Steel wire quenching liquid cooling circulation device
By designing a steel wire quenching liquid cooling circulation device including a quenching pool, a refrigerator, a spiral tube, a filtering mechanism, a flow breaking mechanism and a flow blocking mechanism, the problem of poor cooling of the quenching liquid in the prior art is solved, and quenching is achieved The rapid cooling and recycling of liquid improves the efficiency and quality of wire quenching.
Patent Information
- Application Number
- CN202411504425.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing steel wire quenching liquid cooling methods have problems such as slow natural cooling speed, unstable water cooling and lack of effective circulation systems, which leads to poor cooling effect of the quenching liquid and affects the quenching quality of the steel wire.
A steel wire quenching liquid cooling circulation device is designed, including a quenching pool, a refrigerator, a spiral tube, a filtering mechanism, a flow interruption mechanism and a flow blocking mechanism. The efficient cooling and recycling of the quenching liquid is achieved through the circulation system and an intelligent control valve.
The rapid cooling and recycling of the quenching liquid is achieved, ensuring the efficiency and quality of steel wire quenching, and extending the service life of the quenching liquid.
Smart Images

Figure CN119464647A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quenching treatment, and in particular to a steel wire quenching liquid cooling circulation device. Background Art
[0002] In the production and processing of steel wire, quenching is a key process. The use of quenching liquid can effectively improve the hardness, strength and wear resistance of steel wire. However, during the quenching process, the quenching liquid will absorb a lot of heat, causing the temperature to rise rapidly. If the quenching liquid is not cooled in time, its cooling effect will be greatly reduced, thus affecting the quenching quality of the steel wire.
[0003] At present, the traditional cooling methods for steel wire quenching liquid mainly include natural cooling and simple water cooling. Natural cooling is slow and inefficient, and cannot meet the needs of large-scale production. Although the simple water cooling method can reduce the temperature of the quenching liquid to a certain extent, there are problems such as unstable cooling effect. In addition, the existing quenching liquid cooling device often lacks an effective circulation system, which makes it easy for impurities in the quenching liquid to accumulate, affecting the performance and service life of the quenching liquid. Therefore, it is urgent to design a steel wire quenching liquid cooling circulation device to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to solve the defects in the prior art and to propose a steel wire quenching liquid cooling circulation device.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A steel wire quenching liquid cooling circulation device comprises a seat body, a vertical plate is fixedly provided on the upper surface of the seat body, and a quenching pool is fixedly installed on the outer wall of one side of the vertical plate, a column connected to the upper surface of the seat body is fixedly provided on the lower surface of the quenching pool, and a refrigerator distributed at equal distances is fixedly provided on the outer wall of one side of the vertical plate away from the quenching pool, a spiral tube is sleeved on the outer side of the refrigerator, and the spiral tube and the outer side of the refrigerator are in contact, adjacent spiral tubes are connected by connecting tubes, and adjacent connecting tubes are also connected by hoses, the bottom end of the quenching pool is connected with a lower discharge pipe, and a control valve is provided on the outer side of the lower discharge pipe, A ring bucket is fixedly arranged on the upper surface of the seat body, and the lower row pipe is located above the ring bucket. A liquid pump is fixedly arranged on the upper surface of the seat body, and the liquid pumping end is connected to the ring bucket through the liquid pumping pipe. The liquid guide end of the liquid pump is connected with a liquid guide pipe, and the end of the liquid guide pipe is connected to the spiral pipe at the bottom end of one side of the vertical plate. The end of the spiral pipe at the top end of one side of the vertical plate is connected with an output pipe, and the end of the output pipe is connected with a spray pipe, and the spray pipe is fixedly arranged on one side of the inner wall of the quenching pool, and one side of the outer wall of the spray pipe is also connected with nozzles distributed at equal distances, and a temperature sensor is also fixedly arranged in the lower row pipe, and it also includes: A side support mechanism, which is arranged on the outer wall of the vertical plate away from the quenching tank, and is located outside the spiral tube, and is used for side supporting the hose; A flow cut-off mechanism, which is arranged on an outer wall of one side of the vertical plate and is used to progressively cut off the flow of quenching liquid through the hose; A flow blocking mechanism is arranged in the connecting pipe and is used to block the quenching liquid from flowing through the connecting pipe under a certain hydraulic pressure; The impurity filtering mechanism is arranged above the ring bucket and is used for filtering the quenching liquid discharged from the lower discharge pipe.
