Material head searching equipment and method

By designing a material search head equipment that includes vacuum nozzles, pressing components and cutting components, the efficiency and accuracy of material search and pulling in automated assembly or packaging production lines is solved, and efficient and accurate material search and pulling are achieved. Position detection improves production efficiency and product quality.

CN119429799APending Publication Date: 2025-02-14SUZHOU BOLANI SENSING TECH CO LTD
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Patent Information

Application Number
CN202411641765.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

In automated assembly or packaging production lines, it is difficult for the prior art to complete the entire process from searching to pulling materials efficiently and accurately, especially when replacing coils, it is necessary to obtain the material head and remove the tape, and it is necessary to accurately detect and obtain the material head. Location.

Method used

A search head equipment is designed, including a equipment workbench, a sports bench and a six-axis manipulator. A vacuum nozzle, a pressing component and a cutting component are provided on the sports table. The position of the material head is determined by the vacuum degree detection of the vacuum nozzle, and clamping and transferring it through a six-axis robot.

Benefits of technology

The entire process from searching to pulling materials is completed efficiently and accurately, ensuring the automation level and operating accuracy of the production line, and improving overall production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of feeding equipment, in particular to stub bar searching equipment and method, which comprises an equipment worktable, a coil stock placing part is arranged on the tabletop of the equipment worktable, a moving table is arranged on the tabletop of the equipment worktable, the moving table comprises a movable moving part, and a vacuum suction nozzle is arranged on the moving part. A vacuum suction nozzle is arranged on the moving part, a negative pressure device is arranged on the moving part, a pressure detection unit is arranged between the vacuum suction nozzle and the negative pressure device, a material pressing assembly and a cutting assembly are further arranged on the moving part, and a six-axis mechanical arm is arranged on the table top of the device workbench. According to the device, the material head can be accurately placed at a target position, the whole process from material searching to material pulling can be efficiently and accurately completed, each step is accurately detected and controlled, the automation degree and the operation precision of a production line are ensured, and therefore the overall production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of feeding equipment, and in particular to a material-seeking head device and method. Background Art

[0002] In an automated assembly or packaging production line, continuous material supply is required through coils. During the storage of the coils, in order to ensure that the coils are not loose, the material heads are fixed to the coils themselves with tape. Therefore, when the coils are replaced in the automated assembly or packaging production line, it is necessary to obtain the material heads and remove the tape on the material heads. At the same time, in order to ensure the automation level and operation accuracy of the production line, it is necessary to have equipment that can accurately detect and obtain the position of the material heads and efficiently and accurately complete the entire process from material search to material pulling.

[0003] For this purpose, a material-finding head device and method are proposed. Summary of the invention

[0004] In order to overcome the deficiencies of the prior art, the present invention provides a material-seeking head device and method.

[0005] To solve the above technical problems, the present invention provides the following technical solutions: a material head searching device, comprising an equipment workbench, a coil placing part is provided on the table top of the equipment workbench, a moving table is provided on the table top of the equipment workbench, the moving table comprises a movable moving part, a vacuum suction nozzle is provided on the moving part, a pressure detection unit is installed between the vacuum suction nozzle and the negative pressure device, the pressure detection unit sets a threshold value for the vacuum degree detection of the vacuum suction nozzle, when the vacuum suction nozzle adsorbs the coil, the threshold value is reached, and when the vacuum suction nozzle is separated from the coil as the moving part moves, the vacuum degree is still maintained, and it is judged that the material head is pulled out, a material pressing component and a cutting component are also provided on the moving part, after judging that the vacuum suction nozzle pulls out the material head, the cutting component cuts the tape of the material head, and the subsequent material pressing component presses the material, a six-axis manipulator is installed on the table top of the equipment workbench, and the end of the six-axis manipulator is used to install a clamping mechanism, the clamping mechanism is used to clamp the material head of the coil, and the six-axis manipulator transfers it to the automated assembly and packaging production line for use.

[0006] The mechanism that this paper presses on the base plate is that the transmission gear of this support is hinged on the base plate, and this support gear of this support is hinged on the base plate, and this support gear of this support is hinged on the base plate, and this support gear of this support is hinged on the base plate.

