Novel container vertical sheet fiber filter cloth filter tank

By designing a container-type vertical fiber filter cloth filter tank and combining with an automatic cleaning mechanism, the problems of low filtration efficiency and inconvenient cleaning of existing sewage treatment devices are solved, and efficient sewage treatment and automatic cleaning functions are achieved.

CN119455486APending Publication Date: 2025-02-18JIANGSU JIAPEI ENVIRONMENTAL PROTECTION MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202411847304.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing sewage treatment equipment has problems such as low filtration efficiency, inconvenient sludge cleaning and inability to effectively treat sewage in remote areas.

Method used

A new type of container vertical fiber filter cloth filter tank is designed, including independent filter tanks and clean water tanks, adopts vertical fiber filter cloth filter system, and is equipped with an automatic cleaning mechanism, including a mobile cart and a backwash pump to achieve filter slag and Automatic cleaning of sludge.

Benefits of technology

It improves the efficiency of sewage treatment, realizes automatic cleaning of filter slag and sludge, reduces the difficulty of transportation and installation, and is suitable for sewage treatment in remote areas.

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Abstract

The invention discloses a novel container vertical sheet fiber filter cloth filter tank which comprises a container type box body, a filter tank and a clean water tank which are independently arranged are arranged in the box body, and a filter system with vertical sheet fiber filter cloth is arranged in the filter tank. According to the invention, the filtering system is compounded in the container type box body, the integration degree is high, a fixed water pump and a motor are arranged, the operation stability and reliability are greatly improved, and the filtering system is arranged in the container type box body. Compared with a traditional sewage filtering system, the sewage filtering system is small in size, the box body is convenient to transfer and carry, meanwhile, the product can be conveniently loaded into a container, and long-distance transportation is convenient; the filter system can be backwashed, so that filter residues and sludge on the surface of the filter system can be cleaned.
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Description

Technical Field

[0001] The invention relates to the technical field related to sewage treatment, and in particular to a novel container vertical fiber filter cloth filter tank. Background Art

[0002] With the development of the times and technology, people's living standards are improving day by day, and human beings have higher and higher requirements for the living environment. Water pollution has become one of the most concerned issues in society. A large amount of sewage discharge has further damaged the water environment, especially some chemical companies, where sewage is directly discharged into the river without treatment, which seriously damages the environment and affects people's production and life. The existing sewage treatment stations are all arranged in places far away from the urban area, and the location is relatively fixed. Sewage needs to be transported to the sewage treatment station through sewage pipes. The transportation path is long and the sewage treatment efficiency is very low. When treating sewage in some remote areas, it is often not effectively solved and can only discharge sewage to the ground, wasting water resources. The existing containerized sewage treatment device only has a filtering effect, and the filter residue sludge produced by the filtration needs to be cleaned manually, which has the defect of inconvenience in use. Summary of the invention

[0003] In order to solve the defects of the prior art, the present invention provides a novel container vertical fiber filter cloth filter tank.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] The present invention discloses a novel container vertical fiber filter cloth filter tank, comprising a container-type box body, wherein the box body is provided with an independently arranged filter tank and a clean water tank, wherein the filter tank is provided with a filter system having vertical fiber filter cloth, wherein the filter tank is provided with a water inlet pipe communicating with the inner cavity of the filter tank, and wherein the filter tank is provided with a water outlet pipe, and wherein the water outlet pipe is communicated with the inner cavity of the filter system via a water guide pipe;

[0006] The filter tank is provided with a cleaning mechanism for cleaning the vertical fiber filter cloth on the filter system; the cleaning mechanism includes a mobile trolley arranged inside the filter tank and moving along the filter system, and the mobile trolley is provided with a mud suction branch pipe close to the fiber filter cloth, and the clean water tank is also provided with a fixed backwashing pump, the input end of the fixed backwashing pump is connected to a mud guide pipe extending into the inner cavity of the filter tank, and the mud guide pipe is connected to the mud suction branch pipe through a mud guide hose;

[0007] The filter tank is provided with a driving mechanism for driving the mobile vehicle to perform linear reciprocating motion along the filter system; the box body is also provided with a sewage outlet connected to the output end of the fixed backwash pump.

