Sewer dredging vehicle

By designing stainless steel sewage suction pipes and adopting automated control systems, the existing sewage dredging hoses are easily bent and low sewage suction efficiency is solved, and efficient and intelligent sewage dredging operations are achieved.

CN119466126APending Publication Date: 2025-02-18CLW AUTOMOBILE GRP CO LTD
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Patent Information

Application Number
CN202411947827.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing sewer dredging vehicles use hoses for dredging operations, resulting in the hose being easily bent and blocked, the sewage suction efficiency is low, the service life is short, and manual operation is cumbersome, which affects the operation efficiency.

Method used

A sewer dredging vehicle was designed, which was made of stainless steel and the movement of the suction pipe was controlled through the transverse movement mechanism, lifting mechanism and control system to avoid collision with the well wall and improve dredging efficiency.

Benefits of technology

Through the automated control system, the suction pipe can be deep into the vertical shaft for unblocking operations, avoid collisions, improve operational efficiency and intelligence, and reduce operational costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a sewer dredging vehicle which comprises a chassis, a sewage tank and a vacuum pump connected with the sewage tank are mounted on the chassis, a transverse moving mechanism is further mounted on the chassis and connected with a fixing frame, and a first lifting mechanism capable of vertically moving up and down on the fixing frame is arranged in the fixing frame. The first lifting mechanism is connected with the fixing plate, limiting hoops of the same structure are fixedly installed at the upper end and the lower end of the fixing plate respectively, sewage suction pipes capable of moving up and down in the limiting hoops are arranged in the limiting hoops, and a second lifting mechanism is installed between the fixing plate and the sewage suction pipes and controls the sewage suction pipes to vertically move up and down in the limiting hoops. The sewage suction pipe is connected with the sewage tank through a hose. The sewage suction pipe can be controlled by the control system to go deep into the vertical shaft to conduct dredging operation, meanwhile, due to the fact that the inductor is arranged on the sewage suction pipe, the sewage suction pipe can be effectively prevented from colliding with the shaft wall, the operation process is simpler, and efficiency is higher.
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Description

Technical Field

[0001] The invention relates to a dredging vehicle, in particular to a sewer dredging vehicle. Background Art

[0002] Existing sewer dredging vehicles generally use hoses to dredge sewers. When working in a vertical shaft under a manhole cover, it is necessary to manually shake the hose continuously to prevent the hose from bending and clogging, which affects the suction efficiency of the dredging vehicle. Because it is a hose, when it is lowered into the vertical shaft, it may collide with the shaft wall, causing the inlet end of the hose to be adsorbed to the shaft wall, which will also affect the suction efficiency. These phenomena may damage the vacuum pump. At the same time, because a hose is used, its service life is short and the hose needs to be replaced frequently. Summary of the invention

[0003] The present invention aims to solve the above-mentioned shortcomings and provides a sewer dredging vehicle, which comprises a chassis, a sewage tank and a vacuum pump connected to the sewage tank are installed on the chassis, a lateral moving mechanism is also installed on the chassis, the lateral moving mechanism is connected to a fixed frame, a first lifting mechanism which can move vertically up and down thereon is arranged in the fixed frame, the first lifting mechanism is connected to a fixed plate, and the upper and lower ends of the fixed plate are respectively fixedly installed with limit clamps of the same structure, a sewage suction pipe which can move up and down therein is arranged in the limit clamp, a second lifting mechanism is installed between the fixed plate and the sewage suction pipe, the second lifting mechanism controls the sewage suction pipe to move vertically up and down in the limit clamp, the sewage suction pipe is connected to the sewage tank through a hose, and the sewage suction pipe can be made of stainless steel.

[0004] In order to prevent the limiting clamp from wearing the outer surface of the sewage suction pipe when the sewage suction pipe moves up and down, a wear-resistant nylon block is fixedly installed on the inner contact surface of the limiting clamp and the sewage suction pipe.

