Signal indicating device and method for ore unloading chamber of underground draw shaft
By setting up a signal indication device in the underground rock-sliding and unloading chamber, the visual recognition camera, radar level gauge and vehicle inspection radar detect the rock-sliding state, and real-time control of traffic lights, solving the problems of blockage and resource waste caused by the inability to unload the mine after the vehicle enters. , improves transportation efficiency and safety.
Patent Information
- Application Number
- CN202411800562.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-02-18
AI Technical Summary
In the underground rock-sliding mine unloading chamber, there is a lack of instructions to inform the vehicle in advance whether it can enter the unloading chamber, which will cause the vehicle to be unable to unload the mine after entering and needs to replace the chamber, causing the risk of blockage, waste of resources and environmental pollution.
Design a signal indication device, including a visual recognition camera, radar level gauge, vehicle inspection radar, signal light control unit and indicator signal light, through these equipment, detect material piles of rock-sliding grilles, material levels and vehicle unloading status, and control instructions in real time Signal lights (traffic lights) to direct vehicles into entry.
Effectively direct transport vehicles to enter the mine unloading chamber in an orderly manner, reduce congestion and resource waste, reduce safety hazards caused by shaft slip maintenance, and improve the mine environment.
Smart Images
Figure CN119466993A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of signal indicating devices, and in particular to a signal indicating device and method for an underground chute unloading chamber. Background Art
[0002] Non-coal mines will have multiple transfer and storage chutes underground. The ore mined in the mining area is transported to the transfer ore bin by transport vehicles, and the ore is unloaded into the storage chute for storage. A filter grid is installed on the top of the storage chute to filter the large pieces of ore above the grid and then fall into the storage chute after being crushed by a breaker. A crusher is installed at the bottom of the chute to crush the ore and then it is transported to the ground by a belt conveyor; or a gate valve is installed at the bottom of the chute, and the ore is loaded onto a large transport vehicle and transported to the ground.
[0003] A chute unloading chamber is excavated on one side of the main transport tunnel at the predetermined location (see Figure 1 There are 3 unloading chambers), the ore storage chute is set in the unloading chamber, and the transport vehicles enter the unloading chamber in turn to unload the ore and then go back to the mining area through the main channel.
[0004] If there are vehicles unloading ore in the unloading chamber, or the ore storage chute is full, there is too much material piled on the top grille of the ore storage chute, or the chute is under maintenance, the unloading chamber will prohibit vehicles from entering to unload ore. If a vehicle enters the unloading chamber and finds that it cannot unload ore at this time, it can only change to another unloading chamber, which is easy to cause unpredictable blockage, waste of fuel resources caused by changing chambers, and greater pollution to the mine environment due to the large amount of exhaust gas emitted by vehicles moving back and forth. It may even be impossible to unload ore due to maintenance of the chute or maintenance of equipment at the bottom of the chute, and a safety accident may occur when the transport vehicle unloads the ore into the chute. However, the transport vehicle cannot predict the above-mentioned situation in the unloading chamber in advance in the main tunnel, so the present invention sets a traffic control traffic light at the entrance of the unloading chamber, and lights a red light when the unloading chamber prohibits vehicles from entering, and lights a green light when vehicles are allowed to enter, so as to achieve the purpose of directing traffic. Summary of the invention
[0005] The technical problem to be solved by the present invention is the lack of an indicator device for the unloading construction status inside the unloading chamber. After the vehicle enters, if unloading is not possible, the unloading chamber needs to be replaced for unloading, which poses a risk of blocking the passage.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a signal indicating device for an underground chute unloading chamber, comprising a chute grille arranged at the rear end of the ore unloading chamber, a visual recognition camera arranged on one side of the chute grille for detecting the material stacking condition of the chute grille, a radar level meter arranged above the chute grille, a vehicle inspection radar arranged in the ore unloading chamber, a signal light control unit connected to the visual recognition camera, the radar level meter and the vehicle inspection radar signals, and an indicator signal light connected to the signal of the signal light control unit, and the indicator signal light is arranged outside the ore unloading chamber.
[0007] Preferably, a detection board is installed on the ground at the entrance end of the unloading chamber, and the detection board signal is connected to the sound and light alarm arranged at the entrance end of the unloading chamber, and the signal light control unit controls the connection to the sound and light alarm.