[0007] As a preferred technical solution of the present invention, the moving table includes a guide rail 1, which is installed on the surface of the placing frame plate, a sliding table is installed on the slider of the guide rail 1, a material-seeking motor is installed on the sliding table, a spur gear is installed on the rear side of the transmission shaft of the material-seeking motor, a rack is installed on the placing frame plate, gear teeth are provided on the top surface of the rack and mesh with the spur gear, when the material-seeking motor starts to rotate the transmission shaft, it will drive the spur gear to rotate on the rack meshed with it, and generate thrust for the sliding table to slide on the guide rail 1, a track groove is installed on the front side of the placing frame plate, a travel sensor for positioning the travel of the sliding table is installed in the track groove, a main frame plate is arranged on the bottom side of the sliding table, a vacuum suction nozzle, a material pressing assembly and a cutting assembly are integrated on the main frame plate, and the sliding A guide rail 2 is installed on the bottom side of the platform, and a main frame plate is installed on the slider of the guide rail 2. A threaded hole is opened on the main frame plate and a screw is threadedly connected. A motor frame is fixedly installed on the front side end of the sliding platform, and a positioning motor is installed on the motor frame. A rotating shaft is rotatably installed on the bottom end of the motor frame, and the rear side end of the rotating shaft is connected to the screw. The front side end of the rotating shaft and the transmission shaft of the positioning motor are both connected to a transmission wheel 2, and the two transmission wheels are connected by a transmission belt. A positioning sensor for locating the displacement stroke of the main frame plate is provided on the sliding platform. When the transmission shaft of the transmission wheel 2 is started to rotate, the rotating shaft will drive the screw to rotate through the transmission of the transmission wheel 2 and the transmission belt, so that the main frame plate slides on the guide rail 2 and adjusts the front and rear positions by using the positioning of the positioning sensor.

[0008] As a preferred technical solution of the present invention, a nozzle cylinder is installed on one side of the main frame plate, the telescopic end of the nozzle cylinder corresponds to the coil placing part, the telescopic end of the nozzle cylinder is installed with a nozzle frame, and the vacuum nozzle is installed on the nozzle frame. The nozzle cylinder drives the vacuum nozzle to extend and retract through the movement of the telescopic end, so that the vacuum nozzle can be close to the coil to absorb and away from the coil to pull the material.

[0009] As a preferred technical solution of the present invention, the pressing assembly includes a pressing cylinder, which is installed on the front side of the main frame plate. A pressing frame is installed at the telescopic end of the pressing cylinder, and a pressing contact is installed at one end of the pressing frame. The pressing contact is located above the vacuum suction nozzle. After pulling the material, the telescopic end of the pressing cylinder extends out to push the pressing contact to apply pressure to the material head. A hole is opened on the pressing contact and a pressing level sensor is installed on the pressing contact. The pressing level sensor is used to detect whether the pressing contact applies pressure to the material head.

[0010] As a preferred technical solution of the present invention, the cutting assembly includes a cutting cylinder, which is installed on the top surface of the main frame plate. The transmission shaft of the cutting cylinder is installed with a cutting frame. A cutting knife is fixedly installed on one side of the cutting frame. The cutting knife corresponds to the adsorption end of the vacuum suction nozzle. The telescopic end of the cutting cylinder moves to drive the cutting knife to move, so that the cutting edge of the cutting knife can cut the tape on the material head. The front end of the cutting cylinder is connected to a sensor frame, and a material search limit sensor for detecting the coil seat is installed on the sensor frame.

[0011] A method for finding a material head, characterized in that it comprises the following steps:

[0012] S1. Equipment initialization: cutting cylinder resets, pressing cylinder resets, vacuum nozzle closes, nozzle cylinder resets, and material search motor resets to initial position.

[0013] S2, the material-seeking action is started, the vacuum of the vacuum nozzle is turned on, the nozzle cylinder drives the vacuum nozzle to extend, and the material-seeking motor operates according to the set parameters to allow the vacuum nozzle to approach the coil. When the vacuum nozzle reaches the vacuum threshold, it means that the vacuum nozzle is adsorbed to the coil and the material-seeking is completed. If the material-seeking stroke is completed or the material-seeking limit sensor is triggered before the vacuum threshold is reached, the material-seeking motor stops and an alarm is sounded. After the fault is repaired, step S1 is restarted.

