the banknotes to ensure that the short side of the banknotes is tapped neatly. After both the long and short sides of the banknotes have been tapped, the lifting baffle 316 in the servo lifting mechanism 30 descends, and the short-side tapping cylinder assembly 42 pushes the banknotes onto the lifting receiving plate of the lifting mechanism 50.

[0040] The end-effector lifting mechanism 50 consists of a lifting cylinder assembly 51, a lifting-to-material sensor switch 52, and a lifting-to-material sensor switch bracket 53. The lifting cylinder assembly 51 is further composed of a lifting receiving plate 510, a lifting cylinder 511, and a lifting cylinder bracket 512, used to accommodate the height difference between the equipment table support plate 80 and the strapping machine 2 table. The lifting-to-material sensor switch 52 is fixed to the guide plate 65 of the transfer cylinder assembly 60 via the lifting-to-material sensor switch bracket 53, used to detect whether the tapping mechanism 40 pushes in banknotes. The bottom of the lifting receiving plate 510 is connected to the piston rods of the two sets of lifting cylinders 511, and the cylinder bodies of the two sets of lifting cylinders 511 are fixed to the bottom of the equipment table support plate 80 via their respective lifting cylinder brackets 512. The two sets of lifting cylinders 511 move synchronously, driving the lifting receiving plate 510 to move up and down synchronously. The extension height of the lifting cylinders 511 can be manually adjusted. Before the tapping mechanism 40 pushes out the banknote, the lifting cylinder 511 does not activate, and the lifting receiving plate 510 is lowered to its lowest position, waiting for the banknote to arrive. When the banknote is pushed in, the lifting receiving sensor switch 52 detects the banknote, and the lifting cylinder 511 activates, raising the lifting receiving plate 510 to its highest position. After the transfer cylinder assembly 60 pushes the banknote out of the lifting receiving plate 510, the lifting cylinder 511 resets.

[0041] The transfer cylinder assembly 60 consists of a primary cylinder assembly 61, a secondary cylinder assembly 62, a transfer-to-material sensor switch 63, a transfer-to-material sensor switch bracket 64, and a guide plate 65. The primary cylinder assembly 61 includes a primary cylinder 610 and a primary cylinder bracket 611. The secondary cylinder assembly 62 includes a secondary cylinder 620, a secondary cylinder bracket 621, a secondary cylinder push plate 622, and a cable chain 623. The primary cylinder 610 is mounted on the equipment platform support plate 80 via the primary cylinder bracket 611. The secondary cylinder 620 is mounted and fixed on the slider of the primary cylinder 610 via the secondary cylinder bracket 621. The secondary cylinder push plate 622 is connected to the piston rod of the secondary cylinder 620. The air pipe and sensor cable of the secondary cylinder 620 pass through the cable chain 623, one end of which is fixed to the equipment platform support plate 80, and the other end is connected to the slider of the primary cylinder 610. The transfer-to-material sensor switch 63 is fixed to the equipment table support plate 80 via the transfer-to-material sensor switch bracket 64. It detects whether the banknote is in place through a small hole in the center of the secondary cylinder push plate 622. When the transfer-to-material sensor switch 63 detects banknotes entering from the lifting receiving plate 510, the primary cylinder 610 actuates, driving the secondary cylinder assembly 62 to push the banknote into the strapping machine 2 for strapping. After the strapping machine 2 completes strapping, the secondary cylinder 620 actuates again to push the banknote out of the strapping machine 2, and then the final stage cylinder 610 and the secondary cylinder 620 reset. The guide plate 65 is installed on the equipment table support plate 80 for guiding the banknotes during the pushing process.

[0042] The pressing cylinder assembly 70 consists of a pressing cylinder 71, a U-shaped pressure plate 72, and a cylinder connecting plate 73. The cylinder body of the pressing cylinder 71 is connected to the cylinder connecting plate 73 and fixed to the outer frame 83 of the equipment. The U-shaped pressure plate 72 is connected to the piston rod of the pressing cylinder 71 and is used to press the banknotes when the strapping machine 2 straps the banknotes. The electrical control board 82 is fixed to the outer frame 83 of the equipment and is used to install control electrical components. The emergency stop button 84 is installed on the outer frame 83 of the equipment and is used for emergency stop during the operation of the automatic banknote collection and strapping device. The banknote collection machine 1 and the strapping machine 2 are connected by a signal cable for banknote arrival signal feedback and strapping control of the strapping machine 2.

