Brush-shaped connector assembly connector

By designing a brush-shaped connector connector and adopting a surface-contact structure, the existing electrical connectors are not suitable for high density and special environments, achieving a more stable and efficient connection effect.

CN119447872APending Publication Date: 2025-02-14ZUNYI FEIYU ELECTRONICS CO LTD
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Patent Information

Application Number
CN202411375841.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

Existing electrical connectors are not suitable for high density, multi-core count, low insertion force and low-level signal transmission environments, and require more reliable connectors and shorter terminal spacing in special environments.

Method used

A brush-shaped connector connector is designed, adopting the structure of cathode connector and anode connector. The cathode connector is equipped with a thimble and a brush-shaped pin. The anode connector is equipped with a thimble and a single pin. The single pin and the thimble form a circular tube structure to realize Face contact.

Benefits of technology

It achieves improved connection stability and service life without affecting connection efficiency, and can reduce connection terminal spacing, suitable for applications in high density and special environments.

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Abstract

The invention discloses a brush-shaped connector assembly connector, and belongs to the technical field of connectors, the brush-shaped connector assembly connector comprises a cathode connector and an anode connector, the cathode connector and the anode connector are respectively provided with an ejector pin and a brush-shaped contact pin connected to the ejector pin, the brush-shaped contact pin is of a brush-shaped structure composed of a plurality of single pins, the cathode connector is further provided with a tubular sheath, and the tubular sheath is connected with the ejector pin. Jacks corresponding to the single needles are formed in the surface, close to the single needle end, of the cathode connector, the inner walls of the brush-shaped contact pins are attached to the outer wall of the ejector pin, the end of the ejector pin is connected with the inner wall of the anode connector, and the inner walls of the single needles are arranged at one end of the anode connector around the outer wall of the ejector pin. And the inner wall of the sheath is sleeved on the outer wall of the brush-shaped contact pin. After the arrangement, the connection between the connectors is changed into surface contact, meanwhile, the connection efficiency is not influenced after application, the connection is more stable, and the service life is longer. After the connector is connected, the connection of the connector is more reliable, and the distance between the connecting terminals can be reduced to 1.27 mm.
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Description

Technical Field

[0001] The invention relates to the technical field of connectors, in particular to a brush-shaped connector. Background Art

[0002] An electrical connector is an electronic engineering device used to connect two active devices to achieve the transmission of current or signals.

[0003] Electrical connectors play a vital role in electronic engineering. They not only need to meet general performance requirements, but also must meet the standards of good contact, reliable operation, and easy maintenance. Whether they work reliably directly affects the normal operation of the aircraft circuit and even the safety of the entire host system. Therefore, there are very strict requirements for the quality and reliability of electrical connectors. Electrical connectors are widely used, including but not limited to aviation, aerospace and other systems, as well as various electrical circuits, to connect or disconnect current or signals.

[0004] There are many ways to classify electrical connectors, which can be divided according to appearance, structure, purpose, etc. For example, cylindrical contacts, twisted wire spring-type insertion pin contacts, coil insertion contacts, crown spring-type contacts, and square contacts. Among these contacts, the advantage of coil insertion contacts is that the insertion force is small, but the wire may break, and because its size is restricted by its own structure and jacket, its volume is relatively large; twisted wire spring-type insertion pin contacts can achieve miniaturization, but its insertion force is large; crown spring-type contacts also show great deficiencies in insertion force. These contacts are not suitable for environments that require high density, multiple cores, low insertion force, and low-level signal transmission. At the same time, in some special environments, a connector with a more reliable connection and a shorter spacing between terminals is required. Summary of the invention

[0005] The object of the present invention is to overcome the above-mentioned background technical difficulties and provide a brush-type connector with better surface contact signal transmission.

[0006] To achieve the above purpose, the technical solution adopted is: a brush connector connector, including a cathode connector and an anode connector, the cathode connector and the anode connector are respectively provided with an ejector pin and a brush pin connected to the ejector pin, the brush pin is a brush-like structure composed of multiple single pins, the cathode connector is also provided with a tubular sheath, the cathode connector surface close to the single pin end of the cathode connector is provided with a plug hole corresponding to the single pin, the inner walls of the multiple brush pins are arranged in contact with the outer wall of the ejector pin, the end of the ejector pin is connected to the inner wall of the anode connector, the inner walls of the multiple single pins are arranged around the outer wall of the ejector pin at one end of the anode connector, and the inner wall of the sheath is sleeved on the outer wall of the brush pin.

[0007] Furthermore, a gap of 0.05-0.1 mm is provided between each of the single needles, one end of a plurality of the single needles is fixedly connected to the anode joint, and the single needles are arranged perpendicular to the outer wall of the anode joint to form a circular tube.