[0008] As a preferred technical solution of the present invention, the driving mechanism includes two sprockets arranged at the top of the filter tank, a transmission chain is sleeved between the two sprockets, a horizontal plate is provided at the upper part of the inner cavity of the filter tank, an active trolley moving along the horizontal plate is provided on the horizontal plate, and the active trolley is fixed to the transmission chain, and the two sides of the active trolley are connected to the two sides of the mobile trolley by a traction rope.

[0009] As a preferred technical solution of the present invention, a guide wheel is provided on the filter tank, and the traction rope is guided by the guide wheel and is in a tensioned state and connected to a movable trolley provided thereon.

[0010] As a preferred technical solution of the present invention, a limit sensor for detecting the left and right travel of the moving trolley is provided on the transverse plate, and a fixed drive motor for driving a sprocket to rotate is provided on the box body.

[0011] As a preferred technical solution of the present invention, a liquid level sensor for detecting the liquid level in the filter tank is provided in the filter tank.

[0012] As a preferred technical solution of the present invention, a plurality of drain ports are provided at the bottom of the filter tank.

[0013] As a preferred technical solution of the present invention, a sewage observation window is provided on the box body.

[0014] As a preferred technical solution of the present invention, the sewage treatment method of the novel container vertical fiber filter cloth filter tank is to inject sewage into the filter tank through the water inlet pipe, and the sewage, under the action of its own gravity, passes through the vertical fiber filter cloth of the filter system to the inner cavity of the filter system, and then the filtered water flows out from the outlet pipe. In this process, when a large amount of filter residue and sludge are attached to the vertical fiber filter cloth, the filtration efficiency of the vertical fiber filter cloth is reduced, which will cause the liquid level to rise. The liquid level is detected by the liquid level sensor, and when the liquid level reaches the cleaning value, the fixed drive motor drives the active trolley to perform linear reciprocating motion left and right through the sprocket, and the active trolley drives the mobile trolley to perform linear reciprocating motion through the traction rope. The suction force generated by the fixed backwashing pump is used to drive the sludge suction branch pipe to perform linear reciprocating motion along the filter system as the mobile trolley drives the sludge suction branch pipe to perform linear reciprocating motion along the filter system, and the filter system is backwashed to achieve the cleaning of the filter residue and sludge on the surface of the filter system, until the liquid level meter detects that the water level has reached a safe value, and then the cleaning work is stopped.

[0015] The beneficial effects of the present invention are:

[0016] 1. This type of container vertical fiber filter cloth filter combines the filtration system in a container-type box body with a high degree of integration. It is smaller in size than the traditional sewage filtration system, which is convenient for transferring and carrying the box body. At the same time, it is easy to load into the container, which is convenient for long-distance transportation. The sewage treatment method of the container vertical fiber filter cloth filter tank is to inject sewage into the filter tank through the water inlet pipe. Under the action of its own gravity, the sewage passes through the vertical fiber filter cloth of the filtration system to the inner cavity of the filtration system, and then the filtered water flows out from the outlet pipe. The suction force generated by the fixed backwashing pump is used. As the mobile trolley drives the sludge suction branch pipe to move back and forth in a straight line along the filtration system, the filtration system is backwashed to clean the filter residue and sludge on the surface of the filtration system. After the liquid level meter detects that the water level has reached a safe value, the cleaning work is stopped. This has a good self-cleaning ability.

[0017] 2. This type of container vertical fiber filter cloth filter tank drives the active trolley to perform left and right linear reciprocating motion through a fixed drive motor through a sprocket, and the active trolley drives the mobile trolley to perform linear reciprocating motion through a traction rope. The suction force generated by the fixed backwashing pump is used to drive the mud suction branch pipe to perform linear reciprocating motion along the filtration system to backwash the filtration system, thereby cleaning the filter residue and sludge on the surface of the filtration system. The active trolley uses a traction rope to drive the mobile trolley to move, which has the characteristics of stable transmission and is easy to control.

