Hot-pressing integrally-formed T-core inductor preparation method
Through the hot press integrated molding T-core inductor preparation method, combined with the use of cold press, fully automatic winding machine, hot press automatic connecting machine and paint stripping device, the problem of low preparation efficiency in the existing technology is solved, and the More efficient automated production processes.
Patent Information
- Application Number
- CN202411552598.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-01
AI Technical Summary
In the prior art, the laser paint stripping equipment has poor connection between the loading and unloading process of the inductor, resulting in low preparation efficiency.
The integrated hot press forming T-core inductor preparation method is adopted, and the automatic production process is realized through the reasonable use of cold presses, fully automatic winding machines, hot pressing automatic wiring machines and paint peeling devices, and two strippings are set up in the cabinet. Paint stations and linear slide tables drive the pallet movement to improve process smoothness and efficiency.
It significantly improves the degree of automation and processing efficiency of the preparation process, improves the connection efficiency, and improves the overall preparation efficiency.
Smart Images

Figure CN119480402A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of inductor preparation, and in particular to a method for preparing a hot-pressed integrally formed T-core inductor. Background Art
[0002] T-core is an electromagnetic induction element, which is mainly used to hinder the change of current and realize functions such as filtering, oscillation, and delay. Molding Choke is a product of the development trend of miniaturization and integration of inductors. It is a new generation of upgraded products of winding inductors and is mainly used for power conversion. The application range of molded inductors is extremely wide, covering almost all mobile communications and electronic information fields. It can also be used in automobiles, aviation, aerospace and other fields. Molded inductors have the advantages of "high current resistance, stable electromagnetic characteristics, stable temperature rise, low audible noise, low radiated noise, and impact resistance". With the rapid development of mobile communication technology, the current market demand for molded inductors is increasing sharply.
[0003] In the existing related technologies, laser paint stripping equipment is generally used to strip the paint of inductors. However, the connection between the loading process of the inductor to be stripped toward the laser paint stripping equipment and the unloading process after the paint stripping is completed is poor, which reduces the overall preparation efficiency. Summary of the invention
[0004] In order to overcome the shortcomings of the prior art, the present invention provides a method for preparing a hot-pressed integrally formed T-core inductor.
[0005] The present invention is implemented by the following technical solution: A method for preparing a hot-pressed integrally formed T-core inductor comprises the following steps:
[0006] S1. Press the magnetic powder into a base by a cold press, inspect the appearance of the base, and select qualified products;
[0007] S2, winding copper wire on the base made and selected in step S1 by a fully automatic winding machine, and then hot pressing the base and the copper wire by a hot pressing automatic wire connecting machine to obtain a semi-finished product;
[0008] S3, performing surface treatment on the semi-finished product so that the copper wire is completely covered, and then stripping and polishing the semi-finished product through a paint stripping device so that the uppermost part of the copper wire on the base is exposed;
[0009] S4, electroplating the semi-finished product after paint stripping, so that the exposed part of the copper wire can form an electrode to obtain a finished product;
[0010] S5. Perform appearance inspection and performance test on the finished products, remove unqualified finished products, and pack qualified finished products. Finished;
[0011] The paint stripping device in step S3 includes a cabinet and a feeding mechanism, a receiving mechanism and a paint stripping mechanism arranged inside the cabinet, a linear slide is provided on a platform inside the cabinet, a tray is provided on the linear slide, and the linear slide drives the tray to reciprocate between the feeding mechanism, the receiving mechanism and the paint stripping mechanism;
[0012] The feeding mechanism is used to convey the workpiece to be stripped of paint onto the tray, the paint stripping mechanism is used to strip the paint from the workpiece, and the receiving mechanism is used to recover the workpiece after the paint stripping is completed.
