Silk quilt folding and rolling equipment

By designing automated silk quilt folding and winding equipment, the problems of low efficiency of manual folding, winding and packaging in the prior art are solved, and automated production is realized, saving manpower and improving efficiency.

CN119460262AInactive Publication Date: 2025-02-18NANTONG MIYE HOMETEXTILE CO LTD
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Patent Information

Application Number
CN202411394970.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the processing of existing silk quilts, manual folding, winding and packaging requires multiple staff, resulting in high labor costs and low work efficiency.

Method used

A silk quilt folding and winding equipment including a folding mechanism, a compression conveying mechanism, a winding mechanism, a bag-taking and bagging mechanism and a cutting mechanism is designed, which can automatically fold, wind and pack the silk quilt to realize automated production.

Benefits of technology

The automatic folding, winding and packaging of silk quilts is realized, saving at least three manpower, improving work efficiency, and ensuring consistency in folding and packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a silk quilt folding and rolling device which comprises a folding mechanism, a pressing and conveying mechanism, a rolling mechanism, a bag taking and sleeving mechanism and a discharging mechanism, and the folding mechanism is used for folding a silk quilt into a specified shape; the pressing and conveying mechanism is used for pressing the silk quilt and driving the pressed silk quilt to move to the winding mechanism; the winding mechanism is used for winding the silk quilt into a cylindrical shape; the bag taking and bagging mechanism is used for taking a packaging bag and sleeving the packaging bag outside a silk quilt; the discharging mechanism is used for grabbing the packaged silk quilts and driving the silk quilts to be discharged. The silk quilt sequentially passes through the folding mechanism, the pressing and conveying mechanism, the winding mechanism and the discharging mechanism in the processing process. According to the automatic quilt folding and packaging machine, a quilt can be automatically folded and rolled, meanwhile, the rolled quilt can be automatically sleeved with a packaging bag to be packaged, automation is achieved, at least three manpower is saved, the working efficiency is improved, and meanwhile the consistency of quilt folding and packaging is good.
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Description

Technical Field

[0001] The invention relates to a silk quilt folding and rolling device, belonging to the technical field of silk quilt processing. Background Art

[0002] Silk is a continuous long fiber solidified by the silk fluid secreted by mature silkworms when they make cocoons. It is also called natural silk and is a natural fiber. Silk quilts are made of high-quality silk with a novel fiber structure that allows water vapor to flow freely. Combined with the unique air permeability and moisture permeability of silk itself, silk quilts feel smoother, cool but not cold, warm but not dry. Therefore, silk quilts are very popular among people.

[0003] During the process of rolling up the silk quilt after processing, it is usually placed on the table manually and folded into the required shape, then rolled up tightly using a winding device, and then manually put the silk quilt into a packaging bag for packaging. One winding device must be matched with at least three workers, two of whom fold the quilts and the other puts the packaging bag in. The labor cost is high and the work efficiency is low. Summary of the invention

[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a silk quilt folding and rolling device that can automatically fold the silk quilt, automatically roll up the silk quilt and automatically pack the silk quilt.

[0005] To achieve the aforementioned invention objectives, the technical solution adopted by the present invention includes: a silk quilt folding and winding device, including a folding mechanism, a compacting and transmission mechanism, a winding mechanism, a bag taking and bagging mechanism and a feeding mechanism, wherein the folding mechanism is at least used to fold the silk quilt into a specified shape; the compacting and transmission mechanism is at least used to compact the silk quilt and drive the compacted silk quilt to move to the winding mechanism; the winding mechanism is at least used to roll the silk quilt into a cylinder; the bag taking and bagging mechanism is at least used to take a packaging bag and put the packaging bag on the outside of the silk quilt; the feeding mechanism is used to grab the packaged silk quilt and drive the silk quilt to be unloaded; during the processing, the silk quilt passes through the folding mechanism, the compacting and transmission mechanism, the winding mechanism and the feeding mechanism in sequence.

[0006] Furthermore, the folding mechanism includes a first conveying component, a first folding component and a second folding component are respectively arranged on both sides of the first conveying component, and a first power component for driving the first conveying component to approach or move away from the compacting transmission mechanism is arranged on one side of the first conveying component.

[0007] Furthermore, the first conveying assembly includes a first belt line, and a first driving assembly for driving the first belt line is arranged on one side of the first belt line.