[0014] S3, the material-finding head action is started, and the nozzle cylinder controls the vacuum nozzle to retract. If the vacuum degree reaches the threshold after retraction, the material-finding head action is completed and enters the next step. On the contrary, if the vacuum degree of the vacuum nozzle does not reach the threshold, the material-discharging motor drives the coil holder to rotate according to the set parameters to discharge the material. After the material discharging is completed, the nozzle cylinder drives the vacuum nozzle to extend again. When the vacuum degree of the vacuum nozzle reaches the threshold, the nozzle cylinder controls the vacuum nozzle to retract again. If it still does not reach the threshold after retraction, the above-mentioned material-discharging action of the material-discharging motor and the extension and retraction action of the vacuum nozzle are repeated again. After repeating the set number of operations, the vacuum degree of the vacuum nozzle after retraction is still lower than the threshold, the material-finding motor retreats a distance, the nozzle cylinder controls the vacuum nozzle to extend, and the material-finding motor moves toward the coil according to other set parameters to detect whether the vacuum degree of the vacuum nozzle reaches the threshold, and restart the material-finding head action.

[0015] S4, the tape cutting action starts, the cutting cylinder controls the cutting knife to extend, the cutting knife cuts the tape at the material head, and then the cutting cylinder drives the cutting knife to retract.

[0016] S5. The material-seeking motor pulls the material head according to the set parameters, that is, the pulling distance and the pulling speed, and the material-discharging motor discharges the material synchronously. After the material-seeking motor completes the pulling distance, the pressing cylinder drives the pressing contact to extend.

[0017] S6. The base plate clamps the material head through the clamping mechanism and transfers it to the automated assembly and packaging production line for use.

[0018] Compared with the prior art, the present invention can achieve the following beneficial effects:

[0019] 1. Through the setting of the material-finding head equipment and the design of the material-finding method, through precise control and sensor feedback, the material head is ensured to be accurately placed at the target position. This equipment can efficiently and accurately complete the entire process from material-finding to material-pulling. Each step is precisely detected and controlled to ensure the automation degree and operation accuracy of the production line, thereby improving the overall production efficiency and product quality.

[0020] 2. Determine whether the material-seeking motor has moved to the material-seeking position by detecting the vacuum of the suction nozzle. When the suction nozzle moves to the material-seeking position, the expansion and contraction cylinder of the suction nozzle moves repeatedly. When the expansion and contraction cylinder of the suction nozzle retracts, the vacuum of the suction nozzle still meets the standard, indicating that the suction nozzle is sucking the material head at this time. If the expansion and contraction cylinder of the suction nozzle moves repeatedly four times and the vacuum of the suction nozzle still does not meet the standard, retreat a certain distance, and then perform a slow material search to more accurately find the appropriate suction position. If the vacuum of the suction nozzle retracts and still meets the standard, cut the tape and pull the material after cutting. This ensures the stability of pulling the material head position and the accuracy of obtaining the material head position.

[0021] 3. By setting up the storage space, the equipment space can be effectively utilized, and a number of coils can be prepared for the equipment for quick use when needed, which is conducive to further improving the overall production efficiency. The inclined storage plate setting also facilitates the use of coils.

[0022] 4. By integrating the nozzle assembly, cutting assembly and pressing assembly on the main frame board, it is helpful to reduce space occupancy, improve maintenance efficiency, and perform unified adjustment to ensure that the corresponding positions will not deviate, thereby ensuring the accuracy of the action. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the front structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the rear structure of the present invention;

[0025] Figure 3It is a schematic diagram of the front structure of the placement frame of the present invention;

[0026] Figure 4 It is a schematic diagram of the rear structure of the right-angle frame of the present invention;

[0027] Figure 5 It is a schematic diagram of the internal structure of the placement frame of the present invention;

[0028] Figure 6 It is a schematic diagram of the bottom structure of the placement frame of the present invention;

[0029] Figure 7 It is a schematic diagram of the rear and top structures of the main frame plate of the present invention;

[0030] Figure 8 It is a schematic diagram of the rear and top structures of the main frame plate of the present invention;

[0031] Fig. 9 It is a schematic diagram of the rear structure of the main frame plate of the present invention;

[0032] Fig.10 It is a schematic diagram of the vacuum nozzle end structure of the main frame plate of the present invention.