[0013] Optionally, the feeding mechanism includes a hopper and a pushing cylinder, the hopper is L-shaped, a plurality of storage channels are provided in the vertical end of the hopper, the workpieces can be stacked in the storage channels along the vertical direction, a plurality of discharge channels are provided in the horizontal end of the hopper, a discharge port is provided at the bottom of the horizontal end of the hopper, one end of the plurality of discharge channels is respectively and one-to-one connected to the lower ends of the plurality of storage channels, and the other ends of the plurality of discharge channels are connected to the discharge port;
[0014] A cavity is also provided on the inner side of the hopper, and the cavity and the discharge port are respectively located on both sides of the storage channel. A connecting plate and a plurality of push rods are provided in the cavity, and the plurality of push rods are connected to one side of the connecting plate, and the push rod of the push cylinder is connected to the other side of the connecting plate. The push cylinder is used to drive the push rod to move toward the discharge channel.
[0015] Optionally, the hopper is fixed on the cabinet, the top of the vertical end of the hopper is flush with the top of the cabinet, and the width of the hopper is less than or equal to the width of the tray;
[0016] The workpiece falls from the material storage channel into the material discharging channel under the action of gravity, and the workpiece falls from the material discharging channel into the material discharging port and falls onto the tray under the pushing action of the push rod.
[0017] Optionally, the material receiving mechanism includes a material receiving cylinder, a vertical plate and a scraper, the material receiving cylinder is fixed on the inner wall of the cabinet, the vertical plate extends in the vertical direction, a connecting rod is provided at the upper end of the vertical plate, one end of the connecting rod is connected to the vertical plate, and the other end of the connecting rod is connected to the push rod of the material receiving cylinder, the scraper is in an arc shape, the scraper is provided at the lower end of the vertical plate, and the bottom of the scraper can be in contact with the top of the tray;
[0018] The moving direction of the tray is perpendicular to the extension and retraction direction of the material receiving cylinder. A material receiving bin with an open top is provided on the outside of the linear slide. The material receiving bin is located at the end of the moving direction of the scraper. A material guide plate is provided on the top of the material receiving bin. The material guide plate is inclined and is used to guide the workpiece to slide from the tray into the material receiving bin.
[0019] Optionally, the radial cross-section of the material receiving bin is square, a partition is provided in the material receiving bin, the outer edge of the partition is in contact with the inner wall of the material receiving bin, the partition is inclined and a threaded sleeve is provided in the middle of the partition, a motor is provided at the inner bottom of the material receiving bin, a screw rod is adaptively passed through the threaded sleeve, the motor is used to drive the screw rod to rotate, a discharge port is provided on the outer wall of the material receiving bin, the lower end of the partition is close to the discharge port, and the lower end of the partition can be moved below the discharge port;
[0020] One end of the screw rod is connected to the output shaft of the motor, and the other end of the screw rod is close to the top of the material receiving bin. The other end of the screw rod is provided with a plurality of material dividing strips, and the material dividing strips can rotate synchronously with the screw rod. An exhaust pipe is also provided on the outer wall of the material receiving bin, and the exhaust pipe is located between the material dividing strips and the discharge port. The exhaust pipe is used to suck the air in the material receiving bin.
[0021] Optionally, the scraper is made of rubber material, and the scraper is connected to the vertical plate by bolts. The connecting rod is also provided with a visual inspection unit, and the visual inspection unit is used to perform appearance inspection on the workpiece on the pallet.
[0022] Optionally, the paint stripping mechanism includes a laser paint stripping head and an illumination light source arranged on a bracket, the laser paint stripping head is located below the illumination light source, the laser paint stripping head is used to strip paint from a workpiece, the illumination light source is used to illuminate the workpiece, and an air suction hole is provided around the bottom outer edge of the illumination light source, and the air suction hole is used to absorb smoke generated by the laser paint stripping head when stripping paint.
[0023] Optionally, two paint stripping stations are provided in the cabinet, each of the paint stripping stations corresponds to a feeding mechanism, a receiving mechanism, a paint stripping mechanism and a tray, the feeding mechanism, the receiving mechanism and the paint stripping mechanism in one paint stripping station are arranged in sequence from left to right, and the feeding mechanism, the receiving mechanism and the paint stripping mechanism in the other paint stripping station are arranged in sequence from right to left, and both trays are driven by a linear slide.
