Production detection system and method for beverage straw production

Abstract

The invention discloses a production detection system and method for beverage straw production, and relates to the technical field of beverage straws, and the system can automatically adjust the configuration of appearance detection equipment and the gear of transmission equipment according to the production order information of different clients and different types of straws. The adaptability and flexibility of production equipment are improved, and a reasonable fluid adaptability coefficient threshold value can be set according to the product fluid characteristics of various types of suction pipes. Therefore, it is ensured that the straw can adapt to different fluids in actual use, the product applicability and the customer satisfaction degree are improved, and an early warning notification can be automatically sent out when the fluid adaptability of the straw is detected to be unqualified. Therefore, problems occurring in the production process can be found and processed in time, and the defective rate and potential customer complaints are reduced. And a graded early warning mechanism, such as orange, yellow and red, can respond at different levels according to the severity of the problem, so as to ensure that the problem is processed at an early stage.

Description

Technical Field

[0001] The present invention relates to the technical field of beverage straws, and in particular to a production detection system and method for producing beverage straws. Background Art

[0002] With the rapid development of the beverage market, especially the popularity of coffee, juice, milk tea and other consumption, the demand for beverage straws has continued to increase, driving the personalization and customization of products. The flexibility and efficiency of the production process are particularly important. Any minor defects in the production process may affect the safety of the final product and the health of consumers. Fluid adaptability, compatibility of materials and beverages, etc. are all key points of quality control. Therefore, a production inspection system and method for beverage straw production is needed.

[0003] Prior art, such as the invention patent application with announcement number CN114549441A, discloses a straw defect detection method based on image processing, including the following steps: obtaining multi-side straw image data; locating and segmenting the straw area; black spot feature detection: filtering according to the selective median filter algorithm to obtain a filtered image; binary segmenting the filtered image according to the local dynamic threshold algorithm, and marking the connected area; selecting black spot features according to the marked connected area; yellow spot feature detection: mapping the straw area image to the frequency domain after enhancement, and mapping it back to the space domain after adaptive low-pass filtering; performing differential and threshold segmentation on the filtered image and the enhanced image, marking the connected area, and detecting yellow spot features; straw defect judgment. The present invention is applicable to traditional plastic straws and new degradable straws, and has strong universality. It is less affected by the environment, has a wide range of defect scales, and has a fast detection speed, which improves the accuracy of defect detection.

[0004] In view of the above scheme, the applicant of the present invention has found that the above technology has at least the following technical problems: 1. The existing production and testing processes often rely on manual equipment adjustment and testing, which is prone to misjudgment, resulting in improper equipment settings or inaccurate test results, thereby affecting product quality. In the production process, if unqualified products appear, manual monitoring may not be able to detect the problem in time, resulting in a large number of unqualified products flowing out. The lack of an automatic early warning mechanism makes the problem not handled quickly enough, which may cause greater economic losses. Because the existing technology may lack efficient data collection and analysis processes, production scheduling and equipment configuration need to be completed manually, resulting in a less smooth production process, which increases the production cycle and cost.

[0005] 2. Existing technologies may lack flexibility in meeting the production needs of different customers and different types of straws. It is impossible to quickly adjust equipment parameters according to different production orders, making it difficult to achieve personalized customized production. Manual processing of production orders and test data leads to a lack of systematic and scientific decision-making, which may lead to waste of resources and reduced efficiency. Lack of effective analytical tools makes it impossible to optimize production processes and improve product quality. In the absence of a standardized testing and adjustment system, different batches of products produced are prone to quality differences, affecting consumers' trust in the brand. And the delay in responding to customer needs will lead to a decline in customer satisfaction, which may affect market share and corporate competitiveness in the long run. Due to the lack of a reasonable data basis, the efficiency of production equipment may not reach the optimal state, resulting in a waste of resources. The existing system may lack effective process control and optimization mechanisms, resulting in poor coordination between various links and a lack of effective tracking of production progress and quality. Summary of the invention

[0006] In view of the above-mentioned technical deficiencies, an object of the present invention is to provide a production detection system and method for producing beverage straws.

[0007] In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: In the first aspect, the present invention provides a production inspection system for beverage straw production, including: an inspection equipment adjustment module: used to obtain straw production order information corresponding to each type of straws for each customer in the target straw enterprise, and then analyze the appearance inspection equipment configuration and appearance transmission equipment gear position corresponding to each type of straws for each customer according to the straw production order information corresponding to each type of straws for each customer.

[0008] Fluid adaptability coefficient threshold setting module: used to obtain the product fluid characteristics corresponding to each type of straw for each customer after each type of straw for each customer has passed the appearance production inspection. The product fluid characteristics include product viscosity, product density and the corresponding proportions of each component. The product fluid evaluation coefficient corresponding to each type of straw for each customer is obtained by analysis, and then the fluid adaptability coefficient threshold corresponding to each type of straw for each customer is set and analyzed.

[0009] Detection warning notification module: used to determine whether the fluid adaptability of each straw in each type of straw for each customer is qualified when the fluid adaptability of each straw in each type of straw for each customer is tested, and to issue a detection warning notification when the fluid adaptability of a product corresponding to a straw in a certain type of straw for a certain customer is unqualified.