[0008] Furthermore, the first driving assembly includes sprockets arranged at both ends of the belt line, the outer surfaces of the two sprockets are meshed and connected with chains, and a first motor for driving the sprocket to rotate is arranged on one side of one of the sprockets.

[0009] Furthermore, the first folding component includes a first flip plate, which is arranged on the side of the first belt line, and a second driving component for driving the flip plate to flip is arranged on one side of the first flip plate. Under the drive of the second driving component, the first flip plate flips in the direction of the first belt line to flip the side of the silk quilt toward the center.

[0010] Furthermore, the compression transmission mechanism includes a first belt line assembly and a second belt line assembly, and there is a gap between the first belt line assembly and the second belt line assembly for the silk quilt to pass through. Driven by the first belt line assembly and the second belt line assembly, the silk quilt is squeezed and moved toward the direction close to the winding mechanism; a second power assembly for driving the first belt line assembly and / or the second belt line assembly to approach or move away from the winding mechanism is provided on one side of the first belt line assembly and / or the second belt line assembly.

[0011] Furthermore, the winding mechanism comprises at least two winding columns, a gap is provided between at least two of the winding columns for the silk to pass through, a clamping assembly is provided on one side of the winding column for driving at least two of the winding columns to be relatively close to or away from each other, a rotating assembly is provided on one side of the clamping assembly for driving the clamping assembly to rotate, a push plate is provided between at least two of the winding columns, at least two placement grooves are provided on the push plate, and when at least two of the winding columns are in a clamped state, the winding column is in the placement groove; a third power assembly is provided on one side of the push plate for driving the push plate to move.

[0012] Furthermore, a limiting disk is arranged on the outer side of the winding column, and the limiting disk is at least used for limiting the silk quilt when the silk quilt is rolled up to prevent the outer layer of the silk quilt from being thrown out.

[0013] Furthermore, the bag-taking and bag-putting mechanism comprises a clamping assembly for clamping the open end of the packaging bag, and a second robot for driving the clamping assembly to move is arranged on one side of the clamping assembly.

[0014] Furthermore, the clamping assembly includes a fixing plate, on which a suction cup for sucking the packaging bag and a first clamping jaw for clamping the opening of the packaging bag are arranged, and a first clamping jaw cylinder is arranged on one side of the first clamping jaw.

[0015] Furthermore, the unloading mechanism includes a second clamping jaw for clamping the rolled quilt, a second clamping jaw cylinder for driving the second clamping jaw to open or close is provided on one side of the second clamping jaw, a first robot for driving the clamping jaw cylinder to move is provided on one side of the second clamping jaw cylinder, and a unloading channel is provided on one side of the first robot.

[0016] Compared with the prior art, the advantages of the present invention include:

[0017] 1) The silk quilt folding and rolling device provided by the present invention can automatically fold and roll the quilt, and can automatically pack the quilt in a quilt outer packaging bag after rolling, thereby realizing automation, saving at least three manpower, improving work efficiency, and achieving good consistency in folding and packing the quilt;

[0018] 2) The present invention provides a silk quilt folding and rolling device, wherein the suction cup sucks the upper part of the opening of the packaging bag, and when the second robot drives the suction cup to move upward, the opening of the packaging bag opens, and the first clamp clamps the opening of the packaging bag and is put on the rolled quilt under the drive of the robot, thereby achieving bagging and saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of a silk quilt folding and rolling device provided in a typical implementation case of the present invention;

[0021] Figure 2 is a structural schematic diagram of a folding mechanism provided in a typical implementation case of the present invention;

[0022] Figure 3 It is a structural schematic diagram of a compression transmission mechanism provided in a typical implementation case of the present invention;

[0023] Figure 4 It is a structural schematic diagram of a winding mechanism provided in a typical implementation case of the present invention;

[0024] Figure 5 It is a structural schematic diagram of a bag taking and bagging mechanism provided in a typical implementation case of the present invention;

[0025] Figure 6 It is a structural schematic diagram of a feeding mechanism provided in a typical implementation case of the present invention;

[0026] Explanation of the reference numerals: 1. Folding mechanism; 2. Compression transmission mechanism; 3. Winding mechanism; 4. Bag taking and bagging mechanism; 5. Unloading mechanism; 11. First conveying assembly; 12. First folding assembly; 13. Second folding assembly; 21. First belt line assembly; 22. Second belt line assembly; 31. Winding column; 32. Push plate; 33. Placement slot; 34. Limiting plate; 44. Fixed plate; 45. Suction cup; 46. First clamp; 51. Second clamp; 52. First robot; 53. Unloading channel. DETAILED DESCRIPTION

[0027] In view of the deficiencies in the prior art, the inventor of this case has proposed the technical solution of the present invention after long-term research and extensive practice. The technical solution, its implementation process and principle will be further explained as follows.

