Dispensing and cover buckling production line
By introducing quality inspection and NG transfer units into the dispensing buckle cap production line, combined with the pressing unit, the problem of the existing automatic dispensing system being unable to perform quality inspection and poor fixation of the inner core is solved, and the product quality is significantly improved and reduce the rate of defective yield.
Patent Information
- Application Number
- CN202411773230.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-02-18
AI Technical Summary
The existing automatic dispensing system cannot perform quality inspection during the dispensing process, resulting in incorrect glue spots or insufficient dot coating, affecting the fixing effect of the inner core and outer shell, and increasing the defective yield rate.
A dispensing buckle cap production line is designed, including a dispensing unit, a quality inspection unit and an NG transfer unit. The quality inspection unit tests the dispensing cover through the CCD camera. If it is qualified, it will continue to process downstream. If it is not qualified, the NG transfer unit will transfer it from the production line. At the same time, a pressing unit is provided to ensure that the inner core is closely adhered to the cover body.
Through the inspection of the quality inspection unit and the processing of the NG transfer unit, the dispensing quality is significantly improved, the defective yield is reduced, and the compact combination of the inner core and the cover body is ensured through the pressing unit, which improves the quality of the final product.
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Figure CN119460681A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated processing production lines, and in particular to a glue dispensing and capping production line. Background Art
[0002] In the process of automated production and processing, there is a situation where the inner core needs to be glued to the outer cover. The main processing steps are as follows: first, the outer cover is glued, and then the inner core is loaded into the outer cover, and the inner core and the outer cover are fixed with glue to complete the entire processing process of glue-pointing and buckling.
[0003] The prior art glue dispensing and buckling cover process mainly relies on the glue dispensing and buckling cover processing line to be implemented. The glue dispensing and buckling cover processing line is integrated with an automatic glue dispensing system, which can apply glue on the outer shell. The automatic glue dispensing system usually includes a glue supply device, a glue dispensing head and a control unit.
[0004] However, the existing automatic glue dispensing system does not have a glue dispensing quality inspection effect. During the glue dispensing process, there are situations where the glue points are incorrect or the glue dispensing amount is insufficient, which leads to insufficient bonding strength of the inner core in the later stage, affecting the fixing effect. The existing automatic glue dispensing system cannot perform quality inspection on the glue dispensing, which makes the product prone to defective products. Summary of the invention
[0005] The purpose of the present invention is to provide a glue dispensing and buckle cover production line to solve the technical problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions.
[0007] A glue dispensing and capping production line comprises a workbench, above which is provided a conveyor line unit for conveying a material tray in a cyclic operation, a loading unit for loading a cap onto the material tray is provided on one side of the workbench, a unloading robot and a material collecting area are provided on the other side of the workbench, the unloading robot is used to transfer the products after glue dispensing and capping to the material collecting area for regular arrangement and placement, a glue dispensing unit, a quality inspection unit and an NG transfer unit are provided in sequence on the downstream side of the loading unit on the workbench, the glue dispensing unit is used to dispense glue into the cap, the quality inspection unit is used to perform quality inspection on the cap after glue dispensing, the NG transfer unit is used to transfer the cap with unqualified glue dispensing quality out of the production line, a feeding unit and a pressing unit are provided in sequence on the downstream side of the NG transfer unit on the workbench, the feeding unit is used to load an inner core in an orderly manner, and the pressing unit is used to transfer and press the inner core into the cap.
[0008] The quality inspection unit can be used to inspect the glue dispensing point of the cover body. If the inspection is qualified, the cover body will continue to be transported downstream for the capping process. If the inspection is unqualified, the cover body with unqualified glue dispensing can be transferred from the production line through the cooperation of the NG transfer unit, so as to realize the inspection and control of the glue dispensing quality, and can remove defective glue dispensing products to prevent defective products from entering the subsequent processes, thereby significantly improving the quality of the final product and reducing the defective rate of later production. By setting up a pressing unit, the inner core body can be accurately loaded into the cover body by using the pressing unit, and the inner core body can be pressed tightly to ensure that the inner core body can be tightly adhered and fixed from the cover body. By using the downward pressure, it can be ensured that the inner core body presses the glue evenly, increasing the coverage area of the glue, thereby improving the bonding strength between the cover body and the inner core body. In addition, the inner core body is pressed tightly by pressure to ensure that the inner core body is installed in place.