[0033] Among them: 10, equipment workbench; 11, vacuum nozzle; 12, six-axis manipulator; 13, bottom plate; 14, right-angle frame; 15, placement frame plate; 16, coil holder; 17, unloading motor; 18, transmission wheel 1; 19, storage plate; 20, placement sensor; 21, guide rail 1; 22, sliding table; 23, material search motor; 24, spur gear; 25, rack; 26, travel sensor; 27, guide rail 2 ; 28. Main frame plate; 29. ​​Screw; 30. Motor frame; 31. Positioning motor; 32. Transmission wheel 2; 33. Rotating shaft; 34. Protective cover; 35. Suction nozzle cylinder; 36. Suction nozzle frame; 37. Pressing cylinder; 38. Pressing frame; 39. Pressing contact; 40. Cutting cylinder; 41. Cutting frame; 42. Cutting knife; 43. Material search limit sensor; 44. Pressing position sensor; 45. Positioning sensor. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can be obtained from commercial channels.

[0035] Embodiment: Figure 1-10As shown, a material-seeking head device comprises a device workbench 10, a coil placing portion is arranged on the table top of the device workbench 10, a moving table is arranged on the table top of the device workbench 10, the moving table comprises a movable moving portion, a vacuum suction nozzle 11 is arranged on the moving portion, a pressure detection unit is installed between the vacuum suction nozzle 11 and the negative pressure device, the pressure detection unit is specifically a negative pressure transmitter, the pressure detection unit sets a threshold value for the vacuum degree detection of the vacuum suction nozzle 11, when the vacuum suction nozzle 11 absorbs the coil, the threshold value is reached, and the vacuum suction nozzle 11 is separated from the coil as the moving portion moves. When the material is being pulled out, the vacuum degree is still maintained, that is, the material head is pulled out. A pressing component and a cutting component are also provided on the moving part. After the vacuum suction nozzle 11 pulls out the material head, the cutting component cuts the tape of the material head, and the subsequent pressing component presses the material. A six-axis manipulator 12 is installed on the table of the equipment workbench 10. The end of the six-axis manipulator 12 is used to install a clamping mechanism (not shown in the figure). The clamping mechanism adopts a conventional clamping mechanism in the prior art and will not be described here. The clamping mechanism is used to clamp the material head of the coil and is transferred by the six-axis manipulator 12 to the automated assembly and packaging production line for use.

[0036] The coil placement part includes a bottom plate 13, which is fixedly mounted on the table top of the equipment workbench 10. A right-angle frame 14 is fixedly mounted on the surface of the bottom plate 13. The right-angle frame 14 is a right-angled triangle. The inclined surface of the right-angle frame 14 is placed on the rear side. A placement frame plate 15 is fixedly mounted on the front side of the right-angle frame 14. A coil seat 16 is rotatably mounted on one side of the placement frame plate 15. The inner ring of the coil can be inserted into the coil seat 16. A discharge motor 17 is installed above the coil seat 16 on one side of the placement frame plate 15. The drive shaft of the discharge motor 17 is placed on the rear side. The drive shaft of the discharge motor 17 and the rear end of the coil seat 16 are both connected to a transmission wheel 18. The two transmission wheels 18 are connected by a transmission The material unwinding motor 17 is connected by a driving belt transmission. When the drive shaft of the material unwinding motor 17 starts to rotate, the coil holder 16 is driven to rotate through the transmission wheel 18 and the transmission belt. A control circuit and an industrial control panel are provided on the equipment workbench 10. A plurality of solenoid valves connected to negative pressure equipment and a cylinder are provided in the placing frame 15. A material storage plate 19 is fixedly installed on the inclined surface of the right-angle frame 14. A plurality of coil holders 16 are also installed on the surface of the material storage plate 19. The coil holders 16 on the surface of the material storage plate 19 are used to store and place coils to be used. A groove is provided on one side of the coil holder 16 on the surface of the placing frame 15 and the material storage plate 19, and a placement sensor 20 for detecting whether the coil is placed or not is installed in the groove.