[0018] 3. This type of container vertical fiber filter cloth filter uses a side-outlet filter unit, which effectively reduces the resistance of the water channel and increases the cross-sectional area of ​​the water flux. The instantaneous filtration flux per unit area of ​​the filter unit is more than 1.5 times higher than that of the traditional vertical filter cloth filter, and the equipment processing capacity is increased by more than 1.35 times, which is a product advantage.

[0019] 4. This type of container vertical fiber filter cloth filter tank adopts a combined structure backwash system with a fixed water pump, a fixed motor, a chain-driven mobile trolley, and a wire rope-driven mobile trolley. The operating stability and reliability of the light trolley are greatly improved, and the failure rate and maintenance cost are greatly reduced compared with traditional vertical filter tanks. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is a structural schematic diagram of a novel container vertical fiber filter cloth filter tank of the present invention;

[0022] Figure 2 It is a structural schematic diagram of a box body of a novel container vertical fiber filter cloth filter tank of the present invention;

[0023] Figure 3 It is a schematic diagram of the position distribution of a clear water tank of a novel container vertical fiber filter cloth filter tank of the present invention;

[0024] Figure 4 It is a schematic diagram of the appearance and dimensions of a novel container vertical fiber filter cloth filter tank of the present invention.

[0025] In the figure: 1. box body; 2. filter tank; 3. clean water tank; 4. filter system; 5. water inlet pipe; 6. water outlet pipe; 7. cleaning mechanism; 701. mobile trolley; 702. mud suction branch pipe; 703. fixed backwash pump; 704. mud guide main pipe; 8. driving mechanism; 801. sprocket; 802. transmission chain; 803. cross plate; 804. active trolley; 805. traction rope; 806. guide wheel; 807. limit sensor; 808. fixed drive motor; 9. sewage outlet; 10. liquid level sensor; 11. emptying outlet; 12. sewage observation window; 13. top cover; 14. clean water observation window; 15. sewage intake valve; 16. clean water intake valve. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0027] Example: Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, the present invention is a novel container vertical fiber filter cloth filter tank, including a container-type box body 1, wherein the box body 1 is provided with an independently arranged filter tank 2 and a clean water tank 3, wherein the interior of the filter tank 2 is provided with a filter system 4 with a vertical fiber filter cloth, wherein the filter tank 2 is provided with a water inlet pipe 5 connected with the inner cavity of the filter tank 2, and the filter tank 2 is also provided with a water outlet pipe 6, and the water outlet pipe 6 is connected with the inner cavity of the filter system 4 via a water guide pipe; wherein the filter system 4 adopts a side water outlet filter unit, which effectively reduces the resistance of the water passage and increases the cross-sectional area of ​​the water flux, and the instantaneous filtration flux per unit area of ​​the filter unit is increased by more than 1.5 times compared with the traditional vertical filter cloth filter tank, and the equipment processing capacity is increased by more than 1.35 times, which is a product advantage.

[0028] A cleaning mechanism 7 for cleaning the vertical fiber filter cloth on the filter system 4 is provided inside the filter tank 2; the cleaning mechanism 7 includes a mobile trolley 701 provided inside the filter tank 2 and moving along the filter system 4, and the mobile trolley 701 is provided with a mud suction branch pipe 702 close to the fiber filter cloth, and a fixed backwashing pump 703 is also provided in the clean water tank 3, and the input end of the fixed backwashing pump 703 is connected to a mud guide pipe 704 extending into the inner cavity of the filter tank, and the mud guide pipe 704 is connected to the mud suction branch pipe 702 via a mud guide hose;

[0029] The filter pool 2 is provided with a driving mechanism 8 for driving the mobile vehicle 701 to perform linear reciprocating motion along the filter system 4 ; the box body 1 is also provided with a sewage outlet 9 connected to the output end of the fixed backwash pump 703 .

[0030] The present invention combines the filter system 4 in a container-type box body 1, with a high degree of integration, and is smaller in size than the traditional sewage filter system 4, which is convenient for transferring and carrying the box body 1, and is also convenient for loading into a container for long-distance transportation. Among them, the sewage treatment method of the new container vertical fiber filter cloth filter tank is to inject sewage into the filter tank 2 through the water inlet pipe 5, and then the sewage, under the action of its own gravity, passes through the vertical fiber filter cloth of the filter system 4 to the inner cavity of the filter system 4, and then the filtered water flows out from the outlet pipe 6, and the suction force generated by the fixed backwashing pump 703 is used. As the mobile trolley 701 drives the mud suction branch pipe 702 to move back and forth along the filter system 4 in a straight line, the filter system 4 is backwashed to clean the filter residue and sludge on the surface of the filter system 4, until the liquid level meter detects that the water level has reached a safe value, and then stops the cleaning work, which has a good self-cleaning ability.

