Efficient full-automatic aluminum oxide conveying method and system
By adopting a fully automated spiral unloader and transmission belt system in the alumina conveying system, combined with the wind-moving chute, the existing alumina conveying methods are solved, and an efficient and automated conveying process is achieved.
Patent Information
- Application Number
- CN202411618641.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-14
AI Technical Summary
The existing aluminum oxide transportation methods are inefficient, require a lot of manpower and floor area, and the overturning process will release dust and pollute the environment.
It adopts a fully automated spiral unloader and transmission belt system, combined with air-moving chutes, to achieve efficient and automated conveying of alumina.
Significantly save manpower and material costs, reduce land area, avoid dust leakage, improve working environment, and improve transportation efficiency.
Smart Images

Figure CN119429725A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electrolytic aluminum, and in particular to a highly efficient and fully automatic aluminum oxide conveying method and system. Background Art
[0002] With the rapid development of my country's aluminum electrolysis industry, aluminum production capacity is increasing. Alumina, as one of the necessary raw materials for electrolytic aluminum, consumes a large amount of alumina raw materials during the production process. Therefore, the transportation rate of alumina raw materials in the plant area is required to be relatively high. According to the situation of different electrolytic aluminum plants, alumina raw materials are generally transported to the electrolytic aluminum plant by road, rail and other means, and then the alumina is transported to the fresh alumina by the front loader + tipping platform. A front loader + tipping platform device can only be used for unloading a container or bagged alumina at the same time, so it is necessary to assemble several tipping devices at the same time to complete the alumina unloading operation within a certain period of time. This alumina unloading method will cause a lot of time and manpower cost resources to be wasted, and increase the use area of the plant. At the same time, a large amount of dust will be released during tipping, which will indirectly pollute the internal environment of the plant area. Summary of the invention
[0003] In order to solve the above problems, the present invention provides a highly efficient and fully automatic alumina conveying method and system, which utilizes the existing railway advantages to make alumina unloading and conveying more automatic and efficient, and to a certain extent reduce the cost of manpower and floor space.
[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an efficient and fully automatic alumina conveying method, a container loaded with bulk alumina is transported to a unloading workshop, the unloading workshop is provided with a screw unloader, the screw unloader unloads the bulk alumina to a first transmission belt, the first transmission belt transports the bulk alumina to a feeding bucket elevator, the feeding bucket elevator transports the bulk alumina to a fresh alumina bin via a second transmission belt, the fresh alumina bin transports the fresh alumina to a discharging bucket elevator via a third transmission belt, the discharging bucket elevator transports the fresh alumina to the electrolysis workshop via a fourth transmission belt.
[0005] The second transmission belt, the third transmission belt and the fourth transmission belt are all replaced with pneumatic chutes.
[0006] The conveying system constituted by the above-mentioned efficient and fully automatic alumina conveying method includes a screw unloader, which is arranged in a unloading workshop. A first transmission belt is provided on one side of the unloading workshop. The side of the first transmission belt is connected to the screw unloader, and one end of the first transmission belt is connected to a feeding bucket elevator. The feeding bucket elevator is connected to a fresh alumina bin through a second transmission belt, and the fresh alumina bin is connected to a discharging bucket elevator through a third transmission belt. The discharging bucket elevator is connected to the electrolysis workshop through a fourth transmission belt.
[0007] There are at least two of the third transmission belt, the discharge bucket elevator and the fourth transmission belt.
[0008] The width of the first transmission belt, the second transmission belt, the third transmission belt and the fourth transmission belt is 1.1-1.2 meters.
[0009] The spiral car unloading sweeper is an integrated fully automatic vertical spiral car unloading machine.
[0010] The feeding bucket elevator and the discharging bucket elevator are both wire belt bucket elevators.
[0011] Beneficial effects of the present invention: Compared with the prior art, the present invention avoids the process of unloading containers from train tracks and placing them on a tipping platform by using a front loader by applying a spiral unloading sweeper to the alumina transportation of an aluminum smelter, and saves manpower and material resources by adopting a fully automated transportation method. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention will be further described below in conjunction with the accompanying drawings: Figure 1 The following is a simplified process diagram of the existing alumina conveying method; Figure 2 It is a process diagram of the present invention; In the figure: 1. tipping platform; 2. drop hopper; 3. train track; 4. spiral unloading sweeper; 5. first conveyor belt; 6. feeding hopper elevator; 7. second transmission belt; 8. fresh alumina bin; 9. third transmission belt; 10. discharge hopper elevator; 11. fourth transmission belt. DETAILED DESCRIPTION
[0013] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0014] The technical solution of the present invention is described in detail with specific embodiments below. The following specific embodiments can be combined or replaced with each other according to actual conditions, and the same or similar concepts or processes may not be described in detail in some embodiments. Example
[0015] like Figure 1 As shown, the existing alumina transportation method is to transport the alumina to the discharge hopper 2 and then to the fresh alumina bin by means of a reach stacker and a tipping platform 1. However, one reach stacker and a tipping platform 1 can only be used to unload one container or bagged alumina at the same time. This method requires a lot of time and manpower, and increases the use area of the factory. At the same time, a large amount of dust will be released during tipping, which indirectly pollutes the internal environment of the factory.