[0024] Optionally, when a tray in one of the paint stripping stations moves from the feeding mechanism to the paint stripping mechanism, a tray in another paint stripping station moves from the paint stripping mechanism to the feeding mechanism.
[0025] Compared with the prior art, this application has the following beneficial effects:
[0026] 1. Through the rational use of cold press, automatic winding machine, hot press automatic wire connecting machine and paint stripping device, the automation degree of the preparation process is effectively improved, thereby improving the processing efficiency.
[0027] 2. By setting up two paint stripping stations in the cabinet and driving two trays to move between the two paint stripping stations through a linear slide, the overall process is smoother, the connection efficiency is significantly improved, and it is conducive to improving the preparation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is a schematic stereogram of the present application;
[0029] Figure 2 It is a reference diagram of the assembly status of the feeding mechanism, the receiving mechanism and the paint stripping mechanism;
[0030] Figure 3 is a schematic stereogram of a feeding mechanism;
[0031] Figure 4 It is a cross-sectional view of the internal structure of the hopper;
[0032] Figure 5 This is the reference diagram of the assembly status of the connecting plate and the push rod;
[0033] Figure 6 It is a schematic three-dimensional diagram of the material receiving mechanism;
[0034] Figure 7 This is a reference diagram of the explosion state of the receiving bin;
[0035] Figure 8 is a schematic stereogram of a paint stripping mechanism;
[0036] In the figure: 1, paint stripping device; 11, cabinet; 111, linear slide; 112, tray; 12, feeding mechanism; 121, hopper; 1211, storage channel; 1212, discharge channel; 1213, discharge port; 1214, cavity; 1215, connecting plate; 1216, push rod; 122, push cylinder; 13, receiving mechanism; 131, receiving cylinder; 132, vertical plate; 133, scraper; 1 330. Bolt; 134. Connecting rod; 135. Material collecting bin; 1351. Material guide plate; 1352. Partition plate; 1353. Threaded sleeve; 1354. Motor; 1355. Screw; 1356. Material discharge port; 1357. Material dividing strip; 1358. Air extraction pipe; 136. Visual inspection unit; 14. Paint stripping mechanism; 141. Bracket; 142. Laser paint stripping head; 143. Light source; 2. Workpiece. DETAILED DESCRIPTION
[0037] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0038] like Figure 1-8 As shown, a method for preparing a hot-pressed integrally formed T-core inductor comprises the following steps:
[0039] S1. Press the magnetic powder into a base by a cold press, inspect the appearance of the base, and select qualified products;
[0040] S2, winding copper wire on the base made and selected in step S1 by a fully automatic winding machine, and then hot pressing the base and the copper wire by a hot pressing automatic wire connecting machine to obtain a semi-finished product;
[0041] S3, performing surface treatment on the semi-finished product so that the copper wire is in a completely covered state, and then stripping and polishing the semi-finished product by means of a paint stripping device 1 so that the uppermost part of the copper wire on the base is exposed;
[0042] S4, electroplating the semi-finished product after paint stripping, so that the exposed part of the copper wire can form an electrode to obtain a finished product;
[0043] S5. Perform appearance inspection and performance test on the finished products, remove unqualified finished products, and pack qualified finished products. Finished;
[0044] The paint stripping device 1 in step S3 includes a cabinet 11 and a feeding mechanism 12, a receiving mechanism 13 and a paint stripping mechanism 14 arranged on the inner side of the cabinet 11. A linear slide 111 is provided on the platform in the cabinet 11, and a tray 112 is provided on the linear slide 111. The linear slide 111 drives the tray 112 to reciprocate between the feeding mechanism 12, the receiving mechanism 13 and the paint stripping mechanism 14; the feeding mechanism 12 is used to transport the workpiece 2 to be stripped of paint to the tray 112, the paint stripping mechanism 14 is used to strip the paint on the workpiece 2, and the receiving mechanism 13 is used to recover the workpiece 2 after the paint is stripped.