[0037] The moving platform includes a guide rail 21, which is installed on the surface of the placement frame 15. The guide rail 21 is a well-known technology, which includes a track and a slider, which will not be described in detail here. A sliding platform 22 is installed on the slider of the guide rail 21, and a material-seeking motor 23 is installed on the sliding platform 22. The transmission shaft of the material-seeking motor 23 is directed to the rear side and is installed with a spur gear 24. A rack 25 is installed on the placement frame 15, and the top surface of the rack 25 is provided with gear teeth and meshes with the spur gear 24. When the material-seeking motor 23 starts to rotate the transmission shaft, It will drive the spur gear 24 to rotate on the rack 25 meshing with it, generating thrust for the sliding table 22 to slide on the guide rail 1 21. A track groove is installed on the front side of the placement frame 15, and a travel sensor 26 for positioning the travel of the sliding table 22 is installed in the track groove. A main frame plate 28 is arranged on the bottom side of the sliding table 22, and the vacuum suction nozzle 11, the pressing assembly and the cutting assembly are integrated on the main frame plate 28. A guide rail 27 is installed on the bottom side of the sliding table 22, and the main frame plate 28 is installed on the slider of the guide rail 27. The main frame plate 28 is provided with a threaded hole and is threadedly connected with a screw rod 29. A motor frame 30 is fixedly installed on the front side of the sliding table 22. A positioning motor 31 is installed on the motor frame 30. A rotating shaft 33 is rotatably installed at the bottom end of the motor frame 30. The rear side end of the rotating shaft 33 is connected to the screw rod 29. The front side end of the rotating shaft 33 and the transmission shaft of the positioning motor 31 are both connected with a transmission wheel 22. The two transmission wheels 232 are connected by a transmission belt. The sliding table 22 is provided with a transmission belt for positioning the displacement of the main frame plate 28. The stroke positioning sensor 45 adopts an optical fiber sensor, and the detection end of the positioning sensor 45 corresponds to the main frame plate 28 for distance measurement. When the transmission shaft of the starting transmission wheel 32 rotates, the rotating shaft 33 will drive the screw 29 to rotate through the transmission of the transmission wheel 32 and the transmission belt, so that the main frame plate 28 slides on the guide rail 27 and adjusts the front and rear positions by using the positioning of the positioning sensor 45. A protective cover 34 for protecting the transmission wheel 32 and the transmission belt is also provided on the sliding table 22.

[0038] A nozzle cylinder 35 is installed on one side of the main frame plate 28. The telescopic end of the nozzle cylinder 35 corresponds to the coil placement portion. A nozzle frame 36 is installed at the telescopic end of the nozzle cylinder 35. The vacuum nozzle 11 is installed on the nozzle frame 36. The nozzle cylinder 35 drives the vacuum nozzle 11 to extend and retract through the movement of the telescopic end, so that the vacuum nozzle 11 can approach the coil to absorb and move away from the coil to pull the material.

[0039] The material pressing assembly includes a material pressing cylinder 37, which is installed on the front side of the main frame plate 28, with the telescopic end of the material pressing cylinder 37 facing downward, and a material pressing frame 38 is installed on the telescopic end of the material pressing cylinder 37. A material pressing contact 39 is installed at one end of the material pressing frame 38, and the material pressing contact 39 is located above the vacuum suction nozzle 11. After pulling the material, the telescopic end of the material pressing cylinder 37 extends out to push the material pressing contact 39 to apply pressure to the material head. A hole is opened on the material pressing contact 39 and a material pressing level sensor 44 is installed. The material pressing level sensor 44 is used to detect whether the material pressing contact 39 applies pressure to the material head.

[0040] The cutting assembly includes a cutting cylinder 40, which is installed on the top surface of the main frame plate 28. A cutting frame 41 is installed on the transmission shaft of the cutting cylinder 40. A cutting knife 42 is fixedly installed on one side of the cutting frame 41. The cutting knife 42 corresponds to the adsorption end of the vacuum suction nozzle 11. The telescopic end of the cutting cylinder 40 moves to drive the cutting knife 42 to move, so that the cutting edge of the cutting knife 42 can cut the tape on the material head. The suction nozzle cylinder 35, the pressing cylinder 37 and the cutting cylinder 40 are all provided with magnetic sensors for detecting the telescopic stroke of the cylinder. The front side end of the cutting cylinder 40 is connected to a sensor frame, and a material search limit sensor 43 for detecting the coil seat 16 is installed on the sensor frame.

[0041] A method for finding a material head, characterized in that it comprises the following steps:

[0042] S1. Equipment initialization: the cutting cylinder 40 is reset, the pressing cylinder 37 is reset, the vacuum nozzle 11 is closed, the nozzle cylinder 35 is reset, and the material-seeking motor 23 is reset to the initial position.