[0005] In order to better control the lateral movement of the sewage suction pipe on the chassis, the lateral movement mechanism includes a first slide rail fixedly installed laterally on the chassis, and a first slider that can slide laterally thereon is installed on the first slide rail, and the end of the first slider is connected to the fixed frame.

[0006] In order to prevent the sewage suction pipe from affecting the passage of vehicles, the first lifting mechanism includes a first oil cylinder and a second slide block. One end of the first oil cylinder is fixedly installed on the top of the fixed frame, and the other end is connected to the second slide block. The fixed frame is equipped with a second slide rail, and the second slide block can move vertically up and down on the second slide rail.

[0007] In order to make the sewage suction pipe descend better, the second lifting mechanism includes a second oil cylinder, one end of which is fixedly connected to the fixing plate, and the other end of which is connected to the oil cylinder seat fixedly installed on the sewage suction pipe.

[0008] In order to prevent the sewage suction pipe from colliding with the sewer wall, a mounting frame is fixedly installed on the bottom outer wall of the sewage suction pipe, and a sensor is installed on the mounting frame.

[0009] In order to better protect the sensor, a protective cover is also installed above the mounting frame.

[0010] In order to better see the position of the sewage suction pipe, a camera is also installed on the chassis, and the camera is located on both sides of the fixing frame.

[0011] In order to better control the sewage suction pipe to approach or move away from the chassis, and also to better control the movement of the sewage suction pipe, a telescopic mechanism is installed on the first sliding block, and the telescopic mechanism is connected to the fixing frame.

[0012] In order to better control the operation of the sewage suction pipe, a control device is installed in the cab of the chassis, and the control device is respectively connected to the camera, the telescopic mechanism, the lateral moving mechanism, the first lifting mechanism, the second lifting mechanism and the sensor.

[0013] The present invention has the following beneficial effects: The present invention can control the sewage suction pipe to penetrate deep into the vertical shaft for dredging operations through a control system. At the same time, since a sensor is arranged on the sewage suction pipe, collision between the sewage suction pipe and the shaft wall can be effectively avoided, and the operation process is simpler and more efficient.

[0014] The present invention allows workers to operate in the cab through a control system, thereby improving the intelligence level of sewage suction operations, while reducing the number of operators and helping to reduce operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 The structure of the present invention is schematically shown in FIG. Figure 1 .

[0016] Figure 2 The structure of the present invention is schematically shown in FIG. Figure 2 .

[0017] Figure 3 It is a structural schematic diagram of the sewage suction pipe and the fixing frame.

[0018] In the figure: chassis 1, sewage tank 2, hose 3, cylinder seat 4, second oil cylinder 5, fixing frame 6, first slide block 7, first slide rail 8, limit clamp 9, sewage suction pipe 10, fixing plate 11, camera 12, first oil cylinder 13, second slide block 14, mounting frame 15, protective cover 16. DETAILED DESCRIPTION

[0019] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many physical details will be described together in the following description. However, it should be understood that these physical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these physical details are not necessary. In addition, for the purpose of simplifying the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.

[0020] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0021] like Figures 1 to 3 As shown, a sewer dredging vehicle comprises a chassis 1, on which a sewage tank 2 and a vacuum pump connected to the sewage tank 2 are installed, and a lateral moving mechanism is also installed on the chassis 1, and the lateral moving mechanism is connected to a fixed frame 6, and a first lifting mechanism which can move vertically up and down thereon is arranged in the fixed frame 6, and the first lifting mechanism is connected to a fixed plate 11, and upper and lower ends of the fixed plate 11 are respectively fixedly installed with limit clamps 9 of the same structure, and a sewage suction pipe 10 which can move up and down therein is arranged in the limit clamp 9, and a second lifting mechanism is installed between the fixed plate 11 and the sewage suction pipe 10, and the second lifting mechanism controls the sewage suction pipe 10 to move vertically up and down in the limit clamp 9, and the sewage suction pipe 10 is connected to the sewage tank 10 through a hose 3, and the sewage suction pipe 10 can be made of stainless steel.

