Small elbow single-side ring processing equipment, method and system

Abstract

The invention provides small elbow single-side ring processing equipment, method and system.The small elbow single-side ring processing equipment comprises an upper material returning device and a lower material returning device, the upper material returning device comprises a first driving assembly and a clamping assembly, and the clamping assembly is used for fixing the to-be-looped position of a single-ring small elbow; the first driving assembly is used for driving the clamping assembly to move between the feeding position and the discharging position, and the to-be-looped position is one of the two looped positions of the single-ring small elbow without looped; and the ring sleeving assembly is located on one side of the feeding position, the ring sleeving assembly is used for conducting ring sleeving on the position, to be subjected to ring sleeving, of the single-ring small elbow, and the small elbow single-side ring processing equipment solves the problem that in the prior art, a single-ring small elbow cannot be machined again.

Description

Technical Field

[0001] The invention relates to the field of parts processing, and in particular to a small elbow single-side ring processing device, method and system. Background Art

[0002] At present, a small part of the small elbows produced by the small U-bend sleeve integrated machine will be defective products with only one welding ring due to the influence of other reasons such as the welding ring being stuck. For these defective products, although there is room for reuse, they cannot be reprocessed with the original equipment. Directly discarding them will cause the loss of copper tubes and welding ring materials, which will cause a lot of waste and increase costs. Summary of the invention

[0003] The main purpose of the present application is to provide a small elbow single-side ring processing device, method and system, so as to at least solve the problem that the single-ring small elbow cannot be reprocessed in the prior art.

[0004] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a small elbow single-side ring processing device is provided, including: an upper material return device, the upper material return device includes a first drive component and a clamping component, the clamping component is used to fix the waiting ring position of the single-ring small elbow, the first drive component is used to drive the clamping component to move between the loading position and the unloading position, the waiting ring position is one of the two ring positions of the single-ring small elbow that has not been ringed; a ring assembly, located on one side of the loading position, the ring assembly is used to ring the waiting ring position of the single-ring small elbow.

[0005] Optionally, the collar assembly includes a second drive assembly and a collar core rod, the collar core rod is used to collar the position to be collared of the single-ring small elbow, and the second drive assembly is used to drive the collar core rod to collar the welding ring on the position to be collared.

[0006] Optionally, the second driving assembly includes a cylinder, a cylinder connecting plate, a linear guide rail, a slider connecting plate and a ring core rod mounting plate, the ring core rod is mounted on the ring core rod mounting plate, the ring core rod mounting plate and the cylinder connecting plate are fixed to the slider connecting plate, the slider connecting plate is slidably mounted on the linear guide rail, the cylinder is used to push the cylinder connecting plate to drive the slider connecting plate to move along the linear guide rail, so that the ring core rod mounting plate pushes the ring core rod to put the welding ring on the position to be put on.

[0007] Optionally, the clamping assembly includes an upper clamp, a lower clamp, an upper clamp cylinder, a material return rod, a material return cylinder and a small elbow loading slot, the small elbow loading slot is located on the lower clamp, the upper clamp cylinder is used to drive the upper clamp to press the lower clamp so that the single-ring small elbow fixes the position of the single-ring small elbow to be ringed, and the material return cylinder is used to drive the material return rod to withdraw the single-ring small elbow from the small elbow loading slot to complete the material return.

[0008] Optionally, there are multiple loading slots for the small elbow, and single-ring small elbows of different sizes are placed in the loading slots for the small elbow in a one-to-one correspondence.

[0009] Optionally, the upper material return device includes a first upper material return device and a second upper material return device, the ring assembly includes a first ring assembly and a second ring assembly, the first upper material return device, the second upper material return device, the first ring assembly and the second ring assembly are all located on a workbench, and the return position of the first upper material return device and the return position of the second upper material return device are respectively located at opposite corners of the workbench.

[0010] According to another aspect of the present application, a method for processing a single-sided ring of a small elbow is provided, which is applied to any one of the single-sided ring processing equipment for a small elbow, and the method comprises: when the clamping assembly is located at the material withdrawal position, controlling the clamping assembly to fix the position of the single-ring small elbow to be put into the clamping assembly to be put on the ring; controlling the first driving assembly to drive the clamping assembly to move to the loading position; controlling the putting ring assembly to put the ring on the position to be put on the single-ring small elbow; controlling the first driving assembly to drive the clamping assembly to move to the material withdrawal position, and controlling the clamping assembly to release the single-ring small elbow for material withdrawal.

[0011] Optionally, the collar assembly includes a second drive assembly and a collar core rod, the second drive assembly includes a cylinder, a cylinder connecting plate, a linear guide rail, a slider connecting plate and a collar core rod mounting plate, the collar core rod is mounted on the collar core rod mounting plate, the collar core rod mounting plate and the cylinder connecting plate are fixed on the slider connecting plate, the slider connecting plate is slidably mounted on the linear guide rail, and the collar assembly is controlled to collar the single-ring small elbow at the waiting collar position, including: when the clamping assembly is located at the loading position, controlling the cylinder to push the cylinder connecting plate to drive the slider connecting plate to move along the linear guide rail until the collar core rod mounting plate pushes the collar core rod to collar the welding ring at the waiting collar position.