[0043] During initialization in this embodiment, the belt 114 is started to rotate, and the Z-shaped adapter plate 313 moves to the collection preparation position P1 (at this time, the platform of the Z-shaped adapter plate 313 is slightly lower than the detection head of the collection arrival sensor switch 32), and the lifting baffle 316 extends. When a single bundle of banknotes (100 sheets) enters the receiving plate 25 through the belt 114 and is detected by the plate-drawing arrival sensor switch 29, the plate-drawing mechanism 20 begins to draw the plate. If the belt arrival sensor switch 15 detects the next single bundle of banknotes at this time, the belt 114 stops rotating until the plate-drawing mechanism 20 completes its movement.

[0044] When the drawer mechanism 20 moves, the drawer cylinder 21 drives the receiving plate 25 to move. Blocked by the stop plate 27, a single bundle of banknotes falls onto the Z-shaped transfer plate 313. When the collection arrival sensor 32 detects a single bundle of banknotes, the drawer cylinder 21 drives the receiving plate 25 to immediately reset, and simultaneously, the Z-shaped transfer plate 313 begins to descend. When the Z-shaped transfer plate 313 descends to the point where the collection arrival sensor 32 no longer detects banknotes, the Z-shaped transfer plate 313 stops descending, and the collection count is incremented by 1, waiting for the next single bundle of banknotes to fall from the receiving plate 25. When the collection count equals 10, meaning the Z-shaped transfer plate 313 is full of 10 bundles of banknotes, the collection is complete.

[0045] Immediately, the Z-shaped adapter plate 313 moves to the collection and tapping position P2 (at this time, the lifting cylinder 511 is not activated, the lifting receiving plate 510 is in its lowest position, and the Z-shaped adapter plate 313 platform is slightly higher than the lifting receiving plate 510). When the Z-shaped adapter plate 313 reaches its position, the long-side tapping cylinder assembly 41 first taps the 10 banknotes along their long sides. At this time, the short-side push-block connecting plate 421 blocks the long sides of the 10 banknotes to ensure that the long sides of the 10 banknotes are tapped neatly. After the long sides are tapped, the short-side tapping cylinder assembly 42 then taps the 10 banknotes along their short sides. At this time, the lifting baffle 316 blocks the short sides of the 10 banknotes to ensure that the short sides of the 10 banknotes are tapped neatly. After both the long and short sides of the 10 banknotes have been tapped, the lifting baffle 316 descends, and the short-side tapping cylinder assembly 42 then pushes the 10 banknotes onto the lifting receiving plate 510.

[0046] When the lifting and lowering sensor switch 52 detects 10 banknotes, the lifting cylinder 511 is activated, and the lifting receiving plate 510 raises the 10 banknotes to the highest position. At the same time, the Z-shaped transfer plate 313 moves to the collection preparation position P1, and the lifting baffle 316 extends, waiting for the receiving plate 25 to drop and collect the banknotes next.

[0047] When the material transfer sensor 63 detects 10 bundles of banknotes, the primary cylinder 610 actuates, driving the secondary cylinder assembly 62 to push the 10 bundles of banknotes into the strapping machine 2. When the strapping machine 2 detects that the 10 bundles of banknotes are in place, the U-shaped pressure plate 72 presses down on the 10 bundles of banknotes, and at the same time, the strapping machine 2 straps the 10 bundles of banknotes. After the strapping machine 2 has finished strapping, the secondary cylinder 620 actuates again, pushing the strapped bundle of banknotes (10 bundles, 1000 banknotes) out of the strapping machine 2. The primary cylinder 610 and the secondary cylinder 620 then reset, completing one round of collecting and strapping the banknotes.

[0048] The above description is merely a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above description or related technical or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An automatic belt collecting device, characterized in that: It includes a stacking machine for stacking and collecting banknotes and a banding machine for banding the collected banknotes. The stacking machine includes a frame, and the frame is provided with a conveying mechanism, a drawer mechanism connected to the conveying mechanism, a servo lifting mechanism and a beating mechanism located next to the conveying mechanism, an end lifting mechanism arranged at the end of the conveying mechanism, a transfer cylinder assembly for pushing banknotes into and out of the banding machine, and a cylinder assembly for pressing banknotes when banding the banknotes.

2. The automatic belt collecting device according to claim 1, characterized in that: The frame body comprises an outer frame, a table support plate is arranged inside the outer frame, a plurality of beam supports are arranged between the outer frames, an electric control panel is arranged on the lower side of the inner part of the outer frame, and an emergency stop button is arranged on the outer frame.