[0045] See also Figure 1 and Figure 2,, there are two paint stripping stations in the cabinet 11, each of which corresponds to a feeding mechanism 12, a receiving mechanism 13, a paint stripping mechanism 14 and a tray 112. The feeding mechanism 12, the receiving mechanism 13 and the paint stripping mechanism 14 in one paint stripping station are arranged from left to right, and the feeding mechanism 12, the receiving mechanism 13 and the paint stripping mechanism 14 in another paint stripping station are arranged from right to left. Both trays 112 are driven by a linear slide 111. Specifically, in the initial state, the tray 112 of one paint stripping station is located below the feeding mechanism 12 and waits for the feeding mechanism 12 to place the workpiece 2 to be stripped on the tray 112, and the tray 112 of the other paint stripping station is located below the paint stripping mechanism 14 and waits for the paint stripping mechanism 14 to strip the workpiece 2 on the tray 112 (because it is in the initial state at this time, there is no workpiece 2 to be stripped on the tray 112, and the paint stripping mechanism 14 is in a standby state). When the feed mechanism 12 on a paint stripping station has finished placing the workpiece 2 on the corresponding tray 112, the linear slide 111 drives the tray 112 to move toward the paint stripping mechanism 14, and the paint stripping mechanism 14 on a paint stripping station strips the workpiece 2 on the tray 112. At the same time, the tray 112 on another paint stripping station moves to the bottom of the corresponding feed mechanism 12 and places the workpiece 2. When the workpiece 2 on the tray 112 of a paint stripping station has finished stripping the paint, the tray 112 of another paint stripping station has finished placing the workpiece 2. At this time, the linear slide 111 moves in the opposite direction again, and the trays 112 of the two paint stripping stations are moved to the bottom of the corresponding receiving mechanism 13. In this way, the receiving mechanism 13 of one paint stripping station can take out the workpiece 2 on the corresponding tray 112, so that the tray 112 remains in an empty tray state again, and the receiving mechanism 13 of the other paint stripping station is in a standby state. Finally, the linear slide 111 continues to move, so that the two pallets 112 are reset to the initial state. At this time, the pallet 112 of one paint stripping station can perform feeding operations, and the pallet 112 of the other paint stripping station can perform paint stripping operations. In this way, the two pallets 112 are synchronously driven by the linear slide 111, so that the two pallets 112 can alternately perform feeding and paint stripping actions, which effectively improves the overall smoothness and maximizes the paint stripping efficiency, which is conducive to improving the overall preparation efficiency.
[0046] See also Figure 3-5The feeding mechanism 12 includes a hopper 121 and a pushing cylinder 122. The hopper 121 is L-shaped and fixed on the cabinet 11. A plurality of storage channels 1211 are provided in the vertical end of the hopper 121. The workpieces 2 can be stacked in the storage channel 1211 along the vertical direction. A plurality of discharge channels 1212 are provided in the horizontal end of the hopper 121. A discharge port 1213 is provided at the bottom of the horizontal end of the hopper 121. One end of the plurality of discharge channels 1212 is respectively and one-to-one connected to the lower end of the plurality of storage channels 1211. The other end of 1212 is connected to the discharge port 1213; a cavity 1214 is also provided on the inner side of the hopper 121, and the cavity 1214 and the discharge port 1213 are respectively located on both sides of the storage channel 1211. A connecting plate 1215 and a plurality of pushing rods 1216 are provided in the cavity 1214. The plurality of pushing rods 1216 are connected to one side of the connecting plate 1215, and the pushing rod of the pushing cylinder 122 is connected to the other side of the connecting plate 1215. The pushing cylinder 122 is used to drive the pushing rod 1216 to move toward the discharge channel 1212. The top of the storage channel 1211 is connected to the top of the cabinet 11 and is in a flush state. The workpiece 2 to be stripped of paint can be directly input into the storage channel 1211 through a vibrating loading plate. The side walls of the workpiece 2 fit into the inner wall of the storage channel 1211 to ensure that the workpiece 2 will not move in the process of being input into the storage channel 1211, so that several workpieces 2 can be stacked in sequence in the storage channel 1211.
