Monitoring and tracing mechanism for train skin excess material cleaning

Abstract

The invention belongs to the technical field of automation and intelligent monitoring, and discloses a monitoring and tracing mechanism for train skin excess material cleaning, which comprises a shell, a rectangular protective shell is fixedly mounted on the front surface of the shell, a monitoring and tracing device is fixedly mounted in the rectangular protective shell, and a cleaning mechanism is arranged in the shell; the cleaning mechanism comprises a power assembly and a cleaning assembly, the cleaning assembly comprises two sliding rails fixedly installed on the inner wall of the shell, and sliding blocks are slidably installed on the outer walls of the two sliding rails correspondingly. The sliding block slides to drive the C-shaped cleaning scraping strip to move, when the C-shaped cleaning scraping strip is tightly attached to tempered glass, dust and dirt attached to the surface of the tempered glass can be effectively scraped away, and therefore pollutants can be thoroughly removed, and compared with a traditional cleaning mode, the design achieves automation of cleaning work and improves the cleaning efficiency. And the cleaning task can be executed regularly, and it is ensured that the outer wall of the tempered glass always keeps high cleanliness.

Description

Technical Field

[0001] The invention belongs to the technical field of automation and intelligent monitoring, and in particular is a monitoring and tracing mechanism for cleaning train skin waste. Background Art

[0002] The cleaning of train carcass residue is a key step in freight train unloading. Traditional manual cleaning methods are inefficient and pose safety risks. To improve cleaning efficiency and safety, modern freight train unloading technology has introduced automated and mechanized equipment. Monitoring and traceability mechanisms are important components of these automated cleaning equipment. Their design and application must fully consider the characteristics and requirements of freight train unloading.

[0003] By installing sensors, cameras and other monitoring equipment, the agency can monitor the cleanliness of the interior of the train car in real time, and trigger the cleaning device to clean it when residual material is detected, while recording key information for subsequent analysis.

[0004] However, outdoor monitoring and tracing mechanisms face many challenges. Usually, the outdoor environment is filled with dust and impurities, and the dirt brought by the frequent passing trains can easily cover the camera glass, seriously affecting the clarity and contrast of the monitoring image, resulting in blurred images and distorted details, which in turn reduces the accuracy of image recognition. The decline in image quality directly weakens the accuracy of image recognition. When the monitoring screen becomes blurred, the system may not be able to accurately identify the residual materials on the train car, and thus cannot trigger the cleaning device in time for cleaning. This lag not only affects the efficiency of the cleaning work, but is also likely to cause the residual materials to remain for a long time, causing corrosion or damage to the train car, thereby threatening the safe operation of freight trains. Summary of the invention

[0005] In order to solve the problem in the above background technology that dust and dirt cover the camera of the outdoor monitoring and tracing mechanism, resulting in blurred images, affecting the recognition accuracy, and thus failing to clean the residual materials in the train car in time, threatening the safe operation of freight trains, the present invention provides a monitoring and tracing mechanism for cleaning residual materials in train car.

[0006] To achieve the above object, the present invention provides the following technical solution: a monitoring and tracing mechanism for cleaning train carcass waste, comprising a shell, a rectangular protective shell is fixedly installed on the front of the shell, a monitoring and tracing device is fixedly installed inside the rectangular protective shell, and a cleaning mechanism is arranged inside the shell;

[0007] The cleaning mechanism includes a power component and a cleaning component. The cleaning component includes two sliding rails fixedly installed on the inner wall of the housing. Sliders are respectively slidably installed on the outer walls of the two sliding rails. Two rectangular slots are formed in the front surface of the housing. The two sliders penetrate through the corresponding rectangular slots and are slidably connected to the corresponding rectangular slots. Fixing plates are fixedly installed on the front surfaces of the two sliders. The fixing plates are attached to the outer wall of the rectangular protective case.

[0008] Preferably, heat dissipation nets are respectively arranged on the outer walls on both sides of the rectangular protective case. Mounting frames are respectively fixedly installed on the outer walls on both sides of the rectangular protective case. Cleaning bars are respectively slidably installed on the inner walls of the two mounting frames. Round ropes are fixedly installed on the tops of the two cleaning bars. The round ropes penetrate through the fixing plate and are fixedly connected to the fixing plate.

