High-precision magnetorheological viscosity measuring device and method
By designing a magnetorheological viscosity measurement device with high-precision rotary viscometer, constant temperature component, lifting component and circulation component, the problems of insufficient high accuracy, poor temperature control, complex device height adjustment, and inconvenient solution circulation in traditional devices are solved, and the problem of insufficient high accuracy, poor temperature control, complex device height adjustment, and inconvenient solution circulation in traditional devices is achieved. Efficient and accurate measurement of magnetorheological fluid viscosity.
Patent Information
- Application Number
- CN202411848192.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional magnetorheological viscosity measurement devices have problems such as insufficient high accuracy, poor temperature control, complex device height adjustment, and inconvenient solution circulation, which cannot meet the requirements of high-precision and efficient viscosity measurement.
A high-precision magnetorheological viscosity measurement device is designed, including a high-precision rotary viscometer, constant temperature assembly, lifting assembly and circulation assembly, through which the height adjustment of the device, temperature control and solution circulation are realized, simplifying the operation process.
It realizes high-precision magnetorheological fluid viscosity measurement, the temperature control accuracy reaches ±0.1℃, the device height can be quickly adjusted, and the solution circulation is convenient, which significantly improves the measurement efficiency and accuracy, and meets the needs of different industries for viscosity measurement.
Smart Images

Figure CN119438000A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of viscosity measurement, in particular to a high-precision magnetorheological viscosity measurement device and method. Background Art
[0002] The viscosity measuring instrument industry is in a dynamic development stage, and its market growth rate and demand growth rate are steadily increasing. This trend is due to technological progress, increased user demand and the launch of new products. Especially in the domestic market, due to the accelerated industrialization process and the increased demand for precision industrial equipment, the market demand for viscosity measuring instruments has shown a rapid growth trend. In addition, rheometers and viscometers, as important components of viscosity measuring devices, are also expanding their markets. From a technical point of view, the technical level of viscosity measuring devices is constantly improving, especially in the field of rheometers. The technical level at home and abroad is constantly improving. Leading manufacturers focus on product development and progress by investing heavily in R&D activities, and expand their geographical presence by participating in mergers and acquisitions. Influence, these efforts not only improve the performance and accuracy of the products, but also meet the needs of different industries for viscosity measuring devices; from the perspective of market demand, viscosity measuring devices are widely used in many industries, such as food, beverages, paints, coatings, polymers, medicine, cosmetics, petrochemicals, etc. The development of these industries has promoted the increase in demand for viscosity measuring devices, especially in the process of controlling and monitoring the process parameters of products before and after production, viscosity measuring devices have become an indispensable tool, and the increasing concern about the consistency of finished products such as paints and other liquids has also prompted an increase in demand for viscosity measuring devices; and magnetorheological fluid viscosity measurement has become one of the hot topics in the academic field of magnetorheology. Therefore, the viscosity measurement device of magnetorheological fluid has become a research direction for scholars.
[0003] However, the traditional magnetorheological viscosity measuring device cannot meet people's needs. It has the following defects: First, there is no high-precision viscosity measuring device designed. For the viscosity detection of magnetorheological fluid, no high-precision measuring device is used. The measurement speed is relatively slow, the measurement accuracy cannot be guaranteed, the applicability is relatively poor, the operation is relatively complicated, and there are some technical requirements for operators, which cannot meet the needs of users; second, there is no constant temperature operation structure designed. For magnetorheological fluid, the viscosity value will change with the temperature. The lower the temperature, the higher the viscosity. When the temperature deviation of the viscosity fluid is ±0.5℃, the viscosity value deviation of some standard liquids will exceed The viscosity of the viscosity measuring device should be adjusted according to the experiment conditions. It takes a lot of time and manpower to disassemble and reassemble the device, and a certain depth of understanding of the device is required. For the experiment, a lot of time and cost are wasted. Fourth, there is no solution circulation device. For the viscosity measuring device, the disc rotor on it is mostly covered with dirt and needs to be cleaned before the experiment can be carried out. It takes a lot of time to disassemble and assemble the rotor, and the operation is relatively complicated, so the device cannot be widely used. Summary of the invention
[0004] The object of the present invention is to provide a high-precision magnetorheological viscosity measuring device and method to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision magnetorheological viscosity measuring device, comprising a viscosity meter, a lifting component is fixedly connected to an outer wall on one side of the viscosity meter, a constant temperature component is arranged on the lower surface of the viscosity meter, and a circulation component is arranged on an outer wall on one side of the constant temperature component, the viscosity meter comprises a shell, a first motor is fixedly connected to an outer wall on one side of the shell, an output end of the first motor is fixedly connected to a driving wheel, a conveyor belt is sleeved on an outer wall on one side of the driving wheel, a driven wheel is sleeved on one end of the conveyor belt, and a photoelectric converter is fixedly connected to the lower surface of the driven wheel, the lifting component comprises a second motor, an output end of the second motor is fixedly connected to a gear, a guide rail is slidably connected to an outer wall on one side of the gear, and a support rod is fixedly connected to an outer wall on one side of the guide rail, the circulation component comprises a flow regulator, and an output end of the flow regulator is fixedly connected to a water inlet pipe; the constant temperature component comprises a temperature regulator, an output end of the temperature regulator is fixedly connected to a connecting circuit, and an output end of the connecting circuit is fixedly connected to a heating rod.