[0006] As a further solution of the present invention: the side support mechanism includes a side support plate movably arranged between the hose and the spiral tube, a sleeve is fixedly arranged on one side outer wall of the side support plate, and a fixing rod is inserted in the sleeve, the fixing rod and one side outer wall of the vertical plate are fixedly connected, a first spring is sleeved on the outer side of the fixing rod, one end of the first spring is connected to one side outer wall of the vertical plate, and the other end of the first spring is connected to the end of the sleeve, a fixing plate is fixedly arranged between adjacent sleeves, a stop block is fixedly arranged on one side outer wall of the fixing plate, a trigger switch is fixedly arranged on one side outer wall of the vertical plate close to the fixing plate, and the fixing plate just contacts the trigger switch when the stop block abuts against the outer wall of the vertical plate.
[0007] As a further solution of the present invention: an anti-pressure plate is fixedly provided on the outer wall of one side of the side support plate close to the hose, and the thickness of the anti-pressure plate is twice the thickness of the hose.
[0008] As a further scheme of the present invention: the interrupter mechanism includes a mounting frame fixedly arranged on the outer wall of one side of the vertical plate, the outer wall of the mounting frame is penetrated by an electric telescopic part, and the telescopic end of the electric telescopic part is provided with a movable plate, the outer wall of the movable plate is penetrated by an interrupter plate movably arranged at equal distances, a baffle is fixedly arranged on the outer wall of one side of the interrupter plate, a movable rod penetrating the movable plate is fixedly arranged on the outer wall of the baffle plate, and a side plate is fixedly arranged on the end of the movable rod, the side plate and the outer wall of the interrupter plate are fixedly connected, a second spring is sleeved on the outer side of the movable rod, one end of the second spring is connected to the movable plate, and the other end of the second spring is connected to the side plate, and the position of the interrupter plate gradually moves away from the vertical plate from top to bottom.
[0009] As a further solution of the present invention: the flow blocking mechanism includes a sealing block fixedly arranged in the connecting pipe, and the position of the sealing block is higher than the connection position between the hose and the connecting pipe, the outer wall of the sealing block is provided with a liquid permeable port, and a piston is movably arranged in the liquid permeable port, and the outer diameter of the piston gradually decreases from top to bottom, and a positioning plate is also fixedly arranged in the connecting pipe through a side rod, and the positioning plate and the piston are connected by a third spring.
[0010] As a further solution of the present invention: an inclined plate is fixedly arranged in the quenching pool.