[0028] The invention discloses a silk quilt folding and rolling device, such as Figure 1 As shown, the silk quilt folding and rolling device includes a folding mechanism 1, a compacting transmission mechanism 2, a rolling mechanism 3, a bag taking and bagging mechanism 4 and a feeding mechanism 5. The folding mechanism 1 is used to fold the silk quilt into a specified shape. In this embodiment, the two sides of the quilt are folded toward the middle to fold the quilt into a long strip that is easy to roll. The compacting transmission mechanism 2 is at least used to compact the silk quilt so that it is more compact when rolled, and drives the compacted silk quilt to move to the rolling mechanism 3; the rolling mechanism 3 is at least used to roll the silk quilt into a cylinder for easy packaging. The bag taking and bagging mechanism 4 is at least used to take the packaging bag and put the packaging bag on the outside of the silk quilt; the feeding mechanism 5 is used to grab the packaged silk quilt and drive the silk quilt to be unloaded; the silk quilt passes through the folding mechanism 1, the compacting transmission mechanism 2, the rolling mechanism 3 and the feeding mechanism 5 in sequence during the processing.

[0029] The present invention can automatically fold and roll up the quilt, and can also automatically pack the quilt in a rolled up quilt outer shell packaging bag, thereby realizing automation, saving at least three manpowers, and improving work efficiency. At the same time, the consistency of folding and packing the quilt is good.

[0030] Specifically, Figure 2As shown, the folding mechanism 1 includes a first conveying assembly 11, the first conveying assembly 11 includes a first belt line, the first belt line is in a ring shape, and a first driving assembly for driving the first belt line is arranged on one side of the first belt line; more specifically, the first driving assembly includes sprockets arranged at both ends of the belt line, and the outer surfaces of the two sprockets are meshed and connected with chains, and a first motor for driving the sprocket to rotate is arranged on one side of one of the sprockets. The first folding assembly 12 and the second folding assembly 13 are respectively arranged on both sides of the first conveying assembly 11, and the first folding assembly 12 is used to fold the quilt on one side of the first belt line onto the first belt line, that is, to fold the quilt on one side of the first belt line to the center of the quilt; the second folding assembly 13 folds the quilt on the other side of the first belt line to the center of the quilt. A first power component for driving the first conveying component 11 to approach or move away from the compacting transmission mechanism 2 is provided on one side of the first conveying component 11. The first power component is used to drive the first conveying component 11 to approach or move away from the compacting transmission mechanism 2. When the quilt needs to be transmitted to the winding mechanism 3, the first power component drives the first conveying component 11 to approach the winding mechanism 3. When the winding mechanism 3 contacts the quilt and can drive the quilt to be transmitted, the first power component drives the first conveying component 11 away from the winding mechanism 3.

[0031] More specifically, the first folding assembly 12 includes a first flip plate, which is arranged on the side of the first belt line. A second driving assembly for driving the flip plate to flip is arranged on one side of the first flip plate. Under the drive of the second driving assembly, the first flip plate flips in the direction of the first belt line to flip the side of the silk quilt toward the center. The second driving assembly may include a rotary cylinder or a motor. In this embodiment, the second driving assembly includes a rotary cylinder, and the driving shaft of the rotary cylinder is fixedly connected to the first flip plate.

[0032] In some implementation cases, such as Figure 3As shown, the compression transmission mechanism 2 includes a first belt line assembly 21 and a second belt line assembly 22, between which there is a gap for the silk quilt to pass, and under the drive of the first belt line assembly 21 and the second belt line assembly 22, the silk quilt is squeezed and moves in the direction close to the winding mechanism 3; one side of the first belt line assembly 21 and / or the second belt line assembly 22 is provided with a second power assembly for driving the first belt line and / or the second belt line to approach or move away from the winding mechanism 3. The first belt line assembly 21 and the second belt line assembly 22 have the same structure, the first belt line assembly 21 includes a first belt, the first belt is closed, and the first belt is provided with a sprocket and a chain for driving the first belt transmission inside, and the second belt line assembly 22 includes a second belt, and the driving direction of the first belt is opposite to the driving direction of the second belt.