[0010] Preferably, the detection device adjustment module further includes an information extraction unit and an information analysis unit.

[0011] The information extraction unit is used to parse the straw production order information text data corresponding to each type of straw for each customer using a natural language processing tool, and extract the straw order parameters corresponding to each type of straw for each customer, wherein the straw order parameters include order quantity, production time and product length.

[0012] The information analysis unit is used to analyze and obtain straw order evaluation coefficients corresponding to each type of straws for each customer based on straw order parameters corresponding to each type of straws for each customer.

[0013] Preferably, the appearance inspection equipment configuration corresponding to each type of straw for each customer is analyzed, and the specific analysis process is as follows: the straw order evaluation coefficient corresponding to each type of straw for each customer is compared with the straw order evaluation coefficient interval corresponding to each appearance inspection equipment configuration in the database; if the straw order evaluation coefficient corresponding to a certain type of straw for a certain customer is within the straw order evaluation coefficient interval corresponding to a certain appearance inspection equipment configuration in the database, then the appearance inspection equipment configuration in the database is used as the appearance inspection equipment configuration corresponding to the type of straw for the customer, and the appearance inspection equipment configuration corresponding to each type of straw for each customer is sent to the automation controller through the self-configuration management system; the automation controller receives the command from the configuration management system, thereby adjusting the appearance inspection equipment configuration corresponding to each type of straw for each customer; in this way, the appearance inspection equipment configuration corresponding to each type of straw for each customer is analyzed.

[0014] Preferably, the appearance transmission equipment gear corresponding to each type of straw for each customer is analyzed, and the specific analysis process is as follows: the straw order evaluation coefficient corresponding to each type of straw for each customer is compared with the straw order evaluation coefficient interval corresponding to each appearance transmission equipment gear in the database; if the straw order evaluation coefficient corresponding to a certain type of straw for a certain customer is within the straw order evaluation coefficient interval corresponding to a certain appearance transmission equipment gear in the database, then the appearance transmission equipment gear in the database is used as the appearance transmission equipment gear corresponding to the type of straw for the customer, and the appearance transmission equipment gear corresponding to each type of straw for each customer is sent to the automation controller through the self-configuration management system; the automation controller receives the command from the configuration management system, thereby adjusting the appearance transmission equipment gear corresponding to each type of straw for each customer; in this way, the appearance transmission equipment gear corresponding to each type of straw for each customer is analyzed.

[0015] Preferably, the fluid adaptability coefficient thresholds corresponding to each type of straws for each customer are set and analyzed, and the specific analysis process is as follows: the product fluid evaluation coefficients corresponding to each type of straws for each customer are compared with the product fluid evaluation coefficient intervals corresponding to each fluid adaptability coefficient threshold in the database; if the product fluid evaluation coefficient corresponding to a certain type of straw for a certain customer is within the product fluid evaluation coefficient interval corresponding to a certain fluid adaptability coefficient threshold in the database, then the fluid adaptability coefficient threshold in the database is used as the fluid adaptability coefficient threshold corresponding to the type of straw for the customer and is set; in this way, the fluid adaptability coefficient thresholds corresponding to each type of straw for each customer are set and analyzed.

[0016] Preferably, the process of judging whether the fluid adaptability of each straw of each type of straw for each customer is qualified is as follows: A1. When the fluid adaptability of each straw of each type of straw for each customer is tested, a plurality of collection time points are set, and then the flow resistance and flow rate of each straw of each type of straw for each customer in each type of fluid at each temperature are collected at each collection time point.

[0017] A2. Record the flow resistance and flow rate of each type of straw in each type of fluid at each temperature at each collection time point as and Among them, g represents the number corresponding to each collection time point, g = 1, 2...a, a is an arbitrary integer greater than 2, i represents the number corresponding to each temperature, i = 1, 2...b, b is an arbitrary integer greater than 2, z represents the number corresponding to each type of fluid, z = 1, 2...c, c is an arbitrary integer greater than 2, s represents the number corresponding to each straw, s = 1, 2...d, d is an arbitrary integer greater than 2, substitute into the calculation formula: The fluid adaptability coefficient γ corresponding to each type of straw for each customer is obtained. hks , where X′ and F′ are the standard flow resistance and standard flow rate corresponding to the set straw, respectively; ρ1 and ρ2 are the weight factors corresponding to the set flow resistance and flow rate, respectively.

[0018] A3. Compare the fluid adaptability coefficient corresponding to each straw of each type of straw for each customer with the set threshold value of the corresponding fluid adaptability coefficient. If the fluid adaptability coefficient corresponding to a straw of a certain type of straw for a customer is less than the set threshold value of the corresponding fluid adaptability coefficient, then it is determined that the fluid adaptability corresponding to the straw of this type of straw for the customer is unqualified. If the fluid adaptability coefficient corresponding to a straw of a certain type of straw for a customer is greater than or equal to the set threshold value of the corresponding fluid adaptability coefficient, then it is determined that the fluid adaptability corresponding to the straw of this type of straw for the customer is qualified. In this way, it is determined whether the fluid adaptability corresponding to each straw of each type of straw for each customer is qualified.