[0008] Preferably, the sound and light alarm is arranged on a side wall of a passage directly opposite to the ore unloading chamber, and the sound and light alarm is arranged directly facing the ore unloading chamber.
[0009] Preferably, a dust reduction device is provided in the middle of the ore unloading chamber, and the signal light control device controls the connection of the dust reduction device.
[0010] A signal indication method for an underground chute unloading chamber comprises the following steps: S1. Arrange a chute grille at the tail end of the ore unloading chamber; S2. Arrange a visual recognition camera on one side of the chute grille to detect the stockpiling situation above the chute grille and set the stockpiling strategy in advance; S3. A radar level meter is arranged above the chute grille to detect the material level in the chute; S4. Arrange a vehicle inspection radar in the ore unloading chamber to detect whether there is a vehicle unloading ore in the ore unloading chamber; S5, connecting the signals of the visual recognition camera, the radar level meter and the vehicle inspection radar to the signal light control unit; S6, setting an indicator signal light outside the ore unloading chamber, and the indicator signal light is connected to the signal light control unit; S7, analyzing the received information of whether there is a vehicle in the unloading chamber, the full-storage signal of the chute, and the signal of the material piled above the chute grille through the signal light control unit, and judging the red or green state of the indicator light according to the analysis result; S8. When the signal light control unit receives any one or more signals, it determines that the chute cannot continue to unload ore, and the signal light control unit sends a red light command to the indicator light, prohibiting transport vehicles from entering the unloading chamber; when the signal light control unit does not receive any of the above signals, the system determines that the chute can unload ore, then the signal light control unit sends a green light command to the indicator light, allowing transport vehicles to enter the unloading chamber to unload.
[0011] Preferably, the method further comprises the following steps: S9. Install a detection board on the ground at the entrance of the ore unloading chamber, and the detection board is connected to the sound and light alarm arranged at the entrance of the ore unloading chamber; S10, when the transport vehicle presses the detection plate during the reversing process, the detection plate transmits a pressure signal to the signal light control unit; S11. The signal light control unit sends no signal when the indicator light is green, and sends a signal to the sound and light alarm when the indicator light is red, triggering the sound and light alarm to prompt the driver to stop reversing and drive the transport vehicle out.
[0012] Preferably, the method further comprises the following steps: S801. Install dust suppression equipment in the middle of the ore unloading chamber; S802, when the signal light control unit sends a green light command to the indicator signal light, it also sends a start signal to the dust reduction equipment, so that the dust reduction equipment performs dust reduction inside the unloading chamber; S803. During the unloading of ore by the transport vehicle, the dust reduction equipment is turned off to avoid affecting the unloading process.
[0013] Preferably, the method further comprises the following steps: S201, the visual recognition camera is used to collect the material stacking situation above the chute grille, and when it is recognized that serious material stacking occurs above the chute grille, a signal of a material stacking switch quantity being turned on is sent to the signal light control unit; S301, the radar level meter is used to collect the material level of the chute, and when the material level reaches the preset full-bin value, sends a full-bin switch value open signal to the signal light control unit; S401, the vehicle detection radar is used to collect information about whether there are vehicles unloading ore in the ore unloading chamber, and when a vehicle is detected to be unloading ore, a signal that a vehicle switch is turned on is sent to the signal light control unit.
[0014] The present invention provides an underground chute unloading chamber signal indicating device. By setting the signal indicating device, transport vehicles can be effectively directed to enter the ore unloading chamber in an orderly manner, thereby ensuring efficient passage of transport vehicles. At the same time, the blockage caused by vehicles entering the ore unloading chamber but being unable to unload ore and having to change chambers again can be reduced, and the waste of transport vehicles' resources can be reduced. The present invention can effectively avoid the potential safety hazards caused by transport vehicles unloading ore into the chute due to reasons such as chute maintenance and equipment maintenance at the bottom of the chute. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a schematic structural diagram of an embodiment of the present invention.
[0016] Figure 2 4 is a control block diagram of an embodiment of the present invention.