[0006] As a further technical solution of the present invention, the lower surface of the photoelectric converter is fixedly connected to a rotating shaft, a bearing is sleeved on an outer wall of one side of the rotating shaft, a flange is sleeved on an outer wall of one side of the bearing, and the flange is sleeved on an outer wall of one side of the rotating shaft, the output end of the rotating shaft is fixedly connected to a coupler, the lower surface of the coupler is fixedly connected to a disc rotor, the lower surface of the disc rotor is fixedly connected to a sensor, an immersion mark is sleeved on an outer wall of one side of the disc rotor, and an operating platform is fixedly connected to an outer wall of one side of the shell.
[0007] As a further technical solution of the present invention, a connecting rod is fixedly connected to the outer wall of one side of the shell, one end of the connecting rod is fixedly connected to a connecting piece, and one end of the connecting piece is fixedly connected to the outer wall of one side of the second motor, the lower surface of the support rod is fixedly connected to a base plate, the upper surface of the base plate is fixedly connected to a reinforcing rib, and the reinforcing rib is fixedly connected to the outer wall of one side of the support rod, the upper surface of the base plate is fixedly connected to an electric cylinder, and the output end of the electric cylinder is fixedly connected to a base.
[0008] As a further technical solution of the present invention, a sample container is fixedly connected to the upper surface of the base, and the sample container is arranged on one side outer wall of the disc rotor and the sensor, a protective cover is arranged on one side outer wall of the sample container, and the heating rod is fixedly connected to one side outer wall of the protective cover, a partition is sleeved on one side outer wall of the protective cover, and the heating rod is fixedly connected to one side outer wall of the partition, the lower surface of the protective cover is fixedly connected to a pillar, and the lower surface of the pillar is fixedly connected to the upper surface of the bottom plate, and a thermometer is sleeved on the upper surface of the protective cover.
[0009] As a further technical solution of the present invention, a water inlet is sleeved on one side outer wall of the flow regulator, a water pump, a pressure gauge and a water outlet butterfly valve are fixedly connected to one side outer wall of the water inlet pipe, and the output end of the water inlet pipe is arranged on one side outer wall of the sample container.
[0010] As a further technical solution of the present invention, a drainage pipe is arranged on an outer wall of one side of the sample container, and a water storage tank is arranged at the output end of the drainage pipe.
[0011] A high-precision magnetorheological viscosity measurement method, comprising step 1, device detection and parameter setting; step 2, lifting device height adjustment; step 3, cleaning the rotor and magnetorheological fluid input; step 4, constant temperature device operation; step 5, magnetorheological viscosity detection; step 6, device stop and equipment cleaning;
[0012] In the above step 1, the whole device is tested and the parameters of the device are debugged through the operating platform to ensure that the parameters of the device meet the required conditions of use;
[0013] In the above step 2, the height of the device is adjusted by the lifting assembly, and the second motor is used to drive the housing and the electric cylinder to drive the base to achieve rapid positioning, ensuring that the immersion mark is in the sample container;
[0014] In the above step three, the disc rotor is cleaned by the circulation component, and after completion, the circulation component is used again to transport the magnetorheological fluid to the sample container through the water inlet pipe;
[0015] In the above step 4, the temperature inside the protective cover is controlled by the constant temperature component to ensure that the temperature is constant within the set value range and will not affect the implementation;
[0016] In the above step 5, the viscosity of the magnetorheological fluid in the sample container is tested by a viscosity meter, and the result is recorded;
[0017] In the above step six, after the experiment is completed, the magnetorheological fluid is recovered through the circulation component, the device is stopped by controlling the switch, and the equipment is maintained and cleaned.