[0009] Preferably, the power component includes two fixing blocks fixedly installed on the inner wall of the housing. A first rotating rod is rotatably installed on one side of the two fixing blocks close to each other. One end of the first rotating rod extends out of the corresponding fixing block. A turbine is fixedly sleeved on the outer wall of the first rotating rod. A first short connecting rod is fixedly sleeved on the outer wall of the first rotating rod. A first round rod is fixedly installed on the outer wall of the first short connecting rod.

[0010] Preferably, a second short connecting rod is hingedly installed on the top of the slider at the bottom. A long connecting rod is hingedly installed on the outer wall of the second short connecting rod. The front surface of the long connecting rod is hingedly connected to the inner wall of the housing close to it.

[0011] Preferably, an arc-shaped moving slot is formed in the front surface of the long connecting rod. The arc-shaped moving slot penetrates through the long connecting rod. The first round rod penetrates through the arc-shaped moving slot and is slidably connected to the arc-shaped moving slot.

[0012] Preferably, limiting rings are respectively arranged on the front and back surfaces of the long connecting rod. The two limiting rings are fixedly connected to the first round rod.

[0013] Preferably, a motor is fixedly installed on the inner wall of the top of the housing. A worm is fixedly installed on the output shaft of the motor. The worm is meshed with the turbine.

[0014] Preferably, tempered glass is arranged on the front surface of the rectangular protective case. The fixing plate is attached to the tempered glass.

[0015] Preferably, limiting grooves are respectively formed in the inner walls of the two mounting frames. Two limiting bumps are respectively fixedly installed on the outer walls of the two cleaning bars. The four limiting bumps are respectively slidably connected to the corresponding limiting grooves.

[0016] Preferably, two rectangular plates are fixedly installed on the outer wall of the bottom of the rectangular protective case. The two rectangular plates and the corresponding cleaning strips are elastically connected by two return springs respectively. The four return springs respectively penetrate through the adjacent installation frames.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] By sliding the slider, the U-shaped cleaning strip is driven to move. When the U-shaped cleaning strip is in close contact with the tempered glass, it can effectively scrape off the dust and dirt attached to the surface of the tempered glass, thereby achieving a thorough removal of pollutants. Compared with the traditional cleaning method, this design not only realizes the automation of the cleaning work, but also can perform the cleaning task regularly, ensuring that the outer wall of the tempered glass always maintains a high degree of cleanliness, regularly and efficiently removing the dirt on the lens of the monitoring and tracing device, and ensuring that the monitoring picture always remains clear and distinct. In this way, the monitoring personnel can easily and accurately identify various residual materials on the train car body, so as to guide the cleaning equipment to carry out targeted cleaning work. At the same time, the clear monitoring picture can also provide more detailed and accurate information records for the monitoring personnel for subsequent analysis and research. This device not only improves the monitoring effect, but also guarantees the safety of railway transportation and improves the cleaning work efficiency.

[0019] By setting the heat dissipation net, the heat generated inside the rectangular protective case can be effectively discharged, ensuring that the monitoring and tracing device can continue to operate stably even in high-temperature and harsh outdoor environments. However, when exposed to the outdoor environment for a long time, dust will inevitably accumulate on the outer wall of the heat dissipation net, which will not only affect its heat dissipation effect, but also may cause the monitoring and tracing device to malfunction due to being in a high-temperature state for a long time, thereby affecting the accuracy of the detection results. By setting the cleaning strip, when the U-shaped cleaning strip moves back and forth during the cleaning work on the surface of the tempered glass, it will drive the cleaning strips on both sides to move in a staggered up and down manner, ensuring that the cleaning strips are in close contact with the outer wall of the heat dissipation net and effectively removing the dust attached thereto, significantly improving the heat dissipation effect of the heat dissipation net, thereby avoiding the risk of the monitoring and tracing device malfunctioning due to long-term high-temperature operation. This not only ensures the accuracy and reliability of the detection results, but also effectively extends the service life of the entire device. Brief Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of the present invention;

