Film coating equipment for photovoltaic glass and process thereof

By designing pretreatment mechanisms in photovoltaic glass coating equipment, including cleaning rollers, spray heads and scrapers, the problem of dust falling on the sponge block causing insufficient cleaning of the glass surface is solved, and efficient cleaning and drying of photovoltaic glass is achieved. Dry to ensure coating quality.

CN119430674AInactive Publication Date: 2025-02-14JIANGSU SIMBA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411633921.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing photovoltaic glass coating equipment cleans the glass surface, dust on the sponge block may fall, resulting in insufficient cleaning of the glass surface and affecting the coating quality.

Method used

A coating device is designed, including a pretreatment mechanism and a conveying mechanism. The pretreatment mechanism realizes the operation of brushing, spraying and scraping off residual impurities through the combination of cleaning rollers, spraying heads and scraping plates, and finally drying through an exhaust pipe to ensure the cleanliness of the glass surface.

Benefits of technology

Through the pretreatment steps of this equipment, dust and moisture residues on the glass surface can be effectively removed, ensuring high-quality output during the coating process, and avoiding the adverse effects of surface impurities or moisture residues on the coating work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of photovoltaic glass coating, and discloses coating equipment for photovoltaic glass and a process thereof, the coating equipment comprises a main body frame, the top of the main body frame is provided with a coating box and a frame plate, the frame plate is provided with a pretreatment mechanism, and the main body frame is provided with a conveying mechanism. Through the design of the pretreatment mechanism, before the photovoltaic glass enters a coating box to be subjected to coating processing, a cleaning roller scrubs the photovoltaic glass firstly, and then the photovoltaic glass is sprayed through a spraying head after scrubbing, so that residual impurities in the scrubbing process are further removed, and when the photovoltaic glass passes through a scraper after spraying, the scraper is in contact with the top of the glass, so that the glass is prevented from being scraped; water stains or other impurities which are not washed away by water flow and are temporarily reserved on the top of the glass can be effectively scraped away, and finally the glass is dried when passing through the position under the exhaust hopper, so that the cleanliness of the surface of the glass is fully guaranteed, and the situation that due to the fact that impurities or water residues exist on the surface, the coating work is adversely affected is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic glass coating, and in particular to a coating device and a process thereof for photovoltaic glass. Background Art

[0002] Photovoltaic glass is a special glass that is laminated into solar cells, can generate electricity using solar radiation, and has related current lead-out devices and cables. It is generally composed of low-iron glass, solar cells, films, back glass, and special metal wires. The so-called photovoltaic glass coating is a deep processing technology for photovoltaic glass. By coating an anti-reflection film layer on the surface of the photovoltaic glass, the reflection of sunlight is reduced, the transmittance of the photovoltaic glass is increased, and the photoelectric conversion efficiency of solar photovoltaic cell modules is improved.

[0003] A Chinese patent application with announcement number CN216427134U proposes a photovoltaic glass coating device, including a symmetrically arranged limit plate, a support foot is fixed on the bottom end surface of the limit plate, a driving roller and a pressing roller are arranged on the top of the limit plate in sequence from top to bottom, end shafts are symmetrically fixed at both ends of the pressing roller, bearings are sleeved on the ends of the end shafts, two clamps are sleeved on the outside of the bearings, the two sides of the two clamps are fixed by bolts, and a mounting rod is also fixed to the side of the clamp, and a cleaning plate is arranged on the outside of the pressing roller; through the designed cleaning plate and sponge block, the surface of the protective film to be coated can be cleaned during processing to avoid dust on the surface of the protective film from adhering to the photovoltaic glass, thereby ensuring the quality of the finished photovoltaic glass, and at the same time, the position of the cleaning plate can be adjusted accordingly according to the different diameters of pressing rollers, with high flexibility.

[0004] When the above device is working, in order to avoid dust adhering to the glass and causing adverse effects on the coating work, a sponge block is set to wipe the dust on the glass surface to achieve the cleaning purpose, but the corresponding dust will also adhere to the sponge block, and the dust on the sponge block itself may also fall on the glass when cleaning the next glass surface and cause pollution, thereby failing to ensure sufficient cleaning of the glass. Therefore, a coating device for photovoltaic glass and a process thereof are proposed herein to solve the above problems. Summary of the invention

[0005] In order to solve the above-mentioned problems, the present invention provides a coating device for photovoltaic glass and a process thereof.