[0012] Optionally, the clamping assembly includes an upper clamp, a lower clamp, an upper clamp cylinder, a material return rod, a material return cylinder and a loading slot on a small elbow, wherein the loading slot on the small elbow is located on the lower clamp. When the clamping assembly is located at the material return position, the clamping assembly is controlled to fix the position of the single-ring small elbow to be put into the clamping assembly, including: when the clamping assembly is located at the material return position and the single-ring small elbow is located in the loading slot on the small elbow, in response to the operation of a start button for single-side ring processing of the single-ring small elbow, the upper clamp cylinder is controlled to drive the upper clamp to press the lower clamp to fix the position of the single-ring small elbow to be put into the ring; the clamping assembly is controlled to release the single-ring small elbow for material return, including: controlling the material return cylinder to drive the material return rod to withdraw the single-ring small elbow from the loading slot on the small elbow to complete the material return.

[0013] According to another aspect of the present application, a small elbow single-side ring processing system is provided, comprising: a small elbow single-side ring processing device, one or more processors, a memory, and one or more programs, wherein the one or more programs are stored in the memory and are configured to be executed by the one or more processors, and the one or more programs include methods for executing any one of the described methods.

[0014] By applying the technical solution of the present application, in the above-mentioned small elbow single-sided ring processing equipment, the upper material return device fixes the single-ring small elbow in the waiting ring position at the material return position, and then the first driving component can drive the clamping component to move to the loading position, so that the ring component located on one side of the loading position is the waiting ring position of the single-ring small elbow, so that the single-ring small elbow completes the ringing of two welding rings and becomes a qualified product, thereby realizing the recycling of the single-ring small elbow, saving materials, greatly reducing costs, and solving the problem that the single-ring small elbow in the prior art cannot be processed again. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of a small elbow single-side ring processing device provided according to an embodiment of the present application is shown;

[0016] Figure 2 A schematic diagram of a clamping assembly provided according to an embodiment of the present application is shown;

[0017] Figure 3 A schematic diagram showing the dimensions of a small elbow provided according to an embodiment of the present application is shown;

[0018] Figure 4 A schematic diagram of a collar assembly provided according to an embodiment of the present application is shown;

[0019] Figure 5A hardware structure block diagram of a mobile terminal for executing a small elbow single-side ring processing method provided in an embodiment of the present application is shown;

[0020] Figure 6 A schematic flow chart of a method for processing a small elbow single-side ring according to an embodiment of the present application is shown;

[0021] Figure 7 A structural block diagram of a small elbow single-side ring processing device provided according to an embodiment of the present application is shown.

[0022] The above drawings include the following reference numerals:

[0023] 102. Processor; 104. Memory; 106. Transmission equipment; 108. Input and output equipment; 1. Rack; 2. U7 clamping assembly; 3. U5 clamping assembly; 4. U5 vibration plate; 5. U7 vibration plate; 6. Transmission rodless cylinder; 7. U7 sleeve assembly; 8. U5 sleeve assembly; 9. Lower clamp; 901. Small elbow upper material slot; 10. Upper clamp; 11. Upper clamp cylinder; 12. Material return rod; 13. Material return cylinder; 14. Cylinder; 15. Cylinder connecting plate; 16. Sleeve core rod; 17. Linear guide; 18. Slider connecting plate; 19. Sleeve core rod mounting plate; 20. Welding ring feed port. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0027] As introduced in the background technology, the single-ring small elbow in the prior art cannot be processed any more. To solve this technical problem, the embodiments of the present application provide a small elbow single-side ring processing device, method and system.

[0028] In this embodiment, a small elbow single-side ring processing device is provided, such as Figure 1 As shown, the above-mentioned small elbow single-side ring processing equipment includes:

[0029] The upper material-returning device comprises a first driving assembly and a clamping assembly, wherein the clamping assembly is used to fix the waiting ring position of the single-ring small elbow, and the first driving assembly is used to drive the clamping assembly to move between the loading position and the material-returning position, wherein the waiting ring position is one of the two ring positions of the single-ring small elbow that has not been ringed;

[0030] The collar assembly is located at one side of the above-mentioned feeding position, and the above-mentioned collar assembly is used to collar the above-mentioned position to be collared of the above-mentioned single-ring small elbow.

[0031] In the above-mentioned small elbow single-sided ring processing equipment, the upper material return device fixes the single-ring small elbow in the waiting ring position at the material return position, and then the first driving component can drive the clamping component to move to the loading position, so that the ring component located on one side of the loading position is the waiting ring position of the single-ring small elbow, so that the single-ring small elbow completes the ring of two welding rings and becomes a qualified product, realizing the recycling of the single-ring small elbow, saving materials, greatly reducing costs, and solving the problem that the single-ring small elbow in the prior art cannot be processed again.

[0032] It should be noted that if Figure 1As shown, the above-mentioned small elbow single-sided ring processing equipment has two sets of equipment, that is, the above-mentioned first driving component is two transmission rodless cylinders 6, the clamping component includes U7 clamping component 2 and U5 clamping component 3, which correspond one to one with the transmission rodless cylinder 6, and the ring component includes U7 ring component 7 and U5 ring component 8, which are all installed on the frame 1, and also include U7 vibration plate 5 and U5 vibration plate 4, which are respectively used to feed welding rings to U7 ring component 7 and U5 ring component 8.

[0033] In order to complete the loading and unloading of the single-ring small elbow, in an optional implementation, as Figure 2 As shown, the clamping assembly includes an upper clamp 10, a lower clamp 9, an upper clamp cylinder 11, a material return rod 12, a material return cylinder 13 and a small elbow loading slot 901, the small elbow loading slot 901 is located on the lower clamp 9, and the upper clamp cylinder 11 is used to drive the upper clamp 10 to press the lower clamp 9, so that the single-ring small elbow fixes the above-mentioned position to be ringed of the single-ring small elbow, as shown in FIG. Figure 3 As shown, the material-returning cylinder 13 is used to drive the material-returning rod 12 to withdraw the single-ring small elbow from the small elbow loading slot 901 to complete the material return.