[0017] In the figure: 1. Visual recognition camera; 2. Radar level meter; 3. Vehicle inspection radar; 4. Signal light control unit; 5. Indicator signal light; 6. Chute grille; 7. Detection board; 8. Sound and light alarm; 9. Dust reduction equipment. DETAILED DESCRIPTION
[0018] like Figure 1 and Figure 2 As shown, the present invention provides an underground chute unloading chamber signal indicating device, comprising a chute grille 6 arranged at the rear end of the chute unloading chamber, a visual recognition camera 1 arranged at one side of the chute grille 6 for detecting the material stacking condition of the chute grille 6, a radar level meter 2 arranged above the chute grille 6, a vehicle inspection radar 3 arranged in the chute unloading chamber, a signal light control unit 4 connected to the signals of the visual recognition camera 1, the radar level meter 2 and the vehicle inspection radar 3, and an indication signal light 5 connected to the signals of the signal light control unit 4, wherein the indication signal light 5 is arranged outside the chute unloading chamber.
[0019] The visual recognition camera 1 is used to collect the material stacking situation above the corresponding chute grille 6. The visual recognition camera 1 prepares the material stacking strategy in advance. When the visual recognition camera 1 recognizes that serious material stacking occurs above the chute grille 6, the visual recognition camera 1 will send a signal to the signal light control unit 4 that the material stacking switch is turned on.
[0020] The visual radar level meter 2 is used to collect the corresponding chute material level situation. When the material level reaches the preset full-bin value, the full-bin information is sent to the signal light control unit 4, a signal that the full-bin switch is turned on.
[0021] The vehicle detection radar 3 is used to detect whether there is a vehicle unloading ore in the corresponding unloading chamber. If a vehicle is unloading ore, a signal that a vehicle switch is turned on is sent to the signal light control unit 4.
[0022] The signal light control unit 4 is used to control the indicator light 5, and the steps are: analyzing the received information on whether there is a vehicle in the unloading chamber, the full warehouse signal of the chute and the material stacking signal above the chute grille 6, and the remote intervention signal, and judging the red or green state of the indicator light 5 according to the analysis result; when the signal light control unit 4 receives any one or more of the above signals, it is judged that the chute cannot continue to unload ore, and the signal light control unit 4 sends a red light command to the indicator light 5, and the traffic light 5 lights up the red light, prohibiting transport vehicles from entering the unloading chamber and selecting other unloading chambers to unload ore; when the signal light control unit 4 does not receive any of the above signals, the system judges that the chute can unload ore, and the signal light control unit 4 sends a green light command to the indicator light 5, and the indicator light 5 lights up the green light, allowing transport vehicles to enter the unloading chamber to unload.
[0023] The indicator light 5 receives the traffic light command from the signal light control unit 4 and lights up the traffic light to achieve the purpose of directing the transport vehicles to enter the unloading chamber in an orderly manner.
[0024] like Figure 1 A detection board 7 is installed on the ground at the entrance of the unloading chamber, and the detection board 7 is connected to the sound and light alarm 8 arranged at the entrance of the unloading chamber, and the signal light control unit 4 controls the connection to the sound and light alarm 8.
[0025] When the transport vehicle passes through the unloading chamber, it needs to reverse into the unloading chamber. If the driver does not carefully observe the indicator light 4 and the indicator light 4 is red, the detection plate 7 will be pressed down during the reversing process. The detection plate 7 transmits the pressure signal to the signal light control unit 4, and the signal light control unit 4 sends a signal to the sound and light alarm 8. After the driver receives the alarm signal from the sound and light alarm 8, he stops reversing and drives the transport vehicle out.
[0026] like Figure 1 As shown. The sound and light alarm 8 is arranged on the side wall of the passage directly opposite to the unloading chamber, and the sound and light alarm 8 is arranged directly opposite to the unloading chamber. The driver is on the left side of the transport vehicle, and the driver can keep a close distance with the sound and light alarm 8 during the reversing process. After the sound and light alarm 8 is triggered, the driver can get the signal in the first time, avoiding the driver's failure to get the alarm signal in time due to heavy smoke and dust in the passage.
[0027] like Figure 1 As shown. A dust reduction device 9 is arranged in the middle of the unloading chamber, and the signal light control device 4 controls the connection of the dust reduction device 9. When the signal light control device 4 transmits a green light signal to the indicator light 5, the signal light control device 4 simultaneously sends a start signal to the dust reduction device 9, and the dust reduction device 9 performs dust reduction inside the unloading chamber, and does not affect the transport vehicle. When the transport vehicle is unloading in the unloading chamber, the dust reduction device 9 is turned off.