[0009] Preferably, the conveyor line unit includes a feeding conveyor belt, a return conveyor belt, a pair of receiving material tables, a pair of pushing cylinders and a pair of pushing plates. The feeding conveyor belt and the return conveyor belt are symmetrically arranged on the workbench. The conveying of the feeding conveyor belt and the return conveyor belt are opposite. A return conveyor belt is arranged between one end of the feeding conveyor belt and the return conveyor belt, and another return conveyor belt is arranged between the other ends of the feeding conveyor belt and the return conveyor belt. The two return conveyor belts are used for transfer material trays. Pushing cylinders are installed on the sides of the two receiving material tables, and push plates are installed on the cylinder moving seats of the two pushing cylinders. The bottom ends of the push plates slide in fit with the corresponding upper surfaces of the receiving material tables.
[0010] Preferably, the loading unit includes a vibrating screen plate, a material rack and a loading robot. A mounting frame A is provided on the side of the workbench, the vibrating screen plate is arranged on the mounting frame A, the material rack is arranged on the workbench and connected with the discharge part of the vibrating screen plate, and the loading robot is arranged on the workbench and is used to transfer the cover body on the material rack to the material plate on the feeding conveyor belt.
[0011] Preferably, a support frame is vertically fixed on the workbench at one side of the material rack, a CCD camera A is installed on the side of the support frame, and the shooting end of the bottom of the CCD camera A is aligned with the top of the material rack.
[0012] Preferably, the glue dispensing unit includes an electric cylinder A, an electric cylinder B, a mounting seat, an electric cylinder C, a glue mixing pipe and a glue mixing pipe. A pair of vertically extending columns A are symmetrically arranged on the workbench, the electric cylinder A is arranged on the top of the two columns A, the electric cylinder B is arranged on the movable seat on the electric cylinder A, the mounting seat is installed on the movable seat on the electric cylinder B, the electric cylinder C is arranged on the side of the mounting seat, the glue mixing pipe is installed on the movable seat of the electric cylinder C, the output port at the lower end of the glue mixing pipe is connected to the diverter seat, the two output ports at the bottom of the diverter seat are respectively connected to the glue dispensing head, and the two feed ports at the top of the glue mixing pipe are respectively connected to the output ports of the two glue tanks.
[0013] Preferably, the quality inspection unit includes a vertical pole, a cantilever and a CCD camera B. The vertical pole is vertically fixed on the upper surface of the workbench, the cantilever is horizontally fixed on the vertical pole, and the CCD camera B is vertically fixed on the end of the cantilever. The shooting end of the bottom of the CCD camera B is located above the feeding conveyor belt. A positioning ring is fixed on the side of the vertical pole and below the CCD camera B, and the hole of the positioning ring is opposite to the shooting end of the CCD camera B.
[0014] Preferably, the NG transfer unit includes an NG conveyor belt, columns B, front and rear cylinders, a lifting cylinder and a gripper. The NG conveyor belt is arranged on the work platform and is located on one side of the feeding conveyor belt. The two columns B are symmetrically arranged on the work platform and both extend vertically. The front and rear cylinders are arranged on the top ends of the two columns B. The lifting cylinder is arranged on the side of the moving seat on the column B. The gripper is arranged on the moving end of the lifting cylinder for grabbing the cover body.
[0015] Preferably, the feeding unit includes a pair of feeding conveyor belts and a pair of turning-over mechanisms, the two feeding conveyor belts are arranged in sequence above the working platform and on one side of the return conveyor belt, the two turning-over mechanisms are respectively arranged on the working platform and close to the downstream side of the corresponding feeding conveyor belts, the turning-over mechanisms are used to clamp the inner core body supplied by the feeding conveyor belts and then turn over the surfaces, and the turning-over mechanisms include a mounting frame B fixed on the working platform, a driving motor fixed on the side of the mounting frame B, a shaft rod rotatably mounted on the top of the mounting frame B, a pulley group arranged on the side of the mounting frame B, a clamping pneumatic cylinder A fixed on the end of the shaft rod, and a pair of clamping claws A arranged on the two moving ends of the clamping pneumatic cylinder A, the pulley group is transmission-connected between the output shaft of the driving motor and the shaft rod, and the clamping pneumatic cylinder A works, and its two moving ends can drive the two clamping claws A to approach or move away from each other.