[0034] In the above embodiment, when the clamping assembly is in the material withdrawal position, that is, Figure 1 After the single-ring small elbow is placed in the loading slot 901 of the small elbow, the upper clamping die cylinder 11 is used to drive the upper clamping die 10 to press the lower clamping die 9, so as to fix the above-mentioned waiting ring position of the single-ring small elbow, and then the above-mentioned clamping assembly can be moved to the loading position to perform the ring at the above-mentioned waiting ring position, that is, the loading position is Figure 1 At the other end of the middle transmission rodless cylinder 6, after the ring is completed, the clamping assembly returns to the material withdrawal position, and the above-mentioned material withdrawal cylinder 13 drives the above-mentioned material withdrawal rod 12 to withdraw the above-mentioned single-ring small elbow from the above-mentioned small elbow loading groove 901 to complete the material withdrawal.

[0035] In order to realize the collaring of the position to be collared, in an optional embodiment, as Figure 4 As shown, the above-mentioned ring assembly includes a second driving assembly and a ring core rod 16. The above-mentioned ring core rod 16 is used to put a ring on the above-mentioned position to be ringed of the above-mentioned single-ring small elbow. The above-mentioned second driving assembly is used to drive the above-mentioned ring core rod 16 to put the welding ring on the above-mentioned position to be ringed.

[0036] In the above embodiment, the welding ring is loaded onto the corresponding ring core rod, welding rings of different sizes correspond to ring core rods of different sizes, and the second driving component drives the above ring core rod 16 to be inserted into the corresponding pipe mouth of the position to be ringed, so as to put the welding ring on the above position to be ringed, complete the ringing of the position to be ringed, and make the single-ring small elbow become a double-ring small elbow, that is, a qualified product.

[0037] In order to realize the collaring of the position to be collared, in an optional embodiment, as Figure 4 As shown, the second driving assembly includes a cylinder 14, a cylinder connecting plate 15, a linear guide 17, a slider connecting plate 18 and a sleeve core rod mounting plate 19, the sleeve core rod 16 is mounted on the sleeve core rod mounting plate 19, the sleeve core rod mounting plate 19 and the cylinder connecting plate 15 are fixed on the slider connecting plate 18, the slider connecting plate 18 is slidably mounted on the linear guide 17, the cylinder 14 is used to push the cylinder connecting plate 15 to drive the slider connecting plate 18 to move along the linear guide 17, so that the sleeve core rod mounting plate 19 pushes the sleeve core rod 16 to sleeve the welding ring on the position to be sleeved.

[0038] In the above embodiment, the welding ring is fed to the corresponding ring core rod 16 through the welding ring feed port 20, and the cylinder 14 pushes the cylinder connecting plate 15 to drive the slider connecting plate 18 to move along the linear guide rail 17, so that the ring core rod mounting plate 19 pushes the ring core rod 16 to put the welding ring on the position to be put on, completing the putting on of the position to be put on, so that the single-ring small elbow becomes a double-ring small elbow, that is, it becomes a qualified product.

[0039] In addition, an induction sensor is provided at the front end of the above-mentioned ring core rod to detect whether the welding ring sleeve is sleeved at the corresponding position to be sleeved, so as to reduce the unqualified rate.

[0040] In order to realize the collaring of single-ring small elbows of different sizes, in an optional implementation, there are multiple loading slots on the small elbow, and single-ring small elbows of different sizes are placed in the loading slots on the small elbow in a one-to-one correspondence.

[0041] In the above implementation, if Figure 2 As shown, the above-mentioned small elbow loading slot 901 has different sizes, which are suitable for different single-ring small elbows. The U5 clamping assembly has two different sizes (U5P14.86 and U5P19.05) of small elbow loading slots, and the U7 clamping assembly has three different sizes (U7P15.87, U7P19.05 and U7P22) of small elbow loading slots, corresponding to the width P of the single-ring small elbow, such as Figure 3 As shown, the dimensions of the single-ring small elbow also include length L, ring position height H and pipe diameter D.

[0042] For the convenience of operation, the upper material return device includes a first upper material return device and a second upper material return device, the above-mentioned ring assembly includes a first ring assembly and a second ring assembly, the above-mentioned first upper material return device, the above-mentioned second upper material return device, the above-mentioned first ring assembly and the above-mentioned second ring assembly are all located on a workbench, and the return position of the above-mentioned first upper material return device and the return position of the above-mentioned second upper material return device are respectively located at the diagonals of the above-mentioned workbench.

[0043] In the above implementation, if Figure 1 As shown, the dotted frame position is the material return position of the first upper material return device and the second upper material return device, which are located at opposite corners of the workbench of the frame, providing sufficient space for the operator to operate, making it convenient for the operator to operate the equipment.

[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0045] The method embodiments provided in the embodiments of the present application can be executed in a mobile terminal, a computer terminal or a similar computing device. Taking running on a mobile terminal as an example, Figure 5 1 is a hardware structure block diagram of a mobile terminal of a small elbow single-side ring processing method according to an embodiment of the present invention. Figure 5 As shown, the mobile terminal may include one or more ( Figure 5 Only one is shown in the figure) a processor 102 (the processor 102 may include but is not limited to a processing device such as a microprocessor MCU or a programmable logic device FPGA) and a memory 104 for storing data, wherein the mobile terminal may also include a transmission device 106 and an input / output device 108 for communication functions. It can be understood by those skilled in the art that Figure 5 The structure shown is for illustration only and does not limit the structure of the mobile terminal. Figure 5 More or fewer components as shown, or with Figure 5 Different configurations are shown.

