Full-automatic welding machine

By designing the integrated circulation clamping mechanism and automatic welding mechanism of a fully automatic welding machine, the problems of low welding efficiency and prone to cracks in the welding points in the prior art are solved, and an efficient and stable welding process of metal plate parts is achieved.

CN119457436AActive Publication Date: 2025-02-18JIANGSU ZHONGMIN METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202411950112.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-02-18
Estimated Expiration
2044-12-27

AI Technical Summary

Technical Problem

When the existing automatic welding machines weld metal plates into a circle, they are inefficient and cracks are prone to occur at the welding points, which affects product quality.

Method used

A fully automatic welding machine is designed, adopting an integrated circulation clamping mechanism and an automatic welding mechanism, including gear circulation components, annular clamping components, variable speed cooling components, vertical lifting components and welding adjustment components to realize automatic metal plate parts Clamping, welding and cooling.

Benefits of technology

It improves welding efficiency, reduces the risk of cracks at welding points, and improves the quality and stability of metal products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic welding machine, relates to the technical field of welding machines, and solves the problems that when a metal plate is welded, a welded point is easy to cause fatigue fracture of a welding seam in the dismounting process, so that the welded point is easy to crack, and the quality of a welded metal product is low. The full-automatic welding machine comprises a machine box, a cross-shaped operation table, an integrated circulating clamping mechanism and an automatic welding mechanism, the cross-shaped operation table is installed on the top of the machine box, the integrated circulating clamping mechanism is installed on the top of the cross-shaped operation table, and a plurality of metal plates are fixedly clamped on the inner side of the integrated circulating clamping mechanism; an automatic welding mechanism is arranged on the side face of the integrated circulating clamping mechanism. According to the device, when the metal product is driven to move and unload, the welded metal product can be cooled through rotating force, it is guaranteed that when the welded metal product is disassembled, cracks cannot be generated at the welding point position of the welded metal product, and the strength and quality of the metal product are guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of full-automatic welding machines, in particular to a full-automatic welding machine. Background Art

[0002] The fully automatic welding machine is a highly automated machine that mainly performs welding processing on metal plates or parts to obtain corresponding metal products. When welding metal plates after rolling (the finished product is round), an automatic welding machine is needed to improve the processing efficiency.

[0003] The existing Chinese patent application with application publication number CN110328473A discloses a circular shell welding device, including a cylinder, a welding machine, a slider, a welding head, a rotary welding module, a workbench and a machine base, wherein the machine base is connected to the lower end of the welding machine, the workbench is connected to the middle of the side of the welding machine, the rotary welding module is connected to the workbench, the cylinder is connected to the upper end of the welding machine, the cylinder is connected to the slider, the slider is connected to the welding head, the rotary welding module includes a servo motor, a core rod, a guide block and a fixed cylinder, the servo motor passes through the guide block and is connected to the core rod, the fixed cylinder is located at the bottom of the guide block and is connected to the guide block; the invention realizes the automated welding process of the circular shell, the whole process does not require manual operation, greatly improves the production efficiency, and has good welding effect, low product scrap rate, and saves the cost of the enterprise.

[0004] However, this automatic welding machine has the following defects when used specifically:

[0005] 1. When welding metal plates into a circle, the existing automatic welding machine can only weld one metal plate at a time, and after each welding is completed, the welded metal product needs to be disassembled and the next set of metal plates to be welded needs to be installed, resulting in low overall efficiency of the welding operation. At the same time, the welded metal product is prone to fatigue fracture of the weld during the disassembly process, resulting in cracks at the welded points, and the quality of the welded metal product is low;

[0006] 2. When welding metal plates, existing automatic welding machines need to clamp and fix the metal plates to be welded to ensure the stability of the metal plates during welding, and to prevent the welding seams from shifting due to vibration during welding. However, when clamping and fixing the metal plates, the parts being welded to the metal plates are prone to shielding and blocking the welding points, affecting the continuous welding operation. Separate welding operations result in different temperatures at the starting positions of the welding points, and problems such as welding point overlap are prone to occur, affecting the quality of the metal products after welding. Summary of the invention

[0007] The object of the present invention is to provide a fully automatic welding machine to solve the problems raised in the above background technology.

[0008] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:

[0009] The present invention provides a fully automatic welding machine, comprising a machine case, a cross operating table, an integrated circulation clamping mechanism and an automatic welding mechanism, wherein a cross operating table is installed on the top of the machine case, an integrated circulation clamping mechanism is installed on the top of the cross operating table, and a plurality of metal plates are clamped and fixed inside the integrated circulation clamping mechanism.

[0010] An automatic welding mechanism is provided on the side of the integrated circulation clamping mechanism. The automatic welding mechanism is located on the side of the integrated circulation clamping mechanism. The automatic welding mechanism extends above the metal plate and performs automatic welding on the metal plate.