[0016] Preferably, the pressing unit includes cylinder A, cylinder B, clamping pneumatic cylinder B, clamping claw B, pressing cylinder, connecting seat and clamping end head. An arch frame is provided on the workbench. Cylinder A is arranged on the top of the arch frame, cylinder B is arranged on the side of the movable seat on cylinder A, clamping pneumatic cylinder B is estimated on the side of the movable seat on cylinder B, and clamping claws B are fixed on both movable ends of the clamping pneumatic cylinder B. The clamping pneumatic cylinder B can drive the two clamping claws B to approach or move away from each other through the operation of the clamping pneumatic cylinder B. The pressing cylinder is fixed on one side of the top of the arch frame, the connecting seat is fixed on the bottom of the movable end of the pressing cylinder, the clamping end head is fixed on the bottom of the connecting seat, and the clamping end head is aligned with the feeding conveyor belt.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows.
[0018] 1. The present invention can detect the glue dispensing point of the cover body through the quality inspection unit. If the inspection is qualified, the cover body continues to be transported downstream for the capping process. If the inspection is unqualified, the cover body with unqualified glue dispensing can be transferred from the production line through the cooperation of the NG transfer unit, so as to realize the inspection and control of the glue dispensing quality, and can remove the defective glue dispensing products to prevent defective products from entering the subsequent process, thereby significantly improving the quality of the final product and reducing the defective rate of the later production.
[0019] 2. The present invention arranges a feeding unit on the downstream side of the inner core feeding line, and utilizes the flipping and changing surface mechanism in the feeding unit to flip the fed inner core half a circle to change the surface, thereby effectively ensuring the correct assembly position of the inner core and the cover body, and improving the accuracy of gluing and fixing the inner core and the cover body.
[0020] 3. The present invention provides a press-fitting unit, by which the inner core can be accurately loaded into the cover body and pressed to ensure that the inner core can be tightly adhered and fixed to the cover body. The downward pressure can ensure that the glue is evenly pressed by the inner core to increase the coverage area of the glue, thereby improving the bonding force between the cover body and the inner core. In addition, the inner core is pressed by pressure to ensure that the inner core is installed in place. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;
[0022] Figure 2 One of the schematic diagrams of the structure of the conveyor line unit provided by the present invention;
[0023] Figure 3 The second schematic diagram of the structure of the conveyor line unit provided by the present invention;
[0024] Figure 4 A detailed structural diagram of a feeding unit provided by the present invention;
[0025] Figure 5 It is a detailed structural schematic diagram of the dispensing unit in the present invention;
[0026] Figure 6 It is a detailed structural diagram of the quality inspection unit in the present invention;
[0027] Figure 7 It is a detailed structural diagram of the NG transfer unit in the present invention;
[0028] Figure 8 It is a schematic diagram of the structure of the feeding unit in the present invention;
[0029] Fig. 9 It is a detailed structural schematic diagram of the press-fitting unit in the present invention;
[0030] Fig.10It is a detailed structural diagram of the first air inlet mechanism in the present invention.
[0031] In the figure: 1. Workbench; 11. Aggregation area; 2. Loading unit; 21. Mounting frame A; 22. Vibrating screen plate; 23. Material rack; 24. Loading robot; 25. Support frame; 26. CCD camera A; 3. Conveyor line unit; 31. Feeding conveyor belt; 32. Retracting conveyor belt; 33. Receiving platform; 34. Pushing cylinder; 35. Cylinder moving seat; 36. Push plate; 4. Glue dispensing unit; 41. Column A; 42. Electric cylinder A; 43. Electric cylinder B; 44. Mounting seat; 45. Electric cylinder C; 46. Glue mixing water pipe; 47. Diverter seat; 48. Glue dispensing head; 5. Quality inspection unit; 51. Pole; 52. Cantilever; 53 , CCD camera B; 54, positioning ring; 6, NG transfer unit; 61, NG conveyor belt; 62, column B; 63, front and rear cylinders; 64, lifting cylinder; 65, gripper; 7, feeding unit; 71, feeding conveyor belt; 72, turning over mechanism; 721, mounting frame B; 722, driving motor; 723, shaft; 724, pulley group; 725, clamping pneumatic cylinder A; 726, clamping claw A; 8, pressing unit; 81, arch frame; 82, cylinder A; 83, cylinder B; 84, clamping pneumatic cylinder B; 85, clamping claw B; 86, pressing cylinder; 87, connecting seat; 88, clamping end; 9, unloading robot. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1-Figure 10 The present invention provides a glue-dispensing and capping production line, comprising a workbench 1, a conveyor line unit 3 for conveying a material tray in a circulating operation is arranged above the workbench 1, a loading unit 2 for loading a cover onto the material tray is arranged on one side of the workbench 1, a feeding robot 9 and a material collection area 11 are arranged on the other side of the workbench 1, the feeding robot 9 is used to transfer the products after glue-dispensing and capping to the material collection area 11 for regular arrangement, the feeding robot 9 and the material collection area 11 both adopt existing technologies, and the specific structure and working principle will not be described in detail.