[0046] The memory 104 can be used to store computer programs, for example, software programs and modules of application software, such as the computer program corresponding to the small elbow single-side ring processing method in the embodiment of the present invention. The processor 102 executes various functional applications and data processing by running the computer program stored in the memory 104, that is, to implement the above method. The memory 104 may include a high-speed random access memory, and may also include a non-volatile memory, such as one or more magnetic storage devices, flash memory, or other non-volatile solid-state memory. In some examples, the memory 104 may further include a memory remotely arranged relative to the processor 102, and these remote memories may be connected to the mobile terminal via a network. Examples of the above-mentioned network include but are not limited to the Internet, an intranet, a local area network, a mobile communication network, and a combination thereof. The transmission device 106 is used to receive or send data via a network. The above-mentioned specific network example may include a wireless network provided by a communication provider of the mobile terminal. In one example, the transmission device 106 includes a network adapter (Network Interface Controller, referred to as NIC), which can be connected to other network devices through a base station so as to communicate with the Internet. In one example, the transmission device 106 may be a radio frequency (RF) module, which is used to communicate with the Internet wirelessly.

[0047] In this embodiment, a small elbow single-sided ring processing method running on a mobile terminal, a computer terminal or a similar computing device is provided, which is applied to the above-mentioned small elbow single-sided ring processing equipment. It should be noted that the steps shown in the flowchart of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and, although the logical order is shown in the flowchart, in some cases, the steps shown or described can be executed in an order different from that here.

[0048] Figure 6 Flow chart of a method for processing a small elbow single-side ring according to an embodiment of the present application. Figure 6 As shown, the method comprises the following steps:

[0049] Step S201, when the clamping assembly is at the material-returning position, controlling the clamping assembly to fix the single-ring small elbow to be put into the clamping assembly at the position to be put on the ring;

[0050] Step S202, controlling the first driving assembly to drive the clamping assembly to move to the loading position;

[0051] Step S203, controlling the collar assembly to collar the single-ring small elbow at the position to be collared;

[0052] Step S204, controlling the first driving assembly to drive the clamping assembly to move to the material-returning position, and controlling the clamping assembly to release the single-ring small elbow to return the material.

[0053] In the above-mentioned single-sided ring processing method for small elbows, when the clamping assembly is located at the material return position, the single-ring small elbow is placed in the above-mentioned clamping assembly, and the above-mentioned clamping assembly is controlled to fix the position of the single-ring small elbow to be ringed, and then it is moved to the loading position, so that the ring assembly on one side of the loading position is the ring of the above-mentioned position to be ringed of the single-ring small elbow. After the ringing is completed, the above-mentioned first driving assembly is controlled to drive the above-mentioned clamping assembly to move to the above-mentioned material return position, and the above-mentioned clamping assembly is controlled to release the above-mentioned single-ring small elbow for material return, so that the single-ring small elbow becomes a qualified product of the double-ring small elbow, which saves materials, greatly reduces costs, and solves the problem that the single-ring small elbow in the prior art cannot be processed again.

[0054] In order to complete the single collar process, in an optional embodiment, the collar assembly includes a second drive assembly and a collar core rod, the second drive assembly includes a cylinder, a cylinder connecting plate, a linear guide rail, a slider connecting plate and a collar core rod mounting plate, the collar core rod is mounted on the collar core rod mounting plate, the collar core rod mounting plate and the cylinder connecting plate are fixed on the slider connecting plate, the slider connecting plate is slidably mounted on the linear guide rail, and the step S203 includes:

[0055] Step S2031, when the clamping assembly is located at the loading position, control the cylinder to push the cylinder connecting plate to drive the slider connecting plate to move along the linear guide rail until the ring core rod mounting plate pushes the ring core rod to put the welding ring on the position to be put on.

[0056] In the above embodiment, after the clamping assembly reaches the single ring process position, in the single ring assembly, the cylinder 14 pushes the cylinder connecting plate 15 to move forward, and the cylinder connecting plate 15 is fixedly connected to the slider connecting plate 18. The slider connecting plate 18 is connected to the slider of the linear guide 17 below and can move along the guide direction, wherein the ring core rod mounting plate 19 is fixedly mounted on the slider connecting plate 18, and the ring core rod 16 is mounted on the ring core rod mounting plate 19. Therefore, as the cylinder 14 pushes the cylinder connecting plate 15 to move forward, the ring core rod 16 also moves forward to perform the ring operation on the small elbow.

[0057] In order to complete the loading and unloading processes, in an optional embodiment, the clamping assembly includes an upper clamping die, a lower clamping die, an upper clamping die cylinder, an unloading rod, an unloading cylinder and a small elbow loading notch, wherein the small elbow loading notch is located on the lower clamping die.

[0058] The above step S201 includes:

[0059] Step S2011, when the clamping assembly is located at the material withdrawal position and the single-ring small elbow is located in the loading slot of the small elbow, in response to the operation of the start button for single-side ring processing of the single-ring small elbow, the upper clamping die cylinder is controlled to drive the upper clamping die to press the lower clamping die to fix the position of the single-ring small elbow to be put on the ring;

[0060] The above step S204 includes:

[0061] Step S2041, controlling the material-returning cylinder to drive the material-returning rod to withdraw the single-ring small elbow from the small elbow loading slot to complete the material-returning.