[0047] When the empty tray 112 moves to the bottom of the hopper 121, the pushing cylinder 122 performs a pushing operation, that is, the pushing cylinder 122 pushes the pushing rod 1216 to complete a reciprocating motion. Specifically, when the push rod of the pushing cylinder 122 extends and pushes the pushing rod 1216 to move toward the discharge channel 1212, the pushing rod 1216 will push the workpiece 2 located at the bottom from the storage channel 1211 into the discharge channel 1212. When the pushing rod 1216 pushes the workpiece 2 to continue to move in the discharge channel 1212 and falls into the discharge port 1213, the workpiece 2 will fall onto the tray 112 through the discharge port 1213, and then the pushing rod of the pushing cylinder 122 retracts. During this process, other workpieces 2 in the storage channel 1211 will not move downward due to the limiting action of the pushing rod 1216 and the pushing rod of the pushing cylinder 122. Since a plurality of storage channels 1211 and a plurality of discharge channels 1212 are provided in the hopper 121, and the width of the hopper 121 is less than or equal to the width of the pallet 112, after the pushing cylinder 122 completes a pushing operation, a row of workpieces 2 can be arranged on the pallet 112, and then the linear slide 111 drives the pallet 112 to move a shorter distance, and then the pushing cylinder 122 performs another pushing operation. By repeating the above two steps, a plurality of rows of workpieces 2 can be arranged on the pallet 112. By orderly arrangement, the single arrangement quantity of workpieces 2 on the pallet 112 is increased, thereby improving the operating efficiency.
[0048] See also Figure 2 and Figure 8 The paint stripping mechanism 14 includes a bracket 141, a laser paint stripping head 142 and an illumination light source 143 arranged on the bracket 141, the laser paint stripping head 142 is located below the illumination light source 143, the laser paint stripping head 142 is used to strip paint from the workpiece 2, the illumination light source 143 is used to illuminate the workpiece 2, and an air suction hole is arranged on the outer edge ring of the bottom of the illumination light source 143, and the air suction hole is used to absorb the smoke generated by the laser paint stripping head 142 when stripping paint, so as to facilitate the operator to monitor the paint stripping status.
[0049] See also Figure 2 , Figure 6 and Figure 7 The receiving mechanism 13 includes a receiving cylinder 131, a vertical plate 132, a scraper 133 and a receiving bin 135. The receiving cylinder 131 is fixed to the inner wall of the cabinet 11. The vertical plate 132 extends in the vertical direction. A connecting rod 134 is provided at the upper end of the vertical plate 132. One end of the connecting rod 134 is connected to the vertical plate 132. The other end of the connecting rod 134 is connected to the push rod of the receiving cylinder 131. The scraper 133 is in an arc shape and is arranged at the lower end of the vertical plate 132. The bottom of the scraper 133 can be fitted with the top of the tray 112; the moving direction of the tray 112 is perpendicular to the telescopic direction of the receiving cylinder 131, and a receiving bin 135 with an open top is provided on the outside of the linear slide 111. The receiving bin 135 is located at the end of the moving direction of the scraper 133. A guide plate 1351 is provided on the top of the receiving bin 135. The guide plate 1351 is inclined and is used to guide the workpiece 2 to slide from the tray 112 into the receiving bin 135. The radial cross section of the material receiving bin 135 is square, a partition 1352 is provided in the material receiving bin 135, the outer edge of the partition 1352 is in contact with the inner wall of the material receiving bin 135, the partition 1352 is inclined and a threaded sleeve 1353 is provided in the middle of the partition 1352, a motor 1354 is provided at the inner bottom of the material receiving bin 135, a screw rod 1355 is adaptively passed through the threaded sleeve 1353, the motor 1354 is used to drive the screw rod 1355 to rotate, a discharge port 1356 is provided on the outer wall of the material receiving bin 135, and the lower end of the partition 1352 is close to the discharge port 1356. The lower end of the partition 1352 can be moved to the bottom of the discharge port 1356; one end of the screw rod 1355 is connected to the output shaft of the motor 1354, and the other end of the screw rod 1355 is close to the top of the receiving bin 135. The other end of the screw rod 1355 is provided with a plurality of dividing strips 1357, and the dividing strips 1357 can rotate synchronously with the screw rod 1355. An exhaust pipe 1358 is also provided on the outer wall of the receiving bin 135. The exhaust pipe 1358 is located between the dividing strips 1357 and the discharge port 1356, and the exhaust pipe 1358 is used to extract the air in the receiving bin 135.
