Full-automatic toy battery pole piece mounting system and use method thereof

Abstract

The invention discloses a full-automatic toy battery pole piece installation system which comprises a rack, a battery pole piece nailing mechanism movably installed on the rack, a workbench, a workpiece fixing tool, a vibration feeding machine, a material pushing mechanism, a workpiece conveying frame located in front of the rack and a center control box installed outside the rack, wherein the workbench, the workpiece fixing tool, the vibration feeding machine and the material pushing mechanism are fixedly installed in the rack. The center control box is electrically connected with the battery pole piece nailing mechanism, the workbench, the workpiece fixing tool, the workpiece conveying frame, the vibration feeding machine and the pushing mechanism. According to the system, the production efficiency is improved, manual intervention is reduced, accurate positioning of the battery pole piece nailing mechanism ensures the installation accuracy, errors are reduced, in addition, the battery pole piece nailing mechanism can adapt to rapid replacement of different types of battery pole pieces, the monitoring and maintenance process is simplified through centralized management of the center control box, and the production efficiency is improved. Therefore, the mounting efficiency and the product quality of the battery pole piece are remarkably improved through an efficient and accurate automatic process.

Description

Technical Field

[0001] The invention relates to the technical field of toy processing, and in particular to a full-automatic toy battery pole piece installation system and a use method thereof. Background Art

[0002] The power source of most toys is batteries. A battery slot is set on the toy shell and the battery is installed in the battery slot. The battery slot is indispensable for connecting the controller and battery inside the toy.

[0003] In the prior art, the battery pole pieces are still installed by manual assembly, which sequentially completes the two steps of insertion and bending. However, the slots are relatively narrow and difficult to press, which makes manual assembly inefficient and unsuitable for large-scale toy production. Summary of the invention

[0004] In view of the deficiencies in the prior art, an object of the present invention is to provide a fully automatic toy battery pole piece installation system and a method of using the same.

[0005] The technical solution adopted by the present invention to solve its technical problem is:

[0006] A fully automatic toy battery pole piece installation system comprises a frame, a battery pole piece nailing mechanism movably installed on the frame, a workbench fixedly installed inside the frame and located below the battery pole piece nailing mechanism, a workpiece fixing tool fixedly installed inside the frame and located on both sides of the workbench, a workpiece conveying frame located in front of the frame and docked with the workbench, a vibration feeder fixedly installed inside the frame and located on one side in front of the workbench, a pushing mechanism fixedly installed inside the frame and located on the other side in front of the workbench, and a central control box installed outside the frame, wherein the central control box is electrically connected to the battery pole piece nailing mechanism, the workbench, the workpiece fixing tool, the workpiece conveying frame, the vibration feeder and the pushing mechanism respectively.

[0007] Preferably, the battery pole piece nailing mechanism includes two longitudinal guide rails fixedly mounted on the top of the frame by screws, a longitudinal rack fixedly mounted on the top of the frame by screws and located on the outside of one of the longitudinal guide rails, a longitudinal slide plate mounted on the longitudinal guide rails by a slider, two transverse guide rails fixedly mounted on the longitudinal slide plate by screws, a longitudinal drive motor fixedly mounted on the longitudinal slide plate by screws and meshing with the longitudinal rack, a transverse slide plate mounted on the two transverse guide rails by a slider block, transverse racks fixedly mounted on the longitudinal slide plate by screws at both ends and located on the outside of the rear transverse guide rail, a battery pole piece implantation device vertically mounted on the transverse slide plate, and a transverse drive motor fixedly mounted on the transverse slide plate by screws and meshing with the transverse rack.

[0008] Furthermore, the battery pole piece implanting device comprises a nailing cylinder vertically mounted on a transverse slide and having an output end passing through the transverse slide, and a battery pole piece nailing block mounted on the output end of the nailing cylinder.

[0009] Furthermore, the battery pole piece nailing block includes a nailing block body, a double-headed screw that can be assembled to the inside of the nailing block body, a rotating head integrally formed at one end of the double-headed screw, T-shaped nut sleeves installed at both ends of the double-headed screw and cooperating with the nailing block body, and a magnet block fixed to the bottom of the T-shaped nut sleeve by screws for adsorbing the battery pole piece.