[0006] The present invention provides a coating device for photovoltaic glass using the following technical solution: A coating device for photovoltaic glass, comprising a main frame, a coating box and a frame plate are respectively arranged on the top of the main frame, a pretreatment mechanism is arranged on the frame plate, and a conveying mechanism is arranged on the main frame; The pretreatment mechanism includes a water tank, which is fixedly connected to the top of the frame plate. A cleaning roller, a spray head, a scraper and an exhaust bucket are respectively arranged on the inner side of the frame plate. The spray head and the exhaust bucket are fixedly connected to the inner side of the frame plate. Bristles are fixedly connected to the outside of the cleaning roller. A drain port is provided on the cleaning roller. The drain port and the bristles are distributed around the cleaning roller at equal intervals. The bristles and the drain port are staggered with each other. Two rectangular frames are fixedly connected to the top of the inner side of the frame plate. A lifting plate is slidably connected to the inside of the rectangular frame. The lifting plate extends out of the outside of the rectangular frame. The front and rear ends of the cleaning roller The ends respectively pass through the two lifting plates and are rotatably connected to the lifting plates. The outside of one end of the cleaning roller is connected to a surrounding frame through a sealed bearing. The surrounding frame is communicated with the cleaning roller. A first pipe is fixedly connected to the surrounding frame. The top of the spray head is fixedly connected to the second pipe. The tops of the first pipe and the second pipe are both fixedly connected to the bottom of the water tank. A connecting rod is rotatably connected to the inner side of the frame plate. The connecting rod passes through the scraper and is fixedly connected to the scraper. A shell is fixedly connected to the top of the frame plate. The shell is arranged on the top of the exhaust scoop. A fan is fixedly connected to the inside of the shell. A heating wire is fixedly connected to the inside of the exhaust scoop.

[0007] By adopting the above technical solution, before the photovoltaic glass enters the coating box for coating processing, it is first scrubbed by a cleaning roller and then sprayed by a spray head to further remove impurities remaining in the scrubbing process. After spraying, when passing through a scraper, the scraper contacts the top of the glass, which can effectively scrape off water stains or other impurities that are not washed away by the water flow on the top of the glass, and finally dried when passing directly under the exhaust scoop, thereby fully ensuring the cleanliness of the glass surface and avoiding the adverse effect of impurities or residual moisture on the coating work.

[0008] Preferably, a transverse plate is fixedly connected between the two lifting plates, a first electric push rod is fixedly connected to the top of the transverse plate, the top of the first electric push rod is fixedly connected to the top of the inner side of the frame plate, a water baffle is fixedly connected to the bottom of the transverse plate, the cleaning roller extends to the inner side of the water baffle, a first motor is fixedly connected to one of the lifting plates, and the first motor is fixedly connected to one end of the cleaning roller through an output shaft.

[0009] By adopting the above technical solution, the first electric push rod can push and pull the horizontal plate up and down after working.

[0010] Preferably, the connecting rod is fixedly connected to the outside of the first gear, the limit plate is fixedly connected to the rear side wall of the inner cavity of the frame plate, the limit plate is slidably connected to the outside of the movable plate, the bottom of the movable plate is fixedly connected to the first rack, the first rack is arranged on the top of the first gear, and the first rack is meshed with the first gear, the movable plate is fixedly connected to the second electric push rod, and one end of the second electric push rod is fixedly connected to the inner side of the limit plate.

[0011] By adopting the above technical solution, the second electric push rod can push and pull the movable plate after working.

[0012] Preferably, an injection pipe is fixedly connected to the top of the water tank, and a sealing cover is provided on the top of the injection pipe. The sealing cover extends into the interior of the injection pipe and matches the injection pipe.

[0013] By adopting the above technical solution, the water in the water tank is injected through the injection pipe, and the sealing cover can seal the top thereof to prevent impurities from entering and causing water contamination.

[0014] Preferably, a first solenoid valve is provided on the first pipeline, and a second solenoid valve is provided on the second pipeline.

[0015] By adopting the above technical solution, the passages of the first pipeline and the second pipeline can be controlled to be closed or opened through the first solenoid valve and the second solenoid valve.

[0016] Preferably, the pretreatment mechanism also includes a filter assembly, the filter assembly includes an extension frame, the extension frame is integrally formed on one side of the shell, a movable frame is slidably connected to the interior of the extension frame, the movable frame extends out of the extension frame, a filter net is fixedly connected to one side of the movable frame, rectangular plates are fixedly connected to the front and rear sides of the movable frame, a spring is fixedly connected between the rectangular plate and one side wall of the shell, a dust collecting frame is provided at the bottom of the movable frame, the dust collecting frame is fitted with one side wall of the shell, square plates are fixedly connected to the front and rear side walls of the dust collecting frame, plug plates are fixedly connected to the front and rear side walls of the shell, and two plug plates respectively pass through the two square plates.

[0017] By adopting the above technical solution, the filter net can block and filter the impurities entering the air flow.

[0018] Preferably, a support plate is fixedly connected to the top of the extension frame, a round rod is rotatably connected to the inner side of the support plate, a second motor is fixedly connected to the outer side of the support plate, the second motor is fixedly connected to one end of the round rod through an output shaft, a knocking plate is fixedly connected to the outside of the round rod, and a striking plate is fixedly connected to the top of the movable frame.

[0019] By adopting the above technical solution, the striking plate strikes the struck plate after rotating.