[0062] In the above embodiment, after the main power supply is turned on, the two groups of clamping assemblies are located at the unloading position of the equipment. At the same time, the upper clamping cylinder 11 of the clamping assembly pulls the upper clamp 10 to move upward to open the loading slot of the small elbow. The operator takes small elbows of different specifications and puts them into the corresponding slots. Then, the start button is pressed. The upper clamping cylinders 11 of the two groups of clamping assemblies push the corresponding upper clamp 10 to move downward respectively to clamp the small elbow, and then move to the other side respectively to reach the loading position. After completing the single ring operation, the small elbow moves to the unloading position for unloading operation. First, the upper clamping cylinder 11 pulls the upper clamp 10 to move upward to open the loading port. Then, the unloading cylinder 13 in the clamping assembly pushes the unloading rod 12 to move forward to push the small elbow out. Through the guide groove, the small elbow enters the storage box placed below, and the unloading cylinder 13 pulls the unloading rod 12 to move backward and return to the initial state.

[0063] In order to enable those skilled in the art to more clearly understand the technical solution of the present application, the implementation process of the small elbow single-side ring processing method of the present application will be described in detail below in combination with specific embodiments.

[0064] This embodiment relates to a specific method for processing a small elbow single-side ring, comprising the following steps:

[0065] Step S1: Loading process: After the main power of the equipment is turned on, the two sets of clamping assemblies are located at the unloading position of the equipment. At the same time, the upper clamping cylinder of the clamping assembly pulls the upper clamp upward to open the loading slot of the small elbow. The operator takes small elbows of different specifications and puts them into the corresponding slots. Then, press the start button. The upper clamping cylinders of the two sets of clamping assemblies push the corresponding upper clamps downward to clamp the small elbows, and then move to the other side to reach the loading position.

[0066] Step S2: Single ring process: After the clamping assembly reaches the position of the single ring process, in the single ring assembly, the cylinder pushes the cylinder connecting plate to move forward, the cylinder connecting plate is fixedly connected to the slider connecting plate, and the slider connecting plate is connected to the slider of the linear guide rail below, which can move along the guide rail direction, wherein the ring core rod mounting plate is fixedly mounted on the slider connecting plate, and the ring core rod is mounted on the ring core rod mounting plate, so as the cylinder pushes the cylinder connecting plate to move forward, the ring core rod also moves forward, and the ring operation is performed on the small elbow. After completion, the cylinder pulls the cylinder connecting plate to move backward and returns to the initial state, the ring operation is completed, and it is ready to enter the material withdrawal process.

[0067] Step S2: Material withdrawal process: After completing the single ring operation, the small elbow moves to the material withdrawal position for the material withdrawal operation. First, the upper clamping die cylinder pulls the upper clamping die upward to open the material slot on the small elbow. Then the material withdrawal cylinder in the clamping assembly pushes the material withdrawal rod forward to push the small elbow out. Through the material guide slot, the small elbow enters the storage box placed below. The material withdrawal cylinder pulls the material withdrawal rod backward to return to the initial state.

[0068] Step S4: Re-loading: After the clamping assembly completes unloading, re-loading is performed manually, and the cycle is repeated.

[0069] It should be noted that the steps shown in the flowcharts of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and that, although a logical order is shown in the flowcharts, in some cases, the steps shown or described can be executed in an order different from that shown here.

[0070] The embodiment of the present application also provides a small elbow single-sided ring processing device. It should be noted that the small elbow single-sided ring processing device of the embodiment of the present application can be used to execute the small elbow single-sided ring processing method provided by the embodiment of the present application. The device is used to implement the above-mentioned embodiments and preferred implementation modes, and the descriptions that have been made will not be repeated. As used below, the term "module" can implement a combination of software and / or hardware for a predetermined function. Although the device described in the following embodiments is preferably implemented in software, the implementation of hardware, or a combination of software and hardware, is also possible and conceivable.

[0071] The following is an introduction to the small elbow single-side ring processing device provided in the embodiment of the present application.

[0072] Figure 7 : is a structural block diagram of a small elbow single-side ring processing device according to an embodiment of the present application. Figure 7 As shown, the device comprises:

[0073] The first control unit 100 is used to control the clamping assembly to fix the single-ring small elbow to be put into the clamping assembly at the position to be put on the ring when the clamping assembly is at the material-returning position;

[0074] The second control unit 200 is used to control the first driving assembly to drive the clamping assembly to move to the loading position;

[0075] The third control unit 300 is used to control the collar assembly to collar the single-ring small elbow at the above-mentioned collar position;

[0076] The fourth control unit 400 is used to control the first driving assembly to drive the clamping assembly to move to the material-returning position, and control the clamping assembly to release the single-ring small elbow to return the material.

[0077] In the above-mentioned small elbow single-side ring processing device, when the clamping assembly is located at the material return position, the single-ring small elbow is placed in the above-mentioned clamping assembly, and the above-mentioned clamping assembly is controlled to fix the position of the single-ring small elbow to be put on the ring, and then it is moved to the loading position, so that the ring assembly on one side of the loading position is the ring of the above-mentioned position to be put on the single-ring small elbow. After the ring is completed, the above-mentioned first driving assembly is controlled to drive the above-mentioned clamping assembly to move to the above-mentioned material return position, and the above-mentioned clamping assembly is controlled to release the above-mentioned single-ring small elbow for material return, so that the single-ring small elbow becomes a qualified product of the double-ring small elbow, which saves materials, greatly reduces costs, and solves the problem that the single-ring small elbow in the prior art cannot be processed again.