[0033] On the basis of the above, if Figure 4 As shown, the winding mechanism 3 includes at least two winding columns 31, and there is a gap between at least two of the winding columns 31 for the silk to pass through. The winding columns 31 can be provided with two, three or more. In the present embodiment, two winding columns 31 are provided, and the angle between the two winding columns 31 is 180 degrees. A clamping assembly for driving at least two of the winding columns 31 to be relatively close or away is provided on one side of the winding column 31. The clamping assembly is used to drive the two winding columns 31 to be relatively close or away. The clamping assembly may include a double-headed cylinder, and may also include a motor and a bidirectional screw. In the present embodiment, the clamping assembly includes a double-headed cylinder, and the two driving ends of the double-headed cylinder are respectively fixedly connected to the two winding columns 31.

[0034] On the basis of the above, a rotating assembly for driving the clamping assembly to rotate is provided on one side of the clamping assembly, and the rotating assembly is used to drive the clamping assembly to rotate so as to drive the winding column 31 to rotate, so that the quilt is wound on the winding column 31. A push plate 32 is provided between at least two of the winding columns 31, and at least two placement grooves 33 are provided on the push plate 32. When at least two of the winding columns 31 are in a clamped state, the winding columns 31 are placed in the placement grooves 33; a third power assembly for driving the push plate 32 to move is provided on one side of the push plate 32. Under the drive of the third power assembly, the push plate 32 pushes the wound quilt so that the wound quilt is separated from the winding column 31 along the axial direction of the winding column 31, so as to facilitate the removal of the rolled quilt.

[0035] Preferably, a limiting disk 34 is provided on the outer side of the winding column 31, and the limiting disk 34 is at least used to limit the silk quilt when the silk quilt is rolled up, on the one hand to prevent the outer layer of the silk quilt from being thrown out; on the other hand, it makes the quilt rolled up more tightly.

[0036] When the quilt needs to be rolled up, first one end of the quilt is extended between the two winding posts 31, and then the clamping assembly drives the two winding posts 31 to be relatively close to each other so as to clamp one end of the quilt, and then the rotating assembly drives the winding to rotate and wind the quilt around the winding posts 31. After the rolling is completed, the third power assembly drives the push plate 32 to push out the rolled quilt, so as to facilitate the subsequent unloading assembly to clamp and unload the material.

[0037] On the basis of the above, the bag taking and bagging mechanism 4 includes a clamping component for clamping the open end of the packaging bag, specifically, as Figure 5 As shown, the clamping assembly includes a fixed plate 44, on which a suction cup 45 for sucking the packaging bag and a first clamping claw 46 for clamping the opening of the packaging bag are provided, and a first clamping claw cylinder is provided on one side of the first clamping claw 46. A second robot 41 for driving the clamping assembly to move is provided on one side of the clamping assembly. When taking the bag, the suction cup 45 first contacts the packaging bag to suck one side of the packaging bag, and the second robot 41 drives the first fixed plate 44 so that the suction cup 45 and the first clamping claw 46 move upward, so that the open end of the packaging bag is separated, and the first clamping claw cylinder drives the first clamping claw 46 to open and clamp the opening of the packaging bag, so that the packaging bag is in an open state. Under the drive of the second robot 41, the first clamping claw 46 clamps the packaging bag and covers the quilt, realizing the bag taking and bag covering function.

[0038] On the basis of the above, if Figure 6 As shown, the unloading mechanism 5 includes a second clamping jaw 51 for clamping the rolled quilt, a second clamping jaw cylinder for driving the second clamping jaw 51 to open or close is provided on one side of the second clamping jaw 51, a first robot 52 for driving the clamping jaw cylinder to move is provided on one side of the second clamping jaw cylinder, and a unloading channel 53 is provided on one side of the first robot 52. Driven by the second clamping jaw cylinder, the second clamping jaw 51 opens to clamp the quilt covered with the packaging bag, and driven by the first robot 52, the second clamping jaw 51 clamps the quilt to the unloading channel 53, and the quilt slides out along the unloading channel 53 to achieve unloading.