[0020] Preferably, a threaded rod is rotatably connected inside the plug board, a control panel is fixedly connected outside the threaded rod, the control panel extends out of the plug board, a positioning plate is slidably connected inside the plug board, the positioning plate extends out of the plug board, one side of the positioning plate is fitted with one side of the square plate, and the threaded rod passes through the bottom wall of the positioning plate and is threadedly connected to the positioning plate.

[0021] By adopting the above technical solution, the threaded rod can drive the positioning plate to move up and down for adjustment after rotation.

[0022] Preferably, the conveying mechanism includes a first conveyor belt and a second conveyor belt, the first conveyor belt and the second conveyor belt are both arranged on the inner side of a main frame, the inner side of the main frame is rotatably connected with a first conveyor roller and a second conveyor roller, the first conveyor roller and the second conveyor roller are both arranged and distributed at equal intervals on the inner side of the main frame, the first conveyor roller is arranged on the inner side of the first conveyor belt and fits with the inner surface of the first conveyor belt, the second conveyor roller is arranged on the inner side of the second conveyor belt and fits with the inner surface of the second conveyor belt, one end of one of the first conveyor rollers and one of the second conveyor rollers are fixedly connected with a second gear, and the first A rubber roller is arranged between the first conveyor belt and the second conveyor belt, and the rubber rollers are arranged at equal intervals on the inner side of the main frame. One end of the rubber roller is fixedly connected to the third gear. A transmission belt is arranged on the front side of the main frame, and a second rack is fixedly connected to the inner side of the transmission belt. The second rack is respectively arranged on the outside of the second gear and the third gear, and the second rack is respectively meshed with the second gear and the third gear. An L-shaped plate is fixedly connected to the front side of the main frame, and a third motor is fixedly connected to the front side of the L-shaped plate. The third motor is fixedly connected to a fourth gear through an output shaft, and the fourth gear is meshed with one of the third gears.

[0023] By adopting the above technical solution, after the rubber roller contacts the photovoltaic glass, the photovoltaic glass can be prevented from slipping on the rubber roller.

[0024] Another technical problem to be solved by the present invention is to provide a coating device for photovoltaic glass applied to a coating process of photovoltaic glass, comprising the following steps: Glass conveyor The photovoltaic glass workpiece to be coated is placed on the first conveyor belt. After being placed, the first conveyor belt, the rubber roller and the second conveyor belt convey it in sequence, so that the glass workpiece can be processed in sequence; Glass cleaning When the glass workpiece enters the inner side of the frame plate, the cleaning roller rotates first, and the water inside the water tank is discharged through the cleaning roller, so as to perform a brushing operation on the glass workpiece. After the brushing is completed, after passing under the spray head, the spray head sprays and cleans it, and then when passing through the scraper, as it continues to move, the scraper scrapes out the residual water and other possible impurities above it; Glass drying After cleaning, the heating wire starts to heat up, and the airflow sucked by the fan is heated by the heating wire and finally discharged directly downward through the exhaust hopper. When the glass workpiece passes under the exhaust hopper, it is dried; Coating Processing After the photovoltaic glass workpiece completes the cleaning and drying operations, it finally enters the coating box for coating processing. After the coating is completed, it is conveyed out through the second conveyor belt to complete the entire processing operation.

[0025] In summary, the present invention includes the following beneficial technical effects: 1. Through the design of the pretreatment mechanism, the present invention first uses a cleaning roller to scrub the photovoltaic glass before it enters the coating box for coating processing, and then sprays it through a spray head to further remove impurities remaining in the scrubbing process. After spraying, when passing through a scraper, the scraper contacts the top of the glass, which can effectively scrape off water stains or other impurities that are not washed away by the water flow on the top of the glass, and finally dries it when passing directly under the exhaust scoop, thereby fully ensuring the cleanliness of the glass surface and avoiding the adverse effects of impurities or residual moisture on the surface on the coating work.

[0026] 2. Through the design of the conveying mechanism of the present invention, after the third motor starts working, it drives the fourth gear to rotate through the output shaft. Correspondingly, the first conveyor belt, the rubber roller and the second conveyor belt can form a conveying effect on the glass workpiece. On the basis of realizing the above three conveying stages, only the third motor is used to provide power output, which has higher transmission efficiency and is more conducive to saving transmission costs. At the same time, the addition of the rubber roller can create a certain friction between the glass workpiece and the rubber roller when the glass workpiece contacts with the rubber roller, thereby avoiding sliding when the glass workpiece contacts with the scraper, thereby ensuring stability.