[0011] The integrated circulation clamping mechanism includes a gear circulation component, an annular clamping component and a variable speed cooling component.

[0012] The gear circulation assembly is installed on the top of the cross operating table, and a plurality of annular clamping assemblies are installed on the top of the gear circulation assembly, and a metal plate is clamped and fixed on the inner side of the annular clamping assembly. The side of the gear circulation assembly is meshed and connected with a variable speed cooling assembly, and the variable speed cooling assembly is installed on the top of the cross operating table, and the cross operating table extends to the top of the annular clamping assembly;

[0013] The automatic welding mechanism includes a vertical lifting assembly, a welding adjustment assembly and a welding gun.

[0014] The vertical lifting assembly is installed on the top of the cross operating table by screws, and the vertical lifting assembly is arranged on the side of the gear circulation assembly. A welding adjustment assembly is installed on the side of the vertical lifting assembly, and a welding gun is installed on the side of the welding adjustment assembly.

[0015] As a preferred solution of the present invention, the corner of the chassis is recessed inward, and an L-shaped reinforcement frame is installed on the recessed part of the chassis, and a cross operating table is installed on the side of the L-shaped reinforcement frame by screws.

[0016] Wherein, an operating position is arranged at the edge of the top of the cross operating table, and the operating position is arranged on the side of the gear circulation component.

[0017] As a preferred embodiment of the present invention, the gear circulation component comprises:

[0018] An intermediate gear, the intermediate gear is rotatably connected to the center of the top of the cross operating table, one side of the intermediate gear is meshedly connected to a main gear, and the main gear is rotatably connected to the eccentric portion of the top of the cross operating table;

[0019] The main shaft is connected to the top of the main gear, the main shaft is connected to the output end of the driving motor, the driving motor is installed on the top of the base, and the base is installed at the eccentric position of the top of the cross operating table by screws.

[0020] Wherein, a disc is installed on the top of the intermediate gear.

[0021] As a preferred solution of the present invention, the side surface of the intermediate gear is meshedly connected with a speed-changing cooling assembly, and the speed-changing cooling assembly is arranged on the side surface of the main gear.

[0022] Wherein, a plurality of annular clamping components are installed at the eccentric position of the top of the disc through screws.

[0023] As a preferred embodiment of the present invention, the annular clamping assembly comprises:

[0024] A lower support seat is installed at the eccentric position of the top of the disc by screws, a first linear motor is installed on one side of the lower support seat, an output end of the first linear motor is connected to a rotating shaft, and the rotating shaft is rotatably connected to the inside of the lower support seat,

[0025] Wherein, a plurality of grooves are formed inside the lower support seat, and the grooves are arranged on the side of the rotating shaft;

[0026] A movable block is installed on the outside of the rotating shaft, the movable block is movably arranged inside the groove portion, a clamping arm is installed on the top of the movable block by screws, and the clamping arm is movably arranged on the top of the lower support seat,

[0027] Wherein, a metal plate is clamped and fixed on the inner side of the clamping arm.

[0028] As a preferred solution of the present invention, the top of the clamping arm is recessed inwardly, and the recessed portion of the clamping arm is movably connected to an extension arm, the structural shape of the extension arm is set to be an arc, and a metal plate is clamped and fixed inside the extension arm.

[0029] Wherein, the extension arm is connected to the output end of the second linear motor, and the second linear motor is installed on the side of the clamping arm.

[0030] As a preferred embodiment of the present invention, the variable speed cooling assembly comprises:

[0031] A slave gear is meshed and connected to the other side of the intermediate gear, and the slave gear is rotatably connected to the eccentric part of the top of the cross operating table. A vertical shaft is connected to the top of the slave gear, and the vertical shaft is rotatably connected to the inside of the connecting frame.

[0032] Wherein, the connecting frame is installed on the edge of the top of the cross operating table by screws;

[0033] A main speed gear, the main speed gear is connected to the vertical shaft, the main speed gear is rotatably connected to the top of the connecting frame, the side of the main speed gear is meshedly connected to a slave speed gear, and the slave speed gear is rotatably connected to the top of the connecting frame;

[0034] A connecting rod is mounted on the top of the transmission gear, the connecting rod passes through the bottom seat, the bottom seat is mounted on the top of the connecting frame, and the outer side of the top of the connecting rod is connected to a transmission belt through a key-connected synchronous wheel.

[0035] The transmission belt is movably arranged on the top of the bottom seat.

[0036] As a preferred solution of the present invention, the inner side of the transmission belt is connected to a movable rod through a synchronous wheel key, the movable rod is arranged away from the connecting rod, and the movable rod passes through the connecting frame.

[0037] Wherein, a cooling fan blade is installed at the bottom of the movable rod, and the cooling fan blade is movably arranged at the bottom of the connecting frame.