[0010] Furthermore, a T-shaped slot for assembling a T-shaped nut sleeve is provided at the bottom of the nail-binding block body, and blocking pieces are fixed on both sides of the nail-binding block body by screws.

[0011] Preferably, the workbench includes a workbench body, baffles integrally formed on both sides of the workbench body for preventing the workpiece from falling, a gate cylinder fixedly installed on the back of the workbench body by screws with the output end facing upward, a gate plate fixedly installed at the output end of the gate cylinder and close to the workbench body, and an L-shaped plate fixed to the workbench body by screws and located on both sides of the gate cylinder.

[0012] Furthermore, the upper end of the gate is bent outward.

[0013] Preferably, the workpiece fixing fixture comprises a fixing fixture support leg, a workpiece fixing cylinder fixedly mounted on the upper end of the fixing fixture support leg, and a soft bag arranged on the output end of the workpiece fixing cylinder for buffering pressure.

[0014] Preferably, the pushing mechanism includes a pushing mechanism support foot, a forward extension cylinder fixedly mounted on the upper end of the pushing mechanism support foot, a bracket fixedly mounted on the output end of the forward extension cylinder and having a U-shaped groove on the upper end, a pushing cylinder embedded in the U-shaped groove of the bracket and fixedly mounted by screws, and a pushing plate fixedly mounted on the output end of the pushing cylinder by screws.

[0015] The technical solution also provides a method for using the fully automatic toy battery pole piece installation system, comprising the following steps:

[0016] S1. The workpiece is transported to the workbench by the workpiece conveyor. The workpiece conveyor moves the workpiece to the designated position of the workbench through mechanical transmission. At the same time, the gate cylinder starts to push the gate upward to block the workpiece;

[0017] S2. The cylinders of the workpiece fixing fixture work simultaneously to clamp the workpiece, and the soft bag buffers the pressure to ensure the stability of the workpiece during the nailing process and avoid the movement of the workpiece position due to vibration or other factors;

[0018] S3. The vibrating feeder delivers the battery electrodes to the material taking position of the battery electrode stapling mechanism through the action of vibration and gravity. The battery electrodes are automatically discharged during the conveying process and are ready for stapling;

[0019] S4. The two T-shaped nut sleeves in the battery pole piece nailing mechanism are precisely adjusted by rotating the rotating head according to the width of the workpiece, and the battery pole piece nailing position matching the workpiece is obtained by moving in the opposite direction or opposite direction, and then moved to the upper part of the material taking position of the vibrating feeder supplying the battery pole piece, and the nailing cylinder extends to make the T-shaped nut sleeve contact the battery pole piece and adsorb and fix it, and then retract;

[0020] S5. The lateral and longitudinal movements are controlled by the longitudinal drive motor and the transverse drive motor. When the nailing block is accurately aligned with the workpiece, the nailing cylinder is started again to nail the battery electrode into the workpiece with a set force. At this time, the nailing block is extended forward under the drive of the cylinder, and the battery electrode is pressed down and nailed into the workpiece to complete the nailing;

[0021] S6. After the stapling is completed, the gate cylinder is started, the gate plate is pulled down, and then the forward extension cylinder of the pusher mechanism is started, the bracket moves forward, and the pusher cylinder extends the pusher plate to push out the stapling workpiece, and guide it out through the inclined part of the gate plate, ready to be transferred to the next process or collection area;

[0022] S7. After completing a round of nailing, the gate cylinder and the workpiece fixing cylinder are reset to prepare for receiving the next workpiece, forming a continuous production process.

[0023] Beneficial effects of the present invention: the system improves production efficiency and reduces manual intervention. The precise positioning of the battery pole piece nailing mechanism ensures the accuracy of installation and reduces errors. In addition, the battery pole piece nailing mechanism can adapt to the rapid replacement of different types of battery pole pieces. Furthermore, centralized management using the central control box simplifies the monitoring and maintenance process. Therefore, through efficient and precise automated processes, the installation efficiency and product quality of battery pole pieces are significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a fully automatic toy battery pole piece installation system of the present invention;

[0025] Figure 2 for Figure 1 Exploded diagram of

[0026] Figure 3 for Figure 2 Structural diagram of the battery pole piece stapling mechanism;