[0022] By adopting the above technical solution, the lateral moving mechanism can control the lateral movement of the sewage suction pipe 10, and the first lifting mechanism and the second lifting mechanism can control the upward and downward movement of the sewage suction pipe 10. This structure is conducive to controlling the movement of the sewage suction pipe, and there is no need to manually support the sewage suction pipe for operation, thereby reducing the labor burden of workers.

[0023] Furthermore, a wear-resistant nylon block is fixedly mounted on the inner contact surface between the position-limiting clamp 9 and the sewage suction pipe 10 .

[0024] By adopting the above technical solution, when the wear-resistant nylon block moves up and down in the sewage suction pipe 10, the wear of the outer surface of the sewage suction pipe 10 caused by the limiting clamp 9 can be effectively reduced, thereby achieving the purpose of extending the service life of the limiting clamp 9 and the sewage suction pipe 10.

[0025] Furthermore, the lateral movement mechanism includes a first slide rail 8 which is laterally fixedly mounted on the chassis 1 , and a first slider 7 which can slide laterally thereon is mounted on the first slide rail 8 , and an end of the first slider 7 is connected to the fixing frame 6 .

[0026] By adopting the above technical solution, the lateral movement of the sewage suction pipe 10 can be better controlled.

[0027] Furthermore, the first lifting mechanism includes a first oil cylinder 13 and a second slide block 14, one end of the first oil cylinder 13 is fixedly mounted on the top of the fixed frame 6, and the other end thereof is connected to the second slide block 14, the fixed frame 6 is installed with a second slide rail, and the second slide block 14 can move vertically up and down on the second slide rail.

[0028] By adopting the above technical solution, the distance between the bottom of the sewage suction pipe 10 and the ground can be better controlled, and the traffic performance of the vehicle can be better guaranteed.

[0029] Furthermore, the second lifting mechanism includes a second oil cylinder 5 , one end of which is fixedly connected to the fixing plate 11 , and the other end of which is connected to the oil cylinder seat 4 fixedly installed on the sewage suction pipe 10 .

[0030] The adoption of the above technical solution can ensure that the sewage suction pipe 10 can penetrate deeper into the shaft.

[0031] Furthermore, a mounting frame 15 is fixedly mounted on the outer wall of the bottom of the sewage suction pipe 10 , and a sensor is mounted on the mounting frame 15 .

[0032] The above technical solution can effectively prevent the sewage suction pipe 10 from colliding with the wall of the shaft.

[0033] Furthermore, a protective cover 16 is installed above the mounting frame 15 .

[0034] By adopting the above technical solution, the sensor can be protected and foreign objects in the shaft can be prevented from damaging the sensor.

[0035] Furthermore, cameras 12 are installed on the chassis 1 , and the cameras 12 are located on both sides of the fixing frame 6 .

[0036] By adopting the above technical solution, it is convenient to check the movement of the sewage suction pipe 10 in real time and make adjustments in time.

[0037] Furthermore, a telescopic mechanism is installed on the first sliding block 7 , and the telescopic mechanism is connected to the fixing frame 6 .

[0038] The adoption of the above technical solution can effectively expand the operating range of the sewage suction pipe 10, so that it can operate better in the shaft.

[0039] Furthermore, a control device is installed in the cab of the chassis 1, and the control device is respectively connected to the camera, the telescopic mechanism, the lateral movement mechanism, the first lifting mechanism, the second lifting mechanism and the sensor.

[0040] By adopting the above technical solution, workers can control the sewage suction pipe through the control device in the cab to perform operations, which makes the work simpler and reduces the labor burden of workers.