[0028] A signal indication method for an underground chute unloading chamber comprises the following steps: S1. Arrange a chute grille 6 at the tail end of the ore unloading chamber; S2, arrange a visual recognition camera 1 on one side of the chute grille 6 to detect the stockpiling situation above the chute grille 6 and set the stockpiling strategy in advance; S3, a radar level meter 2 is arranged above the chute grille 6 to detect the material level in the chute; S4, arranging a vehicle inspection radar 3 in the ore unloading chamber to detect whether there is a vehicle unloading ore in the ore unloading chamber; S5, connecting the signals of the visual recognition camera 1, the radar level meter 2 and the vehicle inspection radar 3 to the signal light control unit 4; S6, setting an indicator signal light 5 outside the ore unloading chamber, and the indicator signal light 5 is connected to the signal light control unit signal 4; S7, analyzing the received information of whether there is a vehicle in the unloading chamber, the full warehouse signal of the chute, and the signal of the material pile above the chute grid through the signal light control unit 4, and judging the red or green state of the indicator light 5 according to the analysis result; S8. When the signal light control unit 4 receives any one or more signals, it determines that the chute cannot continue to unload ore, and the signal light control unit 4 sends a red light command to the indicator light 5, prohibiting transport vehicles from entering the unloading chamber; when the signal light control unit 4 does not receive any of the above signals, the system determines that the chute can unload ore, then the signal light control unit 4 sends a green light command to the indicator light 5, allowing transport vehicles to enter the unloading chamber to unload.
[0029] As a preferred embodiment of the present invention, the following steps are also included: S9, installing a detection board 7 on the ground at the entrance end of the unloading chamber, and the detection board 7 is connected to the sound and light alarm 8 arranged at the entrance end of the unloading chamber; S10, when the transport vehicle presses the detection plate 7 during the reversing process, the detection plate 7 transmits a pressure signal to the signal light control unit 4; S11, the signal light control unit 4 does not send a signal according to the lighting condition of the indicator light 5. When the indicator light 5 is green, the signal light control unit 4 sends a signal to the sound and light alarm 8, triggering the sound and light alarm 8 to alarm, prompting the driver to stop reversing and drive the transport vehicle out.
[0030] As a preferred embodiment of the present invention, the following steps are also included: S801. Install dust suppression equipment 9 in the middle of the ore unloading chamber; S802, when the signal light control unit 4 sends a green light command to the indicator signal light 5, it simultaneously sends a start signal to the dust reduction device 9, so that the dust reduction device 9 performs dust reduction inside the unloading chamber; S803. During the unloading of ore by the transport vehicle, the dust reduction device 9 is turned off to avoid affecting the unloading process.
[0031] As a preferred embodiment of the present invention, the following steps are also included: S201, the visual recognition camera 1 is used to collect the material stacking situation above the chute grille 6, and when it is recognized that serious material stacking occurs above the chute grille 6, a signal of a material stacking switch quantity being turned on is sent to the signal light control unit 4; S301, the radar level meter 2 is used to collect the material level of the chute, and when the material level reaches the preset full-bin value, sends a full-bin switch value open signal to the signal light control unit 4; S401, the vehicle detection radar 3 is used to collect information about whether there is a vehicle unloading ore in the ore unloading chamber, and when a vehicle is detected to be unloading ore, a signal indicating that a vehicle switch is turned on is sent to the signal light control unit 4.
Claims
1. A signal indicating device for an underground chute unloading chamber, characterized in that: The invention comprises a chute grille (6) arranged at the rear end of an ore unloading chamber, a visual recognition camera (1) arranged at one side of the chute grille (6) for detecting the material stacking condition of the chute grille (6), a radar level meter (2) arranged above the chute grille (6), a vehicle inspection radar (3) arranged in the ore unloading chamber, a signal light control unit (4) connected to signals of the visual recognition camera (1), the radar level meter (2) and the vehicle inspection radar (3), and an indication signal light (5) connected to signals of the signal light control unit (4), wherein the indication signal light (5) is arranged outside the ore unloading chamber.
2. An underground chute unloading chamber signal indicator device as claimed in claim 1, characterized in that: A detection board (7) is installed on the ground at the entrance end of the ore unloading chamber, and the detection board (7) is signal-connected to an audible and visual alarm (8) arranged at the entrance end of the ore unloading chamber, and the signal light control unit (4) controls the connection to the audible and visual alarm (8).