[0027] Figure 4 for Figure 3 Structural diagram of the battery electrode implantation device;

[0028] Figure 5 for Figure 4 Exploded diagram of

[0029] Figure 6 for Figure 5 Bottom structure diagram of the middle battery pole piece nailing block;

[0030] Figure 7 for Figure 2 The structural diagram of the middle workbench;

[0031] Figure 8 for Figure 2 Structural diagram of the workpiece fixing fixture;

[0032] Fig. 9 for Figure 2 Structural diagram of the middle push mechanism. DETAILED DESCRIPTION

[0033] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0034] Example

[0035] A fully automatic toy battery pole piece installation system, such as Figure 1-9 As shown, it includes a frame 1, a battery electrode nailing mechanism 2 movably installed on the frame 1, a workbench 3 fixedly installed inside the frame 1 and located below the battery electrode nailing mechanism 2, a workpiece fixing fixture 4 fixedly installed inside the frame 1 and located on both sides of the workbench 3, a workpiece conveying rack 5 located in front of the frame 1 and docked with the workbench 3, a vibration loader 6 fixedly installed inside the frame 1 and located on one side in front of the workbench 3, a pushing mechanism 7 fixedly installed inside the frame 1 and located on the other side in front of the workbench 3, and a central control box 8 installed outside the frame 1, and the central control box 8 is electrically connected to the battery electrode nailing mechanism 2, the workbench 3, the workpiece fixing fixture 4, the workpiece conveying rack 5, the vibration loader 6 and the pushing mechanism 7 respectively.

[0036] The battery pole piece nailing mechanism 2 includes two longitudinal guide rails 21 fixedly mounted on the top of the frame 1 by screws, a longitudinal rack 22 fixedly mounted on the top of the frame 1 by screws and located on the outside of one of the longitudinal guide rails 21, a longitudinal slide plate 23 mounted on the longitudinal guide rail 21 by a slider, two transverse guide rails 24 fixedly mounted on the longitudinal slide plate 23 by screws, a longitudinal drive motor 25 fixedly mounted on the longitudinal slide plate 23 by screws and meshing with the longitudinal rack 22, a transverse slide plate 26 mounted on the two transverse guide rails 24 by a slider block, a transverse rack 27 fixedly mounted on the longitudinal slide plate 23 by screws at both ends and located on the outside of the rear transverse guide rail 24, a battery pole piece implanting device 28 vertically mounted on the transverse slide plate 26, and a transverse drive motor 29 fixedly mounted on the transverse slide plate 26 by screws and meshing with the transverse rack 27.

[0037] The battery pole piece implanting device 28 comprises a nailing cylinder 281 vertically mounted on the transverse carriage 26 and having an output end passing through the transverse carriage 26 , and a battery pole piece nailing block 282 mounted on the output end of the nailing cylinder 281 .

[0038] The battery pole piece nailing block 282 includes a nailing block body 2821, a double-headed screw rod 2822 that can be assembled into the inside of the nailing block body 2821, a rotating head 2823 integrally formed at one end of the double-headed screw rod 2822, T-shaped nut sleeves 2824 installed at both ends of the double-headed screw rod 2822 and cooperating with the nailing block body 2821, and a magnet block 2825 fixed to the bottom of the T-shaped nut sleeve 2824 by screws for adsorbing the battery pole piece.

[0039] A T-slot 28211 for assembling the T-nut sleeve 2824 is provided at the bottom of the nailing block body 2821, and blocking pieces 28212 are fixed to both sides of the nailing block body 2821 by screws. Specifically, when the double-headed screw rod 2822 with the T-nut sleeve 2824 is placed in the T-slot 28211, the blocking piece 28212 can be used to prevent the T-nut sleeve 2824 from detaching, and at the same time, it can support the double-headed screw rod 2822. The rotating head 2823 can be manually rotated according to the width of the workpiece, so that the T-nut sleeve 2824 can be accurately adjusted, and the battery electrode nailing position matching the workpiece can be obtained by moving toward or opposite directions.

[0040] It should be further explained that the battery pole piece nailing mechanism solution significantly improves production efficiency and assembly accuracy through high-precision positioning and flexible adjustment, combined with an automated drive system. Its stable structural design and high safety reduce the failure rate, facilitate maintenance, and adapt to battery pole pieces of different sizes, showing strong practicality and competitiveness.