[0019] Preferably, when the product fluid adaptability corresponding to a certain straw of a certain type of straw of a certain customer is unqualified, a detection warning notification is issued, and the specific warning process is as follows: B1. If the fluid adaptability coefficient corresponding to a certain straw of a certain type of straw of a certain customer is less than the set corresponding fluid adaptability coefficient threshold of 5%, an orange mild abnormality warning is issued to remind relevant personnel to pay attention to slight abnormalities and conduct continuous monitoring.

[0020] B2. If the fluid adaptability coefficient corresponding to a certain type of straw of a certain customer is less than 10% of the set threshold value of the corresponding fluid adaptability coefficient, a yellow moderate abnormality warning will be issued to remind relevant personnel to pay attention to the moderate abnormality and conduct continuous monitoring. At the same time, relevant departments need to conduct non-stop re-inspections of each production link.

[0021] B3. If the fluid adaptability coefficient corresponding to a certain type of straw of a certain customer is less than the set threshold value of the corresponding fluid adaptability coefficient by 20%, a red severe abnormality warning will be issued to remind relevant personnel to pay attention to severe abnormalities and conduct continuous monitoring. At the same time, relevant departments need to shut down and re-inspect each production link.

[0022] In a second aspect, the present invention provides a production inspection method for beverage straw production, including: step one, adjustment of the inspection equipment: obtaining straw production order information corresponding to each type of straw for each customer of the target straw enterprise, and analyzing the appearance inspection equipment configuration and appearance transmission equipment gear position corresponding to each type of straw for each customer based on the straw production order information corresponding to each type of straw for each customer.

[0023] Step 2. Setting the threshold value of the fluid adaptability coefficient: After each type of straw for each customer has passed the appearance production inspection, obtain the corresponding product fluid characteristics of each type of straw for each customer. The product fluid characteristics include product viscosity, product density and the corresponding proportions of each component. Analyze and obtain the product fluid evaluation coefficient corresponding to each type of straw for each customer, and then set and analyze the fluid adaptability coefficient threshold value corresponding to each type of straw for each customer.

[0024] Step 3, notification of detection warning: when the fluid compatibility of each straw of each type of straw for each customer is tested, it is further determined whether the fluid compatibility of each straw of each type of straw for each customer is qualified, and when the fluid compatibility of a product corresponding to a straw of a certain type of straw for a certain customer is unqualified, a detection warning notification is issued.

[0025] The beneficial effects of the present invention are as follows: 1. In the embodiment of the present invention, the system can automatically adjust the configuration of the appearance inspection equipment and the gear position of the transmission equipment according to the production order information of different customers and different types of straws. This not only improves the adaptability and flexibility of the production equipment, but also ensures that the production requirements of each order are accurately met, reduces human intervention and errors, and automatically extracts and analyzes production order information through natural language processing tools, thereby improving the efficiency and accuracy of data processing. The information analysis unit calculates the straw order evaluation coefficient through a formula, thereby providing a scientific basis for equipment configuration and gear adjustment, and reducing errors in human judgment.

[0026] 2. The embodiments of the present invention can set a reasonable fluid adaptability coefficient threshold value according to the product fluid characteristics of each type of straw. This ensures that the straw can adapt to different fluids in actual use, thereby improving the applicability of the product and customer satisfaction. By automatically adjusting the gear position of the appearance inspection equipment and the transmission equipment, the system can ensure the quality consistency of each batch of products and reduce the variability in production. Fluid adaptability detection and coefficient setting ensure the performance consistency of the straw in different fluid environments, improve the overall quality of the product, and the automated and intelligent system reduces manual intervention and reduces labor costs.

[0027] 3. The embodiment of the present invention can automatically issue an early warning notification when the fluid compatibility test of the straw fails. This allows problems that arise in the production process to be discovered and handled in a timely manner, reducing the defective rate and potential customer complaints. The graded early warning mechanism, such as orange, yellow, and red, can respond at different levels according to the severity of the problem, ensuring that the problem is handled at an early stage and reducing production losses. The timely early warning mechanism and non-stop re-inspection can handle the problem at an early stage, reducing downtime and scrap rate, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0029] Figure 1 This is a schematic diagram of the connection of the system modules of the present invention.

[0030] Figure 2 The present invention is a flowchart of the steps for implementing the method. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Embodiments of the present invention Figure 1 As shown, a production detection system for beverage straw production includes: a detection equipment adjustment module, a fluid adaptability coefficient threshold setting module, a detection early warning notification module and a database.

[0033] The fluid adaptability coefficient threshold setting module is connected to the detection equipment adjustment module and the detection warning notification module respectively, and the database is connected to the detection equipment adjustment module and the fluid adaptability coefficient threshold setting module respectively.

[0034] Inspection equipment adjustment module: used to obtain the straw production order information corresponding to each type of straw for each customer of the target straw enterprise, and then analyze the appearance inspection equipment configuration and appearance transmission equipment gear corresponding to each type of straw for each customer based on the straw production order information.