[0078] In order to complete the single collar process, in an optional embodiment, the collar assembly includes a second drive assembly and a collar core rod, the second drive assembly includes a cylinder, a cylinder connecting plate, a linear guide rail, a slider connecting plate and a collar core rod mounting plate, the collar core rod is mounted on the collar core rod mounting plate, the collar core rod mounting plate and the cylinder connecting plate are fixed on the slider connecting plate, the slider connecting plate is slidably mounted on the linear guide rail, and the third control unit includes:

[0079] The first control module is used to control the above-mentioned cylinder to push the above-mentioned cylinder connecting plate to drive the above-mentioned slider connecting plate to move along the above-mentioned linear guide rail when the above-mentioned clamping assembly is located at the above-mentioned loading position, until the above-mentioned ring core rod mounting plate pushes the above-mentioned ring core rod to put the welding ring on the above-mentioned position to be put on the ring.

[0080] In the above embodiment, after the clamping assembly reaches the position of the single ring process, in the single ring assembly, the cylinder 14 pushes the cylinder connecting plate 15 to move forward, and the cylinder connecting plate 15 is fixedly connected to the slider connecting plate 18. The slider connecting plate 18 is connected to the slider of the linear guide 17 below and can move along the guide direction, wherein the ring core rod mounting plate 19 is fixedly mounted on the slider connecting plate 18, and the ring core rod 16 is mounted on the ring core rod mounting plate 19. Therefore, as the cylinder 14 pushes the cylinder connecting plate 15 to move forward, the ring core rod 16 also moves forward to perform the ring operation on the small elbow. After completion, the cylinder pulls the cylinder connecting plate to move backward and returns to the initial state. The ring operation is completed and is ready to enter the material withdrawal process.

[0081] In order to complete the loading and unloading processes, in an optional embodiment, the clamping assembly includes an upper clamping die, a lower clamping die, an upper clamping die cylinder, an unloading rod, an unloading cylinder and a small elbow loading notch, wherein the small elbow loading notch is located on the lower clamping die.

[0082] The first control unit comprises:

[0083] The second control module is used for controlling the upper clamping die cylinder to drive the upper clamping die to press the lower clamping die to fix the position of the single-ring small elbow to be put on the ring in response to the operation of the start button acting on the single-side ring processing of the single-ring small elbow when the clamping assembly is located at the material withdrawal position and the single-ring small elbow is located in the loading slot of the small elbow, so as to fix the position of the single-ring small elbow to be put on the ring;

[0084] The fourth control unit comprises:

[0085] The third control module is used to control the material-returning cylinder to drive the material-returning rod to withdraw the single-ring small elbow from the material-returning slot of the small elbow to complete the material-returning.

[0086] In the above embodiment, after the main power supply is turned on, the two groups of clamping assemblies are located at the unloading position of the equipment. At the same time, the upper clamping cylinder 11 of the clamping assembly pulls the upper clamp 10 to move upward to open the loading slot 901 of the small elbow. The operator takes small elbows of different specifications and puts them into the corresponding slots. Then, the start button is pressed. The upper clamping cylinders 11 of the two groups of clamping assemblies push the corresponding upper clamp 10 to move downward respectively to clamp the small elbow, and then move to the other side respectively to reach the loading position. After completing the single ring operation, the small elbow moves to the unloading position for unloading operation. First, the upper clamping cylinder 11 pulls the upper clamp 10 to move upward to open the loading slot 901 of the small elbow. Then, the unloading cylinder 13 in the clamping assembly pushes the unloading rod 12 to move forward to push the small elbow out. Through the guide groove, the small elbow enters the storage box placed below, and the unloading cylinder 13 pulls the unloading rod 12 to move backward and return to the initial state.

[0087] The small elbow single-side ring processing device includes a processor and a memory. The first control unit, the second control unit, the third control unit and the fourth control unit are all stored in the memory as program units, and the processor executes the program units stored in the memory to realize corresponding functions. The modules are all located in the same processor; or, the modules are located in different processors in any combination.

[0088] The processor includes a kernel, which retrieves the corresponding program unit from the memory. One or more kernels can be set, and the problem that the single-ring small elbow cannot be processed in the prior art can be solved by adjusting the kernel parameters.

[0089] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM, and the memory includes at least one memory chip.

[0090] An embodiment of the present invention provides a computer-readable storage medium, which includes a stored program, wherein when the program is running, the device where the computer-readable storage medium is located is controlled to execute the small elbow single-side ring processing method.

[0091] Specifically, the small elbow single-side ring processing method includes:

[0092] Step S201, when the clamping assembly is at the material-returning position, controlling the clamping assembly to fix the single-ring small elbow to be put into the clamping assembly at the position to be put on the ring;

[0093] Step S202, controlling the first driving assembly to drive the clamping assembly to move to the loading position;

[0094] Step S203, controlling the collar assembly to collar the single-ring small elbow at the position to be collared;

[0095] Step S204, controlling the first driving assembly to drive the clamping assembly to move to the material-returning position, and controlling the clamping assembly to release the single-ring small elbow to return the material.

[0096] An embodiment of the present invention provides a processor, and the processor is used to run a program, wherein the small elbow single-side ring processing method is executed when the program is running.