[0050] When the tray 112 is located at the feeding station, the push rod of the receiving cylinder 131 extends, so that the vertical plate 132 and the scraper 133 are away from the receiving cylinder 131. When the stripped tray 112 moves to the bottom of the receiving mechanism 13, the scraper plate is located on one side of the tray 112, and the high position of the guide plate 1351 is located on the other side of the tray 112. Then the push rod of the receiving cylinder 131 retracts. Since the bottom of the scraper plate 133 is flush with the top of the tray 112, the scraper plate 133 can scrape the workpiece 2 on the tray 112 onto the guide plate 1351 when it is reset synchronously with the push rod of the receiving cylinder 131. Under the guiding action of the guide plate 1351, the workpiece 2 can be scraped into the receiving bin 135. The scraper 133 is made of rubber material and is connected to the vertical plate 132 by bolts 1330. In this way, scrapers 133 of different lengths can be replaced according to different usage conditions, so that the scraper 133 can complete the recycling of all workpieces 2 at one time, or complete the recycling of a row of workpieces 2.
[0051] See also Figure 2 and Figure 7 Before the material receiving mechanism 13 receives the material, the motor 1354 drives the screw rod 1355 to rotate. Since the screw rod 1355 and the threaded sleeve 1353 are threadedly connected and the partition 1352 is in contact with the inner wall of the square receiving bin 135, the screw rod 1355 can drive the partition 1352 to move upward during the rotation, so that the discharge port 1356 is located below the partition 1352, and the partition 1352 can be close to the guide plate 1351, thereby preventing the workpiece 2 from falling too far and being damaged. When there are more workpieces 2 stored on the partition 1352, the motor 1354 drives the screw rod 1355 to rotate in the opposite direction, so that the partition 1352 moves downward, and the workpiece 2 is discharged to the outside of the cabinet 11 through the discharge port 1356. Furthermore, during the rotation of the screw rod 1355, the dividing plate will also rotate synchronously, and the dividing plate can be made of soft materials such as sponge. In this way, the dividing plate can sweep a number of workpieces 2, thereby beating out the waste dust adhering to the surface of the workpiece 2 during the paint stripping process, and then draw it out through the exhaust pipe 1358, thereby effectively improving the quality of the workpiece 2.
[0052] Furthermore, a visual inspection unit 136 is also provided on the connecting rod 134, and the visual inspection unit 136 is used to perform an appearance inspection on the workpiece 2 on the pallet 112. In the process of the pallet 112 moving from the feeding mechanism 12 to the paint stripping mechanism 14, the visual inspection unit 136 can perform an appearance inspection on the unstripped workpiece 2 on the pallet 112. At this time, the pallet 112 will move to the paint stripping mechanism 14 only after all the appearance inspections are qualified. After the paint stripping is completed and the pallet 112 moves from the paint stripping mechanism 14 to the feeding mechanism 12, the visual inspection unit 136 can perform an appearance inspection on the workpiece 2 on the pallet 112 that has been stripped of paint. At this time, the receiving cylinder 131 will start the receiving operation only after all the appearance inspections are qualified. If there are unqualified products, they can be taken out manually or by a robot, and then the receiving cylinder 131 drives the scraper 133 to collect all the workpieces 2 into the receiving bin 135.