[0018] As a further technical solution of the present invention, in the step three, the disc rotor is cleaned by a circulation component. After completion, the circulation component is used again to transport the magnetorheological fluid to the sample container through the water inlet pipe, and the cleaning liquid enters the flow regulator through the water inlet. The cleaning liquid in the flow regulator enters the sample container through the water inlet pipe through a water pump to soak the disc rotor. After a period of time, the cleaning liquid is extracted and discharged into the water storage tank through the drain pipe, and is transferred to clean water through the water inlet to further remove the cleaning liquid. After completion, the magnetorheological fluid is transferred again through the water inlet, and transmitted to the sample container to wait for the experiment, and the magnetorheological fluid can submerge the immersion mark.
[0019] As a further technical solution of the present invention, in the step four, the temperature inside the protective cover is controlled by a constant temperature component to ensure that the temperature is constant within the set numerical range and will not affect the implementation. The required temperature is set by a temperature regulator, and the heating rod is started by controlling the connection circuit to gradually heat the inside of the protective cover. The heating rod is isolated from the experimental equipment by a partition to avoid direct heating from affecting the device, and the temperature remains constant when it reaches the set value. The operator can monitor the temperature inside the protective cover with a thermometer.
[0020] As a further technical solution of the present invention, in step five, the viscosity of the magnetorheological fluid in the sample container is tested by a viscosity meter, and the result is recorded. After completing the above steps, the first motor is started through the operating platform, and the first motor drives the driving wheel thereon to rotate. The driving wheel drives the driven wheel to rotate through the conveyor belt, and the driven wheel drives the rotating shaft thereon to rotate, and the rotation is supported by the bearing on the rotating shaft, so as to reduce the friction coefficient during the movement and ensure the rotation accuracy. The connection between the devices is strengthened by the flange and the device is subjected to greater pressure. The disc rotor is driven to rotate by the rotating shaft, so that the liquid rotates after being sheared. The rotational motion of the magnetorheological fluid is sensed by the sensor thereon, and the data collected by the sensor is transmitted as a signal through the coupler, and the transmitted data is analyzed by the photoelectric converter, converted into the required data, and viewed through the operating platform.
[0021] Compared with the prior art, the invention has the following beneficial effects: the invention is designed with a high-precision viscosity measuring device, and uses a high-precision rotational viscometer to measure the experiment, so that the viscosity test of the liquid can be completed in a relatively short time, and has higher measurement accuracy than the traditional device, can be used to measure different liquids, has a wider range of applications, is relatively simple to operate, does not require complex operating procedures or professional skills, and meets the needs of users; at the same time, a constant temperature operating structure is designed. For magnetorheological fluid, the viscosity value will change with the temperature. This structure can control the temperature difference of the operating device within the range of ±0.1°C, so that the temperature is constant. It is fixed within a certain numerical range and cannot affect the experiment, so that the measurement result is guaranteed to a certain extent; it is also designed with a height-adjustable device, through which the overall height of the equipment can be adjusted for different experiments, avoiding the need to disassemble the device again, saving a lot of time and manpower, and at the same time the height can be determined quickly, making it convenient for users to operate; it is also designed with a solution circulation device, through which the dirt attached to the disc rotor can be cleaned, avoiding the need to disassemble the device, saving a lot of time, and at the same time the magnetorheological fluid can be transported through the device, simplifying the operation and allowing the liquid after the experiment to be quickly recovered. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0023] Figure 2 It is a front view structural schematic diagram of the present invention;
[0024] Figure 3 It is a schematic diagram of the top view of the structure of the present invention;
[0025] Figure 4 It is a side view structural schematic diagram of the present invention;
[0026] Figure 5 A schematic diagram of a three-dimensional structure from another viewing angle of the present invention;
[0027] Figure 6 It is a three-dimensional structural schematic diagram of the measuring mechanism of the present invention;
[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the circulation component of the present invention;
[0029] Figure 8 It is a schematic cross-sectional view of the three-dimensional structure of the thermostatic structure of the present invention;
[0030] Fig. 9 The figure is a flow chart of the method of the present invention.