[0021] Figure 2 It is a schematic structural diagram of the interior of the outer shell of the present invention;

[0022] Figure 3 It is a schematic structural diagram of the back of the cleaning mechanism of the present invention;

[0023] Figure 4 Explosion structure schematic diagram of the cleaning mechanism of the present invention;

[0024] Figure 5 Side structure schematic diagram of the cleaning mechanism of the present invention;

[0025] Figure 6 For the present invention Figure 5 Enlarged structure schematic diagram of A in

[0026] Figure 7 Partial side sectional structure schematic diagram of the present invention;

[0027] Figure 8 Limiting groove structure schematic diagram of the present invention;

[0028] Fig. 9 Limiting convex block structure schematic diagram of the present invention.

[0029] In the figure: 1. Outer shell; 101. Rectangular groove; 2. Rectangular protective shell; 201. Tempered glass; 202. Heat dissipation net; 203. Rectangular plate; 3. Monitoring and tracing device; 4. Motor; 401. Worm; 5. Fixed block; 501. First rotating rod; 6. Turbine; 7. First short connecting rod; 8. First round rod; 801. Limit ring; 9. Long connecting rod; 901. Arc-shaped movable groove; 10. Second short connecting rod; 11. Slide rail; 12. Slide block; 13. C-shaped cleaning strip; 14. Installation frame; 1401. Limiting groove; 15. Cleaning strip; 1501. Limiting convex block; 16. Round rope; 17. Return spring. Detailed implementation manners

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] As Figures 1 to 9 shown, the present invention provides a monitoring and tracing mechanism for cleaning the remaining materials of train carriages, including an outer shell 1. A rectangular protective shell 2 is fixedly installed on the front surface of the outer shell 1. A monitoring and tracing device 3 is fixedly installed inside the rectangular protective shell 2. A cleaning mechanism is arranged inside the outer shell 1;

[0032] The cleaning mechanism includes a power component and a cleaning component. The cleaning component includes two slide rails 11 fixedly installed on the inner wall of the housing 1. Sliders 12 are slidably installed on the outer walls of the two slide rails 11 respectively. Two rectangular slots 101 are formed in the front of the housing 1. The two sliders 12 penetrate through the corresponding rectangular slots 101 and are slidably connected to the corresponding rectangular slots 101. A U-shaped cleaning strip 13 is fixedly installed on the front of each of the two sliders 12. The U-shaped cleaning strip 13 is in contact with the outer wall of the rectangular protective housing 2.

[0033] By sliding the slider 12, the U-shaped cleaning strip 13 is driven to move. When the U-shaped cleaning strip 13 is in close contact with the tempered glass 201, it can effectively scrape off the dust and dirt attached to the surface of the tempered glass 201, thus achieving the complete removal of pollutants. Compared with the traditional cleaning method, this design not only realizes the automation of the cleaning work, but also can perform the cleaning task regularly, ensuring that the outer wall of the tempered glass 201 always maintains a high degree of cleanliness, regularly and efficiently removing the dirt on the lens of the monitoring and tracing device 3, and ensuring that the monitoring screen always remains clear. In this way, the monitoring personnel can easily and accurately identify various residual materials on the train car body, so as to guide the cleaning equipment to carry out targeted cleaning work. At the same time, the clear monitoring screen can also provide more detailed and accurate information records for the monitoring personnel for subsequent analysis and research. This device not only improves the monitoring effect, but also guarantees the safety of railway transportation and improves the cleaning work efficiency.

[0034] As Figures 7 to 9 shown, heat dissipation nets 202 are respectively arranged on the outer walls on both sides of the rectangular protective housing 2. Mounting frames 14 are fixedly installed on the outer walls on both sides of the rectangular protective housing 2 respectively. Cleaning strips 15 are slidably installed on the inner walls of the two mounting frames 14 respectively. Round ropes 16 are fixedly installed on the tops of the two cleaning strips 15. The round ropes 16 penetrate through the U-shaped cleaning strip 13 and are fixedly connected to the U-shaped cleaning strip 13.