[0043] S2, the material searching action is started, and the vacuum of the vacuum suction nozzle 11 is turned on. At this time, because the vacuum suction nozzle 11 has not been adsorbed to the material roll or the material head, the vacuum degree of the vacuum suction nozzle 11 has not reached the threshold value, and the suction nozzle cylinder 35 drives the vacuum suction nozzle 11 to extend, and the material searching motor 23 operates according to the set parameters, that is, the material searching stroke and the material searching speed, so that the vacuum suction nozzle 11 is close to the material roll. When the vacuum suction nozzle 11 reaches the vacuum degree threshold, it means that the vacuum suction nozzle 11 is adsorbed to the material roll and the material searching is completed. If the material searching stroke is completed or the material searching limit sensor 43 is triggered before the vacuum degree threshold is reached, the material searching motor 23 stops and alarms, and restarts step S1 after the fault is repaired.

[0044] S3, the material-finding head is started, and the nozzle cylinder 35 controls the vacuum nozzle 11 to retract. If the vacuum degree of the vacuum nozzle 11 reaches the threshold after retraction, the material-finding head is completed and enters the next step. On the contrary, if the vacuum degree of the vacuum nozzle 11 does not reach the threshold, the material-discharging motor 17 drives the coil holder 16 to rotate to discharge the material according to the set parameters, that is, the material-discharging stroke and the material-discharging speed. After the material-discharging is completed, the nozzle cylinder 35 drives the vacuum nozzle 11 to extend again. When the vacuum degree of the vacuum nozzle 11 reaches the threshold, the nozzle cylinder 35 controls the vacuum nozzle 11 again. The empty suction nozzle 11 retracts. If it still does not reach the threshold after retraction, the discharge action of the discharge motor 17 and the extension and retraction action of the vacuum suction nozzle 11 are repeated again. After repeating the operation four times, the vacuum degree of the vacuum suction nozzle 11 after retraction is still lower than the threshold, the material seeking motor 23 retreats a distance, the suction nozzle cylinder 35 controls the vacuum suction nozzle 11 to extend, and the material seeking motor 23 moves toward the coil according to the set parameters, that is, a slower speed change speed, to detect whether the vacuum degree of the vacuum suction nozzle 11 has reached the threshold, and restart the material seeking head action.

[0045] S4, the tape cutting action is started, the cutting cylinder 40 controls the cutting knife 42 to extend, the cutting knife 42 cuts the tape at the material head, and then the cutting cylinder 40 drives the cutting knife 42 to retract.

[0046] S5, the material-seeking motor 23 pulls the material head according to the set parameters, that is ... and the material-discharging motor 17 discharges the material synchronously. After the material-seeking motor 23 completes the material-discharging distance, the material-pressing cylinder 37 drives the material-pressing contact 39 to extend.

[0047] S6. The bottom plate 13 clamps the material head through the clamping mechanism and transfers it to the automated assembly and packaging production line for use.

[0048] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A material-seeking head device, characterized in that: The device comprises an equipment workbench (10), the workbench (10) is provided with a coil placing portion on the workbench, the workbench (10) is provided with a moving table, the moving table comprises a movable moving portion, a vacuum suction nozzle (11) is provided on the moving portion, a pressure detection unit is installed between the vacuum suction nozzle (11) and the negative pressure device, the pressure detection unit sets a threshold value for vacuum degree detection of the vacuum suction nozzle (11), when the vacuum suction nozzle (11) absorbs the coil and reaches the threshold value, the vacuum suction nozzle (11) moves along with the moving portion When the displacement is separated from the coil, the vacuum is still maintained, which means that the material head is pulled out. The moving part is also provided with a pressing component and a cutting component. After the vacuum suction nozzle (11) pulls out the material head, the cutting component cuts the tape of the material head, and the pressing component presses the material. A six-axis manipulator (12) is installed on the table of the equipment workbench (10). The end of the six-axis manipulator (12) is used to install a clamping mechanism. The clamping mechanism is used to clamp the material head of the coil and transfer it to the automated assembly and packaging production line for use by the six-axis manipulator (12).