[0027] 3. Through the design of the filter assembly of the present invention, the airflow enters the shell through the filter screen, and the filter screen can filter impurities in the air. In order to prevent the impurities from clogging the filter screen, the second motor drives the knocking plate to rotate and knock the struck plate. At this time, the movable frame oscillates to cause the impurities on the filter screen to fall off, effectively ensuring the smoothness of the gas passing through and ensuring the stable implementation of the drying and heating operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 is a cross-sectional view of the structure of the present invention; Figure 3 It is a bottom view of the structure of the frame plate in the present invention; Figure 4 for Figure 3 A in the enlarged view; Figure 5 It is a schematic diagram of the structure of the cleaning roller in the present invention; Figure 6 It is a structural cross-sectional view of the cleaning roller in the present invention; Figure 7 It is a schematic diagram of the structure of the shower head in the present invention; Figure 8 It is a structural cross-sectional view of the housing in the present invention; Fig. 9 for Figure 8 The enlarged view of point B in the figure; Fig.10 This is a disassembled diagram of the dust collecting frame and the plug-in board in the present invention; Fig.11 for Fig.10 The enlarged view of point C in the figure; Fig.12 It is a sectional top view of the main frame of the present invention.

[0029] Explanation of the reference numerals: 1. Main frame; 2. Coating box; 3. Frame plate; 4. Pretreatment mechanism; 41. Water tank; 42. Cleaning roller; 43. Sprinkler head; 44. Scraper; 45. Exhaust bucket; 46. Brush; 47. Drain; 48. Rectangular frame; 49. Lifting plate; 491. Surrounding frame; 492. First pipeline; 493. Second pipeline; 494. Connecting rod; 495. Shell; 496. Fan; 497. Heating wire; 498. Horizontal plate; 499. First electric push rod; 481. Water baffle; 482. First motor; 483. First gear; 484. Moving plate; 485. First rack; 486. Second electric push rod rod; 487, injection pipe; 488, extension frame; 489, movable frame; 471, filter screen; 472, spring; 473, dust collecting frame; 474, square plate; 475, plug-in plate; 476, round rod; 477, second motor; 478, knocking plate; 479, impact plate; 461, threaded rod; 462, control plate; 463, positioning plate; 5, conveying mechanism; 51, first conveyor belt; 52, second conveyor belt; 53, first conveyor roller; 54, second conveyor roller; 55, second gear; 56, rubber roller; 57, third gear; 58, transmission belt; 59, second rack; 591, third motor; 592, fourth gear. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-12 The present invention is described in further detail.

[0031] The present invention discloses a coating device for photovoltaic glass. Figure 1-12, a coating device for photovoltaic glass, comprising a main frame 1, a coating box 2 and a frame plate 3 are respectively arranged on the top of the main frame 1, a pretreatment mechanism 4 is arranged on the frame plate 3, a conveying mechanism 5 is arranged on the main frame 1, the pretreatment mechanism 4 comprises a water tank 41, the water tank 41 is fixedly connected to the top of the frame plate 3, a cleaning roller 42, a spray head 43, a scraper 44 and an exhaust scoop 45 are respectively arranged on the inner side of the frame plate 3, and the spray head 43 and the exhaust scoop 45 are both fixedly connected to the inner side of the frame plate 3; The cleaning roller 42 is fixedly connected to the outside with bristles 46, and a drainage port 47 is provided on the cleaning roller 42. The drainage port 47 and the bristles 46 are evenly spaced and distributed around the cleaning roller 42, and the bristles 46 and the drainage port 47 are staggered with each other. Two rectangular frames 48 are fixedly connected to the top of the inner side of the frame plate 3, and a lifting plate 49 is slidably connected inside the rectangular frame 48. The lifting plate 49 extends out of the rectangular frame 48. The front and rear ends of the cleaning roller 42 respectively penetrate the two lifting plates 49 and are rotatably connected to the lifting plates 49. The outside of one end of the cleaning roller 42 is connected to a surrounding frame 491 through a sealed bearing, and the surrounding frame 491 is connected to the cleaning roller 42. A first pipe 492 is fixedly connected to the surrounding frame 491, and a second pipe 493 is fixedly connected to the top of the spray head 43. The tops of the first pipe 492 and the second pipe 493 are both fixedly connected to the bottom of the water tank 41. A connecting rod 494 is rotatably connected to the inner side of the frame plate 3, and the connecting rod 494 passes through the scraper 44 and is fixedly connected to the scraper 44. A shell 495 is fixedly connected to the top of the frame plate 3, and the shell 495 is arranged on the top of the exhaust scoop 45. A fan 496 is fixedly connected inside the shell 495, and a heating wire 497 is fixedly connected inside the exhaust scoop 45. Before the photovoltaic glass enters the coating box 2 for coating processing, the cleaning roller 42 first brushes it, and then sprays it through the spray head 43 after brushing to further remove impurities remaining in the brushing process. After spraying, when passing through the scraper 44, the scraper 44 contacts the top of the glass, which can effectively scrape off the water stains or other impurities that are not washed away by the water flow on the top of the glass, and finally it is dried when passing directly under the exhaust scoop 45, so as to fully ensure the cleanliness of the glass surface and avoid the situation where the coating work is adversely affected by the presence of impurities or residual moisture on the surface.