[0031] In the figure: 1. viscosity meter; 11. housing; 12. operating platform; 13. first motor; 14. driving wheel; 15. driven wheel; 16. conveyor belt; 17. photoelectric converter; 18. rotating shaft; 19. bearing; 110. flange; 111. coupler; 112. disc rotor; 113. immersion mark; 114. sensor; 2. lifting assembly; 21. connecting rod; 22. connecting piece; 23. gear; 24. second motor; 25. guide rail; 26. Support rod; 27, reinforcing ribs; 28, base; 29, electric cylinder; 210, bottom plate; 3, circulation component; 31, water inlet pipe; 32, water outlet butterfly valve; 33, pressure gauge; 34, water pump; 35, flow regulator; 36, water inlet; 37, drain pipe; 38, water storage tank; 4, constant temperature component; 41, protective cover; 42, heating rod; 43, thermometer; 44, connecting circuit; 45, temperature regulator; 46, partition; 47, support; 48, sample container. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Please see attached Figure 1 -Attached Figure 8The present invention provides an embodiment: a high-precision magnetorheological viscosity measuring device, comprising a viscosity meter 1, a lifting component 2 is fixedly connected to one side outer wall of the viscosity meter 1, a constant temperature component 4 is arranged on the lower surface of the viscosity meter 1, a circulation component 3 is arranged on one side outer wall of the constant temperature component 4, the viscosity meter 1 comprises a shell 11, a first motor 13 is fixedly connected to one side outer wall of the shell 11, a driving wheel 14 is fixedly connected to the output end of the first motor 13, a conveyor belt 16 is sleeved on one side outer wall of the driving wheel 14, a driven wheel 15 is sleeved on one end of the conveyor belt 16, and a driven wheel 15 is sleeved on one end of the driven wheel 15. The lower surface is fixedly connected with a photoelectric converter 17, the lifting component 2 includes a second motor 24, the output end of the second motor 24 is fixedly connected with a gear 23, a guide rail 25 is slidably connected to the outer wall of one side of the gear 23, and a support rod 26 is fixedly connected to the outer wall of one side of the guide rail 25, the circulation component 3 includes a flow regulator 35, and the output end of the flow regulator 35 is fixedly connected to the water inlet pipe 31; the constant temperature component 4 includes a temperature regulator 45, and the output end of the temperature regulator 45 is fixedly connected to a connection circuit 44, and the output end of the connection circuit 44 is fixedly connected to a heating rod 42; the lower surface of the photoelectric converter 17 is fixedly connected The housing 11 is fixedly connected with a rotating shaft 18, a bearing 19 is sleeved on one side outer wall of the rotating shaft 18, a flange 110 is sleeved on one side outer wall of the bearing 19, and the flange 110 is sleeved on one side outer wall of the rotating shaft 18, a coupler 111 is fixedly connected to the output end of the rotating shaft 18, a disc rotor 112 is fixedly connected to the lower surface of the coupler 111, a sensor 114 is fixedly connected to the lower surface of the disc rotor 112, an immersion mark 113 is sleeved on one side outer wall of the disc rotor 112, an operating platform 12 is fixedly connected to one side outer wall of the housing 11, and the coupler 111 is used to process the data collected by the sensor 114. Line signal transmission; a connecting rod 21 is fixedly connected to the outer wall of one side of the shell 11, one end of the connecting rod 21 is fixedly connected to the connecting member 22, and one end of the connecting member 22 is fixedly connected to the outer wall of one side of the second motor 24, the lower surface of the support rod 26 is fixedly connected to the bottom plate 210, the upper surface of the bottom plate 210 is fixedly connected to the reinforcing rib 27, and the reinforcing rib 27 is fixedly connected to the outer wall of one side of the support rod 26, the upper surface of the bottom plate 210 is fixedly connected to the electric cylinder 29, the output end of the electric cylinder 29 is fixedly connected to the base 28, and the reinforcing rib 27 is used to strengthen the connection between the support rod 26 and the bottom plate 210;The upper surface of the base 28 is fixedly connected with a sample container 48, and the sample container 48 is arranged on one side outer wall of the disc rotor 112 and the sensor 114. A protective cover 41 is arranged on one side outer wall of the sample container 48, and a heating rod 42 is fixedly connected to one side outer wall of the protective cover 41. A partition 46 is sleeved on one side outer wall of the protective cover 41, and the heating rod 42 is fixedly connected to one side outer wall of the partition 46. The lower surface of the protective cover 41 is fixedly connected with a support 47, and the lower surface of the support 47 is fixedly connected to the upper surface of the bottom plate 210. The upper surface of the protective cover 41 is sleeved with a thermometer 43, and the