[0035] It should be noted that the appearance inspection equipment configuration includes: configuration one, configuration two and configuration three. Configuration one is: one inspection production line is equipped with three inspection cameras, one colorimeter and one surface roughness measuring instrument; configuration two is: one inspection production line is equipped with four inspection cameras, two colorimeter and two surface roughness measuring instruments; configuration three is: one inspection production line is equipped with four inspection cameras, three colorimeter and four surface roughness measuring instruments.

[0036] It should also be noted that the gears of the appearance transmission equipment include: gear 1, gear 2 and gear 3. Among them, gear 1 is: the conveyor belt speed is set to 0.5 m / s and the straw spacing is set to 10 cm, gear 2 is: the conveyor belt speed is set to 1.0 m / s and the straw spacing is set to 8 cm, and gear 3 is: the conveyor belt speed is set to 1.5 m / s and the straw spacing is set to 6 cm.

[0037] In a specific embodiment, the detection device adjustment module also includes an information extraction unit and an information analysis unit.

[0038] The information extraction unit is used to parse the straw production order information text data corresponding to each type of straw for each customer using a natural language processing tool, and extract the straw order parameters corresponding to each type of straw for each customer, wherein the straw order parameters include order quantity, production time and product length.

[0039] The information analysis unit is used to analyze and obtain straw order evaluation coefficients corresponding to each type of straws for each customer based on straw order parameters corresponding to each type of straws for each customer.

[0040] In another specific embodiment, the analysis obtains the straw order evaluation coefficient corresponding to each type of straw for each customer. The specific analysis process is as follows: the order quantity, production time and product length corresponding to each type of straw for each customer are respectively recorded as Q hk , W hk and E hk , where h represents the number corresponding to each customer, h=1,2...u, u is any integer greater than 2, k represents the number corresponding to each type of straw, k=1,2...m, m is any integer greater than 2, substitute into the calculation formula:

[0041] The straw order evaluation coefficient φ corresponding to each type of straw for each customer is obtained hk , where Q′, W′, and E′ are the standard order quantity, standard production time, and standard product length corresponding to the set straws, respectively; μ1, μ2, and μ3 are the weight factors corresponding to the set straw order quantity, production time, and product length, respectively.

[0042] It should be noted that μ1, μ2, and μ3 are all greater than 0 and less than 1.

[0043] It should also be noted that through the summary of a large amount of research data and experimental data, the standard order quantity, standard production time, and standard product length corresponding to the straws are set according to professional organizations and research institutions. At the same time, based on the professional knowledge and research basis of experts in the field, they are discussed and confirmed with industry organizations or professional institutions. Experts set the weight factors corresponding to the number of straw orders, the weight factors corresponding to the production time, and the weight factors corresponding to the product length based on their own experience and knowledge.

[0044] It should be noted again that the standard order quantity, standard production time, and standard product length are the order quantity threshold, production time threshold, and product length threshold, respectively. For example, the standard order quantity is 500, the standard production time is 8, and the standard product length is 20.

[0045] In another specific embodiment, the appearance inspection equipment configuration corresponding to each type of straw for each customer is analyzed, and the specific analysis process is as follows: the straw order evaluation coefficient corresponding to each type of straw for each customer is compared with the straw order evaluation coefficient interval corresponding to each appearance inspection equipment configuration in the database. If the straw order evaluation coefficient corresponding to a certain type of straw for a certain customer is within the straw order evaluation coefficient interval corresponding to a certain appearance inspection equipment configuration in the database, the appearance inspection equipment configuration in the database is used as the appearance inspection equipment configuration corresponding to the type of straw for the customer, and the appearance inspection equipment configuration corresponding to each type of straw for each customer is sent to the automation controller through the self-configuration management system. The automation controller receives the command from the configuration management system to adjust the appearance inspection equipment configuration corresponding to each type of straw for each customer. In this way, the appearance inspection equipment configuration corresponding to each type of straw for each customer is analyzed.

[0046] In another specific embodiment, the appearance transmission equipment gear corresponding to each type of straw for each customer is analyzed, and the specific analysis process is as follows: the straw order evaluation coefficient corresponding to each type of straw for each customer is compared with the straw order evaluation coefficient interval corresponding to each appearance transmission equipment gear in the database. If the straw order evaluation coefficient corresponding to a certain type of straw for a certain customer is within the straw order evaluation coefficient interval corresponding to a certain appearance transmission equipment gear in the database, then the appearance transmission equipment gear in the database is used as the appearance transmission equipment gear corresponding to the type of straw for the customer, and the appearance transmission equipment gear corresponding to each type of straw for each customer is sent to the automation controller through the self-configuration management system. The automation controller receives the command from the configuration management system to adjust the appearance transmission equipment gear corresponding to each type of straw for each customer. In this way, the appearance transmission equipment gear corresponding to each type of straw for each customer is analyzed.

[0047] In the embodiment of the present invention, the system can automatically adjust the appearance inspection equipment configuration and the transmission equipment gear according to the production order information of different customers and different types of straws. This not only improves the adaptability and flexibility of the production equipment, but also ensures that the production requirements of each order are accurately met, reduces human intervention and errors, and automatically extracts and analyzes production order information through natural language processing tools, thereby improving the efficiency and accuracy of data processing. The information analysis unit calculates the straw order evaluation coefficient through a formula, thereby providing a scientific basis for equipment configuration and gear adjustment, and reducing errors in human judgment.