[0039] It should be understood that the above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A silk quilt folding and rolling device, characterized in that: include A folding mechanism (1), the folding mechanism (1) being used at least to fold the silk quilt into a specified shape; A compacting and transporting mechanism (2), the compacting and transporting mechanism (2) being used at least to compact the silk quilt and drive the compacted silk quilt to move to the winding mechanism (3); A reeling mechanism (3), the reeling mechanism (3) being used at least to reel the silk quilt into a tube; A bag taking and bag putting mechanism (4), wherein the bag taking and bag putting mechanism (4) is at least used for taking a packaging bag and putting the packaging bag on the outside of the silk quilt; The material unloading mechanism (5) is used to grab the packaged silk quilt and drive the silk quilt to be unloaded; during the processing, the silk quilt passes through the folding mechanism (1), the compacting and transmission mechanism (2), the winding mechanism (3) and the material unloading mechanism (5) in sequence.

2. The silk quilt folding and rolling device according to claim 1, characterized in that: The folding mechanism (1) comprises a first conveying component (11), a first folding component (12) and a second folding component (13) are respectively arranged on both sides of the first conveying component (11), and a first power component for driving the first conveying component (11) to approach or move away from a compacting transmission mechanism (2) is arranged on one side of the first conveying component (11).

3. The silk quilt folding and rolling device according to claim 1, characterized in that: The first conveying assembly (11) comprises a first belt line, and a first driving assembly for driving the first belt line is arranged on one side of the first belt line; And / or, the first driving assembly includes sprockets arranged at both ends of the belt line, the outer surfaces of the two sprockets are meshed and connected with chains, and a first motor for driving the sprocket to rotate is arranged on one side of one of the sprockets.

4. The silk quilt folding and rolling device according to claim 3, characterized in that: The first folding component (12) comprises a first flip plate, which is arranged on the side of the first belt line. A second driving component for driving the flip plate to flip is arranged on one side of the first flip plate. Under the drive of the second driving component, the first flip plate flips in the direction of the first belt line to flip the side of the silk quilt toward the center.

5. The silk quilt folding and rolling device according to claim 1, characterized in that: The compacting transmission mechanism (2) comprises a first belt line assembly (21) and a second belt line assembly (22); there is a gap between the first belt line assembly (21) and the second belt line assembly (22) for the silk quilt to pass through; the silk quilt is squeezed and moved towards a direction close to a winding mechanism (3) under the drive of the first belt line assembly (21) and the second belt line assembly (22); a second power assembly for driving the first belt line and / or the second belt line to approach or move away from the winding mechanism (3) is provided on one side of the first belt line assembly (21) and / or the second belt line assembly (22).

6. The silk quilt folding and rolling device according to claim 1, characterized in that: The winding mechanism (3) comprises at least two winding columns (31), a gap is provided between at least two of the winding columns (31) for the silk quilt to pass through, a clamping assembly is provided on one side of the winding column (31) for driving the at least two winding columns (31) to move relatively closer or farther away, a rotating assembly is provided on one side of the clamping assembly for driving the clamping assembly to rotate, a push plate (32) is provided between at least two of the winding columns (31), at least two placement grooves (33) are provided on the push plate (32), and when at least two of the winding columns (31) are in a clamped state, the winding column (31) is located in the placement groove (33); a third power assembly is provided on one side of the push plate (32) for driving the push plate (32) to move.

7. The silk quilt folding and rolling device according to claim 6, characterized in that: A limiting disk (34) is arranged on the outer side of the winding column (31), and the limiting disk (34) is at least used to limit the silk quilt when the silk quilt is rolled up to prevent the outer layer of the silk quilt from being thrown out.

8. The silk quilt folding and rolling device according to claim 1, characterized in that: The bag taking and bagging mechanism (4) comprises a clamping assembly for clamping the open end of the packaging bag, and a second robot (41) for driving the clamping assembly to move is arranged on one side of the clamping assembly.

9. The silk quilt folding and rolling device according to claim 8, characterized in that: The clamping assembly comprises a fixing plate (44), on which a suction cup (45) for sucking the packaging bag and a first clamping jaw (46) for clamping the opening of the packaging bag are arranged, and a first clamping jaw cylinder is arranged on one side of the first clamping jaw (46).

10. The silk quilt folding and rolling device according to claim 1, characterized in that: The unloading mechanism (5) comprises a second clamping jaw (51) for clamping the rolled quilt, a second clamping jaw cylinder for driving the second clamping jaw (51) to open or close is arranged on one side of the second clamping jaw (51), a first robot (52) for driving the clamping jaw cylinder to move is arranged on one side of the second clamping jaw cylinder, and a unloading channel (53) is arranged on one side of the first robot (52).