[0038] As a preferred solution of the present invention, the vertical lifting assembly includes:

[0039] A vertical frame, wherein two vertical frames are provided, and both vertical frames are mounted on the top of the cross operating table by screws, and a servo motor is mounted on the top of one of the vertical frames;

[0040] A reciprocating screw rod is connected to the output end of the servo motor, the reciprocating screw rod is rotatably connected to the inside of the vertical frame, the outer side of the reciprocating screw rod is connected to a lifting slide seat through a ball bearing, and the lifting slide seat is slidably connected to the inside of the vertical frame.

[0041] A horizontal beam is installed on the side of the lifting slide by screws, a vertical slider is installed on the side of the horizontal beam by screws, the vertical slider is slidably connected to the inside of another vertical frame, and a vertical guide rod is slidably connected to the inside of the vertical slider.

[0042] The vertical guide rod is installed inside another vertical frame, and a welding adjustment component is installed on the outer side of the horizontal beam.

[0043] As a preferred embodiment of the present invention, the welding adjustment assembly includes:

[0044] An assembly rod, wherein the assembly rod is installed and fixed on the outside of the horizontal beam, two assembly rods are provided, and horizontal grooves are provided inside the two assembly rods;

[0045] A movable body, the movable body is movably arranged inside the horizontal groove, one of the movable bodies is connected to the output end of the telescopic cylinder, and the telescopic cylinder is installed inside the horizontal beam;

[0046] An assembly seat, the assembly seat is installed between the two movable bodies, a deflection motor is installed on the back of the assembly seat, and an output end of the deflection motor is connected to a rotating gear.

[0047] There are two rotating gears, which are meshed and connected. The rotating gears are rotatably connected to the inner wall of the assembly seat. The shaft end of the other rotating gear is connected to a deflection block, which is movably arranged inside the assembly seat. A welding gun is installed at the bottom of the deflection block by screws.

[0048] Compared with the prior art, one or more of the above technical solutions have the following beneficial effects:

[0049] 1. In a fully automatic welding machine, when the welded metal product is driven to move in a circular motion, the welded metal product is removed from the bottom of the welding gun, and another metal sheet to be welded is moved to the bottom of the welding gun, the force of the rotation of the intermediate gear can synchronously drive the cooling fan blades to rotate, and automatically cool the welded metal product to ensure that when the welded metal product is disassembled, the welding points will not crack due to failure to cool in time, thereby ensuring the strength and quality of the metal product after welding. At the same time, the cooling fan blades that drive the metal product for cooling and positioning are driven by two speed gears, one large and one small. The large gear drives the small gear to rotate, which ensures that the cooling fan blades can rotate 360 ​​degrees multiple times, thereby improving the cooling and shaping effect of the metal product (after welding) at the bottom of the cooling fan blades;

[0050] 2. In the fully automatic welding machine, when the metal sheet is welded, the rotating clamping arm can clamp the metal sheet set inside it to ensure that the metal sheet will not shake or shift when welding, and the welding operation of the metal sheet will not cause the problem of wrong welding. At the same time, the clamping arm that clamps the metal sheet can simultaneously drive the metal sheet to bend, ensuring that the edge parts of the metal sheet (welding points) can be close to each other, and the entire welding operation can be completed by direct welding in the subsequent welding. And during the actual welding, the extension arm set on the top of the welding point can be rotated to make way for the welding point, so that the welding can be completed at one time, ensuring the quality of the metal product after the welding is completed;

[0051] 3. In the fully automatic welding machine, when welding the clamped metal sheets, the welding gun can be lifted and lowered in the vertical direction and telescopically moved in the horizontal direction, so as to facilitate the welding gun to approach the welding point of the metal sheet and realize the automated welding operation (direct welding) and automated metal sheet welding operation. At the same time, when the welded and cooled metal products are disassembled to install another set of metal sheets to be welded, the time of disassembling and installing the metal sheets and products can be synchronized with the welding operation of the metal sheets, so as to maximize the efficiency of the welding process of the metal sheets;

[0052] 4. In the fully automatic welding machine, when welding metal sheets (direct welding), the welding gun can be driven to rotate by the deflection motor driving the gear to rotate, and the direction of the laser beam emitted by the welding gun can be adjusted to expand the welding length when welding metal sheets to meet the welding operation of metal sheets of different sizes and specifications. At the same time, when the welding gun rotates, the lifting and moving operation of the welding gun can be carried out synchronously, so that the welding gun is always close to the welding point of the metal sheet, ensuring the effect of welding the metal sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0054] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0055] Figure 1It is a structural schematic diagram of the device of the present invention;

[0056] Figure 2 It is a schematic structural diagram of the device of the present invention from a side view;

[0057] Figure 3 It is a schematic diagram of the structure of the device of the present invention from the front view;

[0058] Figure 4 It is a schematic diagram of the structure of the device of the present invention from a top view;