[0053] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A method for preparing a hot-pressed integrally formed T-core inductor, characterized in that: The steps include: S1. Press the magnetic powder into a base by a cold press, inspect the appearance of the base, and select qualified products; S2, winding copper wire on the base made and selected in step S1 by a fully automatic winding machine, and then hot pressing the base and the copper wire by a hot pressing automatic wire connecting machine to obtain a semi-finished product; S3, performing surface treatment on the semi-finished product so that the copper wire is completely covered, and then performing paint stripping and polishing on the semi-finished product using a paint stripping device (1) so that the uppermost portion of the copper wire on the base is exposed; S4, electroplating the semi-finished product after paint stripping, so that the exposed part of the copper wire can form an electrode to obtain a finished product; S5. Perform appearance inspection and performance test on the finished products, remove unqualified finished products, and pack qualified finished products. Finished; The paint stripping device (1) in step S3 comprises a cabinet (11) and a feeding mechanism (12), a receiving mechanism (13) and a paint stripping mechanism (14) arranged inside the cabinet (11); a linear slide (111) is arranged on a platform inside the cabinet (11); a tray (112) is arranged on the linear slide (111); the linear slide (111) drives the tray (112) to reciprocate between the feeding mechanism (12), the receiving mechanism (13) and the paint stripping mechanism (14); The feeding mechanism (12) is used to convey the workpiece (2) to be stripped of paint onto the tray (112), the paint stripping mechanism (14) is used to strip the paint from the workpiece (2), and the receiving mechanism (13) is used to recover the workpiece (2) after the paint stripping is completed.
2. The method for preparing a hot-pressed integrally formed T-core inductor according to claim 1, characterized in that: The feeding mechanism (12) comprises a hopper (121) and a pushing cylinder (122); the hopper (121) is L-shaped; a plurality of material storage channels (1211) are arranged in the vertical end of the hopper (121); the workpieces (2) can be stacked in the material storage channels (1211) along the vertical direction; a plurality of material discharge channels (1212) are arranged in the horizontal end of the hopper (121); a material discharge port (1213) is arranged at the bottom of the horizontal end of the hopper (121); one end of the plurality of material discharge channels (1212) is respectively and one-to-one connected to the lower end of the plurality of material storage channels (1211); and the other ends of the plurality of material discharge channels (1212) are all connected to the material discharge port (1213); A cavity (1214) is also provided on the inner side of the hopper (121), and the cavity (1214) and the discharge port (1213) are respectively located on both sides of the storage channel (1211), and a connecting plate (1215) and a plurality of pushing rods (1216) are provided in the cavity (1214), and the plurality of pushing rods (1216) are connected to one side of the connecting plate (1215), and the pushing rod of the pushing cylinder (122) is connected to the other side of the connecting plate (1215), and the pushing cylinder (122) is used to drive the pushing rod (1216) to move toward the discharge channel (1212).
3. The method for preparing a hot-pressed integrally formed T-core inductor according to claim 2, characterized in that: The hopper (121) is fixed on the cabinet (11), the top of the vertical end of the hopper (121) is flush with the top of the cabinet (11), and the width of the hopper (121) is less than or equal to the width of the tray (112); The workpiece (2) falls from the material storage channel (1211) into the material discharge channel (1212) under the action of gravity, and the workpiece (2) falls from the material discharge channel (1212) into the material discharge port (1213) and falls onto the tray (112) under the pushing action of the push rod (1216).