[0097] Specifically, the small elbow single-side ring processing method includes:

[0098] Step S201, when the clamping assembly is at the material-returning position, controlling the clamping assembly to fix the single-ring small elbow to be put into the clamping assembly at the position to be put on the ring;

[0099] Step S202, controlling the first driving assembly to drive the clamping assembly to move to the loading position;

[0100] Step S203, controlling the collar assembly to collar the single-ring small elbow at the position to be collared;

[0101] Step S204, controlling the first driving assembly to drive the clamping assembly to move to the material-returning position, and controlling the clamping assembly to release the single-ring small elbow to return the material.

[0102] An embodiment of the present invention provides a small elbow single-side ring processing system, which includes a small elbow single-side ring processing device, a processor, a memory, and a program stored in the memory and executable on the processor. When the processor executes the program, at least the following steps are implemented:

[0103] Step S201, when the clamping assembly is at the material-returning position, controlling the clamping assembly to fix the single-ring small elbow to be put into the clamping assembly at the position to be put on the ring;

[0104] Step S202, controlling the first driving assembly to drive the clamping assembly to move to the loading position;

[0105] Step S203, controlling the collar assembly to collar the single-ring small elbow at the position to be collared;

[0106] Step S204, controlling the first driving assembly to drive the clamping assembly to move to the material-returning position, and controlling the clamping assembly to release the single-ring small elbow to return the material.

[0107] The present application also provides a computer program product, which, when executed on a data processing device, is suitable for executing a program for initializing at least the following method steps:

[0108] Step S201, when the clamping assembly is at the material-returning position, controlling the clamping assembly to fix the single-ring small elbow to be put into the clamping assembly at the position to be put on the ring;

[0109] Step S202, controlling the first driving assembly to drive the clamping assembly to move to the loading position;

[0110] Step S203, controlling the collar assembly to collar the single-ring small elbow at the position to be collared;

[0111] Step S204, controlling the first driving assembly to drive the clamping assembly to move to the material-returning position, and controlling the clamping assembly to release the single-ring small elbow to return the material.

[0112] Obviously, those skilled in the art should understand that the above modules or steps of the present invention can be implemented by a general computing device, they can be concentrated on a single computing device, or distributed on a network composed of multiple computing devices, they can be implemented by a program code executable by a computing device, so that they can be stored in a storage device and executed by the computing device, and in some cases, the steps shown or described can be executed in a different order than here, or they can be made into individual integrated circuit modules, or multiple modules or steps therein can be made into a single integrated circuit module for implementation. Thus, the present invention is not limited to any specific combination of hardware and software.

[0113] Those skilled in the art will appreciate that the embodiments of the present application may be provided as methods, systems, or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment in combination with software and hardware. Moreover, the present application may adopt the form of a computer program product implemented in one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) that include computer-usable program code.

[0114] The present application is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems), and computer program products according to the embodiments of the present application. It should be understood that each process and / or box in the flowchart and / or block diagram, as well as the combination of the processes and / or boxes in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.

[0115] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.

[0116] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.

[0117] In a typical configuration, a computing device includes one or more processors (CPU), input / output interfaces, network interfaces, and memory.

[0118] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory in the form of read-only memory (ROM) or flash RAM. The memory is an example of a computer-readable medium.

[0119] Computer readable media include permanent and non-permanent, removable and non-removable media that can be implemented by any method or technology to store information. Information can be computer readable instructions, data structures, program modules or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disk read-only memory (CD-ROM), digital versatile disk (DVD) or other optical storage, magnetic cassettes, magnetic tape disk storage or other magnetic storage devices or any other non-transmission media that can be used to store information that can be accessed by a computing device. As defined herein, computer readable media does not include temporary computer readable media (transitory media), such as modulated data signals and carrier waves.

[0120] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.

[0121] From the above description, it can be seen that the above embodiments of the present application achieve the following technical effects:

[0122] 1) In the small elbow single-side ring processing equipment of the present application, the upper material return device is fixed in the position of the single-ring small elbow to be put on the ring at the material return position, and then the first driving component can drive the clamping component to move to the loading position, so that the ring component located on one side of the loading position is the position of the single-ring small elbow to be put on the ring, so that the single-ring small elbow completes the ring of two welding rings and becomes a qualified product, realizing the recycling of the single-ring small elbow, saving materials, greatly reducing costs, and solving the problem that the single-ring small elbow in the prior art cannot be processed again.

[0123] 2) In the single-side ring processing method of the small elbow of the present application, when the clamping assembly is located at the material return position, the single-ring small elbow is placed in the above-mentioned clamping assembly, and the above-mentioned clamping assembly is controlled to fix the position of the single-ring small elbow to be ringed, and then it is moved to the loading position, so that the ring assembly on one side of the loading position is the ring of the above-mentioned position to be ringed of the above-mentioned single-ring small elbow. After the ringing is completed, the above-mentioned first driving assembly is controlled to drive the above-mentioned clamping assembly to move to the above-mentioned material return position, and the above-mentioned clamping assembly is controlled to release the above-mentioned single-ring small elbow for material return, so that the single-ring small elbow becomes a qualified product of the double-ring small elbow, which saves materials, greatly reduces costs, and solves the problem that the single-ring small elbow in the prior art cannot be processed again.