[0034] A glue dispensing unit 4, a quality inspection unit 5 and an NG transfer unit 6 are sequentially arranged on the workbench 1 at the downstream side of the loading unit 2. The glue dispensing unit 4 is used to apply glue to the cover body, the quality inspection unit 5 is used to perform quality inspection on the cover body after glue dispensing, and the NG transfer unit 6 is used to transfer the cover body with unqualified glue dispensing quality out of the production line. A feeding unit 7 and a pressing unit 8 are sequentially arranged on the workbench 1 at the downstream side of the NG transfer unit 6. The feeding unit 7 is used to load the inner core body in an orderly manner, and the pressing unit 8 is used to transfer the inner core body and press it into the cover body.
[0035] The glue-dispensing and buckling cap production line is arranged in sequence along the process direction from the upstream side to the downstream side of the conveyor line unit 3, with the loading unit 2, the glue-dispensing unit 4, the quality inspection unit 5, the NG transfer unit 6, the feeding unit 7 and the pressing unit 8. The cap body is sequentially loaded onto the material tray on the conveyor line unit 3 through the loading unit 2, and the material tray carrying the cap body is transported downstream by the conveyor line unit 3, and sequentially passes through the glue-dispensing unit 4, the quality inspection unit 5, the NG transfer unit 6, the feeding unit 7 and the pressing unit 8. The glue-dispensing unit 4 can be used to apply glue to the inside of the cap body, and the glue-dispensing part of the cap body can be inspected by the quality inspection unit 5. The cover body is inspected and if the inspection is qualified, it continues to be transported downstream; if the inspection is unqualified, the cover body with unqualified glue dispensing is transferred from the production line through the NG transfer unit 6, the inner core body is fed in an orderly manner through the feeding unit 7, and the inner core body is transferred to the cover body after glue dispensing through the pressing unit 8, and pressed to achieve gluing and fixing of the inner core body and the cover body, and then the unloading robot 9 transfers the pressed cover body and the core body as a whole from the material tray to the gathering area 11, and the cover body and the core body as a whole can be regularly arranged on the plate in the gathering area 11 to facilitate subsequent processing and transfer, thereby completing the processing of the entire glue-dispensing buckle cover.
[0036] Specifically, the conveyor line unit 3 includes a feeding conveyor belt 31, a return conveyor belt 32, a pair of receiving platforms 33, a pair of pushing cylinders 34 and a pair of pushing plates 36. The feeding conveyor belt 31 and the return conveyor belt 32 are symmetrically arranged on the workbench 1. The feeding conveyor belt 31 and the return conveyor belt 32 convey in opposite directions. A return conveyor belt 32 is arranged between one end of the feeding conveyor belt 31 and the return conveyor belt 32, and another return conveyor belt 32 is arranged between the other ends of the feeding conveyor belt 31 and the return conveyor belt 32. There are two return conveyor belts 32, and the two return conveyor belts 32 are used to transfer material trays. Pushing cylinders 34 are installed on the sides of the two receiving platforms 33. Pushing plates 36 are installed on the cylinder moving seats 35 of the two pushing cylinders 34. The bottom ends of the pushing plates 36 slide and fit with the upper surfaces of the corresponding receiving platforms 33. The feeding conveyor belt 31 is used to transport the material tray with the cover body downstream, and the return conveyor belt 32 is used to transport the empty material tray to the upper feeding unit 2, thereby realizing the cyclic transportation of the material tray and facilitating the loading of materials.
[0037] The cover body is loaded onto the material tray on the feeding conveyor belt 31 through the loading unit 2, and the conveying effect of the feeding conveyor belt 31 is combined with the orderly loading and conveying of the cover body. In addition, the feeding conveyor belt 31 and the return conveyor belt 32 are connected by a receiving platform 33, and the receiving platform 33 is used to transfer the material tray. When the material tray on the feeding conveyor belt 31 moves to the most downstream end, the pushing cylinder 34 works to push the pushing plate 36 to move, so that the material tray on the feeding conveyor belt 31 can be pushed onto the receiving platform 33 and continued to be pushed onto the return conveyor belt 32. When the material tray on the return conveyor belt 32 moves to the most downstream end, the pushing cylinder 34 on the other side works to push the pushing plate 36 to move, so that the material tray can be pushed from the receiving platform 33 to the feeding conveyor belt 31, thereby realizing the transfer of the material tray. In addition, after the material tray is pushed for transfer, the pushing cylinder 34 needs to be reset to ensure that the action of pushing the material tray can be repeated.