[0011] As a further solution of the present invention: the impurity filtering mechanism includes a rotating motor fixedly arranged in the ring bucket, and a turntable is rotatably arranged at the driving end of the rotating motor, an annular groove is provided on the upper surface of the turntable, and the bottom inner wall of the annular groove is provided with liquid outlets distributed in an annular pattern at equal distances, and a filter cartridge is threadedly connected to the liquid outlet, a filter screen is fixedly arranged in the filter cartridge, and partitions distributed in an annular pattern at equal distances are also fixedly arranged in the annular groove for separating adjacent liquid outlets.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a steel wire quenching liquid cooling circulation device. When the steel wire is quenched in the quenching pool, the temperature of the quenching liquid in the quenching pool will increase. At this time, the quenching liquid in the quenching pool can be controlled by a control valve to be discharged through the lower discharge pipe at a suitable flow rate, and the impurities in the quenching liquid can be filtered through a filtering mechanism. The quenching liquid after the impurities are filtered will fall into the ring bucket. At this time, the quenching liquid can be pumped out of the ring bucket by a liquid pump and then introduced into the spiral tube. The temperature of the quenching liquid in the spiral tube can be reduced by a refrigerator. When the hose is not blocked, due to the blocking effect of the flow blocking mechanism on the connecting tube, the quenching liquid will flow upward through the hose, so that the quenching liquid can pass through the spiral tube in the middle part, and directly flow to the spiral tube at the top with the help of the hose and the connecting tube, and finally introduced into the spray pipe through the output pipe, and sprayed into the quenching pool through the nozzle, so that the quenching liquid can not The quenching liquid is continuously circulated and used, and when the steel wire is continuously quenched, the quenching liquid heats up faster. In order to cool down the quenching liquid faster, the temperature of the quenching liquid can be monitored in real time through the temperature sensor in the lower discharge pipe. When it is detected that the temperature of the quenching liquid rises above the specified value, the flow-breaking mechanism can be prompted to hold the hose on one side of the side supporting mechanism. When the hose is blocked, the hydraulic pressure in the connecting pipe increases accordingly, so that the quenching liquid can break through the flow-blocking mechanism and flow to the corresponding spiral tube on one side of the hose. The corresponding refrigerator in the spiral tube will also start to cool down the temperature. The number of hoses blocked by the flow-breaking mechanism is proportional to the temperature value detected by the temperature sensor. The higher the temperature, the more hoses are blocked, the more spiral tubes the quenching liquid flows through, and the temperature drops faster, so that the quenching liquid flowing back into the quenching pool can always be maintained at a suitable temperature, and the quenching effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A schematic structural diagram of a steel wire quenching liquid cooling circulation device from a first perspective provided by an embodiment of the present invention; Figure 2 A schematic structural diagram of a neutral plate of a steel wire quenching liquid cooling circulation device provided by an embodiment of the present invention; Figure 3A schematic structural diagram of a flow interruption mechanism of a steel wire quenching liquid cooling circulation device provided in an embodiment of the present invention; Figure 4 A schematic structural diagram of a side support mechanism in a steel wire quenching liquid cooling circulation device provided in an embodiment of the present invention; Figure 5 for Figure 4 A is an enlarged structural diagram; Figure 6 A schematic diagram of the structure of a turntable in a steel wire quenching liquid cooling circulation device provided by an embodiment of the present invention from a first perspective; Figure 7 A schematic structural diagram from a second perspective of a turntable in a steel wire quenching liquid cooling circulation device provided by an embodiment of the present invention; Figure 8 A schematic structural diagram from a second perspective of a steel wire quenching liquid cooling circulation device provided by an embodiment of the present invention; Fig. 9 A third perspective structural schematic diagram of a steel wire quenching liquid cooling circulation device provided in an embodiment of the present invention.