2. A material-seeking head device according to claim 1, characterized in that: The coil placement section comprises a bottom plate (13), the bottom plate (13) is fixedly mounted on the tabletop of the equipment workbench (10), a right angle frame (14) is fixedly mounted on the surface of the bottom plate (13), a placement frame plate (15) is fixedly mounted on the front side of the right angle frame (14), a coil seat (16) is rotatably mounted on one side of the placement frame plate (15), a material discharge motor (17) is mounted on one side of the placement frame plate (15) above the coil seat (16), a transmission shaft of the material discharge motor (17) is arranged at the rear side, the transmission shaft of the material discharge motor (17) and the rear end of the coil seat (16) are both connected to a transmission wheel (18), the two transmission wheels (18) are connected by a transmission belt, when the transmission shaft of the material discharge motor (17) starts to rotate, the coil seat (16) is driven by the transmission wheel (18) and the transmission belt.

3. A material-seeking head device according to claim 2, characterized in that: A material storage plate (19) is fixedly mounted on the inclined surface of the right-angle frame (14), and a plurality of material coil seats (16) are also mounted on the surface of the material storage plate (19). The material coil seats (16) on the surface of the material storage plate (19) are used to store and place the material coils to be used.

4. A material-seeking head device according to claim 3, characterized in that: The surfaces of the placing frame plate (15) and the material storage plate (19) are provided with grooves on one side of the coil seat (16), and a placing sensor (20) for detecting whether the coil is placed is installed in the groove.

5. A material-seeking head device according to claim 2, characterized in that: The moving platform comprises a guide rail (21), the guide rail (21) is mounted on the surface of a placing frame plate (15), a sliding platform (22) is mounted on a slider of the guide rail (21), a material-seeking motor (23) is mounted on the sliding platform (22), a transmission shaft of the material-seeking motor (23) is directed to the rear side and is mounted with a spur gear (24), a rack (25) is mounted on the placing frame plate (15), a top surface of the rack (25) is provided with gear teeth and meshes with the spur gear (24), and the material-seeking motor (23) is started When the transmission shaft rotates, it drives the spur gear (24) to rotate on the rack (25) meshing with it, generating thrust for the sliding table (22) to slide on the guide rail (21). A track groove is installed on the front side of the placement frame plate (15), and a travel sensor (26) for locating the travel of the sliding table (22) is installed in the track groove. A main frame plate (28) is arranged on the bottom side of the sliding table (22), and a vacuum suction nozzle (11), a material pressing component and a cutting component are integrated on the main frame plate (28).

6. A material-seeking head device according to claim 5, characterized in that: A guide rail 2 (27) is installed on the bottom side of the sliding platform (22), a main frame plate (28) is installed on the slider of the guide rail 2 (27), a threaded hole is opened on the main frame plate (28) and a screw rod (29) is threadedly connected, a motor frame (30) is fixedly installed on the front side end of the sliding platform (22), a positioning motor (31) is installed on the motor frame (30), a rotating shaft (33) is rotatably installed on the bottom end of the motor frame (30), the rear side end of the rotating shaft (33) is connected to the screw rod (29), and the front side end of the rotating shaft (33) and the positioning motor (31) are connected to each other. The transmission shafts of the guide rails (31) are connected to the second transmission wheel (32), and the two second transmission wheels (32) are connected by a transmission belt. A position adjustment sensor (45) for positioning the displacement stroke of the main frame plate (28) is arranged on the sliding platform (22). When the transmission shaft of the second transmission wheel (32) is started to rotate, the rotation shaft (33) drives the screw rod (29) to rotate through the transmission of the second transmission wheel (32) and the transmission belt, so that the main frame plate (28) slides on the second guide rail (27) and adjusts the front and rear positions by positioning the position adjustment sensor (45).

7. A material-seeking head device according to claim 5, characterized in that: A nozzle cylinder (35) is installed on one side of the main frame plate (28), and the telescopic end of the nozzle cylinder (35) corresponds to the coil placement portion. The telescopic end of the nozzle cylinder (35) is installed with a nozzle frame (36), and the vacuum nozzle (11) is installed on the nozzle frame (36). The nozzle cylinder (35) drives the vacuum nozzle (11) to extend and retract through the movement of the telescopic end, so that the vacuum nozzle (11) can be close to the coil to absorb the material and away from the coil to pull the material.