[0038] Specifically, the loading unit 2 includes a vibrating screen plate 22, a material rack 23 and a loading robot 24. A mounting frame A21 is provided on the side of the workbench 1. The vibrating screen plate 22 is arranged on the mounting frame A21. The material rack 23 is arranged on the workbench 1 and is connected with the discharge part of the vibrating screen plate 22. The loading robot 24 is arranged on the workbench 1 and is used to transfer the cover body on the material rack 23 to the material plate on the feeding conveyor belt 31.
[0039] The vibrating screen plate 22 is used to supply the cover bodies in an orderly manner to the material rack 23 for arrangement and placement. The loading robot 24 is used to transfer the cover bodies on the material rack 23 to the material tray on the feeding conveyor belt 31, thereby realizing the loading action. The loading robot 24 adopts the existing technology, and the specific structure and working principle are not repeated here.
[0040] In addition, a support frame 25 is vertically fixed on the workbench 1 on one side of the material rack 23, and a CCD camera A26 is installed on the side of the support frame 25. The shooting end of the bottom of the CCD camera A26 is aimed at the top of the material rack 23. The CCD camera A26 can be used to take pictures of the cover bodies arranged on the material rack 23 to locate and identify the MarK points of the cover bodies, so as to improve the accuracy of the subsequent glue dispensing position.
[0041] Specifically, the glue dispensing unit 4 includes an electric cylinder A42, an electric cylinder B43, a mounting seat 44, an electric cylinder C45, a glue mixing water pipe 46 and a glue mixing water pipe 46. A pair of vertically extending columns A41 are symmetrically arranged on the workbench 1. The electric cylinder A42 is arranged on the top of the two columns A41, the electric cylinder B43 is arranged on the movable seat on the electric cylinder A42, the mounting seat 44 is installed on the movable seat on the electric cylinder B43, the electric cylinder C45 is arranged on the side of the mounting seat 44, the glue mixing water pipe 46 is installed on the movable seat of the electric cylinder C45, the output port at the lower end of the glue mixing water pipe 46 is connected to the diverter seat 47, the two output ports at the bottom of the diverter seat 47 are respectively connected to the glue dispensing head 48, and the two feed ports at the top of the glue mixing water pipe 46 are respectively connected to the output ports of the two glue tanks.
[0042] The electric cylinder A42, the electric cylinder B43 and the electric cylinder C45 perform corresponding work to realize three-axis movement and adjustment. The specific structure and principle adopt the existing technology and will not be described in detail. The glue dispensing head 48 can be conveniently moved and adjusted to a position aligned with the cover body to be glued. The glue is pumped into the glue mixing pipe 46 by the pressure pump in the glue tank. The two kinds of glue are mixed in the glue mixing pipe 46 and then diverted to the two glue dispensing heads 48 through the diverter seat 47. Finally, the two glue dispensing heads 48 respectively apply the glue to the two covers on the same material tray to realize the glue dispensing action. The glue tank, the glue mixing pipe 46 and the diverter seat 47 all adopt the existing technology and will not be disclosed in detail.
[0043] Specifically, the quality inspection unit 5 includes a vertical pole 51, a cantilever 52 and a CCD camera B53. The vertical pole 51 is vertically fixed on the upper surface of the workbench 1, the cantilever 52 is horizontally fixed on the vertical pole 51, and the CCD camera B53 is vertically fixed on the end of the cantilever 52. The shooting end of the bottom of the CCD camera B53 is located above the feeding conveyor belt 31. A positioning ring 54 is fixed on the side of the vertical pole 51 and below the CCD camera B53, and the hole of the positioning ring 54 is opposite to the shooting end of the CCD camera B53.
[0044] After the glue-dispensed cover is transported to the bottom of the positioning circle 54, the CCD camera B53 can be used to take photos of the glue-dispensed area inside the cover. If the glue-dispensing meets the requirements, the feeding conveyor belt 31 will continue to transport the glue-dispensed cover downstream. If the glue-dispensing is unqualified, the unqualified product will be transferred by the NG transfer unit 6. In addition, the positioning circle 54 can block other objects around the shooting to prevent other objects from interfering with the photo detection.