[0035] By setting up the heat dissipation net 202, the heat generated inside the rectangular protective case 2 can be effectively discharged, ensuring that the monitoring and tracing device 3 can operate continuously and stably even in high-temperature and harsh outdoor environments. However, when exposed to the outdoor environment for a long time, dust will inevitably accumulate on the outer wall of the heat dissipation net 202, which will not only affect its heat dissipation effect but also may cause the monitoring and tracing device 3 to malfunction due to being in a high-temperature state for a long time, thereby affecting the accuracy of the detection results. By setting up the cleaning strips 15, when the U-shaped cleaning scraper 13 moves back and forth during the cleaning process of the surface of the tempered glass 201, it will drive the cleaning strips 15 on both sides to move in a staggered up-and-down manner, ensuring that the cleaning strips 15 closely fit the outer wall of the heat dissipation net 202 and effectively removing the dust attached to it, significantly improving the heat dissipation effect of the heat dissipation net 202, thus avoiding the risk of the monitoring and tracing device 3 malfunctioning due to long-term high-temperature operation. This not only ensures the accuracy and reliability of the detection results but also effectively extends the service life of the entire device.

[0036] As Figures 3 to 6 shown, the power assembly includes two fixed blocks 5 fixedly installed on the inner wall of the housing 1. A first rotating rod 501 is rotatably installed on one side of the two fixed blocks 5 close to each other. One end of the first rotating rod 501 extends out of the corresponding fixed block 5. A turbine 6 is fixedly sleeved on the outer wall of the first rotating rod 501. A first short connecting rod 7 is fixedly sleeved on the outer wall of the first rotating rod 501. A first round rod 8 is fixedly installed on the outer wall of the first short connecting rod 7.

[0037] By also fixedly sleeving the first short connecting rod 7 on the outer wall of the first rotating rod 501 and fixedly installing the first round rod 8 on its outer wall, when the first rotating rod 501 rotates, the first short connecting rod 7 and the first round rod 8 can perform circular motion therewith, thus providing a stable power source for the subsequent cleaning work.

[0038] As Figures 5 and 6 shown, a second short connecting rod 10 is hingedly installed on the top of the slider 12 at the bottom. A long connecting rod 9 is hingedly installed on the outer wall of the second short connecting rod 10. The front surface of the long connecting rod 9 is hingedly connected to the inner wall of the housing 1 close to it.

[0039] Through the coordinated action of the slider 12, the second short connecting rod 10 and the long connecting rod 9, the U-shaped cleaning scraper 13 can move continuously and evenly on the surface of the tempered glass 201, thus greatly improving the cleaning efficiency, reducing the omission and repetitive labor in the cleaning process, and making the entire cleaning process more efficient and fast.

[0040] As Figure 6 shown, an arc-shaped movable groove 901 is formed on the front surface of the long connecting rod 9. The arc-shaped movable groove 901 penetrates through the long connecting rod 9. The first round rod 8 penetrates through the arc-shaped movable groove 901 and is slidably connected to the arc-shaped movable groove 901.

[0041] By setting the arc-shaped movable groove 901, the first round rod 8 can reciprocate back and forth within the arc-shaped movable groove 901, providing a solid power foundation for the cleaning mechanism of the device and ensuring the smooth progress of the cleaning work.

[0042] As Figure 6 shown, limiting rings 801 are respectively arranged on the front and back of the long connecting rod 9, and both of the two limiting rings 801 are fixedly connected to the first round rod 8.

[0043] By setting the limiting rings 801 and fixedly connecting the two limiting rings 801 to the first round rod 8, the connection strength between the long connecting rod 9 and the first round rod 8 is increased, and the stability of the mechanism is improved. Even under the action of external forces, the long connecting rod 9 is not likely to shift or fall off, thus ensuring the continuity and stability of the cleaning work.

[0044] As Figure 2 shown, a motor 4 is fixedly installed on the inner wall of the top of the outer shell 1, and a worm 401 is fixedly installed on the output shaft of the motor 4. The worm 401 meshes with the turbine 6.