partition 46 is used to connect the experimental equipment and the heating rod 42. Isolate to avoid direct heating affecting the device; a water inlet 36 is sleeved on one side outer wall of the flow regulator 35, a water pump 34, a pressure gauge 33 and a water outlet butterfly valve 32 are fixedly connected on one side outer wall of the water inlet pipe 31, and the output end of the water inlet pipe 31 is arranged on one side outer wall of the sample container 48, the water outlet butterfly valve 32 is used to control the flow and pressure of the fluid to prevent the medium from flowing in reverse, and the pressure gauge 33 is used to measure the pressure in the water inlet pipe 31; a drain pipe 37 is arranged on one side outer wall of the sample container 48, and a water storage tank 38 is arranged at the output end of the drain pipe 37, and the water storage tank 38 is used to store the discharged liquid for subsequent treatment. ;
[0034] Please see attached Fig. 9 The present invention provides an embodiment: a high-precision magnetorheological viscosity measurement method, including step one, device detection and parameter setting; step two, lifting device height adjustment; step three, cleaning the rotor and magnetorheological fluid input; step four, constant temperature device operation; step five, magnetorheological viscosity detection; step six, device stop and equipment cleaning;
[0035] In the above step 1, the whole device is tested and the parameters of the device are debugged through the operating platform 12 to ensure that the parameters of the device meet the required conditions of use;
[0036] In the above step 2, the height of the device is adjusted by the lifting assembly 2, and the second motor 24 is used to drive the housing 11 and the electric cylinder 29 to drive the base 28 to achieve rapid positioning, ensuring that the immersion mark 113 is in the sample container 48;
[0037] In the above step three, the disc rotor 112 is cleaned by the circulation component 3. After completion, the circulation component 3 is used again to transport the magnetorheological fluid to the sample container 48 through the water inlet pipe 31, and the cleaning fluid is connected to the flow regulator 35 through the water inlet 36, and the cleaning fluid in the flow regulator 35 is allowed to enter the sample container 48 through the water pump 34 along the water inlet pipe 31 to soak the disc rotor 112. After a period of time, the cleaning fluid is extracted and discharged into the water storage tank 38 through the drain pipe 37, and is transferred to clean water through the water inlet 36 to further remove the cleaning fluid. After completion, the magnetorheological fluid is transferred again through the water inlet 36 and transported to the sample container 48 to wait for the experiment, and the magnetorheological fluid can submerge the immersion mark 113;
[0038] In the above step 4, the temperature in the protective cover 41 is controlled by the thermostatic component 4 to ensure that the temperature is constant within the set value range and will not affect the implementation. The required temperature is set by the temperature regulator 45, and the heating rod 42 is controlled to start through the connecting circuit 44 to gradually heat the inside of the protective cover 41. The heating rod 42 is isolated from the experimental equipment by the partition 46 to avoid direct heating from affecting the device, and the temperature is kept constant when it reaches the set value. The operator can monitor the temperature in the protective cover 41 through the thermometer 43;
[0039] In the above step five, the viscosity of the magnetorheological fluid in the sample container 48 is tested by the viscosity meter 1, and the result is recorded. After completing the above steps, the first motor 13 is started through the operating platform 12, and the first motor 13 drives the driving wheel 14 thereon to rotate. The driving wheel 14 drives the driven wheel 15 to rotate through the conveyor belt 16, and the driven wheel 15 drives the rotating shaft 18 thereon to rotate, and supports its rotation through the bearing 19 on the rotating shaft 18, thereby reducing the friction coefficient during its movement and ensuring its rotation accuracy. The connection between the devices is strengthened through the flange 110 and the device is subjected to greater pressure, and the disc rotor 112 is driven to rotate through the rotating shaft 18, so that the liquid rotates after being sheared, and the rotating motion of the magnetorheological fluid is sensed by the sensor 114 thereon, and the data collected by the sensor 114 is transmitted as a signal through the coupler 111, and the transmitted data is analyzed and converted into the required data through the photoelectric converter 17, and viewed through the operating platform 12;
[0040] In the above step six, after the experiment is completed, the magnetorheological fluid is recovered by the circulation component 3, the device is stopped by controlling the switch and the equipment is maintained and cleaned.