[0045] Specifically, the NG transfer unit 6 includes an NG conveyor belt 61, a column B62, a front and rear cylinder 63, a lifting cylinder 64 and a gripper 65. The NG conveyor belt 61 is arranged on the working platform 1 and is located on one side of the feeding conveyor belt 31. The two columns B62 are symmetrically arranged on the working platform 1 and both extend vertically. The front and rear cylinders 63 are arranged on the top ends of the two columns B62. The lifting cylinder 64 is arranged on the side of the moving seat on the column B62. The gripper 65 is arranged on the moving end of the lifting cylinder 64 for grabbing the cover body.
[0046] Through the operation of the front and rear cylinders 63 and the lifting cylinder 64, the gripper 65 can be driven to move and adjust, providing drive for the transfer of defective glue products. The defective glue products are tightened by the gripper 65, and then the front and rear cylinders 63 and the lifting cylinder 64 perform corresponding work to transfer the defective glue products to the NG conveyor belt 61, and then the NG conveyor belt 61 can transfer the defective glue products to the defective product processing process, so that the cover body with unqualified glue can be reworked or processed. The front and rear cylinders 63, the lifting cylinder 64 and the gripper 65 adopt existing technologies, and the specific structure and working principle will not be described in detail.
[0047] Specifically, the feeding unit 7 includes a pair of feeding conveyor belts 71 and a pair of turning surface mechanisms 72. The two feeding conveyor belts 71 are arranged in sequence above the working platform 1 and on one side of the return conveyor belt 32. The two turning surface mechanisms 72 are respectively arranged on the working platform 1 and close to the downstream side of the corresponding feeding conveyor belts 71. The turning surface mechanism 72 is used to clamp the inner core body supplied by the feeding conveyor belt 71 and then turn it over. The inner core body is transported from the upstream end to the downstream end by the feeding conveyor belt 71. The inner core body is tightened and turned over 180 degrees by the turning surface mechanism 72 to achieve the change of surface, thereby ensuring the correct position of the inner core body and the cover body when assembled.
[0048] Among them, the flipping mechanism 72 includes a mounting frame B721 fixed on the workbench 1, a driving motor 722 fixed on the side of the mounting frame B721, a shaft 723 rotatably mounted on the top of the mounting frame B721, a pulley group 724 arranged on the side of the mounting frame B721, a clamping pneumatic cylinder A725 fixed on the end of the shaft 723, and a pair of clamping claws A726 arranged on the two moving ends of the clamping pneumatic cylinder A725. The pulley group 724 is transmission-connected between the output shaft of the driving motor 722 and the shaft 723. The transmission method adopts the existing technology, and the specific structure and working principle are not described in detail. When the clamping pneumatic cylinder A725 works, its two moving ends can drive the two clamping claws A726 to move closer to or away from each other.
[0049] By driving the motor 722, the shaft 723 is driven to rotate under the transmission action of the pulley group 724, which can then drive the clamping pneumatic cylinder A725 and the clamping jaws A726 to swing synchronously, providing effective drive for the rotation and surface changing action. When the two clamping jaws A726 are driven to approach each other by the clamping pneumatic cylinder A725, the inner core body of the material can be clamped to facilitate the surface changing. In addition, the two clamping jaws A726 are driven away from each other by the clamping pneumatic cylinder A725 to release the inner core body.
[0050] Specifically, the pressing unit 8 includes a cylinder A82, a cylinder B83, a clamping pneumatic cylinder B84, a clamping claw B85, a pressing cylinder 86, a connecting seat 87 and a clamping end 88. An arch frame 81 is provided on the workbench 1. Cylinder A82 is arranged at the top of the arch frame 81. Cylinder B83 is arranged at the side of the movable seat on cylinder A82. The clamping pneumatic cylinder B84 is estimated at the side of the movable seat on cylinder B83. Clamping claws B85 are fixed on both movable ends of the clamping pneumatic cylinder B84. The clamping pneumatic cylinder B84 can drive the two clamping claws B85 to move closer to or away from each other by working. The pressing cylinder 86 is fixed on one side of the top of the arch frame 81. The connecting seat 87 is fixed at the bottom of the movable end of the pressing cylinder 86. The clamping end 88 is fixed at the bottom of the connecting seat 87. The clamping end 88 is aligned with the feeding conveyor belt 31.
[0051] The operation of cylinder A82 and cylinder B83 can drive the clamping pneumatic cylinder B84 and the clamping claw B85 to move and adjust, thereby realizing the transfer and feeding of the inner core. Cylinder A82 and cylinder B83 adopt existing technology, and the specific structure and working principle are no longer described in detail. When taking materials, the clamping pneumatic cylinder B84 drives the two clamping claws B85 to approach each other, and the inner core after the surface change is tightened. Then, the clamping pneumatic cylinder A725 drives the two clamping claws A726 to move away from each other to release the inner core. Then, the cylinder A82 and cylinder B83 work to transfer the inner core to the cover body after gluing. Then, the clamping pneumatic cylinder B84 drives the two clamping claws B85 to move away from each other to release the inner core.