[0041] When working, the vehicle drives to the side of the shaft, and according to the distance between the vehicle and the shaft, the telescopic mechanism is controlled to extend, and the movement of the sewage suction pipe 10 is checked in real time through the camera 12, so that the sewage suction pipe 10 is located directly above the shaft, and then the first lifting mechanism is controlled to move downward, and the downward distance of the second lifting mechanism is controlled as needed, and then the vacuum pump is turned on to start the operation, and the sewage or sludge in the shaft is sucked into the sewage tank 2 through the sewage suction pipe 10. During the operation, the movement of the lateral moving mechanism, the telescopic mechanism, and the second lifting mechanism is controlled as needed to ensure that the sewage suction pipe 10 covers the space in the shaft during operation.

[0042] After the operation is completed, the vacuum pump is turned off, the second lifting mechanism moves upward, and the sewage suction pipe 10 is retracted. At the same time, the first lifting mechanism moves upward to increase the distance between the sewage suction pipe 10 and the ground to ensure the vehicle's passability.

[0043] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A sewer dredging vehicle, comprising a chassis (1), a sewage tank (2) and a vacuum pump connected to the sewage tank (2) mounted on the chassis (1), characterized in that: The chassis (1) is also provided with a transverse movement mechanism, the transverse movement mechanism being connected to a fixed frame (6), a first lifting mechanism being arranged in the fixed frame (6) and being capable of vertically moving up and down thereon, the first lifting mechanism being connected to a fixed plate (11), upper and lower ends of the fixed plate (11) being respectively fixedly provided with position limiting clamps (9) of the same structure, a sewage suction pipe (10) being capable of vertically moving therein being arranged in the position limiting clamps (9), a second lifting mechanism being arranged between the fixed plate (11) and the sewage suction pipe (10), the second lifting mechanism controlling the sewage suction pipe (10) to vertically move up and down in the position limiting clamps (9), the sewage suction pipe (10) being connected to the sewage tank (10) via a hose (3).

2. A sewer dredging vehicle according to claim 1, characterized in that: A wear-resistant nylon block is fixedly mounted on the inner contact surface between the limiting clamp (9) and the sewage suction pipe (10).

3. A sewer dredging vehicle according to claim 2, characterized in that: The transverse movement mechanism comprises a first slide rail (8) transversely fixedly mounted on the chassis (1), a first slider (7) being mounted on the first slide rail (8) and being capable of transversely sliding thereon, and an end of the first slider (7) being connected to a fixing frame (6).

4. A sewer dredging vehicle according to claim 3, characterized in that: The first lifting mechanism comprises a first oil cylinder (13) and a second slide block (14); one end of the first oil cylinder (13) is fixedly mounted on the top of a fixed frame (6), and the other end of the first oil cylinder (13) is connected to the second slide block (14); the fixed frame (6) is provided with a second slide rail, and the second slide block (14) can move vertically up and down on the second slide rail.

5. A sewer dredging vehicle according to claim 4, characterized in that: The second lifting mechanism comprises a second oil cylinder (5), one end of the second oil cylinder (5) being fixedly connected to the fixing plate (11), and the other end of the second oil cylinder (5) being connected to an oil cylinder seat (4) fixedly mounted on the sewage suction pipe (10).

6. A sewer dredging vehicle according to claim 5, characterized in that: A mounting frame (15) is fixedly mounted on the outer wall of the bottom of the sewage suction pipe (10), and a sensor is mounted on the mounting frame (15).

7. A sewer dredging vehicle according to claim 6, characterized in that: A protective cover (16) is also installed above the mounting frame (15).

8. A sewer dredging vehicle according to claim 7, characterized in that: A camera (12) is also mounted on the chassis (1), and the camera (12) is located on both sides of the fixing frame (6).

9. A sewer dredging vehicle according to claim 8, characterized in that: A telescopic mechanism is installed on the first sliding block (7), and the telescopic mechanism is connected to the fixing frame (6).

10. A sewer dredging vehicle according to claim 9, characterized in that: A control device is installed in the cab of the chassis (1), and the control device is respectively connected to the camera, the telescopic mechanism, the lateral movement mechanism, the first lifting mechanism, the second lifting mechanism and the sensor.