[0032] A transverse plate 498 is fixedly connected between the two lifting plates 49, a first electric push rod 499 is fixedly connected to the top of the transverse plate 498, the top of the first electric push rod 499 is fixedly connected to the top of the inner side of the frame plate 3, a water baffle 481 is fixedly connected to the bottom of the transverse plate 498, the cleaning roller 42 extends to the inner side of the water baffle 481, a first motor 482 is fixedly connected to one of the lifting plates 49, the first motor 482 is fixedly connected to one end of the cleaning roller 42 through an output shaft, the first electric push rod 499 can push and pull the transverse plate 498 up and down after working, the connecting rod 49 A first gear 483 is fixedly connected to the outside of the frame plate 3, a limiting plate is fixedly connected to the rear side wall of the inner cavity of the frame plate 3, a moving plate 484 is slidably connected to the outside of the limiting plate, a first rack 485 is fixedly connected to the bottom of the moving plate 484, the first rack 485 is arranged on the top of the first gear 483, and the first rack 485 is meshed with the first gear 483, a second electric push rod 486 is fixedly connected to the moving plate 484, one end of the second electric push rod 486 is fixedly connected to the inner side of the limiting plate, and the second electric push rod 486 can push and pull the moving plate 484 after working; An injection pipe 487 is fixedly connected to the top of the water tank 41. A sealing cover is provided on the top of the injection pipe 487. The sealing cover extends into the injection pipe 487 and matches the injection pipe 487. The water in the water tank 41 is injected through the injection pipe 487. The sealing cover can seal the top to prevent impurities from entering and causing water contamination. A first solenoid valve is provided on the first pipe 492, and a second solenoid valve is provided on the second pipe 493. The first solenoid valve and the second solenoid valve can control the closing or opening of the passages of the first pipe 492 and the second pipe 493.

[0033] The pretreatment mechanism 4 also includes a filter assembly, which includes an extension frame 488, which is integrally formed on one side of the shell 495, and a movable frame 489 is slidably connected inside the extension frame 488, and the movable frame 489 extends out of the extension frame 488. A filter screen 471 is fixedly connected to one side of the movable frame 489, and rectangular plates are fixedly connected to the front and rear sides of the movable frame 489, and a spring 472 is fixedly connected between the rectangular plate and a side wall of the shell 495. A dust collecting frame 473 is provided at the bottom of the movable frame 489, and the dust collecting frame 473 is fitted with a side wall of the shell 495. Square plates 474 are fixedly connected to the front and rear side walls of the dust collecting frame 473, and plug-in plates 475 are fixedly connected to the front and rear side walls of the shell 495. The two plug-in plates 475 respectively penetrate the two square plates 474, and the filter screen 471 can block and filter impurities entering the airflow; A support plate is fixedly connected to the top of the extension frame 488, and a round rod 476 is rotatably connected to the inner side of the support plate. A second motor 477 is fixedly connected to the outer side of the support plate. The second motor 477 is fixedly connected to one end of the round rod 476 through an output shaft. A knocking plate 478 is fixedly connected to the outside of the round rod 476. A striking plate 479 is fixedly connected to the top of the movable frame 489. After the knocking plate 478 rotates, it knocks the striking plate 479. A threaded rod 461 is rotatably connected to the inside of the plug-in plate 475. A control plate 462 is fixedly connected to the outside of the threaded rod 461. The control plate 462 extends out of the outside of the plug-in plate 475. A positioning plate 463 is slidably connected to the inside of the plug-in plate 475. The positioning plate 463 extends out of the outside of the plug-in plate 475. One side of the positioning plate 463 is fitted with one side of the square plate 474. The threaded rod 461 penetrates the bottom wall of the positioning plate 463 and is threadedly connected to the positioning plate 463. After the threaded rod 461 rotates, it can drive the positioning plate 463 to move up and down for adjustment.

[0034] The conveying mechanism 5 includes a first conveying belt 51 and a second conveying belt 52. The first conveying belt 51 and the second conveying belt 52 are both arranged on the inner side of the main frame 1. The inner side of the main frame 1 is rotatably connected with a first conveying roller 53 and a second conveying roller 54. The first conveying roller 53 and the second conveying roller 54 are both arranged and distributed at equal intervals on the inner side of the main frame 1. The first conveying roller 53 is arranged on the inner side of the first conveying belt 51 and fits with the inner surface of the first conveying belt 51. The second conveying roller 54 is arranged on the inner side of the second conveying belt 52 and fits with the inner surface of the second conveying belt 52. One end of each of the first conveying roller 53 and one end of each of the second conveying rollers 54 are fixedly connected with a second gear 55. A rubber roller 53 is arranged between the first conveying belt 51 and the second conveying belt 52. 6. The rubber rollers 56 are arranged at equal intervals on the inner side of the main frame 1. One end of the rubber roller 56 is fixedly connected to the third gear 57. A transmission belt 58 is provided on the front side of the main frame 1. A second rack 59 is fixedly connected to the inner side of the transmission belt 58. The second rack 59 is respectively provided on the outer sides of the second gear 55 and the third gear 57, and the second rack 59 is respectively meshed with the second gear 55 and the third gear 57. An L-shaped plate is fixedly connected to the front side of the main frame 1. A third motor 591 is fixedly connected to the front side of the L-shaped plate. The third motor 591 is fixedly connected to a fourth gear 592 through an output shaft. The fourth gear 592 is meshed with one of the third gears 57. After the rubber roller 56 contacts the photovoltaic glass, the photovoltaic glass can be prevented from slipping on top of it.