3. The automatic belt collecting device according to claim 1, characterized in that: The conveying mechanism includes a conveyor belt motor assembly and a conveyor belt mounting bracket for supporting and adjusting the horizontal height of the conveyor belt motor assembly; the conveyor belt motor assembly includes a profile; rollers and belts arranged around the rollers are rotatably arranged at both ends of the profile; a speed regulating motor and a reducer for driving the rollers to rotate are arranged on the profile; guide plates are arranged on both sides of the belt; a belt-to-material sensing switch bracket is arranged on the profile; and a belt-to-material sensing switch is arranged on the belt-to-material sensing switch bracket.

4. The automatic belt collecting device according to claim 1, characterized in that: The plate drawing mechanism includes a plate drawing cylinder, a plate drawing cylinder mounting plate, a linear guide, a linear guide mounting plate, a material receiving plate, a guide strip, a blocking plate, a blocking plate mounting bracket, and a plate drawing material arrival sensing switch. The plate drawing cylinder is arranged on the plate drawing cylinder mounting plate, the plate drawing cylinder output end is connected to the material receiving plate, the material receiving plate is slidably connected to the linear guide, the linear guide is fixedly mounted on the linear guide mounting plate, the linear guide mounting plate is connected to the blocking plate mounting bracket, a blocking plate is fixed on the blocking plate mounting bracket, a through hole is opened at the bottom of the blocking plate, a plate drawing material arrival sensing switch is mounted on the through hole, and guide strips are mounted on both sides of the material receiving plate.

5. The automatic belt collecting device according to claim 1, characterized in that: The servo lifting mechanism includes a servo motor assembly, a material collecting induction switch, and a material collecting induction switch bracket. The servo motor assembly consists of a servo motor, a module, a module mounting plate, a Z-type adapter plate, a blocking cylinder, a blocking cylinder bracket, and a lifting baffle. The servo motor is connected to the module, and the module is connected to the Z-type adapter plate. The blocking cylinder is connected to the Z-type adapter plate through the blocking cylinder bracket. The output end of the blocking cylinder is connected to the lifting baffle. The material collecting induction switch bracket is arranged in the frame body, and the material collecting induction switch is arranged in the material collecting induction switch bracket.

6. The automatic belt collecting device according to claim 1, characterized in that: The flapping mechanism is composed of a long-side flapping cylinder assembly and a short-side flapping cylinder assembly. The long-side flapping cylinder assembly is composed of a long-side cylinder, a long-side cylinder push plate, and a long-side cylinder bracket. The short-side flapping cylinder assembly is composed of a short-side cylinder, a short-side push-block connecting plate, and a short-side cylinder bracket. The long-side cylinder is fixed to the frame through the long-side cylinder bracket. A long-side cylinder push plate is provided at the output end of the long-side cylinder. The short-side cylinder is fixed to the frame through the short-side cylinder bracket. The output end of the short-side cylinder is connected to the short-side push-block connecting plate.

7. The automatic belt collecting device according to claim 1, characterized in that: The terminal lifting mechanism is composed of a lifting cylinder assembly, a lifting material sensing switch and a lifting material sensing switch bracket. The lifting cylinder assembly is composed of a lifting material receiving plate, a lifting cylinder and a lifting cylinder bracket. The lifting material sensing switch is fixedly installed on the transfer cylinder assembly through the lifting material sensing switch bracket. The lifting material receiving plate is arranged on the output end of the lifting cylinder, and the lifting cylinder is fixed to the frame through the lifting cylinder bracket.

8. The automatic belt collecting device according to claim 1, characterized in that: The transfer cylinder assembly is composed of a primary cylinder assembly, a secondary cylinder assembly, a transfer-to-material sensing switch, a transfer-to-material sensing switch bracket, and a guide plate. The primary cylinder assembly is arranged on a frame, the secondary cylinder assembly is connected to the output end of the primary cylinder assembly, the transfer-to-material sensing switch is fixedly arranged on the frame through the transfer-to-material sensing switch bracket, and the guide plate is arranged on the frame.

9. The automatic belt collecting device according to claim 1, characterized in that: The pressing cylinder assembly consists of a pressing cylinder, a U-shaped pressing plate, and a cylinder connecting plate. The pressing cylinder is installed on the frame through the cylinder connecting plate, and the output end of the pressing cylinder is connected to the U-shaped pressing plate.

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