[0016] like Figure 2 As shown, the present invention provides a high-efficiency and fully automatic alumina conveying method, characterized in that a container loaded with bulk alumina is transported to a discharge workshop 3, the discharge workshop 3 is provided with a screw unloader 4, the screw unloader 4 unloads the bulk alumina to a first transmission belt 5, the first transmission belt 5 transports the bulk alumina to a feeding bucket elevator 6, the feeding bucket elevator 6 transports the bulk alumina to a fresh alumina bin 8 through a second transmission belt 7, the fresh alumina bin 8 transports the fresh alumina to a discharge bucket elevator 10 through a third transmission belt 9, and the discharge bucket elevator 10 transports the fresh alumina to the electrolysis workshop through a fourth transmission belt 11.
[0017] The conveying system formed by the above-mentioned efficient and fully automatic alumina conveying method includes a screw unloader 4, which is arranged in a unloading workshop 3. A first transmission belt 5 is provided on one side of the unloading workshop 3. The side of the first transmission belt 5 is connected to the screw unloader 4, and one end of the first transmission belt 5 is connected to a feeding bucket elevator 6. The feeding bucket elevator 6 is connected to a fresh alumina bin 8 through a second transmission belt 7. The fresh alumina bin 8 is connected to a discharging bucket elevator 10 through a third transmission belt 9. The discharging bucket elevator 10 is connected to the electrolysis workshop through a fourth transmission belt 11.
[0018] In this embodiment, two spiral unloading sweepers 4 are arranged in parallel and at intervals, and the first transmission belts 5 are also two with opposite transmission directions and are connected to the feeding bucket elevator 6 together. The third transmission belt 9, the discharge bucket elevator 10 and the fourth transmission belt 11 are at least two.
[0019] Specifically, the width of the first transmission belt 5, the second transmission belt 6, the third transmission belt 9 and the fourth transmission belt 11 is 1.1 to 1.2 meters, the spiral unloader 4 is an integrated fully automatic vertical spiral unloader, and the feeding bucket elevator 6 and the discharging bucket elevator 10 are both wire belt bucket elevators. Example
[0020] In order to better avoid dust leakage and improve the working environment, the second transmission belt 7, the third transmission belt 9 and the fourth transmission belt 11 are all replaced with pneumatic chutes. Compared with the belt transmission method, the pneumatic chute not only effectively avoids dust leakage, but also reduces the noise of the transmission process.
[0021] In addition to the above-mentioned preferred embodiments, the present invention also has other implementation modes. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection requested by the present invention.
Claims
1. A highly efficient and fully automatic alumina conveying method, characterized in that: The container loaded with bulk alumina is transported to the unloading workshop (3). The unloading workshop (3) is provided with a screw unloader (4). The screw unloader (4) unloads the bulk alumina to the first transmission belt (5). The first transmission belt (5) transports the bulk alumina to the feeding bucket elevator (6). The feeding bucket elevator (6) transports the bulk alumina to the fresh alumina bin (8) via the second transmission belt (7). The fresh alumina bin (8) transports the fresh alumina to the discharge bucket elevator (10) via the third transmission belt (9). The discharge bucket elevator (10) transports the fresh alumina to the electrolysis workshop via the fourth transmission belt (11).
2. A highly efficient and fully automatic alumina conveying method according to claim 1, characterized in that: The second transmission belt (7), the third transmission belt (9) and the fourth transmission belt (11) are all replaced by pneumatic chutes.
3. A conveying system according to the efficient and fully automatic alumina conveying method of claim 1, characterized in that: The invention comprises a screw unloader (4), wherein the screw unloader (4) is arranged in a unloading workshop (3), a first transmission belt (5) is arranged on one side of the unloading workshop (3), a side of the first transmission belt (5) is connected to the screw unloader (4), one end of the first transmission belt (5) is connected to a feeding bucket elevator (6), the feeding bucket elevator (6) is connected to a fresh alumina bin (8) via a second transmission belt (7), the fresh alumina bin (8) is connected to a discharge bucket elevator (10) via a third transmission belt (9), and the discharge bucket elevator (10) is connected to an electrolysis workshop via a fourth transmission belt (11).
4. The efficient and fully automatic alumina conveying system according to claim 3 is characterized in that: The number of the third transmission belt (9), the discharge bucket elevator (10) and the fourth transmission belt (11) is at least two.
5. The high-efficiency fully automatic alumina conveying system according to claim 3, characterized in that: The width of the first transmission belt (5), the second transmission belt (7), the third transmission belt (9) and the fourth transmission belt (11) is 1.1 to 1.2 meters.
6. The efficient and fully automatic alumina conveying system according to claim 3 is characterized in that: The spiral car unloader (4) is an integrated fully automatic vertical spiral car unloader.
7. The efficient and fully automatic alumina conveying system according to claim 3 is characterized in that: The feeding bucket elevator (6) and the discharging bucket elevator (10) are both wire belt bucket elevators.