[0035] Another technical problem to be solved by the present invention is to provide a coating device for photovoltaic glass applied to a coating process of photovoltaic glass, comprising the following steps: Glass conveyor The photovoltaic glass workpiece to be coated is placed on the first conveyor belt 51. After being placed, the first conveyor belt 51, the rubber roller 56 and the second conveyor belt 52 sequentially convey it so that the glass workpiece can be processed sequentially. Glass cleaning When the glass workpiece enters the inner side of the frame plate 3, the cleaning roller 42 rotates first, and the water inside the water tank 41 is discharged through the cleaning roller 42, so as to perform a brushing operation on the glass workpiece. After the brushing is completed, after passing under the spray head 43, the spray head 43 sprays and cleans it, and then when passing through the scraper 44, as it continues to move, the scraper 44 scrapes and pushes out the residual water and other possible impurities above it; Glass drying After cleaning is completed, the heating wire 497 starts to heat up, and the airflow sucked by the fan 496 is heated by the heating wire 497 and finally discharged directly downward through the exhaust scoop 45. When the glass workpiece passes under the exhaust scoop 45, it is dried; Coating Processing After the photovoltaic glass workpiece has completed the cleaning and drying operations, it finally enters the coating box 2 for coating processing. After the coating is completed, it is conveyed out through the second conveyor belt 52 to complete the entire processing operation.

[0036] In the actual operation process, firstly, the device is powered on, and the photovoltaic glass workpiece to be coated is placed on the first conveyor belt 51. Then, after the third motor 591 works, it drives the fourth gear 592 to rotate through the output shaft, and the fourth gear 592 drives the meshed third gear 57 to rotate. The third gear 57 drives the second rack 59 to rotate, and the second rack 59 drives the transmission belt 58 to rotate. At this time, the second rack 59 simultaneously drives the two second gears 55 to rotate and the remaining third gear 57 to rotate. The two second gears 55 respectively drive the first conveyor belt 51 and the second conveyor belt 52 to rotate, and the third gear 57 drives the rubber roller 56 to rotate. Correspondingly, the first conveyor belt 51, the rubber roller 56 and the second conveyor belt 52 can form a conveying effect for the glass workpiece. On the basis of realizing the above three conveying stages, only the third motor 591 is used to provide power output, and the transmission efficiency is higher, which is more conducive to saving the transmission cost. At the same time, the addition of the rubber roller 56 can create a certain friction between the glass workpiece and the rubber roller 56 when the glass workpiece contacts it, so as to avoid sliding when the glass workpiece contacts the scraper 44, thereby ensuring stability. After the first electric push rod 499 works, it can push and pull the horizontal plate 498 up and down, and the horizontal plate 498 drives the two lifting plates 49 to rise and fall synchronously. The lifting plate 49 drives the cleaning roller 42 to adjust the height up and down, so as to enable the cleaning roller 42 to contact with the top surface of the glass workpiece for brushing. When brushing, the first solenoid valve on the first pipe 492 is opened. At this time, the water in the water tank 41 can enter the cleaning roller 42 through the first pipe 492 and be discharged through the drain port 47 on the cleaning roller 42. Then the first motor 482 works and drives the cleaning roller 42 to rotate. After the cleaning roller 42 rotates, the bristles 46 on the outside of the cleaning roller 42 brush the outer surface of the glass workpiece, and cooperate with the water discharged from the drain port 47 to achieve a brushing effect, and the cleaning effect is higher. The water retaining plate 481 can block the water thrown upward from the drain port 47 to avoid water splashing. When the scrubbing is completed, the second solenoid valve is opened, and the water is discharged downward through the spray head 43, and the glass workpiece passing directly below is sprayed and cleaned, and the residual impurities after scrubbing are sprayed and rinsed. At the same time, the second electric push rod 486 works and pushes the movable plate 484, and the movable plate 484 drives the first rack 485 to move, and the first rack 485 drives the first gear 483 to rotate, and the first gear 483 drives the connecting rod 494 to rotate, and the connecting rod 494 drives the scraper 44 to rotate, so as to adjust the height of the lower end of the scraper 44 from the ground to match the thickness of the glass workpiece, so that when the glass workpiece passes, it can fit on the upper surface of the glass workpiece and scrape off the residual water or impurities on it, which fully ensures the cleaning quality; Finally, after the cleaned glass workpiece passes directly under the exhaust scoop 45, the heating wire 497 starts to heat, and at the same time, the fan 496 works to suck in the external airflow, and after passing through the heating wire 497, a hot airflow is formed and blown to the surface of the glass workpiece to perform a drying operation. The fully dried glass workpiece enters the coating box 2 for coating. The specific coating structure and principle are all existing technologies, so they will not be further described here; When the above fan 496 is working, the air flow enters the shell 495 through the filter 471, and the filter 471 can filter impurities in the air. In order to prevent impurities from clogging the filter 471, the second motor 477 works and drives the round rod 476 to rotate. The round rod 476 drives the knocking plate 478 to rotate and knocks the struck plate 479. The struck plate 479 drives the movable frame 489 to move inside the extension frame 488. Since the spring 472 has an elastic force on the rectangular plate, it cooperates with the knocking force to form an oscillation effect, which causes the impurities on the filter 471 to fall off. The impurities after being shaken off fall into the dust collecting frame 473 for collection. If the dust collecting frame 473 needs to be removed, the threaded rod 461 is rotated. After the threaded rod 461 drives the positioning plate 463 to move downward to the inside of the plug-in board 475, the dust collecting frame 473 can be removed and the impurities inside it can be processed. The operation is simple and convenient, which is conducive to quick operation.