[0048] Fluid adaptability coefficient threshold setting module: used to obtain the product fluid characteristics corresponding to each type of straw for each customer after each type of straw for each customer has passed the appearance production inspection. The product fluid characteristics include product viscosity, product density and the corresponding proportions of each component. The product fluid evaluation coefficient corresponding to each type of straw for each customer is obtained by analysis, and then the fluid adaptability coefficient threshold corresponding to each type of straw for each customer is set and analyzed.

[0049] In a specific embodiment, the analysis obtains the product fluid evaluation coefficient corresponding to each type of straw in each customer. The specific analysis process is as follows: the product viscosity, product density and the proportion of each component corresponding to each type of straw in each customer are respectively recorded as R hk 、T hk and Y hkf , where h represents the number corresponding to each customer, h=1,2......u, u is any integer greater than 2, k represents the number corresponding to each type of straw, k=1,2......m, m is any integer greater than 2, f represents the number corresponding to each component, f=1,2......v, v is any integer greater than 2, substitute into the calculation formula:

[0050]

[0051] The product fluid evaluation coefficients corresponding to each type of straw for each customer are obtained. Among them, R', T', and Y' are the standard product viscosity, standard product density, and standard proportion of the ingredients corresponding to the set straws, respectively. They are respectively the weight factor corresponding to the viscosity of the set straw product, the weight factor corresponding to the product density, and the weight factor corresponding to the ingredient ratio.

[0052] It should be noted that Both are greater than 0 and less than 1.

[0053] It should also be noted that through the summary of a large amount of research data and experimental data, the standard product viscosity, standard product density, and standard proportion of ingredients corresponding to the straws are set by professional organizations and research institutions. At the same time, based on the professional knowledge and research basis of experts in the field, they are discussed and confirmed with industry organizations or professional institutions. Experts set the weight factors corresponding to the viscosity of the straw products, the weight factors corresponding to the product density, and the weight factors corresponding to the ingredient proportions based on their own experience and knowledge.

[0054] It should be noted again that the standard product viscosity, standard product density, and standard ratio corresponding to the ingredients are the product viscosity threshold, product density threshold, and ratio threshold corresponding to the ingredients, respectively. For example, the standard product viscosity is 10, the standard product density is 0.9, and the standard ratio corresponding to the ingredients is 20.

[0055] In another specific embodiment, the fluid adaptability coefficient thresholds corresponding to each type of straw for each customer are set and analyzed, and the specific analysis process is as follows: the product fluid evaluation coefficients corresponding to each type of straw for each customer are compared with the product fluid evaluation coefficient intervals corresponding to each fluid adaptability coefficient threshold in the database; if the product fluid evaluation coefficient corresponding to a certain type of straw for a certain customer is within the product fluid evaluation coefficient interval corresponding to a certain fluid adaptability coefficient threshold in the database, then the fluid adaptability coefficient threshold in the database is used as the fluid adaptability coefficient threshold corresponding to the type of straw for the customer and is set; in this way, the fluid adaptability coefficient thresholds corresponding to each type of straw for each customer are set and analyzed.

[0056] The embodiments of the present invention can set a reasonable fluid adaptability coefficient threshold value according to the product fluid characteristics of each type of straw. This ensures that the straw can adapt to different fluids in actual use, thereby improving the applicability of the product and customer satisfaction. By automatically adjusting the gear position of the appearance inspection equipment and the transmission equipment, the system can ensure the quality consistency of each batch of products and reduce the variability in production. Fluid adaptability detection and coefficient setting ensure the performance consistency of the straw in different fluid environments, improve the overall quality of the product, and the automated and intelligent system reduces manual intervention and reduces labor costs.

[0057] Detection warning notification module: used to determine whether the fluid adaptability of each straw in each type of straw for each customer is qualified when the fluid adaptability of each straw in each type of straw for each customer is tested, and to issue a detection warning notification when the fluid adaptability of a product corresponding to a straw in a certain type of straw for a certain customer is unqualified.

[0058] In a specific embodiment, the determination of whether the fluid adaptability of each straw of each type of straw for each customer is qualified is specifically performed as follows: A1. When the fluid adaptability of each straw of each type of straw for each customer is tested, a plurality of collection time points are set, and then the flow resistance and flow rate corresponding to each straw of each type of straw for each customer in each type of fluid at each temperature are collected at each collection time point.

[0059] A2. Record the flow resistance and flow rate of each type of straw in each type of fluid at each temperature at each collection time point as and Among them, g represents the number corresponding to each collection time point, g = 1, 2...a, a is an arbitrary integer greater than 2, i represents the number corresponding to each temperature, i = 1, 2...b, b is an arbitrary integer greater than 2, z represents the number corresponding to each type of fluid, z = 1, 2...c, c is an arbitrary integer greater than 2, s represents the number corresponding to each straw, s = 1, 2...d, d is an arbitrary integer greater than 2, substitute into the calculation formula: The fluid adaptability coefficient γ corresponding to each type of straw for each customer is obtained. hks , where X′ and F′ are the standard flow resistance and standard flow rate corresponding to the set straw, respectively; ρ1 and ρ2 are the weight factors corresponding to the set flow resistance and flow rate, respectively.