[0041] The workbench 3 includes a workbench body 31, baffles 32 integrally formed on both sides of the workbench body 31 for preventing workpieces from falling, a gate cylinder 33 fixedly installed on the back of the workbench body 31 by screws with the output end facing upward, a gate plate 34 fixedly installed on the output end of the gate cylinder 33 and close to the workbench body 31, and L-shaped plates 35 fixed to the workbench body 31 by screws and located on both sides of the gate cylinder 33. Specifically, the two L-shaped plates 35 are arranged relative to each other, which is beneficial to guiding and limiting the gate plate 34 and can improve the stability of the displacement of the gate plate 34.

[0042] The upper end of the gate plate 34 is bent outward, which is conducive to the workpiece sliding out and falling into the collection container.

[0043] It should be further explained that the workbench solution uses an integrated stop bar to prevent the workpiece from falling, and combines the efficient L-shaped plate guide and limit design to improve the stability and displacement accuracy of the gate. The bending design of the gate facilitates the automatic sliding of the workpiece, optimizes the collection process, and the overall structure is easy to maintain and reduces downtime. In addition, the cylinder design reduces operational risks and ensures safety, making the workbench show good adaptability and work efficiency in the processing of various workpieces.

[0044] The workpiece fixing fixture 4 includes a fixing fixture support leg 41, a workpiece fixing cylinder 42 fixedly installed on the upper end of the fixing fixture support leg 41, and a soft bag 43 arranged on the output end of the workpiece fixing cylinder 42 for buffering pressure. Specifically, two workpiece fixing fixtures 4 are symmetrically placed on both sides of the workbench 3. After the workpiece is transported to the workbench 3, the gate plate 34 is used to block it, and then the relatively arranged workpiece fixing cylinders 42 are driven at the same time to clamp the workpiece, so as to facilitate the battery electrode nailing mechanism 2 to take the battery electrode out of the vibration loader 6 and drive it into the workpiece.

[0045] The workpiece fixing fixture 4 ensures the stable clamping of the workpiece by combining the support legs 41 and the cylinder 42. The buffer design of the soft bag 43 effectively reduces the impact force and protects the workpiece. On the workbench 3, the gate 34 can safely block the workpiece, and the synchronous drive of the cylinder improves the clamping efficiency, facilitates the precise operation of the battery electrode nailing mechanism 2, thereby improving the efficiency and accuracy of the overall operation.

[0046] The push mechanism 7 includes a push mechanism support leg 71, a forward extension cylinder 72 fixedly mounted on the upper end of the push mechanism support leg 71, a bracket 73 fixedly mounted on the output end of the forward extension cylinder 72 and having a U-shaped groove on the upper end, a push cylinder 74 embedded in the U-shaped groove of the bracket 73 and fixedly mounted by screws, and a push plate 75 fixedly mounted on the output end of the push cylinder 74 by screws. Specifically, the forward extension cylinder 72 can control the bracket 73 to extend forward, and send the push cylinder 74 to the front of the workbench 3, and then the push cylinder 74 extends the push plate 75 to push out the workpiece that has completed the battery pole nailing, and then the forward extension cylinder 72 retracts again, and does not hinder the workpiece conveying frame 5 from conveying the workpiece to the workbench 3 for a new round of battery pole nailing.

[0047] The push mechanism 7 realizes accurate workpiece ejection through the cooperation of the forward extension cylinder 72 and the push cylinder 74, ensuring an efficient operation process. Its flexible design enables the bracket 73 to be quickly extended and positioned, and the push plate 75 can promptly eject the workpiece after the nailing is completed, while avoiding interference with the workpiece conveying frame 5. This structure effectively improves the efficiency of battery electrode nailing and optimizes the production rhythm.