4. The method for preparing a hot-pressed integrally formed T-core inductor according to claim 2, characterized in that: The material receiving mechanism (13) comprises a material receiving cylinder (131), a vertical plate (132) and a scraper (133); the material receiving cylinder (131) is fixed on the inner wall of the cabinet (11); the vertical plate (132) extends in the vertical direction; a connecting rod (134) is provided at the upper end of the vertical plate (132); one end of the connecting rod (134) is connected to the vertical plate (132); the other end of the connecting rod (134) is connected to the push rod of the material receiving cylinder (131); the scraper (133) is in an arc shape; the scraper (133) is provided at the lower end of the vertical plate (132); the bottom of the scraper (133) can be in contact with the top of the tray (112); The moving direction of the tray (112) is perpendicular to the telescopic direction of the material receiving cylinder (131). A material receiving bin (135) with an open top is provided on the outer side of the linear slide (111). The material receiving bin (135) is located at the end of the moving direction of the scraper (133). A material guide plate (1351) is provided on the top of the material receiving bin (135). The material guide plate (1351) is inclined and is used to guide the workpiece (2) to slide from the tray (112) into the material receiving bin (135).
5. The method for preparing a hot-pressed integrally formed T-core inductor according to claim 4, characterized in that: The radial cross section of the material receiving bin (135) is square, a partition (1352) is provided inside the material receiving bin (135), the outer edge of the partition (1352) is in contact with the inner wall of the material receiving bin (135), the partition (1352) is inclined and a threaded sleeve (1353) is provided in the middle of the partition (1352), a motor (1354) is provided at the inner bottom of the material receiving bin (135), a screw rod (1355) is adaptively inserted in the threaded sleeve (1353), the motor (1354) is used to drive the screw rod (1355) to rotate, a discharge port (1356) is provided on the outer wall of the material receiving bin (135), the lower end of the partition (1352) is close to the discharge port (1356), and the lower end of the partition (1352) can be moved below the discharge port (1356); One end of the screw rod (1355) is connected to the output shaft of the motor (1354), and the other end of the screw rod (1355) is close to the top of the material receiving bin (135). The other end of the screw rod (1355) is provided with a plurality of material dividing strips (1357), and the material dividing strips (1357) can rotate synchronously with the screw rod (1355). An exhaust pipe (1358) is also provided on the outer wall of the material receiving bin (135), and the exhaust pipe (1358) is located between the material dividing strips (1357) and the discharge port (1356). The exhaust pipe (1358) is used to suck the air in the material receiving bin (135).
6. The method for preparing a hot-pressed integrally formed T-core inductor according to claim 4, characterized in that: The scraper (133) is made of rubber material. The scraper (133) is connected to the vertical plate (132) via bolts (1330). The connecting rod (134) is also provided with a visual inspection unit (136). The visual inspection unit (136) is used to perform appearance inspection on the workpiece (2) on the pallet (112).
7. The method for preparing a hot-pressed integrally formed T-core inductor according to claim 6, characterized in that: The paint stripping mechanism (14) comprises a bracket (141), a laser paint stripping head (142) and an illumination light source (143) arranged on the bracket (141); the laser paint stripping head (142) is located below the illumination light source (143); the laser paint stripping head (142) is used to strip paint from a workpiece (2); the illumination light source (143) is used to illuminate the workpiece (2); an air suction hole is arranged around the outer edge of the bottom of the illumination light source (143); the air suction hole is used to absorb smoke generated by the laser paint stripping head (142) when stripping paint.
8. A method for preparing a hot-pressed integrally formed T-core inductor according to any one of claims 1 to 7, characterized in that: Two paint stripping stations are arranged in the cabinet (11), and each of the paint stripping stations corresponds to a feeding mechanism (12), a receiving mechanism (13), a paint stripping mechanism (14) and a tray (112). The feeding mechanism (12), the receiving mechanism (13) and the paint stripping mechanism (14) in one of the paint stripping stations are arranged in sequence from left to right, and the feeding mechanism (12), the receiving mechanism (13) and the paint stripping mechanism (14) in the other of the paint stripping stations are arranged in sequence from right to left. Both of the two trays (112) are driven by a linear slide (111).
9. The method for preparing a hot-pressed integrally formed T-core inductor according to claim 8, characterized in that: When a tray (112) in one of the paint stripping stations moves from the feeding mechanism (12) to the paint stripping mechanism (14), a tray (112) in another of the paint stripping stations moves from the paint stripping mechanism (14) to the feeding mechanism (12).
Citation Information
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