[0060] It should be noted that ρ1 and ρ2 are both greater than 0 and less than 1.

[0061] It should also be noted that through the summary of a large amount of research data and experimental data, the standard flow resistance and standard flow rate corresponding to the straw are set according to professional institutions and research institutions. At the same time, based on the professional knowledge and research basis of experts in the field, and discussed and confirmed with industry organizations or professional institutions, the experts set the weight factors corresponding to the flow resistance of the straw and the weight factors corresponding to the flow rate based on their own experience and knowledge.

[0062] It should be noted once again that the standard flow resistance and the standard flow rate are the flow resistance threshold and the flow rate threshold, respectively. For example, the standard flow resistance is 100 and the standard flow rate is 5.

[0063] A3. Compare the fluid adaptability coefficient corresponding to each straw of each type of straw for each customer with the set threshold value of the corresponding fluid adaptability coefficient. If the fluid adaptability coefficient corresponding to a straw of a certain type of straw for a customer is less than the set threshold value of the corresponding fluid adaptability coefficient, then it is determined that the fluid adaptability corresponding to the straw of this type of straw for the customer is unqualified. If the fluid adaptability coefficient corresponding to a straw of a certain type of straw for a customer is greater than or equal to the set threshold value of the corresponding fluid adaptability coefficient, then it is determined that the fluid adaptability corresponding to the straw of this type of straw for the customer is qualified. In this way, it is determined whether the fluid adaptability corresponding to each straw of each type of straw for each customer is qualified.

[0064] In another specific embodiment, when the product fluid adaptability corresponding to a certain straw of a certain type of straw of a certain customer is unqualified, a detection warning notification is issued, and the specific warning process is as follows: B1. If the fluid adaptability coefficient corresponding to a certain straw of a certain type of straw of a certain customer is less than the set corresponding fluid adaptability coefficient threshold of 5%, an orange mild abnormality warning is issued to remind relevant personnel to pay attention to minor abnormalities and conduct continuous monitoring.

[0065] B2. If the fluid adaptability coefficient corresponding to a certain type of straw of a certain customer is less than 10% of the set threshold value of the corresponding fluid adaptability coefficient, a yellow moderate abnormality warning will be issued to remind relevant personnel to pay attention to the moderate abnormality and conduct continuous monitoring. At the same time, relevant departments need to conduct non-stop re-inspections of each production link.

[0066] B3. If the fluid adaptability coefficient corresponding to a certain type of straw of a certain customer is less than the set threshold value of the corresponding fluid adaptability coefficient by 20%, a red severe abnormality warning will be issued to remind relevant personnel to pay attention to severe abnormalities and conduct continuous monitoring. At the same time, relevant departments need to shut down and re-inspect each production link.

[0067] The embodiment of the present invention can automatically issue an early warning notification when the fluid compatibility test of the straw fails. This allows problems that arise in the production process to be discovered and handled in a timely manner, reducing the defective rate and potential customer complaints. The graded early warning mechanism, such as orange, yellow, and red, can respond at different levels according to the severity of the problem, ensuring that the problem is handled at an early stage and reducing production losses. The timely early warning mechanism and non-stop re-inspection can handle problems at an early stage, reducing downtime and scrap rates, thereby reducing production costs.

[0068] Embodiments of the present invention Figure 2 As shown, a production inspection method for beverage straw production includes: Step 1, adjustment of inspection equipment: obtaining straw production order information corresponding to each type of straw for each customer of the target straw enterprise, and then analyzing the appearance inspection equipment configuration and appearance transmission equipment gear position corresponding to each type of straw for each customer based on the straw production order information corresponding to each type of straw for each customer.

[0069] Step 2. Setting the threshold value of the fluid adaptability coefficient: After each type of straw for each customer has passed the appearance production inspection, obtain the corresponding product fluid characteristics of each type of straw for each customer. The product fluid characteristics include product viscosity, product density and the corresponding proportions of each component. Analyze and obtain the product fluid evaluation coefficient corresponding to each type of straw for each customer, and then set and analyze the fluid adaptability coefficient threshold value corresponding to each type of straw for each customer.

[0070] Step 3, notification of detection warning: when the fluid compatibility of each straw of each type of straw for each customer is tested, it is further determined whether the fluid compatibility of each straw of each type of straw for each customer is qualified, and when the fluid compatibility of a product corresponding to a straw of a certain type of straw for a certain customer is unqualified, a detection warning notification is issued.

[0071] The above contents are merely examples and explanations of the concept of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined in this specification, they shall all fall within the protection scope of the present invention.