[0008] Furthermore, the inner wall of the end of the single needle away from the anode connector is provided with an inwardly inclined arc angle, the end of the single needle away from the anode connector is horizontally arranged, and the outer wall of the single needle away from the anode connector is provided with an outwardly beveled arc slope.

[0009] Furthermore, the inner diameter of the circular tube formed by the bevels of the plurality of single needles and the inner wall of the anode connector is 0.02-0.05 mm smaller than the outer diameter of the ejector pin.

[0010] Furthermore, the distance between the outer wall of the ejector pin and the inner wall of the sheath is greater than the thickness of a single pin by 0.01-0.03 mm.

[0011] Further, the cathode connector comprises a base, a sandwich is provided in the base, a plurality of telescopic rods are provided in the sandwich and penetrate the outer wall of the base and are arranged perpendicularly to the ejector pins, the inner wall of the sheath is fixedly connected to one end of the plurality of telescopic rods away from the ejector pins, the surface of the base on which the ejector pins are provided is a plurality of telescopic disks which are sleeved with each other, and the outer wall of the telescopic disk is fixedly connected to the inner wall of the sheath; The protective sleeve is provided with two fixed blocks and an inserting block which are movably connected to each other. The inner wall of the inserting block is provided with a plurality of first latching teeth at equal intervals. An oblique groove is provided on the side of the first latching teeth close to the fixed shell. The outer wall of the inserting block close to the first latching teeth is provided with a plurality of second latching teeth at equal intervals. The second latching teeth are mutually engaged with the first latching teeth.

[0012] Furthermore, a limiting groove and a limiting block are correspondingly provided between the inserting block and the fixing block.

[0013] Furthermore, a connecting block is provided at one end of the base away from the single needle, a thread is provided on the outer wall of the connecting block, and a sleeve is provided on the outer wall of the anode connector which is threadedly connected to the outer wall of the connecting block.

[0014] The beneficial effects of adopting the above scheme are as follows: when the brush-shaped connector is used, the brush-shaped pin at the anode joint end is inserted into the sheath of the cathode joint. At this time, the inner walls of the multiple single pins on the brush-shaped pin are connected to the outer wall of the ejector pin, and one end of the ejector pin is connected to the inner wall of the anode joint, and the single pin is connected to the jack at the cathode joint end. At the same time, the outer wall of the single pin of the brush-shaped pin of the anode joint is connected to the inner wall of the sheath. After this setting, when the brush-shaped pin contacts the ejector pin, it is separated from the point contact in the prior art and is changed to surface contact. At the same time, the connection efficiency is not affected after application, the connection is more stable, and the service life is longer. After the connector is connected, the connector connection is more reliable, and the spacing between the connection terminals can be reduced to 1.27mm. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the brush-shaped connector of the present invention.

[0016] Figure 2 for Figure 1 Schematic diagram of the structure from another perspective.

[0017] Figure 3 for Figure 1 Cross-sectional structure diagram of the anode joint.

[0018] Figure 4 for Figure 1 Cross-sectional view of the cathode connector.

[0019] Figure 5 It is a top view of the base in the third embodiment.

[0020] Figure 6 This is a diagram of the internal structure of the base in Example 3.

[0021] Figure 7 It is a front view of the cathode joint and the anode joint in the fourth embodiment.

[0022] Figure 8 It is a schematic diagram of the structure of the sheath in the third embodiment.

[0023] Fig. 9 This is a schematic diagram of the structure of Part A in Example 3.

[0024] In the figure, 1, anode connector; 2, single needle; 3, ejector pin; 4, sheath; 5, base; 6, inclined plane; 7, bevel; 8, telescopic disc; 9, telescopic rod; 10, sleeve; 11, connecting block; 12, fixing block; 13, insert block; 14, first latch tooth; 15, second latch tooth; 16, limit groove; 17, limit block; 18, cathode connector. DETAILED DESCRIPTION

[0025] The technical scheme of the present invention is clearly and completely described below in conjunction with the specific embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, not all. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0026] Embodiment 1 like Figure 1-4A brush connector connector comprises a cathode connector 18 and an anode connector 1, wherein the cathode connector 18 and the anode connector 1 are respectively provided with an ejector pin 3 and a brush pin connected to the ejector pin 3, wherein the brush pin is a brush-like structure composed of a plurality of single pins 2, and the cathode connector 18 is further provided with a tubular sheath 4, wherein a plug hole corresponding to the single pin 2 is provided on the surface of the cathode connector 18 near the end of the single pin 2 of the cathode connector 18, wherein the inner walls of the plurality of brush pins are fitted with the outer walls of the ejector pin 3, wherein the end of the ejector pin 3 is connected with the inner wall of the anode connector 1, wherein the inner walls of the plurality of single pins 2 are arranged at one end of the anode connector 1 around the outer wall of the ejector pin 3, and the inner wall of the sheath 4 is sleeved on the outer wall of the brush pin.