[0045] By using the motor 4 as the driving source of the entire cleaning mechanism and fixedly installing it on the inner wall of the top of the outer shell 1, the stable transmission of power is ensured. Through the meshing of the worm 401 fixedly installed on the output shaft of the motor 4 with the turbine 6, a stable transmission relationship is formed, improving the transmission efficiency, reducing energy loss, and ensuring the continuity and stability of the cleaning work.

[0046] As Figure 1 shown, a tempered glass 201 is arranged on the front of the rectangular protective shell 2, and the U-shaped cleaning strip 13 is attached to the tempered glass 201.

[0047] By attaching the U-shaped cleaning strip 13 to the tempered glass 201, the surface of the tempered glass 201 can be carefully cleaned. As the U-shaped cleaning strip 13 moves, the dust and dirt attached to the surface of the tempered glass 201 will be scraped off, effectively removing the pollutants.

[0048] As Figure 8 shown, limiting grooves 1401 are respectively opened on the inner walls of the two mounting frames 14, and two limiting protrusions 1501 are respectively fixedly installed on the outer walls of the two cleaning strips 15. The four limiting protrusions 1501 are respectively slidably connected to the corresponding limiting grooves 1401.

[0049] Through the sliding connection between the limiting protrusions 1501 and the limiting grooves 1401, the position of the cleaning strip 15 within the mounting frame 14 is effectively fixed and restricted, avoiding deviation or falling off during the working process due to vibration or external forces, thus ensuring the continuity and stability of the cleaning work.

[0050] As Figure 8 As shown, two rectangular plates 203 are fixedly installed on the outer wall of the bottom of the rectangular protective case 2. The two rectangular plates 203 and the corresponding cleaning strips 15 are elastically connected by two return springs 17 respectively. The four return springs 17 respectively penetrate through the adjacent mounting frames 14.

[0051] By setting the return springs 17, when the cleaning strips 15 are not under the pulling force of the round ropes 16, the return springs 17 play their key elastic contraction function. By being arranged between the two rectangular plates 203 and the corresponding cleaning strips 15, it is ensured that when there is no external force acting on the cleaning strips 15, the return springs 17 can automatically contract and push the cleaning strips 15 to closely fit against the bottom of the mounting frame 14.

[0052] The working principle and usage process of the present invention:

[0053] First, start the motor 4. The output shaft of the motor 4 drives the worm 401 to rotate. Through the meshing of the worm 401 and the turbine 6, the turbine 6 is driven to rotate. The turbine 6 drives the first rotating rod 501 and the first short connecting rod 7 to rotate. The rotation of the first rotating rod 501 drives the first short connecting rod 7 and the first round rod 8 to perform circular motion. The first round rod 8 slides in the arc-shaped moving groove 901, pushing the long connecting rod 9 and the second short connecting rod 10 to move. The second short connecting rod 10 drives the bottom slider 12 to perform reciprocating motion on the outer wall of the slide rail 11. The slider 12 drives the U-shaped cleaning scraper 13 and the top slider 12 to move together, so that the U-shaped cleaning scraper 13 cleans the surface of the tempered glass 201. At the same time, as the U-shaped cleaning scraper 13 moves, the round ropes 16 drive the cleaning strips 15 to move up and down错开 in the mounting frame 14. The cleaning strips 15 closely fit against the outer wall of the heat dissipation net 202 to remove the dust attached thereto. When the U-shaped cleaning scraper 13 completes one cycle of movement, the return springs 17 play their elastic contraction function and push the cleaning strips 15 back to the initial position to prepare for the next cleaning.