[0031] Among them, the driving mechanism 8 includes two sprockets 801 arranged on the top of the filter tank 2, and a transmission chain 802 is sleeved between the two sprockets 801. A horizontal plate 803 is provided on the upper part of the inner cavity of the filter tank 2. An active trolley 804 that moves along the horizontal plate 803 is provided on the horizontal plate 803, and the active trolley 804 is fixed to the transmission chain 802. The two sides of the active trolley 804 are connected to the two sides of the mobile trolley 701 through a traction rope 805. The active trolley uses the traction rope to drive the mobile trolley to move, which has the characteristics of stable transmission and is easy to control.

[0032] The filter pool 2 is provided with a guide wheel 806, and the traction rope 805 is guided by the guide wheel 806 and is in a tensioned state and connected to the mobile trolley 701 provided thereon, so that the active trolley can drive the mobile trolley to move synchronously.

[0033] The horizontal plate 803 is provided with a limit sensor 807 for detecting the left and right stroke of the mobile trolley 701, and the box body 1 is provided with a fixed drive motor 808 for driving a sprocket to rotate. Among them, a liquid level sensor 10 is provided in the filter pool 2 to detect the liquid level in the filter pool 2. The liquid level is detected by the liquid level sensor, and when the liquid level reaches the cleaning value, it is convenient for the cleaning mechanism to automatically start, and the cleaning mechanism can start the work at a fixed time. Among them, a plurality of drain ports 11 are provided at the bottom of the filter pool 2.

[0034] The box body 1 is provided with a sewage observation window 12 connected to the filter tank, the sewage observation window 12 is provided with a sewage intake valve 15, and a clean water observation window 14 connected to the clean water tank, the clean water observation window 13 is provided with a clean water intake valve 16. In order to facilitate customers to take water and test water quality, a plurality of top covers 13 are provided on the box body. The entire size of the box body 1 is 3040mm long and 1800mm wide, so that the volume is small, which is convenient for transferring and carrying the box body 1, and it is convenient to load it into a container for long-distance transportation. The present invention provides a combined structure backwash system of a fixed water pump, a fixed motor, a chain-driven mobile trolley, and a wire rope-driven mobile trolley, so that the running stability and reliability of the light trolley are greatly improved, and the failure rate and maintenance cost are greatly reduced compared with the traditional vertical filter tank.

[0035] The sewage treatment method of the novel container vertical fiber filter cloth filter tank is to inject sewage into the filter tank 2 through the water inlet pipe 5, and then the sewage passes through the vertical fiber filter cloth of the filter system 4 under the action of its own gravity to the inner cavity of the filter system 4, and then the filtered water flows out from the outlet pipe 6. In this process, when a large amount of filter residue and sludge are attached to the vertical fiber filter cloth, the filtration efficiency of the vertical fiber filter cloth is reduced, which will cause the liquid level to rise. The liquid level is detected by the liquid level sensor 10, and when the liquid level reaches the cleaning value, The fixed drive motor 808 drives the active trolley 804 to perform linear reciprocating motion left and right through the sprocket 801, and the active trolley 804 drives the mobile trolley 701 to perform linear reciprocating motion through the traction rope 805. The suction force generated by the fixed backwashing pump 703 is used to drive the sludge suction branch pipe 702 to perform linear reciprocating motion along the filter system 4 by the mobile trolley 701, so as to backwash the filter system 4, thereby cleaning the filter residue and sludge on the surface of the filter system 4, and stopping the cleaning work after the liquid level meter detects that the water level has reached a safe value.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A new type of container vertical fiber filter cloth filter tank, characterized in that: The invention comprises a container-type box body (1), wherein the box body (1) is provided with a filter pool (2) and a clean water pool (3) which are independently arranged, wherein the filter pool (2) is provided with a filter system (4) having a vertical fiber filter cloth, wherein the filter pool (2) is provided with a water inlet pipe (5) which is in communication with the inner cavity of the filter pool (2), and wherein the filter pool (2) is also provided with a water outlet pipe (6), and wherein the water outlet pipe (6) is in communication with the inner cavity of the filter system (4) via a water guide pipe; A cleaning mechanism (7) for cleaning the vertical fiber filter cloth on the filter system (4) is provided inside the filter tank (2); the cleaning mechanism (7) comprises a movable trolley (701) arranged inside the filter tank (2) and moving along the filter system (4), and the movable trolley (701) is provided with a mud suction branch pipe (702) closely attached to the vertical fiber filter cloth; a fixed backwashing pump (703) is also provided inside the clean water tank (3); an input end of the fixed backwashing pump (703) is connected to a mud guide pipe (704) extending into the inner cavity of the filter tank, and the mud guide pipe (704) is connected to the mud suction branch pipe (702) via a mud guide hose; The filter pool (2) is provided with a driving mechanism (8) for driving the mobile vehicle (701) to perform linear reciprocating motion along the filter system (4); the box body (1) is also provided with a sewage outlet (9) connected to the output end of the fixed backwash pump (703).