[0048] A method for using a fully automatic toy battery pole piece installation system comprises the following steps:

[0049] S1. The workpiece is delivered to the workbench 3 by the workpiece conveyor 5. The workpiece conveyor 5 moves the workpiece to the designated position of the workbench 3 through mechanical transmission. At the same time, the gate cylinder 33 is started to push the gate 34 upward to block the workpiece;

[0050] S2. The cylinder 42 of the workpiece fixing fixture 4 works simultaneously to clamp the workpiece, and the soft bag 43 buffers the pressure to ensure the stability of the workpiece during the nailing process to avoid the movement of the workpiece position due to vibration or other factors;

[0051] S3. The vibrating feeder 6 delivers the battery electrode to the material taking position of the battery electrode stapling mechanism 2 by vibration and gravity. The battery electrode is automatically discharged during the conveying process and is ready for stapling;

[0052] S4. The two T-shaped nut sleeves 2824 in the battery pole piece nailing mechanism 2 are precisely adjusted by rotating the rotating head 2823 according to the width of the workpiece, and the battery pole piece nailing position matching the workpiece is obtained by moving in the opposite direction or opposite direction, and then moved to the position where the vibration feeder 6 supplies the battery pole piece, and the nailing cylinder 281 extends to make the T-shaped nut sleeve 2824 contact the battery pole piece and adsorb and fix it, and then retract;

[0053] S5. The lateral and longitudinal movements are controlled by the longitudinal drive motor 25 and the lateral drive motor 29. When the nailing block 282 is accurately aligned with the workpiece, the nailing cylinder 281 is started again to nail the battery pole piece into the workpiece with a set force. At this time, the nailing block 282 is extended forward under the drive of the cylinder, and the battery pole piece is pressed down and nailed into the workpiece to complete the nailing;

[0054] S6. After the stapling is completed, the gate cylinder 33 is started, the gate plate 34 is pulled downward, and then the forward extension cylinder 72 of the pusher mechanism 7 is started, the bracket 73 moves forward, and the pusher cylinder 74 extends the pusher plate 75 to push out the stapling workpiece, and guide it out through the inclined part of the gate plate 34, ready to be transferred to the next process or collection area;

[0055] S7. After completing a round of nailing, the gate cylinder 33 and the workpiece fixing cylinder 42 are reset to prepare for receiving the next workpiece, forming a continuous production process.

[0056] The above embodiments of the present invention are not intended to limit the protection scope of the present invention, and the implementation modes of the present invention are not limited thereto. All other modifications, replacements or changes made to the above structures of the present invention based on the above contents of the present invention, in accordance with common technical knowledge and customary means in the art, without departing from the above basic technical ideas of the present invention, should fall within the protection scope of the present invention.

Claims

1. A fully automatic toy battery pole piece installation system, characterized in that: It includes a frame, a battery pole piece nailing mechanism movably installed on the frame, a workbench fixedly installed inside the frame and located below the battery pole piece nailing mechanism, a workpiece fixing tool fixedly installed inside the frame and located on both sides of the workbench, a workpiece conveying rack located in front of the frame and docked with the workbench, a vibrating loader fixedly installed inside the frame and located on one side in front of the workbench, a pushing mechanism fixedly installed inside the frame and located on the other side in front of the workbench, and a central control box installed outside the frame, wherein the central control box is electrically connected to the battery pole piece nailing mechanism, the workbench, the workpiece fixing tool, the workpiece conveying rack, the vibrating loader and the pushing mechanism respectively.

2. The fully automatic toy battery pole piece installation system according to claim 1, characterized in that: The battery pole piece nailing mechanism includes two longitudinal guide rails fixedly mounted on the top of the frame by screws, a longitudinal rack fixedly mounted on the top of the frame by screws and located on the outside of one of the longitudinal guide rails, a longitudinal slide plate mounted on the longitudinal guide rails by a slider, two transverse guide rails fixedly mounted on the longitudinal slide plate by screws, a longitudinal drive motor fixedly mounted on the longitudinal slide plate by screws and meshing with the longitudinal rack, a transverse slide plate mounted on the two transverse guide rails by a slider block, transverse racks fixedly mounted on the longitudinal slide plate at both ends by screws and located on the outside of the rear transverse guide rail, a battery pole piece implanting device vertically mounted on the transverse slide plate, and a transverse drive motor fixedly mounted on the transverse slide plate by screws and meshing with the transverse rack.

3. The fully automatic toy battery pole piece installation system according to claim 2, characterized in that: The battery pole piece implanting device comprises a nailing cylinder which is vertically mounted on a transverse carriage and has an output end passing through the transverse carriage, and a battery pole piece nailing block which is mounted on the output end of the nailing cylinder.