[0014] In the figure: 101-base, 102-vertical plate, 103-quenching pool, 104-vertical column, 105-ring bucket, 106-liquid pump, 107-liquid extraction pipe, 108-liquid guide pipe, 109-refrigerator, 110-spiral pipe, 111-connecting pipe, 112-hose, 113-output pipe, 114-spray pipe, 115-spray head, 116-lower pipe, 117-control valve, 201-fixed rod, 202-sleeve, 203-side support plate, 204-first spring, 205-fixed plate, 206 -block, 207-trigger switch, 208-anti-pressure plate, 301-mounting frame, 302-electric telescopic member, 303-moving plate, 304-interrupting plate, 305-blocking piece, 306-side plate, 307-movable rod, 308-second spring, 401-sealing block, 402-piston, 403-positioning plate, 404-third spring, 405-side rod, 501-rotating motor, 502-turntable, 503-filter cartridge, 504-partition, 505-filter screen, 506-ring groove, 601-inclined plate. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0016] like Figure 1-Figure 9As shown, a steel wire quenching liquid cooling circulation device provided by an embodiment of the present invention includes a seat body 101, a vertical plate 102 is fixedly arranged on the upper surface of the seat body 101, and a quenching pool 103 is fixedly installed on the outer wall of one side of the vertical plate 102, and a column 104 connected to the upper surface of the seat body 101 is fixedly arranged on the lower surface of the quenching pool 103, and a refrigerator 109 is fixedly arranged on the outer wall of one side of the vertical plate 102 away from the quenching pool 103. The outer side of the refrigerator 109 is sleeved with a spiral tube 110, and the spiral tube 110 and the refrigerator 109 are connected to each other. 09, adjacent spiral tubes 110 are connected by connecting tubes 111, and adjacent connecting tubes 111 are also connected with hoses 112, the bottom end of the quenching pool 103 is connected with a lower discharge pipe 116, and a control valve 117 is arranged on the outer side of the lower discharge pipe 116, a ring bucket 105 is fixedly arranged on the upper surface of the seat body 101, and the lower discharge pipe 116 is located above the ring bucket 105, a liquid pump 106 is fixedly arranged on the upper surface of the seat body 101, and the liquid extraction end of the liquid pump 106 is connected with the ring bucket 105 through the liquid extraction pipe 107, and the liquid pump The liquid guide end of 106 is connected with a liquid guide tube 108, and the end of the liquid guide tube 108 is connected with a spiral tube 110 at the bottom end of one side of the vertical plate 102, and the end of the spiral tube 110 at the top end of one side of the vertical plate 102 is connected with an output tube 113, and the end of the output tube 113 is connected with a spray pipe 114, and the spray pipe 114 is fixedly set on one side of the inner wall of the quenching pool 103, and one side of the outer wall of the spray pipe 114 is also connected with nozzles 115 distributed at equal distances, and a temperature sensor is also fixedly set in the lower pipe 116, and further includes: A side supporting mechanism, which is arranged on the outer wall of one side of the vertical plate 102 away from the quenching pool 103, and is located on the outer side of the spiral tube 110, and is used to side-support the hose 112; a flow-breaking mechanism, which is arranged on the outer wall of one side of the vertical plate 102, and is used to progressively block the flow of quenching liquid through the hose 112; a flow-blocking mechanism, which is arranged in the connecting pipe 111, and is used to hinder the flow of quenching liquid through the connecting pipe 111 under a certain hydraulic pressure; a debris filtering mechanism, which is arranged above the ring bucket 105, and is used to filter the quenching liquid discharged from the lower discharge pipe 116.
[0017] When the steel wire is quenched in the quenching pool 103, the temperature of the quenching liquid in the quenching pool 103 will increase. At this time, the quenching liquid in the quenching pool 103 can be controlled by the control valve 117 to be discharged through the lower discharge pipe 116 at a suitable flow rate, and the impurities in the quenching liquid can be filtered through the impurity filtering mechanism. The quenching liquid after the impurities are filtered will fall into the ring bucket 105. At this time, the quenching liquid can be pumped out of the ring bucket 105 by the liquid pump 106, and then introduced into the spiral tube 110, and then through the refrigerator The quenching liquid in the spiral tube 110 can be lowered by the quenching liquid 109. When the hose 112 is not blocked, the quenching liquid will flow upward through the hose 112 due to the blocking effect of the flow blocking mechanism on the connecting tube 111, so that the quenching liquid can pass through the spiral tube 110 in the middle part, and directly flow to the top spiral tube 110 with the help of the hose 112 and the connecting tube 111, and finally be introduced into the spray pipe 114 through the output pipe 113, and sprayed into the quenching pool 103 through the nozzle 115, so that the quenching liquid The quenching liquid can be continuously recycled, and when the steel wire is continuously quenched, the quenching liquid heats up faster. In order to cool down the quenching liquid faster, the temperature of the quenching liquid can be monitored in real time by the temperature sensor in the lower discharge pipe 116. When it is detected that the temperature of the quenching liquid rises above the specified value, the flow-blocking mechanism can be urged to abut against the hose 112 on one side of the side support mechanism. When the hose 112 is blocked, the hydraulic pressure in the connecting pipe 111 increases accordingly, so that the quenching liquid can break through the flow-blocking mechanism and flow to the spiral tube 110 corresponding to the side of the hose 112. The corresponding refrigerator 109 in the spiral tube 110 will also start to cool down. The number of hoses 112 blocked by the flow-blocking mechanism is proportional to the temperature value detected by the temperature sensor. The higher the temperature, the more hoses 112 are blocked, the more spiral tubes 110 the quenching liquid flows through, and the faster the temperature drops. As a result, the quenching liquid flowing back into the quenching pool 103 can always be maintained at a suitable temperature, and the quenching effect is better.