[0041] Based on the above, the advantages of the present invention are: when using the present invention to perform viscosity detection, firstly, the entire device is detected and the parameters of the device are debugged through the operating platform 12 to ensure that the various parameters of the device meet the required conditions for use, so as to avoid equipment problems during use causing incorrect experimental results. After completion, the height of the device is adjusted through the lifting component 2, and the gear 23 thereon is driven to rotate by starting the second motor 24. The gear 23 rotates and moves on the guide rail 25 to drive the connecting member 22 to move vertically on the support rod 26. The connecting member 22 is connected to the shell 11 through the connecting rod 21 so that the viscosity meter 1 can move up and down, and cooperates with the electric cylinder 29 on the bottom plate 210 to immerse the immersion mark 113 on the viscosity meter 1 in the sample container 48. The electric cylinder 29 pushes The base 28 enables the sample container 48 to move up and down, and can be used in combination to quickly determine the position of the device, saving the time required for implementation. After completing the height confirmation, the disc rotor 112 is cleaned through the circulation component 3, and the cleaning liquid is connected to the steady flow regulator 35 through the water inlet 36, and the cleaning liquid in the steady flow regulator 35 is allowed to enter the sample container 48 through the water inlet pipe 31 through the water pump 34 to soak the disc rotor 112. During the process, the flow rate and pressure of the fluid are controlled by the water outlet butterfly valve 32 to prevent the medium from flowing in reverse, and the pressure in the water inlet pipe 31 is measured by the pressure gauge 33 to ensure that the water pressure is within the normal range. After a period of time, the cleaning liquid is extracted and discharged into the water storage tank 38 through the drain pipe 37, and is turned through the water inlet 36. The cleaning liquid is further removed by connecting to clean water to ensure that the disc rotor 112 is cleaned and the measurement error caused by the dirt on the surface of the disc rotor 112 is avoided. After completion, the magnetorheological fluid is transferred again through the water inlet 36 and transferred to the sample container 48 to wait for the experiment, and the magnetorheological fluid can submerge the immersion mark 113. At the same time, the temperature in the protective cover 41 is controlled by the constant temperature component 4 to ensure that the temperature is constant within the set value range and will not affect the realization. The required temperature is set by the temperature regulator 45, and the heating rod 42 is controlled to start through the connecting circuit 44 to gradually heat the inside of the protective cover 41. The heating rod 42 is isolated from the experimental equipment by the partition 46 to avoid direct heating affecting the device, and when the temperature reaches The temperature in the protective cover 41 is kept constant when the set value is reached. The operator can monitor the temperature in the protective cover 41 through the thermometer 43. The viscosity value of the magnetorheological fluid will change with the temperature. The lower the temperature, the higher the viscosity. During the experiment, it is necessary to ensure that the temperature is constant within a certain range to avoid affecting the experiment. After the temperature is constant, the viscosity of the magnetorheological fluid in the sample container 48 is tested by the viscosity meter 1, and the result is recorded. The first motor 13 is started through the operating platform 12. The first motor 13 drives the driving wheel 14 thereon to rotate. The driving wheel 14 drives the driven wheel 15 to rotate through the conveyor belt 16. The driven wheel 15 drives the rotating shaft 18 thereon to rotate, and the bearing 19 on the rotating shaft 18 supports its rotation, thereby reducing the friction coefficient during its movement.The rotation accuracy is ensured. The flange 110 is used to strengthen the connection between the devices and make the devices bear greater pressure. The rotating shaft 18 drives the disc rotor 112 to rotate, so that the liquid rotates after being sheared. The sensor 114 on it senses the rotation of the magnetorheological fluid. The data collected by the sensor 114 is transmitted through the coupler 111. The transmitted data is analyzed and converted into the required data through the photoelectric converter 17, and viewed through the operating platform 12. After the experiment is completed, the magnetorheological fluid is recovered through the circulation component 3, and the device is stopped and maintained and cleaned through the control switch. The reinforcing rib 27 is used to strengthen the connection between the support rod 26 and the bottom plate 210, and the support 47 is used to support the protective cover 41.