[0037] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A coating device for photovoltaic glass, comprising a main frame (1), characterized in that: The top of the main frame (1) is provided with a coating box (2) and a frame plate (3), a pretreatment mechanism (4) is provided on the frame plate (3), and a conveying mechanism (5) is provided on the main frame (1); The pretreatment mechanism (4) comprises a water tank (41), the water tank (41) being fixedly connected to the top of the frame plate (3), the inner side of the frame plate (3) being respectively provided with a cleaning roller (42), a spray head (43), a scraper (44) and an exhaust bucket (45), the spray head (43) and the exhaust bucket (45) being fixedly connected to the inner side of the frame plate (3), the outer side of the cleaning roller (42) being fixedly connected with bristles (46), the cleaning roller (42) being provided with a drainage port (47), the drainage port (47) and the bristles (46) being distributed around the cleaning roller (42) at equal intervals, the bristles (46) and the drainage port (47) being distributed in an interlaced manner, the inner top side of the frame plate (3) being fixedly connected with two rectangular frames (48), the inner side of the rectangular frame (48) being slidably connected with a lifting plate (49), the lifting plate (49) extending out of the outer side of the rectangular frame (48), the front and rear ends of the cleaning roller (42) respectively passing through Two lifting plates (49) are rotatably connected to the lifting plates (49); one end of the cleaning roller (42) is externally connected to a surrounding frame (491) via a sealed bearing; the surrounding frame (491) is in communication with the cleaning roller (42); a first pipe (492) is fixedly connected to the surrounding frame (491); a second pipe (493) is fixedly connected to the top of the spray head (43); the tops of the first pipe (492) and the second pipe (493) are both fixedly connected to the bottom of the water tank (41); a connecting rod (494) is rotatably connected to the inner side of the frame plate (3); the connecting rod (494) penetrates the scraper (44) and is fixedly connected to the scraper (44); a shell (495) is fixedly connected to the top of the frame plate (3); the shell (495) is arranged on the top of the exhaust scoop (45); a fan (496) is fixedly connected to the inside of the shell (495); and a heating wire (497) is fixedly connected to the inside of the exhaust scoop (45).

2. The coating device for photovoltaic glass according to claim 1, characterized in that: A transverse plate (498) is fixedly connected between the two lifting plates (49), a first electric push rod (499) is fixedly connected to the top of the transverse plate (498), the top of the first electric push rod (499) is fixedly connected to the top of the inner side of the frame plate (3), a water baffle (481) is fixedly connected to the bottom of the transverse plate (498), the cleaning roller (42) extends to the inner side of the water baffle (481), a first motor (482) is fixedly connected to one of the lifting plates (49), and the first motor (482) is fixedly connected to one end of the cleaning roller (42) via an output shaft.

3. The coating device for photovoltaic glass according to claim 1, characterized in that: The connecting rod (494) is fixedly connected to the outside with a first gear (483); a limiting plate is fixedly connected to the rear side wall of the inner cavity of the frame plate (3); a moving plate (484) is slidably connected to the outside of the limiting plate; a first rack (485) is fixedly connected to the bottom of the moving plate (484); the first rack (485) is arranged on the top of the first gear (483), and the first rack (485) is meshed with the first gear (483); a second electric push rod (486) is fixedly connected to the moving plate (484); one end of the second electric push rod (486) is fixedly connected to the inner side of the limiting plate.

4. The coating device for photovoltaic glass according to claim 1, characterized in that: The top of the water tank (41) is fixedly connected with an injection pipe (487), and the top of the injection pipe (487) is provided with a sealing cover, which extends into the interior of the injection pipe (487) and matches the injection pipe (487).

5. The coating device for photovoltaic glass according to claim 1, characterized in that: The first pipeline (492) is provided with a first solenoid valve, and the second pipeline (493) is provided with a second solenoid valve.