[0018] As an embodiment of the present invention, please refer to Figure 4The side supporting mechanism includes a side supporting plate 203 movably arranged between the hose 112 and the spiral tube 110, a sleeve 202 is fixedly arranged on one side outer wall of the side supporting plate 203, and a fixing rod 201 is inserted in the sleeve 202, the fixing rod 201 and one side outer wall of the vertical plate 102 are fixedly connected, a first spring 204 is sleeved on the outer side of the fixing rod 201, one end of the first spring 204 is connected to one side outer wall of the vertical plate 102, and the other end of the first spring 204 is connected to the end of the sleeve 202, a fixing plate 205 is fixedly arranged between adjacent sleeves 202, a stop block 206 is fixedly arranged on one side outer wall of the fixing plate 205, a trigger switch 207 is fixedly arranged on one side outer wall of the vertical plate 102 close to the fixing plate 205, and the stop block 206 presses against the outer wall of the vertical plate 102 When the wall is pressed, the fixed plate 205 just contacts with the trigger switch 207. When the flow cut-off mechanism moves toward the hose 112, it will abut the hose 112 on the side of the side support plate 203, thereby blocking the quenching liquid from flowing through the hose 112. When the hose 112 is abutted, the side support plate 203 is also prompted to move toward the vertical plate 102, so that the sleeve 202 compresses the first spring 204 on the outside of the fixed rod 201 until the abutment 206 on one side of the fixed plate 205 abuts the vertical plate 102. At this time, the fixed plate 205 just contacts with the trigger switch 207, and the refrigerator 109 corresponding to the side of the hose 112 can be automatically started, so that when the quenching liquid flows through the spiral tube 110, the corresponding refrigerator 109 in the spiral tube 110 will automatically start to perform the refrigeration operation, and the use effect is better.
[0019] As an embodiment of the present invention, please refer to Figure 4 A pressure-proof plate 208 is fixedly provided on the outer wall of the side support plate 203 close to the hose 112, and the thickness of the pressure-proof plate 208 is twice the thickness of the hose 112. When the flow-blocking mechanism abuts against the hose 112, it will contact with the pressure-proof plate 208. While ensuring that the quenching liquid is fully blocked from flowing through the hose 112, it is effectively prevented from excessively abutting against the hose 112 by the flow-blocking mechanism, causing damage to the hose 112, which can effectively extend the service life of the hose 112 and achieve better use effect.