2. The novel container vertical fiber filter cloth filter tank according to claim 1 is characterized in that: The driving mechanism (8) comprises two sprockets (801) arranged at the top of the filter tank (2), a transmission chain (802) being sleeved between the two sprockets (801), a transverse plate (803) being arranged at the upper part of the inner cavity of the filter tank (2), an active trolley (804) moving along the transverse plate (803) being arranged on the transverse plate (803), and the active trolley (804) being fixed to the transmission chain (802), and two sides of the active trolley (804) being connected to two sides of the moving trolley (701) via a traction rope (805).

3. The novel container vertical fiber filter cloth filter tank according to claim 2 is characterized in that: The filter pool (2) is provided with a guide wheel (806), and the traction rope (805) is guided by the guide wheel (806) and connected to a movable trolley (701) provided thereon in a tensioned state.

4. The novel container vertical fiber filter cloth filter tank according to claim 2 is characterized in that: The transverse plate (803) is provided with a limit position sensor (807) for detecting the left and right travel of the moving trolley (701), and the box body (1) is provided with a fixed drive motor (808) for driving a sprocket to rotate.

5. The novel container vertical fiber filter cloth filter tank according to claim 1 is characterized in that: A liquid level sensor (10) for detecting the liquid level in the filter pool (2) is provided in the filter pool (2).

6. The novel container vertical fiber filter cloth filter tank according to claim 1 is characterized in that: The bottom of the filter tank (2) is provided with a plurality of drain ports (11).

7. The novel container vertical fiber filter cloth filter tank according to claim 1 is characterized in that: The box body (1) is provided with a sewage observation window (12).

8. A novel container vertical fiber filter cloth filter tank according to any one of claims 1 to 7, characterized in that: The sewage treatment method of the novel container vertical fiber filter cloth filter tank is as follows: sewage is injected into the filter tank through an inlet pipe, and the sewage, under the action of its own gravity, passes through the vertical fiber filter cloth of the filter system to the inner cavity of the filter system, and then the filtered water flows out from the outlet pipe. In this process, when a large amount of filter residue and sludge are attached to the vertical fiber filter cloth, the filtration efficiency of the vertical fiber filter cloth is reduced, and the liquid level will rise at this time. The liquid level is detected by a liquid level sensor, and when the liquid level reaches the cleaning value, the fixed drive motor drives the active trolley to perform linear reciprocating motion left and right through the sprocket, and the active trolley drives the mobile trolley to perform linear reciprocating motion through the traction rope. The suction force generated by the fixed backwashing pump is used to drive the sludge suction branch pipe to perform linear reciprocating motion along the filter system as the mobile trolley drives the sludge suction branch pipe to perform linear reciprocating motion along the filter system, and the filter system is backwashed to clean the filter residue and sludge on the surface of the filter system, until the liquid level meter detects that the water level has reached a safe value, and then the cleaning work is stopped.