[0052] As the feeding conveyor belt 31 continues to convey, when the cover body containing the inner core moves to the west of the clamping end 88, the downward pressure cylinder 86 extends and works, and under the fixed connection of the connecting seat 87, the clamping end 88 is driven downward, so that the inner core can be pressed into the cover body, completing the press-fitting of the inner core.
[0053] In addition, two groups of feeding conveyor belts 71 and flip-over mechanisms 72 are arranged. One feeding conveyor belt 71 and one flip-over mechanism 72 work together to form two inner core feeding lines for the inner core. Two groups of press-fitting units 8 are also arranged, and each group of press-fitting units 8 works together with each inner core feeding line to realize the inner core transfer structure at two locations, so that it can match the two placement positions for the cover body on the material tray, and the overall structural layout is reasonable.
[0054] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A glue dispensing and capping production line, comprising a workbench (1), characterized in that: A conveyor line unit (3) for conveying a material tray in a cyclic operation is provided above the workbench (1); a loading unit (2) for loading a cover onto the material tray is provided on one side of the workbench (1); a material unloading robot (9) and a material collection area (11) are provided on the other side of the workbench (1); the material unloading robot (9) is used to transfer the products after glue application and capping to the material collection area (11) for regular arrangement; The workbench (1) is provided with a glue dispensing unit (4), a quality inspection unit (5) and an NG transfer unit (6) in sequence on the downstream side of the loading unit (2); the glue dispensing unit (4) is used to dispense glue on the cover body; the quality inspection unit (5) is used to perform quality inspection on the cover body after glue dispensing; and the NG transfer unit (6) is used to transfer the cover body with unqualified glue dispensing quality out of the production line; A feeding unit (7) and a pressing unit (8) are provided on the workbench (1) at the downstream side of the NG transfer unit (6) in sequence. The feeding unit (7) is used to load the inner core in an orderly manner, and the pressing unit (8) is used to transfer the inner core and press it into the cover body.
2. The glue dispensing and buckling cover production line according to claim 1, characterized in that: The conveyor line unit (3) comprises a feeding conveyor belt (31), a return conveyor belt (32), a pair of receiving platforms (33), a pair of pushing cylinders (34) and a pair of pushing plates (36); The feeding conveyor belt (31) and the returning conveyor belt (32) are symmetrically arranged on the working platform (1), and the feeding conveyor belt (31) and the returning conveyor belt (32) convey in opposite directions; One of the return conveyor belts (32) is arranged between one end of the feeding conveyor belt (31) and the return conveyor belt (32), and another return conveyor belt (32) is arranged between the other end of the feeding conveyor belt (31) and the return conveyor belt (32), and the two return conveyor belts (32) are used for transferring the material tray; The side parts of the two receiving platforms (33) are both equipped with the pushing cylinders (34), and the cylinder moving seats (35) of the two pushing cylinders (34) are both equipped with the pushing plates (36), and the bottom ends of the pushing plates (36) are slidably fitted with the upper surfaces of the corresponding receiving platforms (33).
3. The glue dispensing and buckling cover production line according to claim 2 is characterized in that: The loading unit (2) comprises a vibrating screen plate (22), a material rack (23) and a loading robot (24); A mounting frame A (21) is provided on the side of the working platform (1), the vibrating screen plate (22) is arranged on the mounting frame A (21), and the material frame (23) is arranged on the working platform (1) and is connected to the material discharge portion of the vibrating screen plate (22); The loading robot (24) is arranged on the workbench (1) and is used to transfer the cover body on the material rack (23) to the material tray on the feeding conveyor belt (31).
4. The glue dispensing and capping production line according to claim 3 is characterized in that: A support frame (25) is vertically fixed on the workbench (1) at one side of the material rack (23); A CCD camera A (26) is installed on the side of the support frame (25), and the shooting end of the bottom of the CCD camera A (26) is aligned with the top of the material frame (23).