[0059] Figure 5 It is a structural schematic diagram of the integrated circulation clamping mechanism of the present invention;

[0060] Figure 6 It is a schematic diagram of the structure of the connection between the gear circulation assembly and the main speed change gear of the present invention;

[0061] Figure 7 is a schematic structural diagram of a cross-sectional view of an annular clamping assembly of the present invention;

[0062] Figure 8 It is a schematic structural diagram of a side section of a variable speed cooling assembly of the present invention;

[0063] Fig. 9 The present invention Figure 7 A schematic diagram of the structure of the enlarged area in the middle A;

[0064] Fig.10 It is a schematic structural diagram of the automatic welding mechanism of the present invention in side section;

[0065] Fig.11 It is a structural schematic diagram of the cross-section of the connection between the welding adjustment assembly and the welding gun of the present invention;

[0066] Fig.12 It is a schematic structural diagram of the connection between the deflection motor and the welding gun of the present invention;

[0067] In the figure:

[0068] 10. Chassis; 101. L-shaped reinforcement frame; 20. Cross operating table; 201. Operating position;

[0069] 30. Integrated circulation clamping mechanism; 40. Automatic welding mechanism;

[0070] 50, gear circulation assembly; 501, intermediate gear; 502, main gear; 503, main shaft; 504, driving motor; 505, base; 506, disc;

[0071] 60, annular clamping assembly; 601, lower support seat; 6011, groove portion; 602, first linear motor; 603, rotating shaft; 604, movable block; 605, clamping arm; 6051, extension arm; 6052, second linear motor;

[0072] 70, speed-changing cooling assembly; 701, slave gear; 702, vertical shaft; 703, connecting frame; 704, main speed-changing gear; 705, slave speed-changing gear; 706, connecting rod; 707, bottom seat; 708, transmission belt; 7081, movable rod; 7082, cooling fan blade;

[0073] 80, vertical lifting assembly; 801, vertical frame; 802, servo motor; 803, reciprocating screw rod; 804, lifting slide; 805, horizontal beam; 806, vertical slide block; 807, vertical guide rod;

[0074] 90, welding adjustment assembly; 901, assembly rod; 902, horizontal slot; 903, movable body; 9031, telescopic cylinder; 904, assembly seat; 905, deflection motor; 906, rotating gear; 907, deflection block;

[0075] 100. Welding gun. DETAILED DESCRIPTION

[0076] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0077] See also Figure 1-Figure 12The fully automatic welding machine includes a chassis 10, a cross operating table 20, an integrated circulation clamping mechanism 30 and an automatic welding mechanism 40. The cross operating table 20 is installed on the top of the chassis 10. The integrated circulation clamping mechanism 30 is installed on the top of the cross operating table 20. A plurality of metal plates are clamped and fixed on the inner side of the integrated circulation clamping mechanism 30. The automatic welding mechanism 40 is arranged on the side of the integrated circulation clamping mechanism 30. The automatic welding mechanism 40 is located on the side of the integrated circulation clamping mechanism 30. The automatic welding mechanism 40 extends to the top of the metal plate and performs automatic welding on the metal plate. Among them, the integrated circulation clamping mechanism 30 includes a gear circulation component 50, an annular clamping component 60 and a variable speed cooling component 70. The gear circulation component 50 is installed on the cross operating table 20. On the top of the working table 20, a plurality of annular clamping assemblies 60 are installed on the top of the gear circulation assembly 50, and a metal plate is clamped and fixed on the inner side of the annular clamping assembly 60. The side of the gear circulation assembly 50 is meshed and connected with a variable speed cooling assembly 70, and the variable speed cooling assembly 70 is installed on the top of the cross operating table 20, and the cross operating table 20 extends to the top of the annular clamping assembly 60; wherein, the automatic welding mechanism 40 includes a vertical lifting assembly 80, a welding adjustment assembly 90 and a welding gun 100, the vertical lifting assembly 80 is installed on the top of the cross operating table 20 by screws, the vertical lifting assembly 80 is arranged on the side of the gear circulation assembly 50, the side of the vertical lifting assembly 80 is installed with a welding adjustment assembly 90, and the side of the welding adjustment assembly 90 is installed with a welding gun 100.

[0078] In the present invention, the corner of the chassis 10 is recessed inward, and an L-shaped reinforcement frame 101 is installed on the recessed part of the chassis 10, and a cross operating table 20 is installed on the side of the L-shaped reinforcement frame 101 by screws, wherein an operating position 201 is set at the edge of the top of the cross operating table 20, and the operating position 201 is set on the side of the gear circulation component 50.