[0027] In a specific implementation, the ejector pin 3 is arranged at the center of the cathode connector 18 close to the end surface of the single needle 2, and the number of the single needles 2 is 6.

[0028] When this brush-shaped connector is used, the brush-shaped pin at the end of the anode terminal 1 is inserted into the sheath 4 of the cathode terminal 18. At this time, the inner walls of the multiple single pins 2 on the brush-shaped pin are connected to the outer wall of the ejector pin 3, and one end of the ejector pin 3 is connected to the inner wall of the anode terminal 1. At the same time, the outer wall of the single pin 2 of the brush-shaped pin of the anode terminal 1 is connected to the inner wall of the sheath 4. After this setting, when the pin contacts the ejector pin 3, it is separated from the point contact in the prior art and changed to surface contact. At the same time, the connection efficiency is not affected after application, the connection is more stable, and the service life is longer. After the connector is connected, the connector connection is more reliable, and the spacing between the connection terminals can be reduced to 1.27mm.

[0029] Embodiment 2 On the basis of Example 1, the applicant considers that the connection between the cathode and the anode joint 1 is more stable, and provides a gap of 0.05-0.1 mm between each of the single needles 2. One end of multiple single needles 2 is fixedly connected to the anode joint 1, and they are all arranged perpendicular to the outer wall of the anode joint 1 to form a circular tube.

[0030] The inner wall of the end of the single needle 2 away from the anode connector 1 is provided with an inwardly inclined arc bevel 7, the end of the single needle 2 away from the anode connector 1 is horizontally arranged, and the outer wall of the end of the single needle 2 away from the anode connector 1 is provided with an outwardly beveled arc slope 6. The inner diameter of the circular tube formed by the bevels 7 of the multiple single needles 2 and the inner wall of the anode connector 1 is 0.02-0.05mm smaller than the outer diameter of the ejector pin 3. The spacing between the outer wall of the ejector pin 3 and the inner wall of the sheath 4 is greater than the thickness of the single needle 2 0.01-0.03mm.

[0031] After the above application, when the brush-like plug composed of the single needles 2 is inserted into the ejector pin 3, the inner diameter of the circular tube formed by the multiple single needles 2 is smaller than the outer diameter of the ejector pin 3. Therefore, when the ejector pin 3 is inserted into the circular tube, the ejector pin 3 will expand a part of the circular tube. At this time, the bevel 7 of the inner wall of the single needle 2 will make it easier for the ejector pin 3 to be inserted, and the bevel 6 of the outer wall of the single needle 2 will make it easier to insert the expanded circular tube into the sheath 4. After insertion, the connector composed of the integral cathode connector 18 and the anode connector 1 is more stable on the basis of the first embodiment.

[0032] Embodiment 3 On the basis of the first and second embodiments, the applicant considers that if there is a certain gap between the sheath 4, the ejector pin 3 and the single needle 2 after the brush-like pin is inserted into the sheath 4, the connection stability will definitely be affected.

[0033] After considering the above issues, if Figure 6 , Figure 8-9 The cathode connector 18 comprises a base 5, wherein a sandwich is provided in the base 5, wherein a plurality of telescopic rods 9 are provided in the sandwich and penetrate the outer wall of the base 5 and are arranged perpendicularly to the ejector pin 3, wherein the inner wall of the sheath 4 is fixedly connected to one end of the plurality of telescopic rods 9 away from the ejector pin 3, and the surface of the base 5 provided with the ejector pin 3 is a plurality of telescopic disks 8 which are sleeved with each other, and the outer wall of the telescopic disk 8 is fixedly connected to the inner wall of the sheath 4; The sheath 4 is provided with two fixed blocks 12 and an insert block 13 that are movably connected to each other. The inner wall of the insert block 13 is provided with a plurality of first latch teeth 14 at equal intervals. The first latch teeth 14 are provided with an oblique groove on one side close to the fixed shell. The outer wall of the insert block 13 close to the first latch teeth 14 is provided with a plurality of second latch teeth 15 at equal intervals. The second latch teeth 15 and the first latch teeth 14 are mutually connected. A limiting groove 16 and a limiting block 17 are provided between the insert block 13 and the fixed block 12.