[0020] As an embodiment of the present invention, please refer to Figure 2 and Figure 3The interrupter mechanism includes a mounting frame 301 fixedly arranged on the outer wall of one side of the vertical plate 102, an electric telescopic member 302 is fixedly arranged on the outer wall of the mounting frame 301, and a movable plate 303 is arranged at the telescopic end of the electric telescopic member 302, and an outer wall of the movable plate 303 is penetrated and movably provided with interrupter plates 304 distributed at equal distances, a baffle 305 is fixedly arranged on the outer wall of one side of the interrupter plate 304, and a movable rod 307 penetrating the movable plate 303 is fixedly arranged on the outer wall of the baffle 305, and a side plate 306 is fixedly arranged on the end of the movable rod 307, and the side plate 306 is fixedly connected to the outer wall of the interrupter plate 304, and a second spring 308 is sleeved on the outer side of the movable rod 307, one end of the second spring 308 is connected to the movable plate 303, and the other end of the second spring 308 is connected to the movable plate 303. One end is connected to the side plate 306, and the position of the interrupter plate 304 gradually moves away from the vertical plate 102 from top to bottom. When the hose 112 needs to be blocked, the movable plate 303 can be driven to move by the electric telescopic member 302, so that the interrupter plate 304 continues to approach the hose 112 until the second spring 308 on the outer side of the movable rod 307 is compressed, so that the interrupter plate 304 can apply pressure to the hose 112 to resist the hose 112, thereby blocking the quenching liquid from flowing through the hose 112, and the movement amount of the movable plate 303 is proportional to the temperature value detected by the temperature sensor. With the further movement of the movable plate 303, a new set of interrupter plates 304 will resist a new set of hoses 112, thereby allowing the quenching liquid to flow into more spiral tubes 110, and the use effect is better.
[0021] As an embodiment of the present invention, please refer to Figure 4 and Figure 5 The flow blocking mechanism includes a sealing block 401 fixedly arranged in the connecting pipe 111, and the position of the sealing block 401 is higher than the connection position between the hose 112 and the connecting pipe 111. A liquid permeable port is opened on the outer wall of the sealing block 401, and a piston 402 is movably arranged in the liquid permeable port. The outer diameter of the piston 402 gradually decreases from top to bottom. A positioning plate 403 is also fixedly arranged in the connecting pipe 111 through a side rod 405, and the positioning plate 403 and the piston 402 are connected by a third spring 404. When the hose 112 is blocked, the hydraulic pressure in the connecting pipe 111 will increase, and the piston 402 in the sealing block 401 will be lifted, so that the third spring 404 is stretched. At this time, the quenching liquid can pass through the liquid permeable port in the sealing block 401 and flow into the spiral tube 110, and the use effect is better.
[0022] As an embodiment of the present invention, please refer to Figure 1 and Fig. 9 The quenching pool 103 is also fixedly provided with an inclined plate 601, which can prevent the quenching liquid entering the quenching pool 103 from being discharged through the lower discharge pipe 116 without being fully utilized, so that the quenching liquid in the quenching pool 103 can be fully circulated, and the use effect is better.
[0023] As an embodiment of the present invention, the impurity filtering mechanism includes a rotating motor 501 fixedly arranged in the ring bucket 105, and a rotating disk 502 is rotatably arranged at the driving end of the rotating motor 501, and an annular groove 506 is provided on the upper surface of the rotating disk 502, and the bottom inner wall of the annular groove 506 is provided with liquid outlets distributed in an annular manner at equal distances, and a filter cartridge 503 is threadedly connected in the liquid outlet, a filter screen 505 is fixedly arranged in the filter cartridge 503, and a partition plate 504 distributed in an annular manner at equal distances is also fixedly arranged in the annular groove 506 for separating adjacent liquid outlets. When the quenching liquid passes through the lower When discharged from the discharge pipe 116, it will fall into the annular groove 506 of the turntable 502, and then flow into the filter cartridge 503. The impurities can be filtered out by the filter screen 505 in the filter cartridge 503. When it is necessary to clean the impurities in the filter cartridge 503, the turntable 502 can be driven to rotate by the rotating motor 501, so that the filter cartridge 503 that needs to be cleaned is away from the lower discharge pipe 116, and under the action of the partition 504, the quenching liquid will no longer flow into the filter cartridge 503 that needs to be cleaned. At this time, the filter cartridge 503 can be rotated to remove it from the liquid outlet to clean the impurities, which is very convenient to use.