5. The glue dispensing and capping production line according to claim 1 is characterized in that: The glue dispensing unit (4) comprises an electric cylinder A (42), an electric cylinder B (43), a mounting seat (44), an electric cylinder C (45), a glue mixing water pipe (46) and a glue mixing water pipe (46); A pair of vertically extending columns A (41) are symmetrically arranged on the workbench (1), and the electric cylinder A (42) is arranged on the top ends of the two columns A (41); The electric cylinder B (43) is arranged on a movable seat on the electric cylinder A (42), and the mounting seat (44) is mounted on the movable seat on the electric cylinder B (43); The electric cylinder C (45) is arranged on the side of the mounting seat (44), and the glue mixing water pipe (46) is installed on the moving seat of the electric cylinder C (45); The output port at the lower end of the glue mixing water pipe (46) is connected to a diverter seat (47), and the two output ports at the bottom of the diverter seat (47) are connected to glue dispensers (48) respectively; The two feed ports at the top of the glue mixing pipe (46) are respectively connected to the output ports of the two glue tanks.
6. The glue dispensing and capping production line according to claim 2 is characterized by: The quality inspection unit (5) comprises a vertical pole (51), a cantilever (52) and a CCD camera B (53); The vertical pole (51) is vertically fixed on the upper surface of the workbench (1), the cantilever (52) is horizontally fixed on the vertical pole (51), and the CCD camera B (53) is vertically fixed on the end of the cantilever (52); The shooting end of the bottom of the CCD camera B (53) is located above the feeding conveyor belt (31), and a positioning ring (54) is fixed on the side of the vertical pole (51) and below the CCD camera B (53), and the hole of the positioning ring (54) is directly opposite to the shooting end of the CCD camera B (53).
7. The glue dispensing and capping production line according to claim 2 is characterized in that: The NG transfer unit (6) comprises an NG conveyor belt (61), a column B (62), front and rear cylinders (63), a lifting cylinder (64) and a gripper (65); The NG conveyor belt (61) is arranged on the working platform (1) and is located on one side of the feeding conveyor belt (31); the two upright posts B (62) are symmetrically arranged on the working platform (1) and both extend vertically; The front and rear cylinders (63) are arranged on the top ends of the two columns B (62), and the lifting cylinder (64) is arranged on the side of the movable seat on the column B (62); the gripper (65) is arranged on the movable end of the lifting cylinder (64) for grabbing the cover body.
8. The glue dispensing and capping production line according to claim 2 is characterized by: The feeding unit (7) comprises a pair of feeding conveying belts (71) and a pair of turning over mechanisms (72); The two feeding conveyor belts (71) are arranged in sequence above the working platform (1) and located on one side of the return conveyor belt (32); The two turning-over mechanisms (72) are respectively arranged on the workbench (1) and close to the downstream side of the corresponding feeding conveyor belt (71), and the turning-over mechanism (72) is used to clamp the inner core body supplied by the feeding conveyor belt (71) and then turn it over; The turning over mechanism (72) comprises a mounting frame B (721) fixed on the workbench (1), a driving motor (722) fixed on the side of the mounting frame B (721), a shaft (723) rotatably mounted on the top of the mounting frame B (721), a pulley group (724) arranged on the side of the mounting frame B (721), a clamping pneumatic cylinder A (725) fixed on the end of the shaft (723), and a pair of clamping claws A (726) arranged on the two moving ends of the clamping pneumatic cylinder A (725); The pulley assembly (724) is drivingly connected between the output shaft of the driving motor (722) and the shaft (723); When the clamping pneumatic cylinder A (725) is working, its two moving ends can drive the two clamping claws A (726) to move closer to each other or away from each other.
9. The glue dispensing and capping production line according to claim 2, characterized in that: The press-fitting unit (8) comprises a cylinder A (82), a cylinder B (83), a clamping pneumatic cylinder B (84), a clamping claw B (85), a pressing cylinder (86), a connecting seat (87) and a pressing end head (88); The workbench (1) is provided with an arch frame (81), the cylinder A (82) is arranged on the top of the arch frame (81), the cylinder B (83) is arranged on the side of the moving seat on the cylinder A (82), and the clamping pneumatic cylinder B (84) is arranged on the side of the moving seat on the cylinder B (83); The clamping claws B (85) are fixed to the two movable ends of the clamping pneumatic cylinder B (84), and the clamping claws B (85) can be driven to move closer to or farther from each other by the operation of the clamping pneumatic cylinder B (84); The downward pressing cylinder (86) is fixed to one side of the top end of the arch frame (81), the connecting seat (87) is fixed to the bottom of the moving end of the downward pressing cylinder (86), the clamping end head (88) is fixed to the bottom of the connecting seat (87), and the clamping end head (88) is aligned with the feeding conveyor belt (31).