6. The coating device for photovoltaic glass according to claim 1, characterized in that: The pretreatment mechanism (4) further comprises a filtering assembly, which comprises an extension frame (488), the extension frame (488) being integrally formed on one side of the shell (495), a movable frame (489) being slidably connected inside the extension frame (488), the movable frame (489) extending outside the extension frame (488), a filter screen (471) being fixedly connected to one side of the movable frame (489), rectangular plates being fixedly connected to both the front and rear sides of the movable frame (489), a spring (472) being fixedly connected between the rectangular plates and a side wall of the shell (495), a dust collecting frame (473) being arranged at the bottom of the movable frame (489), the dust collecting frame (473) being fitted with a side wall of the shell (495), square plates (474) being fixedly connected to both the front and rear side walls of the dust collecting frame (473), plug-in boards (475) being fixedly connected to both the front and rear side walls of the shell (495), and two plug-in boards (475) respectively passing through two square plates (474).

7. The coating device for photovoltaic glass according to claim 6, characterized in that: The top of the extension frame (488) is fixedly connected to a support plate, the inner side of the support plate is rotatably connected to a round rod (476), the outer side of the support plate is fixedly connected to a second motor (477), the second motor (477) is fixedly connected to one end of the round rod (476) via an output shaft, the outer side of the round rod (476) is fixedly connected to a striking plate (478), and the top of the movable frame (489) is fixedly connected to a striking plate (479).

8. The coating device for photovoltaic glass according to claim 6, characterized in that: The plug board (475) is rotatably connected to a threaded rod (461) inside, and the threaded rod (461) is fixedly connected to a control panel (462) outside. The control panel (462) extends outside the plug board (475). The plug board (475) is slidably connected to a positioning plate (463) inside. The positioning plate (463) extends outside the plug board (475). One side of the positioning plate (463) is in contact with one side of the square plate (474). The threaded rod (461) passes through the bottom wall of the positioning plate (463) and is connected to the positioning plate (463) by threads.

9. The coating device for photovoltaic glass according to claim 1, characterized in that: The conveying mechanism (5) comprises a first conveying belt (51) and a second conveying belt (52), wherein the first conveying belt (51) and the second conveying belt (52) are both arranged on the inner side of a main frame (1), and the inner side of the main frame (1) is rotatably connected with a first conveying roller (53) and a second conveying roller (54), and the first conveying roller (53) and the second conveying roller (54) are both arranged and distributed at equal intervals on the inner side of the main frame (1), the first conveying roller (53) is arranged on the inner side of the first conveying belt (51) and is in contact with the inner surface of the first conveying belt (51), and the second conveying roller (54) is arranged on the inner side of the second conveying belt (52) and is in contact with the inner surface of the second conveying belt (52), one end of each of the first conveying rollers (53) and one end of each of the second conveying rollers (54) are fixedly connected with a second gear (55), and the first conveying belt (51) and A rubber roller (56) is arranged between the second conveyor belts (52). The rubber rollers (56) are arranged at equal intervals on the inner side of the main frame (1). One end of the rubber roller (56) is fixedly connected to a third gear (57). A transmission belt (58) is arranged on the front side of the main frame (1). A second rack (59) is fixedly connected to the inner side of the transmission belt (58). The second rack (59) is arranged on the outer side of the second gear (55) and the third gear (57), respectively, and the second rack (59) is meshed with the second gear (55) and the third gear (57), respectively. An L-shaped plate is fixedly connected to the front side of the main frame (1). A third motor (591) is fixedly connected to the front side of the L-shaped plate. The third motor (591) is fixedly connected to a fourth gear (592) via an output shaft. The fourth gear (592) is meshed with one of the third gears (57).

10. The coating device for photovoltaic glass according to any one of claims 1 to 9 is applied to the coating process of photovoltaic glass, characterized in that: The following steps are involved: Glass conveyor Placing the photovoltaic glass workpiece to be coated on the first conveyor belt (51), and after placement, conveying it in sequence via the first conveyor belt (51), the rubber roller (56) and the second conveyor belt (52), so that the glass workpiece can be processed in sequence; Glass cleaning When the glass workpiece enters the inner side of the frame plate (3), the cleaning roller (42) rotates first, and the water inside the water tank (41) is discharged through the cleaning roller (42), thereby performing a brushing operation on the glass workpiece. After the brushing is completed, after passing under the spray head (43), the spray head (43) sprays and cleans it, and then when passing through the scraper (44), as it continues to move, the scraper (44) scrapes and pushes out the residual water and other possible impurities on it; Glass drying After the cleaning is completed, the heating wire (497) starts to heat up, the airflow sucked by the fan (496) is heated by the heating wire (497), and finally discharged directly downward through the exhaust hopper (45), and the glass workpiece is dried when passing under the exhaust hopper (45); Coating Processing After the photovoltaic glass workpiece has completed the cleaning and drying operations, it finally enters the coating box (2) for coating processing. After the coating is completed, it is conveyed out through the second conveyor belt (52), completing the entire processing operation.

Citation Information

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