[0024] During use, when the steel wire is quenched in the quenching pool 103, the temperature of the quenching liquid in the quenching pool 103 will increase. At this time, the control valve 117 can be used to control the quenching liquid in the quenching pool 103 to be discharged through the lower discharge pipe 116 at a suitable flow rate, and the impurities in the quenching liquid can be filtered through the filtering mechanism. The quenching liquid after the impurities are filtered will fall into the ring bucket 105. At this time, the quenching liquid can be pumped out of the ring bucket 105 through the liquid pump 106, and then introduced into the spiral tube 110, through The refrigerator 109 can reduce the temperature of the quenching liquid in the spiral tube 110, and when the hose 112 is not blocked, due to the blocking effect of the flow blocking mechanism on the connecting tube 111, the quenching liquid will flow upward through the hose 112, so that the quenching liquid can pass through the spiral tube 110 in the middle part, and directly flow to the top spiral tube 110 with the help of the hose 112 and the connecting tube 111, and finally be introduced into the spray pipe 114 through the output pipe 113, and sprayed into the quenching pool 103 through the nozzle 115, so as to make the quenching liquid The quenching liquid can be continuously recycled, and when the steel wire is continuously quenched, the quenching liquid heats up faster. In order to cool the quenching liquid faster, the temperature of the quenching liquid can be monitored in real time by the temperature sensor in the lower discharge pipe 116. When it is detected that the temperature of the quenching liquid rises above the specified value, the flow-blocking mechanism can be urged to abut against the hose 112 on one side of the side support mechanism. When the hose 112 is blocked, the hydraulic pressure in the connecting pipe 111 increases accordingly, so that the quenching liquid can break through the flow-blocking mechanism and flow to the spiral tube 110 corresponding to the side of the hose 112. The corresponding refrigerator 109 in the spiral tube 110 will also start to cool down. The number of hoses 112 blocked by the flow-blocking mechanism is proportional to the temperature value detected by the temperature sensor. The higher the temperature, the more hoses 112 are blocked, the more spiral tubes 110 the quenching liquid flows through, and the faster the temperature drops. As a result, the quenching liquid flowing back into the quenching pool 103 can always be maintained at a suitable temperature, and the quenching effect is better.
[0025] It should be particularly noted that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A steel wire quenching liquid cooling circulation device, comprising a seat, characterized in that: The upper surface of the seat body is fixedly provided with a vertical plate, and a quenching pool is fixedly installed on the outer wall of one side of the vertical plate, the lower surface of the quenching pool is fixedly provided with a column connected to the upper surface of the seat body, and the outer wall of the side of the vertical plate away from the quenching pool is fixedly provided with a refrigerator distributed at an equal distance, the outer side of the refrigerator is sleeved with a spiral tube, and the spiral tube and the outer side of the refrigerator are in contact, the adjacent spiral tubes are connected by a connecting tube, and the adjacent connecting tubes are also connected with a hose, the bottom end of the quenching pool is connected with a lower row pipe, and a control valve is arranged on the outer side of the lower row pipe, and the upper surface of the seat body is fixedly provided with a There is a ring bucket, and the lower row pipe is located above the ring bucket, a liquid pump is fixedly arranged on the upper surface of the seat body, and the liquid pumping end is connected to the ring bucket through the liquid pumping pipe, the liquid guide end of the liquid pump is connected with a liquid guide pipe, and the end of the liquid guide pipe is connected to the spiral pipe at the bottom end of one side of the vertical plate, the end of the spiral pipe at the top end of one side of the vertical plate is connected with an output pipe, and the end of the output pipe is connected with a spray pipe, and the spray pipe is fixedly arranged on one side of the inner wall of the quenching pool, and one side of the outer wall of the spray pipe is also connected with nozzles distributed at equal distances, and a temperature sensor is also fixedly arranged in the lower row pipe, and also includes: A side support mechanism, which is arranged on the outer wall of the vertical plate away from the quenching tank, and is located outside the spiral tube, and is used for side supporting the hose; A flow cut-off mechanism, which is arranged on an outer wall of one side of the vertical plate and is used to progressively cut off the flow of quenching liquid through the hose; A flow blocking mechanism is arranged in the connecting pipe and is used to block the quenching liquid from flowing through the connecting pipe under a certain hydraulic pressure; The impurity filtering mechanism is arranged above the ring bucket and is used for filtering the quenching liquid discharged from the lower discharge pipe.