[0079] The above working principle: when the metal sheet is welded into a circular metal product, the metal sheet after the rolling operation is placed inside the annular clamping assembly 60, and the metal sheet is clamped and fixed by the annular clamping assembly 60, and the welding points of the metal sheet are brought close together. After that, the gear circulation assembly 50 operates to drive the metal sheet to be welded to the bottom of the welding gun 100, and the welding operation of the metal sheet is automatically completed by the welding gun 100. At the same time, after the welding of the metal sheet is completed, the operation of the gear circulation assembly 50 can move the welded metal product to the bottom of the variable speed cooling assembly 70 on the one hand, and the metal product is automatically and quickly cooled by the operation of the variable speed cooling assembly 70, which is not easy to produce cracks, thereby improving the quality of the metal product after welding. On the other hand, it can drive the metal product that has been cooled to the side of the staff (the side of the operating position 201), which is convenient for the staff to disassemble the metal product and assemble the next metal sheet, thereby improving the efficiency of processing and producing the metal sheet.

[0080] In the present invention, the vertical lifting assembly 80 and the welding adjustment assembly 90 can drive the welding gun 100 to move up and down and rotate to achieve automated welding operations.

[0081] Specific reference Figure 5 and Figure 6 The gear circulation assembly 50 includes an intermediate gear 501, which is rotatably connected to the center of the top of the cross operating table 20, and one side of the intermediate gear 501 is meshed with a main gear 502, and the main gear 502 is rotatably connected to the eccentric part of the top of the cross operating table 20; a main shaft 503, which is connected to the top of the main gear 502, and the main shaft 503 is connected to the output end of the driving motor 504, and the driving motor 504 is installed on the top of the base 505, and the base 505 is installed on the eccentric part of the top of the cross operating table 20 by screws, wherein a disc 506 is installed on the top of the intermediate gear 501.

[0082] In this embodiment, the side of the intermediate gear 501 is meshedly connected with a variable speed cooling assembly 70, and the variable speed cooling assembly 70 is arranged on the side of the main gear 502, wherein a plurality of annular clamping assemblies 60 are installed at the top eccentric portion of the disc 506 by screws.

[0083] In the fully automatic welding machine of the present invention, when it is necessary to drive the metal plate and metal product to rotate and feed, the driving motor 504 is started to operate, driving the main shaft 503 connected to its output end to rotate. When the main shaft 503 rotates, the main gear 502 connected to the bottom can rotate, so that the middle gear 501 meshed with the side of the main gear 502 rotates, and drives the disc 506 connected to the top of the middle gear 501 to rotate.

[0084] Specific reference Figure 5 and Figure 7 The annular clamping assembly 60 includes a lower support seat 601, which is installed at the eccentric top of the disk 506 by screws, and a first linear motor 602 is installed on one side of the lower support seat 601, and the output end of the first linear motor 602 is connected to a rotating shaft 603, and the rotating shaft 603 is rotatably connected to the interior of the lower support seat 601, wherein a plurality of groove portions 6011 are opened inside the lower support seat 601, and the groove portions 6011 are arranged on the side of the rotating shaft 603; a movable block 604, which is installed on the outer side of the rotating shaft 603, and the movable block 604 is movably arranged inside the groove portions 6011, and a clamping arm 605 is installed on the top of the movable block 604 by screws, and the clamping arm 605 is movably arranged on the top of the lower support seat 601, wherein a metal plate is clamped and fixed on the inner side of the clamping arm 605.

[0085] In this embodiment, the top of the clamping arm 605 is recessed inward, and the recessed portion of the clamping arm 605 is movably connected to an extension arm 6051, the structural shape of the extension arm 6051 is set to an arc, and a metal plate is clamped and fixed on the inner side of the extension arm 6051, wherein the extension arm 6051 is connected to the output end of the second linear motor 6052, and the second linear motor 6052 is installed on the side of the clamping arm 605.

[0086] In the above embodiment, when welding is required on the clamped metal sheet, the second linear motor 6052 is operated to drive the extension arm 6051 connected to the output end of the second linear motor 6052 to rotate, thereby opening one side of the welding point of the metal sheet, thereby ensuring that when the metal sheet is welded by the welding gun 100, the welding can be completed in one time and will not affect the stability of the metal sheet during the welding operation.

[0087] In the fully automatic welding machine of the present invention, when clamping and fixing the metal sheet and bringing the welding points of the metal sheet closer to each other, the metal sheet is placed on the top of the lower support seat 601, and the first linear motor 602 is started to operate, driving the rotating shaft 603 connected to the output end of the first linear motor 602 to rotate. At this time, when the rotating shaft 603 rotates, the movable block 604 installed on the outside thereof will drive the clamping arm 605 to rotate, clamping, fixing and squeezing the metal sheet set at the bottom of the clamping arm 605, so as to ensure that the welding points of the metal sheet can be close together.