[0124] 3) In the small elbow single-side ring processing device of the present application, when the clamping assembly is located at the material return position, the single-ring small elbow is placed in the above-mentioned clamping assembly, and the above-mentioned clamping assembly is controlled to fix the position of the single-ring small elbow to be ringed, and then it is moved to the loading position, so that the ring assembly on one side of the loading position is the ring of the above-mentioned position to be ringed of the above-mentioned single-ring small elbow. After the ringing is completed, the above-mentioned first driving assembly is controlled to drive the above-mentioned clamping assembly to move to the above-mentioned material return position, and the above-mentioned clamping assembly is controlled to release the above-mentioned single-ring small elbow for material return, so that the single-ring small elbow becomes a qualified product of the double-ring small elbow, which saves materials, greatly reduces costs, and solves the problem that the single-ring small elbow in the prior art cannot be processed again.

[0125] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A small elbow single-side ring processing equipment, characterized in that: include: An upper material-returning device, the upper material-returning device comprises a first driving assembly and a clamping assembly, the clamping assembly is used to fix the waiting ring position of the single-ring small elbow, the first driving assembly is used to drive the clamping assembly to move between the loading position and the material-returning position, the waiting ring position is one of the two ring positions of the single-ring small elbow that has not been ringed; A collar assembly is located at one side of the feeding position, and the collar assembly is used to collar the position to be collared of the single-ring small elbow.

2. The device according to claim 1, characterized in that The collar assembly includes a second drive assembly and a collar core rod, wherein the collar core rod is used to collar the position to be collared of the single-ring small elbow, and the second drive assembly is used to drive the collar core rod to collar the welding ring on the position to be collared.

3. The device according to claim 2, characterized in that The second driving assembly includes a cylinder, a cylinder connecting plate, a linear guide rail, a slider connecting plate and a ring core rod mounting plate, the ring core rod is mounted on the ring core rod mounting plate, the ring core rod mounting plate and the cylinder connecting plate are fixed to the slider connecting plate, the slider connecting plate is slidably mounted on the linear guide rail, the cylinder is used to push the cylinder connecting plate to drive the slider connecting plate to move along the linear guide rail, so that the ring core rod mounting plate pushes the ring core rod to put the welding ring on the position to be put on.

4. The device according to claim 1, characterized in that The clamping assembly includes an upper clamp, a lower clamp, an upper clamp cylinder, a material return rod, a material return cylinder and a small elbow loading slot, the small elbow loading slot is located on the lower clamp, the upper clamp cylinder is used to drive the upper clamp to press the lower clamp so that the single-ring small elbow fixes the position to be ringed, and the material return cylinder is used to drive the material return rod to withdraw the single-ring small elbow from the small elbow loading slot to complete the material return.

5. The device according to claim 4, characterized in that There are a plurality of loading slots on the small elbow, and single-ring small elbows of different sizes are placed in the loading slots on the small elbow in a one-to-one correspondence.

6. The device according to any one of claims 1 to 5, characterized in that The upper material return device includes a first upper material return device and a second upper material return device, the ring assembly includes a first ring assembly and a second ring assembly, the first upper material return device, the second upper material return device, the first ring assembly and the second ring assembly are all located on a workbench, and the return position of the first upper material return device and the return position of the second upper material return device are respectively located at opposite corners of the workbench.

7. A method for processing a small elbow single-side ring, characterized in that: The small elbow single-side ring processing device according to any one of claims 1 to 6, the method comprising: When the clamping assembly is at the material-returning position, the clamping assembly is controlled to fix the position of the single-ring small elbow to be put into the clamping assembly; Controlling the first driving assembly to drive the clamping assembly to move to the loading position; The control collar assembly is the collar at the position to be collared of the single-ring small elbow; The first driving assembly is controlled to drive the clamping assembly to move to the material-returning position, and the clamping assembly is controlled to release the single-ring small elbow to return the material.

8. The method according to claim 7, characterized in that The collar assembly includes a second drive assembly and a collar core rod, the second drive assembly includes a cylinder, a cylinder connecting plate, a linear guide rail, a slider connecting plate and a collar core rod mounting plate, the collar core rod is mounted on the collar core rod mounting plate, the collar core rod mounting plate and the cylinder connecting plate are fixed on the slider connecting plate, the slider connecting plate is slidably mounted on the linear guide rail, and the control collar assembly is the collar of the single-ring small elbow to be collared, including: When the clamping assembly is located at the loading position, the cylinder is controlled to push the cylinder connecting plate to drive the slider connecting plate to move along the linear guide rail until the ring core rod mounting plate pushes the ring core rod to put the welding ring on the position to be put on.

9. The method according to claim 7, characterized in that: The clamping assembly includes an upper clamping die, a lower clamping die, an upper clamping die cylinder, a material return rod, a material return cylinder and a small elbow loading notch, wherein the small elbow loading notch is located on the lower clamping die. When the clamping assembly is at the material withdrawal position, controlling the clamping assembly to fix the single-ring small elbow to be placed in the clamping assembly to be placed in the position to be looped includes: When the clamping assembly is located at the material withdrawal position and the single-ring small elbow is located in the loading slot of the small elbow, in response to the operation of the start button for single-side ring processing of the single-ring small elbow, the upper clamping die cylinder is controlled to drive the upper clamping die to press the lower clamping die to fix the position of the single-ring small elbow to be ringed; Controlling the clamping assembly to release the single-ring small elbow to withdraw the material includes: The material-returning cylinder is controlled to drive the material-returning rod to withdraw the single-ring small elbow from the small elbow loading slot to complete the material return.

10. A small elbow single-side ring processing system, characterized in that: include: Small elbow single-side ring processing equipment, one or more processors, memory, and one or more programs, wherein the one or more programs are stored in the memory and are configured to be executed by the one or more processors, and the one or more programs include methods for executing any one of claims 7 to 9.

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