4. The fully automatic toy battery pole piece installation system according to claim 3, characterized in that: The battery pole piece nailing block includes a nailing block body, a double-headed screw that can be assembled inside the nailing block body, a rotating head integrally formed at one end of the double-headed screw, T-shaped nut sleeves installed at both ends of the double-headed screw and cooperating with the nailing block body, and a magnet block fixed to the bottom of the T-shaped nut sleeve by screws for adsorbing the battery pole piece.

5. The fully automatic toy battery pole piece installation system according to claim 4, characterized in that: The bottom of the nailing block body is provided with a T-shaped slot for assembling a T-shaped nut sleeve, and blocking sheets are fixed on both sides of the nailing block body by screws.

6. The fully automatic toy battery pole piece installation system according to claim 1, characterized in that: The workbench includes a workbench body, baffles integrally formed on both sides of the workbench body for preventing workpieces from falling, a gate cylinder fixedly installed on the back of the workbench body by screws with the output end facing upward, a gate plate fixedly installed at the output end of the gate cylinder and close to the workbench body, and an L-shaped plate fixed to the workbench body by screws and located on both sides of the gate cylinder.

7. The fully automatic toy battery pole piece installation system according to claim 6, characterized in that: The upper end of the gate is bent outward.

8. The fully automatic toy battery pole piece installation system according to claim 1, characterized in that: The workpiece fixing fixture comprises a fixing fixture support leg, a workpiece fixing cylinder fixedly installed on the upper end of the fixing fixture support leg, and a soft bag arranged on the output end of the workpiece fixing cylinder and playing a role of buffering pressure.

9. The fully automatic toy battery pole piece installation system according to claim 1, characterized in that: The pushing mechanism includes a pushing mechanism support foot, a forward extension cylinder fixedly installed on the upper end of the pushing mechanism support foot, a bracket fixedly installed on the output end of the forward extension cylinder and having a U-shaped groove on the upper end, a pushing cylinder embedded in the U-shaped groove of the bracket and fixedly installed by screws, and a pushing plate fixedly installed on the output end of the pushing cylinder by screws.

10. A method for using the fully automatic toy battery pole piece installation system according to claims 1-9, characterized in that: The following steps are involved: S1. The workpiece is transported to the workbench by the workpiece conveyor. The workpiece conveyor moves the workpiece to the designated position of the workbench through mechanical transmission. At the same time, the gate cylinder starts to push the gate upward to block the workpiece; S2. The cylinders of the workpiece fixing fixture work simultaneously to clamp the workpiece, and the soft bag buffers the pressure to ensure the stability of the workpiece during the nailing process and avoid the movement of the workpiece position due to vibration or other factors; S3. The vibrating feeder delivers the battery electrodes to the material taking position of the battery electrode stapling mechanism through the action of vibration and gravity. The battery electrodes are automatically discharged during the conveying process and are ready for stapling; S4. The two T-shaped nut sleeves in the battery pole piece nailing mechanism are precisely adjusted by rotating the rotating head according to the width of the workpiece, and the battery pole piece nailing position matching the workpiece is obtained by moving in the opposite direction or opposite direction, and then moved to the upper part of the material taking position of the vibrating feeder supplying the battery pole piece, and the nailing cylinder extends to make the T-shaped nut sleeve contact the battery pole piece and adsorb and fix it, and then retract; S5. The lateral and longitudinal movements are controlled by the longitudinal drive motor and the transverse drive motor. When the nailing block is accurately aligned with the workpiece, the nailing cylinder is started again to nail the battery electrode into the workpiece with a set force. At this time, the nailing block is extended forward under the drive of the cylinder, and the battery electrode is pressed down and nailed into the workpiece to complete the nailing; S6. After the stapling is completed, the gate cylinder is started, the gate plate is pulled down, and then the forward extension cylinder of the pusher mechanism is started, the bracket moves forward, and the pusher cylinder extends the pusher plate to push out the stapling workpiece, and guide it out through the inclined part of the gate plate, ready to be transferred to the next process or collection area; S7. After completing a round of nailing, the gate cylinder and the workpiece fixing cylinder are reset to prepare for receiving the next workpiece, forming a continuous production process.

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