[0088] Specific reference Figure 6 , Figure 8 and Fig. 9The speed-changing cooling assembly 70 includes a slave gear 701, which is meshed and connected to the other side of the intermediate gear 501, and the slave gear 701 is rotatably connected to the eccentric part of the top of the cross operating table 20, and the top of the slave gear 701 is connected to a vertical shaft 702, and the vertical shaft 702 is rotatably connected to the inside of a connecting frame 703, wherein the connecting frame 703 is installed at the edge of the top of the cross operating table 20 by screws; a main speed-changing gear 704, which is connected to the vertical shaft 702, and the main speed-changing gear 704 It is rotatably connected to the top of the connecting frame body 703, and the side of the main speed gear 704 is meshedly connected with the slave speed gear 705, and the slave speed gear 705 is rotatably connected to the top of the connecting frame body 703; the connecting rod 706, the connecting rod 706 is installed on the top of the slave speed gear 705, the connecting rod 706 passes through the bottom seat 707, and the bottom seat 707 is installed on the top of the connecting frame body 703. The outer side of the top of the connecting rod 706 is connected to a transmission belt 708 through a key-connected synchronous wheel, and the transmission belt 708 is movably set on the top of the bottom seat 707.

[0089] In this embodiment, the inner side of the transmission belt 708 is connected to a movable rod 7081 through a synchronous wheel key. The movable rod 7081 is arranged away from the connecting rod 706. The movable rod 7081 passes through the connecting frame 703, wherein a cooling fan blade 7082 is installed at the bottom of the movable rod 7081, and the cooling fan blade 7082 is movably arranged at the bottom of the connecting frame 703.

[0090] In the above embodiment, when the transmission belt 708 is running, the movable rod 7081 connected to the inner side by the synchronous wheel key will rotate, and the cooling fan blade 7082 installed at the bottom of the movable rod 7081 will rotate to cool the metal product after welding.

[0091] In the fully automatic welding machine of the present invention, when the intermediate gear 501 rotates, the slave gear 701 meshed with the side thereof will rotate, and drive the vertical shaft 702 connected to the top of the slave gear 701 to rotate. At this time, when the vertical shaft 702 rotates, it will drive the main speed change gear 704 connected to the top to rotate, and make the slave speed change gear 705 meshed with the side of the main speed change gear 704 rotate. When the slave speed change gear 705 rotates, the connecting rod 706 connected to the top thereof will rotate, and make the synchronous wheel and the transmission belt 708 connected to the connecting rod 706 operate.

[0092] Specific reference Fig.10The vertical lifting assembly 80 includes a vertical frame 801, two vertical frames 801 are provided, and the two vertical frames 801 are installed on the top of the cross operating table 20 by screws. A servo motor 802 is installed on the top of one vertical frame 801; a reciprocating screw rod 803, the reciprocating screw rod 803 is connected to the output end of the servo motor 802, the reciprocating screw rod 803 is rotatably connected to the inside of the vertical frame 801, and the outer side of the reciprocating screw rod 803 is connected to a lifting slide 804 through a ball bearing, and the lifting slide 80 4 is slidably connected inside the vertical frame 801, wherein a horizontal beam 805 is installed on the side of the lifting slide 804 by screws, a vertical slider 806 is installed on the side of the horizontal beam 805 by screws, the vertical slider 806 is slidably connected inside another vertical frame 801, a vertical guide rod 807 is slidably connected inside the vertical slider 806, wherein the vertical guide rod 807 is installed inside another vertical frame 801, and a welding adjustment component 90 is installed on the outside of the horizontal beam 805.

[0093] In the fully automatic welding machine of the present invention, when welding the clamped metal sheet, the servo motor 802 is automatically started to operate, driving the reciprocating screw 803 connected to the output end of the servo motor 802 to rotate. When the reciprocating screw 803 rotates, the lifting slide 804 connected to the outside through the ball bearing will move up and down, and drive the horizontal beam 805 installed on the side of the lifting slide 804 to move up and down. The vertical slider 806 installed on the other side of the horizontal beam 805 can slide on the outside of the vertical guide rod 807 to ensure the stability of the horizontal beam 805 when it moves up and down.

[0094] Specific reference Fig.11 and Fig.12 The welding adjustment assembly 90 includes an assembly rod 901, which is fixedly mounted on the outside of the horizontal beam 805. Two assembly rods 901 are provided, and a horizontal groove 902 is provided inside the two assembly rods 901; a movable body 903, which is movably arranged inside the horizontal groove 902, and one movable body 903 is connected to the output end of the telescopic cylinder 9031, and the telescopic cylinder 9031 is installed inside the horizontal beam 805; an assembly seat 904, which is installed on the two Between the movable body 903, a deflection motor 905 is installed on the back of the assembly seat 904, and the output end of the deflection motor 905 is connected to a rotating gear 906, wherein two rotating gears 906 are provided, and the two rotating gears 906 are meshed and connected, and the rotating gears 906 are rotatably connected to the inner wall of the assembly seat 904, and the shaft end of the other rotating gear 906 is connected to a deflection block 907, and the deflection block 907 is movably arranged inside the assembly seat 904, and a welding gun 100 is installed on the bottom of the deflection block 907 by screws.