3. An underground chute unloading chamber signal indicator device as claimed in claim 2, characterized in that: The sound and light alarm (8) is arranged on a side wall of the passage directly opposite to the ore unloading chamber, and the sound and light alarm (8) is arranged directly facing the ore unloading chamber.
4. The underground chute unloading chamber signal indicator device according to claim 1, characterized in that: A dust reduction device (9) is provided in the middle of the ore unloading chamber, and the signal light control device (4) controls the connection to the dust reduction device (9).
5. An underground chute unloading chamber signal indicator device as claimed in claim 4, characterized in that: The dust reduction equipment (9) is arranged on both sides of the vehicle inspection radar (3).
6. A signal indication method for an underground chute unloading chamber, characterized in that The steps include: S1. Arrange a chute grille (6) at the rear end of the ore unloading chamber; S2, arranging a visual recognition camera (1) on one side of the chute grille (6) to detect the material stacking condition above the chute grille (6) and setting a material stacking strategy in advance; S3, arranging a radar level meter (2) above the chute grille (6) to detect the material level in the chute; S4, arranging a vehicle detection radar (3) in the ore unloading chamber to detect whether there is a vehicle unloading ore in the ore unloading chamber; S5, connecting the signals of the visual recognition camera (1), the radar level meter (2) and the vehicle inspection radar (3) to the signal light control unit (4); S6, setting an indicator signal light (5) outside the ore unloading chamber, wherein the indicator signal light (5) is connected to the signal light control unit signal (4); S7, analyzing the received information on whether there is a vehicle in the unloading chamber, the signal of a full chute, and the signal of material piled above the chute grille through the signal light control unit (4), and determining the red or green state of the indicator light (5) according to the analysis result; S8. When the signal light control unit (4) receives any one or more signals, it determines that the chute cannot continue to unload ore, and the signal light control unit (4) sends a red light command to the indicator light (5) to prohibit transport vehicles from entering the unloading chamber; when the signal light control unit (4) does not receive any of the above signals, the system determines that the chute can be unloaded, and the signal light control unit (4) sends a green light command to the indicator light (5) to allow transport vehicles to enter the unloading chamber to unload.
7. A method for indicating a signal of an underground chute unloading chamber as claimed in claim 6, characterized in that: The following steps are also included: S9, installing a detection board (7) on the ground at the entrance end of the ore unloading chamber, wherein the detection board (7) is connected to the sound and light alarm (8) arranged at the entrance end of the ore unloading chamber; S10, when the transport vehicle presses the detection plate (7) during the reversing process, the detection plate (7) transmits a pressure signal to the signal light control unit (4); S11, the signal light control unit (4) does not send a signal when the indicator light (5) is green, and sends a signal to the sound and light alarm (8) when the indicator light (5) is red, thereby triggering the sound and light alarm (8) to sound an alarm, thereby prompting the driver to stop reversing and drive the transport vehicle out.
8. The underground chute unloading chamber signal indication method according to claim 6, characterized in that: The following steps are also included: S801. Install dust suppression equipment (9) in the middle of the ore unloading chamber. S802, when the signal light control unit (4) sends a green light command to the indicator signal light (5), it simultaneously sends a start signal to the dust reduction device (9), so that the dust reduction device (9) reduces dust inside the unloading chamber; S803. During the unloading of the ore by the transport vehicle, the dust suppression device (9) is turned off to avoid affecting the unloading process.
9. A method for indicating a signal of an underground chute unloading chamber as claimed in claim 6, characterized in that: The following steps are also included: S201, the visual recognition camera (1) is used to collect the material accumulation situation above the chute grille (6), and when it is recognized that serious material accumulation occurs above the chute grille (6), a signal of a material accumulation switch quantity being turned on is sent to the signal light control unit (4); S301, the radar level meter (2) is used to collect the material level of the chute, and when the material level reaches a preset full-bin value, sends a full-bin switch value open signal to the signal light control unit (4); S401, the vehicle detection radar (3) is used to collect information about whether there is a vehicle unloading ore in the ore unloading chamber, and when a vehicle is detected to be unloading ore, a vehicle switch quantity is turned on signal is sent to the signal light control unit (4).