8. A material-seeking head device according to claim 1, characterized in that: The material pressing assembly comprises a material pressing cylinder (37), which is mounted on the front side of the main frame plate (28); a material pressing frame (38) is mounted on the telescopic end of the material pressing cylinder (37); a material pressing contact (39) is mounted on one end of the material pressing frame (38); the material pressing contact (39) is located above the vacuum suction nozzle (11); after the material is pulled, the telescopic end of the material pressing cylinder (37) extends to push the material pressing contact (39) to apply pressure to the material head; a hole is opened on the material pressing contact (39) and a material pressing level sensor (44) is mounted thereon; the material pressing level sensor (44) is used to detect whether the material pressing contact (39) applies pressure to the material head.

9. A material-seeking head device according to claim 1, characterized in that: The cutting assembly comprises a cutting cylinder (40), the cutting cylinder (40) is mounted on the top surface of the main frame plate (28), a cutting frame (41) is mounted on the transmission shaft of the cutting cylinder (40), a cutting knife (42) is fixedly mounted on one side of the cutting frame (41), the cutting knife (42) corresponds to the adsorption end of the vacuum suction nozzle (11), the telescopic end of the cutting cylinder (40) moves to drive the cutting knife (42) to move, so that the cutting edge of the cutting knife (42) can cut the adhesive tape on the material head, and the front side end of the cutting cylinder (40) is connected to a sensor frame, and a material search limit sensor (43) for detecting the coil seat (16) is mounted on the sensor frame.

10. A method for finding a material head, characterized in that: The steps include: S1, equipment initialization, the cutting cylinder (40) is reset, the pressing cylinder (37) is reset, the vacuum nozzle (11) is closed, the nozzle cylinder (35) is reset, and the material search motor (23) is reset to the initial position; S2, the material-seeking action is started, the vacuum of the vacuum suction nozzle (11) is turned on, the suction nozzle cylinder (35) drives the vacuum suction nozzle (11) to extend, and the material-seeking motor (23) operates according to the set parameters to allow the vacuum suction nozzle (11) to approach the coil. When the vacuum suction nozzle (11) reaches the vacuum threshold, it means that the vacuum suction nozzle (11) is adsorbed to the coil and the material-seeking is completed. If the material-seeking stroke is completed before the vacuum threshold is reached or the material-seeking limit sensor (43) is triggered, the material-seeking motor (23) stops and alarms, and step S1 is restarted after the fault is repaired; S3, the material-finding head is started, and the nozzle cylinder (35) controls the vacuum nozzle (11) to retract. If the vacuum degree reaches the threshold after retraction, the material-finding head is completed and the next step is entered. On the contrary, if the vacuum degree of the vacuum nozzle (11) does not reach the threshold, the material-discharging motor (17) drives the coil holder (16) to rotate according to the set parameters to discharge the material. After the material discharging is completed, the nozzle cylinder (35) drives the vacuum nozzle (11) to extend again. When the vacuum degree of the vacuum nozzle (11) reaches the threshold, the nozzle cylinder (35) controls the vacuum nozzle again. (11) is retracted, and if the threshold value is still not reached after retraction, the material discharge action of the material discharge motor (17) and the extension and retraction action of the vacuum suction nozzle (11) are repeated again, and after the set number of repeated operations, the vacuum degree of the vacuum suction nozzle (11) after retraction is still lower than the threshold value, the material search motor (23) retreats a certain distance, the suction nozzle cylinder (35) controls the vacuum suction nozzle (11) to extend, and the material search motor (23) moves toward the coil according to other set parameters to detect whether the vacuum degree of the vacuum suction nozzle (11) reaches the threshold value, and restart the material search head action; S4, the tape cutting action is started, the cutting cylinder (40) controls the cutting knife (42) to extend, the cutting knife (42) cuts the tape at the material head, and then the cutting cylinder (40) drives the cutting knife (42) to retract; S5, the material-seeking motor (23) pulls the material head according to the set parameters, i.e., the material-seeking distance and the material-seeking speed, and the material-discharging motor (17) discharges the material synchronously. After the material-seeking motor (23) has completed the material-seeking distance, the material-pressing cylinder (37) drives the material-pressing contact (39) to extend; S6. The base plate (13) clamps the material head through the clamping mechanism and transfers it to the automated assembly and packaging production line for use.