Claims

1. A production and detection system for beverage straw production, characterized in that: include: Inspection equipment adjustment module: used to obtain the straw production order information corresponding to each type of straw for each customer of the target straw enterprise, and analyze the appearance inspection equipment configuration and appearance transmission equipment gear position corresponding to each type of straw for each customer based on the straw production order information; Fluid adaptability coefficient threshold setting module: used to obtain the product fluid characteristics corresponding to each type of straw for each customer after the appearance production inspection of each type of straw for each customer is qualified. The product fluid characteristics include product viscosity, product density and the corresponding proportion of each component. The product fluid evaluation coefficient corresponding to each type of straw for each customer is obtained by analysis, and then the fluid adaptability coefficient threshold corresponding to each type of straw for each customer is set and analyzed; Detection warning notification module: used to determine whether the fluid adaptability of each straw in each type of straw for each customer is qualified when the fluid adaptability of each straw in each type of straw for each customer is tested, and to issue a detection warning notification when the fluid adaptability of a product corresponding to a straw in a certain type of straw for a certain customer is unqualified.

2. A production and detection system for beverage straw production as claimed in claim 1, characterized in that: The detection equipment adjustment module also includes an information extraction unit and an information analysis unit; The information extraction unit is used to parse the straw production order information text data corresponding to each type of straw for each customer using a natural language processing tool according to the straw production order information corresponding to each type of straw for each customer, and extract the straw order parameters corresponding to each type of straw for each customer, the straw order parameters including order quantity, production time and product length; The information analysis unit is used to analyze and obtain straw order evaluation coefficients corresponding to each type of straws for each customer based on straw order parameters corresponding to each type of straws for each customer.

3. A production and detection system for beverage straw production as claimed in claim 2, characterized in that: The analysis obtains the straw order evaluation coefficient corresponding to each type of straw for each customer. The specific analysis process is as follows: The order quantity, production time and product length of each type of straw for each customer are recorded as Q hk , W hk and E hk , where h represents the number corresponding to each customer, h=1,2......u, u is any integer greater than 2, k represents the number corresponding to each type of straw, k=1,2......m, m is any integer greater than 2, substitute into the calculation formula: The straw order evaluation coefficient φ corresponding to each type of straw for each customer is obtained hk , where Q′, W′, and E′ are the standard order quantity, standard production time, and standard product length corresponding to the set straws, respectively; μ1, μ2, and μ3 are the weight factors corresponding to the set straw order quantity, production time, and product length, respectively.

4. A production and detection system for producing drinking straws as claimed in claim 3, characterized in that: The configuration of appearance inspection equipment corresponding to each type of straw for each customer is analyzed, and the specific analysis process is as follows: The straw order evaluation coefficient corresponding to each type of straws for each customer is compared with the straw order evaluation coefficient interval corresponding to each appearance inspection equipment configuration in the database. If the straw order evaluation coefficient corresponding to a certain type of straws for a customer is within the straw order evaluation coefficient interval corresponding to a certain appearance inspection equipment configuration in the database, the appearance inspection equipment configuration in the database will be used as the appearance inspection equipment configuration corresponding to this type of straws for the customer, and the appearance inspection equipment configuration corresponding to each type of straws for each customer will be sent to the automation controller through the self-configuration management system. The automation controller receives the command from the configuration management system to adjust the appearance inspection equipment configuration corresponding to each type of straws for each customer. In this way, the appearance inspection equipment configuration corresponding to each type of straws for each customer is analyzed.

5. A production and detection system for producing drinking straws as claimed in claim 4, characterized in that: The gear positions of the appearance transmission equipment corresponding to each type of straw for each customer are analyzed, and the specific analysis process is as follows: The straw order evaluation coefficient corresponding to each type of straws for each customer is compared with the straw order evaluation coefficient interval corresponding to each appearance transmission equipment gear position in the database. If the straw order evaluation coefficient corresponding to a certain type of straws for a customer is within the straw order evaluation coefficient interval corresponding to a certain appearance transmission equipment gear position in the database, the appearance transmission equipment gear position in the database will be used as the appearance transmission equipment gear position corresponding to this type of straws for the customer, and the appearance transmission equipment gear position corresponding to each type of straws for each customer will be sent to the automation controller through the self-configuration management system. The automation controller receives the command from the configuration management system to adjust the appearance transmission equipment gear position corresponding to each type of straws for each customer. In this way, the appearance transmission equipment gear position corresponding to each type of straws for each customer is analyzed.

6. A production and detection system for producing drinking straws as claimed in claim 1, characterized in that: The analysis obtains the product fluid evaluation coefficient corresponding to each type of straw for each customer. The specific analysis process is as follows: The product viscosity, product density and the proportion of each component corresponding to each type of straw in each customer are recorded as R hk , T hk and Y hkf , where h represents the number corresponding to each customer, h=1,2......u, u is any integer greater than 2, k represents the number corresponding to each type of straw, k=1,2......m, m is any integer greater than 2, f represents the number corresponding to each component, f=1,2......v, v is any integer greater than 2, substitute into the calculation formula: The product fluid evaluation coefficients corresponding to each type of straw for each customer are obtained. Among them, R′, T′, and Y′ are the standard product viscosity, standard product density, and standard proportion of the ingredients corresponding to the set straws, respectively; θ1, θ2, and θ3 are the weight factors corresponding to the set straw product viscosity, product density, and ingredient proportion, respectively.