[0042] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A high-precision magnetorheological viscosity measuring device, comprising a viscosity meter (1), characterized in that: The viscosity meter (1) has a lifting assembly (2) fixedly connected to one side outer wall thereof, a thermostatic assembly (4) arranged on the lower surface of the viscosity meter (1), a circulation assembly (3) arranged on one side outer wall of the thermostatic assembly (4), the viscosity meter (1) comprising a housing (11), a first motor (13) fixedly connected to one side outer wall of the housing (11), a driving wheel (14) fixedly connected to the output end of the first motor (13), a conveyor belt (16) sleeved on one side outer wall of the driving wheel (14), a driven wheel (15) sleeved on one end of the conveyor belt (16), a photoelectric converter (15) fixedly connected to the lower surface of the driven wheel (15) 17), the lifting component (2) comprises a second motor (24), the output end of the second motor (24) is fixedly connected to a gear (23), a guide rail (25) is slidably connected to an outer wall on one side of the gear (23), a support rod (26) is fixedly connected to an outer wall on one side of the guide rail (25), the circulation component (3) comprises a flow regulator (35), the output end of the flow regulator (35) is fixedly connected to a water inlet pipe (31); the constant temperature component (4) comprises a temperature regulator (45), the output end of the temperature regulator (45) is fixedly connected to a connection circuit (44), and the output end of the connection circuit (44) is fixedly connected to a heating rod (42).
2. A high-precision magnetorheological viscosity measuring device according to claim 1, characterized in that: The lower surface of the photoelectric converter (17) is fixedly connected to a rotating shaft (18); a bearing (19) is sleeved on one side outer wall of the rotating shaft (18); a flange (110) is sleeved on one side outer wall of the bearing (19); and the flange (110) is sleeved on one side outer wall of the rotating shaft (18); a coupler (111) is fixedly connected to the output end of the rotating shaft (18); a disc rotor (112) is fixedly connected to the lower surface of the coupler (111); a sensor (114) is fixedly connected to the lower surface of the disc rotor (112); an immersion mark (113) is sleeved on one side outer wall of the disc rotor (112); and an operating platform (12) is fixedly connected to one side outer wall of the housing (11).
3. A high-precision magnetorheological viscosity measuring device according to claim 1, characterized in that: A connecting rod (21) is fixedly connected to an outer wall of one side of the shell (11), one end of the connecting rod (21) is fixedly connected to a connecting piece (22), and one end of the connecting piece (22) is fixedly connected to an outer wall of one side of the second motor (24); a bottom plate (210) is fixedly connected to the lower surface of the support rod (26), a reinforcing rib (27) is fixedly connected to the upper surface of the bottom plate (210), and the reinforcing rib (27) is fixedly connected to an outer wall of one side of the support rod (26); an electric cylinder (29) is fixedly connected to the upper surface of the bottom plate (210), and an output end of the electric cylinder (29) is fixedly connected to a base (28).
4. A high-precision magnetorheological viscosity measuring device according to claim 1, characterized in that: A sample container (48) is fixedly connected to the upper surface of the base (28), and the sample container (48) is arranged on one side outer wall of the disc rotor (112) and the sensor (114); a protective cover (41) is arranged on one side outer wall of the sample container (48), and a heating rod (42) is fixedly connected to one side outer wall of the protective cover (41); a partition (46) is sleeved on one side outer wall of the protective cover (41), and the heating rod (42) is fixedly connected to one side outer wall of the partition (46); a support (47) is fixedly connected to the lower surface of the protective cover (41), and the lower surface of the support (47) is fixedly connected to the upper surface of the bottom plate (210); and a thermometer (43) is sleeved on the upper surface of the protective cover (41).
5. A high-precision magnetorheological viscosity measuring device according to claim 1, characterized in that: A water inlet (36) is sleeved on one side outer wall of the flow regulator (35), a water pump (34), a pressure gauge (33) and a water outlet butterfly valve (32) are fixedly connected to one side outer wall of the water inlet pipe (31), and the output end of the water inlet pipe (31) is arranged on one side outer wall of the sample container (48).