[0095] In the fully automatic welding machine of the present invention, when welding the clamped metal sheet, the telescopic cylinder 9031 will operate, driving the movable body 903 connected to the output end of the telescopic cylinder 9031 to move horizontally, so that the assembly seat 904 and the welding gun 100 installed on the side of the movable body 903 can move horizontally, and the direct welding operation of the metal sheet can be realized. At the same time, when the actual welding operation is carried out, the deflection motor 905 can operate and drive the rotating gear 906 to rotate, so that the rotating gear 906 meshingly connected to the side of the rotating gear 906 can rotate, so that the deflection block 907 coaxially connected to the other rotating gear 906 can drive the welding gun 100 to rotate, and a wider range of metal sheet welding operations can be realized.

[0096] Without limitation, any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent substitutions or changes according to the technical solution and inventive concept of the present invention, should be covered by the protection scope of the present invention.

Claims

1. A fully automatic welding machine, comprising a chassis (10), a cross operating table (20), an integrated circulation clamping mechanism (30) and an automatic welding mechanism (40), characterized in that: A cross operating table (20) is installed on the top of the chassis (10), an integrated circulation clamping mechanism (30) is installed on the top of the cross operating table (20), and a plurality of metal plates are clamped and fixed inside the integrated circulation clamping mechanism (30). An automatic welding mechanism (40) is provided on the side of the integrated circulation clamping mechanism (30). The automatic welding mechanism (40) is located on the side of the integrated circulation clamping mechanism (30). The automatic welding mechanism (40) extends above the metal plate and performs automatic welding on the metal plate. The integrated circulation clamping mechanism (30) comprises a gear circulation assembly (50), an annular clamping assembly (60) and a variable speed cooling assembly (70). The gear circulation assembly (50) is mounted on the top of the cross operating platform (20), a plurality of annular clamping assemblies (60) are mounted on the top of the gear circulation assembly (50), a metal plate is clamped and fixed on the inner side of the annular clamping assembly (60), a speed-changing cooling assembly (70) is meshedly connected to the side of the gear circulation assembly (50), and the speed-changing cooling assembly (70) is mounted on the top of the cross operating platform (20), and the cross operating platform (20) extends to the top of the annular clamping assembly (60); The automatic welding mechanism (40) comprises a vertical lifting assembly (80), a welding adjustment assembly (90) and a welding gun (100). The vertical lifting assembly (80) is mounted on the top of the cross operating platform (20) by means of screws. The vertical lifting assembly (80) is arranged on the side of the gear circulation assembly (50). A welding adjustment assembly (90) is mounted on the side of the vertical lifting assembly (80). A welding gun (100) is mounted on the side of the welding adjustment assembly (90).

2. The fully automatic welding machine according to claim 1, characterized in that: The included corner of the chassis (10) is recessed inwards, and an L-shaped reinforcement frame (101) is installed on the recessed portion of the chassis (10), and a cross operating table (20) is installed on the side of the L-shaped reinforcement frame (101) by means of screws. Wherein, an operating position (201) is arranged at the edge of the top of the cross operating platform (20), and the operating position (201) is arranged on the side of the gear circulation component (50).

3. The fully automatic welding machine according to claim 1, characterized in that: The gear circulation component (50) comprises: An intermediate gear (501), the intermediate gear (501) being rotatably connected to the center of the top of the cross operating platform (20), one side of the intermediate gear (501) being meshedly connected to a main gear (502), the main gear (502) being rotatably connected to an eccentric portion of the top of the cross operating platform (20); A main shaft (503), the main shaft (503) is connected to the top of the main gear (502), the main shaft (503) is connected to the output end of the driving motor (504), the driving motor (504) is installed on the top of the base (505), and the base (505) is installed at the eccentric position of the top of the cross operating table (20) by screws, Wherein, a disc (506) is installed on the top of the intermediate gear (501).

4. The fully automatic welding machine according to claim 3, characterized in that: The side surface of the intermediate gear (501) is meshedly connected with a speed-changing cooling assembly (70), and the speed-changing cooling assembly (70) is arranged on the side surface of the main gear (502). Wherein, a plurality of annular clamping assemblies (60) are mounted on the eccentric top of the disc (506) via screws.

5. The fully automatic welding machine according to claim 4, characterized in that: The annular clamping assembly (60) comprises: A lower support seat (601), wherein the lower support seat (601) is mounted at an eccentric position on the top of the disc (506) by means of screws, a first linear motor (602) is mounted on one side of the lower support seat (601), an output end of the first linear motor (602) is connected to a rotating shaft (603), and the rotating shaft (603) is rotatably connected to the interior of the lower support seat (601), Wherein, a plurality of grooves (6011) are provided inside the lower support seat (601), and the grooves (6011) are arranged on the side of the rotating shaft (603); A movable block (604), the movable block (604) is installed on the outside of the rotating shaft (603), the movable block (604) is movably arranged inside the groove portion (6011), a clamping arm (605) is installed on the top of the movable block (604) by screws, and the clamping arm (605) is movably arranged on the top of the lower support seat (601), Wherein, a metal plate is clamped and fixed on the inner side of the clamping arm (605).