[0054] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A monitoring and tracing mechanism for cleaning residual materials of a train car, comprising a housing (1), characterized in that: A rectangular protective case (2) is fixedly installed on the front of the outer shell (1). A monitoring and tracing device (3) is fixedly installed inside the rectangular protective case (2). A cleaning mechanism is arranged inside the outer shell (1). The cleaning mechanism includes a power component and a cleaning component. The cleaning component includes two slide rails (11) fixedly installed on the inner wall of the outer shell (1). Slide blocks (12) are respectively slidably installed on the outer walls of the two slide rails (11). Two rectangular slots (101) are formed on the front of the outer shell (1). The two slide blocks (12) penetrate through the corresponding rectangular slots (101) and are slidably connected to the corresponding rectangular slots (101). A U-shaped cleaning strip (13) is fixedly installed on the front of each of the two slide blocks (12). The U-shaped cleaning strip (13) is in contact with the outer wall of the rectangular protective case (2).

2. The monitoring and tracing mechanism for cleaning the train car waste according to claim 1 is characterized by: Heat dissipation nets (202) are respectively arranged on the outer walls on both sides of the rectangular protective case (2). Mounting frames (14) are respectively fixedly installed on the outer walls on both sides of the rectangular protective case (2). Cleaning strips (15) are respectively slidably installed on the inner walls of the two mounting frames (14). A round rope (16) is fixedly installed on the top of each of the two cleaning strips (15). The round rope (16) penetrates through the U-shaped cleaning strip (13) and is fixedly connected to the U-shaped cleaning strip (13).

3. The monitoring and tracing mechanism for cleaning the residual materials of train wagons according to claim 1 is characterized in that: The power component includes two fixed blocks (5) fixedly installed on the inner wall of the outer shell (1). A first rotating rod (501) is rotatably installed on one side of the two fixed blocks (5) close to each other. One end of the first rotating rod (501) extends out of the corresponding fixed block (5). A turbine (6) is fixedly sleeved on the outer wall of the first rotating rod (501). A first short connecting rod (7) is fixedly sleeved on the outer wall of the first rotating rod (501). A first round rod (8) is fixedly installed on the outer wall of the first short connecting rod (7).

4. The monitoring and tracing mechanism for cleaning the residual materials of train wagons according to claim 3 is characterized in that: A second short connecting rod (10) is hingedly installed on the top of the bottom slide block (12). A long connecting rod (9) is hingedly installed on the outer wall of the second short connecting rod (10). The front of the long connecting rod (9) is hingedly connected to the inner wall of the outer shell (1) close to it.

5. The monitoring and tracing mechanism for cleaning the residual materials of train wagons according to claim 4 is characterized in that: An arc-shaped movable slot (901) is formed on the front of the long connecting rod (9). The arc-shaped movable slot (901) penetrates through the long connecting rod (9). The first round rod (8) penetrates through the arc-shaped movable slot (901) and is slidably connected to the arc-shaped movable slot (901).

6. The monitoring and tracing mechanism for cleaning the residual materials of train wagons according to claim 4 is characterized in that: Limit rings (801) are respectively arranged on the front and back of the long connecting rod (9). Both of the two limit rings (801) are fixedly connected to the first round rod (8).

7. The monitoring and tracing mechanism for cleaning the train car waste according to claim 3 is characterized by: A motor (4) is fixedly installed on the inner wall of the top of the outer shell (1). A worm (401) is fixedly installed on the output shaft of the motor (4). The worm (401) meshes with the turbine (6).

8. The monitoring and tracing mechanism for cleaning train car waste according to claim 1, characterized in that: A toughened glass (201) is arranged on the front of the rectangular protective case (2). The U-shaped cleaning strip (13) is in contact with the toughened glass (201).

9. The monitoring and tracing mechanism for cleaning the train car waste according to claim 2, characterized in that: The inner walls of the two installation frames (14) are respectively provided with limiting grooves (1401), and the outer walls of the two cleaning strips (15) are respectively fixedly mounted with two limiting protrusions (1501), and the four limiting protrusions (1501) are respectively slidably connected to the corresponding limiting grooves (1401).

10. The monitoring and tracing mechanism for cleaning train car waste according to claim 2, characterized in that: Two rectangular plates (203) are fixedly mounted on the bottom outer wall of the rectangular protective shell (2), and the two rectangular plates (203) are directly and elastically connected to the corresponding cleaning strips (15) via two return springs (17), respectively. The four return springs (17) respectively penetrate the adjacent mounting frames (14).

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