6. A high-precision magnetorheological viscosity measuring device according to claim 4, characterized in that: A drainage pipe (37) is arranged on one side outer wall of the sample container (48), and a water storage tank (38) is arranged at the output end of the drainage pipe (37).
7. A high-precision magnetorheological viscosity measurement method, comprising step 1, device detection and parameter setting; step 2, lifting device height adjustment; step 3, cleaning the rotor and magnetorheological fluid input; step 4, constant temperature device operation; step 5, magnetorheological viscosity detection; step 6, device stop and equipment cleaning; characterized in that: In the above step 1, the whole device is tested and the parameters of the device are debugged through the operating platform (12) to ensure that the parameters of the device meet the required conditions of use; In the above step 2, the height of the device is adjusted by the lifting assembly (2), and the second motor (24) drives the housing (11) and cooperates with the electric cylinder (29) to drive the base (28) to achieve rapid positioning, ensuring that the immersion mark (113) is in the sample container (48); In the above step 3, the disk rotor (112) is cleaned by the circulation component (3), and after completion, the circulation component (3) is used again to transport the magnetorheological fluid to the sample container (48) through the water inlet pipe (31); In the above step 4, the temperature inside the protective cover (41) is controlled by the thermostatic component (4) to ensure that the temperature is constant within the set value range and will not affect the implementation; In the above step 5, the viscosity of the magnetorheological fluid in the sample container (48) is tested by a viscosity meter (1), and the result is recorded; In the above step six, after the experiment is completed, the magnetorheological fluid is recovered through the circulation component (3), the device is stopped by controlling the switch and the equipment is maintained and cleaned.
8. A high-precision magnetorheological viscosity measurement method according to claim 7, characterized in that: In step three, the disk rotor (112) is cleaned by the circulation component (3). After completion, the circulation component (3) is used again to transport the magnetorheological fluid through the water inlet pipe (31) to the sample container (48). The cleaning fluid is connected to the flow regulator (35) through the water inlet (36), and the cleaning fluid in the flow regulator (35) is allowed to enter the sample container (48) along the water inlet pipe (31) through the water pump (34) to soak the disk rotor (112). After a period of time, the cleaning fluid is extracted and discharged into the water storage tank (38) through the drainage pipe (37), and is transferred to clean water through the water inlet (36) to further remove the cleaning fluid. After completion, the magnetorheological fluid is transferred again through the water inlet (36) and transported to the sample container (48) to wait for the experiment, and the magnetorheological fluid is allowed to submerge the immersion mark (113).
9. A high-precision magnetorheological viscosity measurement method according to claim 7, characterized in that: In the step 4, the temperature inside the protective cover (41) is controlled by the thermostatic component (4) to ensure that the temperature is constant within the set value range and will not affect the implementation. The required temperature is set by the temperature regulator (45), and the heating rod (42) is controlled to start through the connecting circuit (44) to gradually heat the inside of the protective cover (41). The heating rod (42) is isolated from the experimental equipment by the partition (46) to avoid direct heating from affecting the device. When the temperature reaches the set value, it remains constant. The operator can monitor the temperature inside the protective cover (41) through the thermometer (43).
10. A high-precision magnetorheological viscosity measurement method according to claim 7, characterized in that: In the step 5, the viscosity of the magnetorheological fluid in the sample container (48) is tested by a viscosity meter (1), and the result is recorded. After the above steps are completed, the first motor (13) is started through the operating platform (12), and the first motor (13) drives the driving wheel (14) thereon to rotate. The driving wheel (14) drives the driven wheel (15) to rotate through the conveyor belt (16), and the driven wheel (15) drives the rotating shaft (18) thereon to rotate, and the bearing (19) on the rotating shaft (18) supports its rotation, thereby reducing the friction coefficient during its movement. The rotation accuracy is ensured, the connection between the devices is strengthened through the flange (110) so that the devices can withstand greater pressure, and the disc rotor (112) is driven to rotate through the rotating shaft (18), so that the liquid undergoes a rotational motion after being sheared, and the rotational motion of the magnetorheological fluid is sensed through the sensor (114) thereon, and the data collected by the sensor (114) is transmitted as a signal through the coupler (111), and the transmitted data is analyzed and converted into required data through the photoelectric converter (17), and viewed through the operating platform (12).