7. A production and detection system for producing drinking straws as claimed in claim 6, characterized in that: The fluid adaptability coefficient threshold corresponding to each type of straw in each customer is set and analyzed, and the specific analysis process is as follows: The product fluid assessment coefficient corresponding to each type of straw for each customer is compared with the product fluid assessment coefficient interval corresponding to each fluid adaptability coefficient threshold in the database. If the product fluid assessment coefficient corresponding to a certain type of straw for a customer is within the product fluid assessment coefficient interval corresponding to a certain fluid adaptability coefficient threshold in the database, the fluid adaptability coefficient threshold in the database will be used as the fluid adaptability coefficient threshold corresponding to the type of straw for the customer and set. In this way, the fluid adaptability coefficient thresholds corresponding to each type of straw for each customer are set and analyzed.

8. A production and detection system for producing drinking straws as claimed in claim 7, characterized in that: The specific judging process of judging whether the fluid adaptability of each type of straw for each customer is qualified is as follows: A1. When each type of straw of each customer is tested for fluid adaptability, several collection time points are set, and then the flow resistance and flow rate corresponding to each type of straw of each customer in each type of fluid at each temperature are collected at each collection time point; A2. Record the flow resistance and flow rate of each type of straw in each type of fluid at each temperature at each collection time point as and Among them, g represents the number corresponding to each collection time point, g = 1, 2...a, a is an arbitrary integer greater than 2, i represents the number corresponding to each temperature, i = 1, 2...b, b is an arbitrary integer greater than 2, z represents the number corresponding to each type of fluid, z = 1, 2...c, c is an arbitrary integer greater than 2, s represents the number corresponding to each straw, s = 1, 2...d, d is an arbitrary integer greater than 2, substitute into the calculation formula: The fluid adaptability coefficient γ corresponding to each type of straw for each customer is obtained. hks , where X′ and F′ are the standard flow resistance and standard flow rate corresponding to the set straw, respectively; ρ1 and ρ2 are the weight factor corresponding to the set straw flow resistance and the weight factor corresponding to the flow rate, respectively; A3. Compare the fluid adaptability coefficient corresponding to each straw of each type of straw for each customer with the set threshold value of the corresponding fluid adaptability coefficient. If the fluid adaptability coefficient corresponding to a straw of a certain type of straw for a customer is less than the set threshold value of the corresponding fluid adaptability coefficient, then it is determined that the fluid adaptability corresponding to the straw of this type of straw for the customer is unqualified. If the fluid adaptability coefficient corresponding to a straw of a certain type of straw for a customer is greater than or equal to the set threshold value of the corresponding fluid adaptability coefficient, then it is determined that the fluid adaptability corresponding to the straw of this type of straw for the customer is qualified. In this way, it is determined whether the fluid adaptability corresponding to each straw of each type of straw for each customer is qualified.

9. A production and detection system for producing drinking straws as claimed in claim 8, characterized in that: When the product fluid adaptability of a certain type of straw of a certain customer is unqualified, a detection warning notification is issued. The specific warning process is as follows: B1. If the fluid adaptability coefficient of a certain type of straw of a certain customer is less than the set threshold value of the corresponding fluid adaptability coefficient of 5%, an orange mild abnormality warning will be issued to remind relevant personnel to pay attention to the mild abnormality and conduct continuous monitoring; B2. If the fluid adaptability coefficient of a certain type of straw of a certain customer is less than 10% of the set threshold value of the corresponding fluid adaptability coefficient, a yellow moderate abnormality warning will be issued to remind relevant personnel to pay attention to the moderate abnormality and conduct continuous monitoring. At the same time, relevant departments need to conduct non-stop re-inspection of each production link; B3. If the fluid adaptability coefficient corresponding to a certain type of straw of a certain customer is less than the set threshold value of the corresponding fluid adaptability coefficient by 20%, a red severe abnormality warning will be issued to remind relevant personnel to pay attention to severe abnormalities and conduct continuous monitoring. At the same time, relevant departments need to shut down and re-inspect each production link.

10. A method for producing and inspecting drinking straws using the production and inspection system for drinking straws according to any one of claims 1 to 9, characterized in that: include: Step 1: Adjustment of testing equipment: Obtain the straw production order information corresponding to each type of straw for each customer of the target straw enterprise, and analyze the appearance testing equipment configuration and appearance transmission equipment gear position corresponding to each type of straw for each customer based on the straw production order information; Step 2: Setting the threshold of fluid adaptability coefficient: After each type of straw for each customer passes the appearance production inspection, obtain the product fluid characteristics corresponding to each type of straw for each customer. The product fluid characteristics include product viscosity, product density and the corresponding proportion of each component. Analyze and obtain the product fluid evaluation coefficient corresponding to each type of straw for each customer, and then set and analyze the threshold of fluid adaptability coefficient corresponding to each type of straw for each customer; Step 3, notification of detection warning: when the fluid compatibility of each straw of each type of straw for each customer is tested, it is further determined whether the fluid compatibility of each straw of each type of straw for each customer is qualified, and when the fluid compatibility of a product corresponding to a straw of a certain type of straw for a certain customer is unqualified, a detection warning notification is issued.

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