[0034] After the above application, after the brush-shaped pin is inserted into the sheath 4 in the cathode connector 18 according to the steps of the second embodiment, the sheath 4 can further insert the plug block 13 in the sheath 4 into the fixed block 12 at the other end of the sheath 4 by controlling the telescopic rod 9 and the telescopic disk 8 in the base 5. Through the connection between the first clamping tooth 14 and the second clamping tooth 15 between the plug block 13 and the fixed block 12, the plug block 13 is inserted into the fixed block 12 so that the sheath 4 is tightly in contact with the outer wall of the circular tube composed of multiple single pins 2. On the basis of the second embodiment, the stability of the contact is increased. At the same time, after the second application, the applicability is stronger. Even if the size of the single pin 2 changes, the sheath 4 can be adjusted in time to complete the connection, which is very suitable in the field of connectors. Moreover, after the first clamping tooth 14 and the second clamping tooth 15 of the sheath 4 are locked, the telescopic rod 9 and the telescopic disk 8 will not be adjusted, and the stability of the base 5 will not be affected. At the same time, after the overall application, the spacing between the connection terminals can be reduced to 1.03-1.10mm. .

[0035] Embodiment 4 The applicant has considered the overall sealing of the connector and set up Figure 7 A connecting block 11 is provided at one end of the base 5 away from the single needle 2 , and a thread is provided on the outer wall of the connecting block 11 . A sleeve 10 threadedly connected to the outer wall of the connecting block 11 is provided on the outer wall of the anode connector 1 .

[0036] After the application, after the cathode terminal 18 and the anode terminal 1 are connected, the connection of the connecting block 11 and the sleeve 10 can make the entire connector more stable and have better sealing.

[0037] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A brush connector, comprising a cathode connector (18) and an anode connector (1), characterized in that: The cathode connector (18) and the anode connector (1) are respectively provided with an ejector pin (3) and a brush-shaped plug pin connected to the ejector pin (3); the brush-shaped plug pin is a brush-shaped structure composed of a plurality of single pins (2); the cathode connector (18) is further provided with a tubular sheath (4); a plug hole corresponding to the single pin (2) is provided on the surface of the cathode connector (18) near the end of the single pin (2); the inner walls of the plurality of brush-shaped plug pins are arranged in contact with the outer wall of the ejector pin (3); the end of the ejector pin (3) is connected to the inner wall of the anode connector (1); the inner walls of the plurality of single pins (2) are arranged around the outer wall of the ejector pin (3) at one end of the anode connector (1); and the inner wall of the sheath (4) is sleeved on the outer wall of the brush-shaped plug pin.

2. The brush connector according to claim 1, wherein: A gap of 0.05-0.1 mm is provided between each of the single needles (2); one end of a plurality of the single needles (2) is fixedly connected to the anode joint (1), and each of the single needles (2) is arranged perpendicular to the outer wall of the anode joint (1) and surrounds the anode joint (1) to form a circular tube.

3. The brush connector according to claim 2, wherein: The inner wall of the end of the plug pin away from the anode connector (1) is provided with an inwardly inclined arc angle (7), the end of the plug pin away from the anode connector (1) is arranged horizontally, and the outer wall of the end of the plug pin away from the anode connector (1) is provided with an outwardly beveled arc slope (6).

4. The brush connector according to claim 3, characterized in that: The inner diameter of the circular tube formed by the bevels (7) of the plurality of single needles (2) and the inner wall of the anode connector (1) is 0.02-0.05 mm smaller than the outer diameter of the ejector pin (3).

5. The brush connector according to claim 4, characterized in that: The distance between the outer wall of the ejector pin (3) and the inner wall of the sheath (4) is greater than the thickness of the single needle (2) by 0.01-0.03 mm.

6. The brush connector according to claim 1, wherein: The cathode connector (18) comprises a base (5), a sandwich layer is provided in the base (5), a plurality of telescopic rods (9) are provided in the sandwich layer and penetrate the outer wall of the base (5) and are arranged perpendicularly to the ejector pin (3), the inner wall of the sheath (4) is fixedly connected to one end of the plurality of telescopic rods (9) away from the ejector pin (3), the surface of the base (5) on which the ejector pin (3) is provided is a plurality of telescopic disks (8) which are sleeved together, and the outer wall of the telescopic disk (8) is fixedly connected to the inner wall of the sheath (4); The protective sleeve (4) is provided with two fixed blocks (12) and an insert block (13) which are movably plugged into each other. The inner wall of the insert block (13) is provided with a plurality of first latch teeth (14) at equal intervals. The first latch teeth (14) are provided with an oblique groove on a side close to the fixed shell. The outer wall of the insert block (13) close to the first latch teeth (14) is provided with a plurality of second latch teeth (15) at equal intervals. The second latch teeth (15) and the first latch teeth (14) are mutually plugged into each other.

7. The brush connector according to claim 6, characterized in that: A limiting groove (16) and a limiting block (17) are provided between the insert block (13) and the fixed block (12) respectively.

8. The brush connector according to claim 1, wherein: A connecting block (11) is provided at one end of the base (5) away from the single needle (2); the outer wall of the connecting block (11) is provided with threads; and the outer wall of the anode connector (1) is provided with a sleeve (10) threadedly connected to the outer wall of the connecting block (11).