2. A steel wire quenching liquid cooling circulation device according to claim 1, characterized in that: The side support mechanism includes a side support plate movably arranged between the hose and the spiral tube, a sleeve is fixedly arranged on one side outer wall of the side support plate, and a fixing rod is inserted in the sleeve, the fixing rod and one side outer wall of the vertical plate are fixedly connected, a first spring is sleeved on the outer side of the fixing rod, one end of the first spring is connected to one side outer wall of the vertical plate, and the other end of the first spring is connected to the end of the sleeve, a fixing plate is fixedly arranged between adjacent sleeves, a stop block is fixedly arranged on one side outer wall of the fixing plate, a trigger switch is fixedly arranged on one side outer wall of the vertical plate close to the fixing plate, and the fixing plate just contacts the trigger switch when the stop block abuts against the outer wall of the vertical plate.
3. A steel wire quenching liquid cooling circulation device according to claim 2, characterized in that: An anti-pressure plate is fixedly provided on the outer wall of one side of the side support plate close to the hose, and the thickness of the anti-pressure plate is twice the thickness of the hose.
4. A steel wire quenching liquid cooling circulation device according to claim 3, characterized in that: The interrupter mechanism includes a mounting frame fixedly arranged on an outer wall of one side of the vertical plate, an electric telescopic part is fixedly arranged on the outer wall of the mounting frame, and a movable plate is arranged on the telescopic end of the electric telescopic part, the outer wall of the movable plate is penetrated by an interrupter plate movably arranged with equidistant distribution, a baffle is fixedly arranged on the outer wall of one side of the interrupter plate, a movable rod penetrating the movable plate is fixedly arranged on the outer wall of the baffle plate, and a side plate is fixedly arranged on the end of the movable rod, the side plate and the outer wall of the interrupter plate are fixedly connected, a second spring is sleeved on the outer side of the movable rod, one end of the second spring is connected to the movable plate, and the other end of the second spring is connected to the side plate, and the position of the interrupter plate gradually moves away from the vertical plate from top to bottom.
5. A steel wire quenching liquid cooling circulation device according to claim 4, characterized in that: The flow blocking mechanism includes a sealing block fixedly arranged in the connecting pipe, and the position of the sealing block is higher than the connection position between the hose and the connecting pipe. The outer wall of the sealing block is provided with a liquid permeable port, and a piston is movably arranged in the liquid permeable port, and the outer diameter of the piston gradually decreases from top to bottom. A positioning plate is also fixedly arranged in the connecting pipe through a side rod, and the positioning plate and the piston are connected by a third spring.
6. A steel wire quenching liquid cooling circulation device according to claim 1, characterized in that: An inclined plate is also fixedly arranged in the quenching pool.
7. A steel wire quenching liquid cooling circulation device according to claim 1, characterized in that: The impurity filtering mechanism includes a rotating motor fixedly arranged in the ring bucket, and a turntable is rotatably arranged at the driving end of the rotating motor, an annular groove is provided on the upper surface of the turntable, and the bottom inner wall of the annular groove is provided with liquid outlets distributed in an annular pattern at equal distances, and a filter cartridge is threadedly connected in the liquid outlet, a filter screen is fixedly arranged in the filter cartridge, and partitions distributed in an annular pattern at equal distances are also fixedly arranged in the annular groove for separating adjacent liquid outlets.