6. The fully automatic welding machine according to claim 5, characterized in that: The top of the clamping arm (605) is recessed inwardly, and the recessed portion of the clamping arm (605) is movably connected to an extension arm (6051). The extension arm (6051) is configured to be arc-shaped. A metal plate is clamped and fixed on the inner side of the extension arm (6051). Wherein, the extension arm (6051) is connected to the output end of the second linear motor (6052), and the second linear motor (6052) is installed on the side of the clamping arm (605).

7. The fully automatic welding machine according to claim 4, characterized in that: The variable speed cooling assembly (70) comprises: A slave gear (701) is meshedly connected to the other side of the intermediate gear (501), the slave gear (701) is rotatably connected to the eccentric portion of the top of the cross operating table (20), the top of the slave gear (701) is connected to a vertical shaft (702), and the vertical shaft (702) is rotatably connected to the inside of the connecting frame (703), Wherein, the connecting frame (703) is installed on the edge of the top of the cross operating table (20) by means of screws; A main speed gear (704), the main speed gear (704) is connected to the vertical shaft (702), the main speed gear (704) is rotatably connected to the top of the connecting frame (703), the side of the main speed gear (704) is meshedly connected to a slave speed gear (705), and the slave speed gear (705) is rotatably connected to the top of the connecting frame (703); A connecting rod (706), the connecting rod (706) is installed on the top of the transmission gear (705), the connecting rod (706) passes through the bottom seat (707), the bottom seat (707) is installed on the top of the connecting frame (703), and the outer side of the top of the connecting rod (706) is connected to a transmission belt (708) through a synchronous wheel connected by a key. The transmission belt (708) is movably arranged on the top of the bottom seat (707).

8. The fully automatic welding machine according to claim 7, characterized in that: The inner side of the transmission belt (708) is connected to a movable rod (7081) via a synchronous wheel key. The movable rod (7081) is arranged away from the connecting rod (706). The movable rod (7081) penetrates the connecting frame (703). Wherein, a cooling fan blade (7082) is installed at the bottom of the movable rod (7081), and the cooling fan blade (7082) is movably arranged at the bottom of the connecting frame (703).

9. The fully automatic welding machine according to claim 8, characterized in that: The vertical lifting assembly (80) comprises: A vertical frame (801), wherein two vertical frames (801) are provided, and both vertical frames (801) are mounted on the top of the cross operating platform (20) by screws, and a servo motor (802) is mounted on the top of one of the vertical frames (801); A reciprocating screw rod (803), the reciprocating screw rod (803) is connected to the output end of the servo motor (802), the reciprocating screw rod (803) is rotatably connected to the inside of the vertical frame (801), the outer side of the reciprocating screw rod (803) is connected to a lifting slide seat (804) through a ball bearing, and the lifting slide seat (804) is slidably connected to the inside of the vertical frame (801), A horizontal beam (805) is installed on the side of the lifting slide (804) by screws, a vertical slider (806) is installed on the side of the horizontal beam (805) by screws, the vertical slider (806) is slidably connected to the inside of another vertical frame (801), and a vertical guide rod (807) is slidably connected to the inside of the vertical slider (806). The vertical guide rod (807) is installed inside another vertical frame (801), and a welding adjustment assembly (90) is installed on the outside of the horizontal beam (805).

10. The fully automatic welding machine according to claim 8, characterized in that: The welding adjustment assembly (90) comprises: An assembly rod (901), wherein the assembly rod (901) is installed and fixed on the outer side of the horizontal beam (805), two assembly rods (901) are provided, and a horizontal groove (902) is provided inside the two assembly rods (901); A movable body (903), the movable body (903) is movably arranged inside the horizontal groove (902), one of the movable bodies (903) is connected to the output end of a telescopic cylinder (9031), and the telescopic cylinder (9031) is installed inside the horizontal beam (805); An assembly seat (904), the assembly seat (904) is installed between the two movable bodies (903), a deflection motor (905) is installed on the back of the assembly seat (904), and the output end of the deflection motor (905) is connected to a rotating gear (906), There are two rotating gears (906), which are meshed and connected. The rotating gears (906) are rotatably connected to the inner wall of the assembly seat (904). The shaft end of the other rotating gear (906) is connected to a deflection block (907), which is movably arranged inside the assembly seat (904). A welding gun (100) is installed at the bottom of the deflection block (907) by screws.

Citation Information

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