New energy flat wire inductance coil winding device and winding method thereof
By designing a new energy flat wire inductor coil winding device including a winding platform, a lifting part, a first winding part and a second winding part, the problem of low equipment adaptability in the prior art is solved, and the problem of Efficient winding of coil frames of different sizes and types improves processing efficiency.
Patent Information
- Application Number
- CN202411649743.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the inductor coil frame is divided into internal and external windings, and the winding mechanism of the same device has low adaptability to it, making it difficult to meet different types of winding needs.
A new energy flat wire inductor coil winding device is designed, including a winding platform, a lifting part, a first winding part and a second winding part. By lifting and moving the lifting part and rotating driving of the coil frame placement part, it is realized. It adapts to coil frames of different sizes and types, and uses them in combination with flat wire conveying part and winding part to meet different types of winding needs.
It improves the adaptability and processing efficiency of inductor coil winding equipment, can effectively wind different types of inductor coils, and improves production efficiency.
Smart Images

Figure CN119480434A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of flat wire inductor coil winding, and in particular to a new energy flat wire inductor coil winding device and a winding method thereof. Background Art
[0002] In new energy vehicles, energy storage power stations and high-power power supply circuits, the operating current is usually relatively large, and it is usually necessary to use relatively thick flat enameled wire (rectangular enameled wire, specifications such as 2*1, 3*1, 4*2, 5*2mm, etc.) to wind the inductor coil.
[0003] A Chinese patent with application number CN202223243162.7 in the prior art discloses a new energy flat wire inductor coil winding device, including a driving motor, a spindle connecting sleeve, a wire end fixing plate, a replaceable winding mold and a telescopic guide sleeve. The driving motor is fixed on a mounting seat, the spindle connecting sleeve is arranged on the output shaft of the driving motor, the wire end fixing plate is arranged on the spindle connecting sleeve, the spindle connecting sleeve is provided with a positioning shaft rod passing through the wire end fixing plate, the winding mold is inserted into the positioning shaft rod, and the end of the positioning shaft rod is provided with a fastening nut for locking the winding mold. A telescopic guide sleeve is arranged at the right end of the winding mold, and the telescopic guide sleeve follows the guide movement when the enameled wire is continuously wound around the winding mold.
[0004] In the prior art, the above technical solution only performs one winding operation on the inductor coil frame. The inductor coil frame is divided into inner and outer windings. The inner circle of the inductor coil frame is wound in a ring shape, and the outer circle of the inductor coil frame is wound on the outside of a cylinder. The winding mechanism of the same equipment has low adaptability. For this reason, we propose a new energy flat wire inductor coil winding device. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings existing in the prior art, and propose a new energy flat wire inductor coil winding device and a winding method thereof. The new energy flat wire inductor coil winding device solves the problem that the inductor coil frame is divided into inner and outer windings, and the winding mechanism of the same equipment has low adaptability to it.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A new energy flat wire inductor coil winding device comprises a winding table, a coil frame placement portion for satisfying different coil frames is arranged on the upper side of the winding table, a lifting portion is arranged on one side of the winding table, a first winding portion for winding an internal coil is arranged on the lower side of the lifting portion and on one side of the coil frame placement portion, a second winding portion for winding an external coil is arranged on the upper and lower sides of the lifting portion and on the other side of the coil frame placement portion, and a wire roll placement portion and a flat wire conveying portion are arranged on the upper side of the lifting portion.
[0008] Through the above technical solution, the coil disk is first placed on the flat wire conveying part, and the flat wire is conveyed by the flat wire conveying part. According to the use requirements, the flat wire is delivered to the first winding part or the second winding part, so as to meet the different types of winding of the same equipment, improve its processing efficiency, and improve its adaptability.
[0009] Preferably, the coil frame placement portion includes a placement groove, which is arranged at the upper center position of the winding table, and a plurality of sliding holes are arranged at the inner bottom of the placement groove. A three-jaw chuck is arranged on the lower side of the winding table, and the claws of the three-jaw chuck are placed in the sliding holes. A sliding bar is arranged at the claws of the three-jaw chuck, and a rotating motor is arranged on the upper side of the sliding bar. A placement disk is arranged on the upper side of the rotating motor, and a guide roller is arranged on the shaft side of the rotating motor.
[0010] Through the above technical solution, the three-jaw chuck can control the movement of the slide bar, and the rotating motor on the slide bar drives the guide roller on the placement plate to rotate, thereby meeting the placement of coil frames of different sizes and the coil frame can be driven to rotate.
[0011] Preferably, the lifting part includes a mounting plate, which is arranged on the rear side of the winding table, a driving motor is arranged on the lower side of the mounting plate, a threaded rod and a guide rod are arranged on the upper side of the mounting plate, an axial end of the driving motor is connected to one end of the threaded rod, the outer side of the threaded rod is threadedly sleeved with a side plate, and a horizontal plate is arranged on one side of the side plate.
[0012] Through the above technical solution, a driving motor 1 on the lower side of the mounting plate drives a threaded rod 1, and the threaded rod 1 rotates the threaded transmission side plate, and the side plate cooperates with a guide rod 1 to provide a lifting function for the horizontal plate.
[0013] Preferably, the wire coil placement part includes a guide groove, which is arranged on the upper side of the horizontal plate, and a limiting groove is arranged on the upper side of the horizontal plate. Two support frames are slidably connected in the guide groove, and a threaded rod 2 is rotatably connected in the guide groove. The threaded rod 2 is threadedly connected to the support frame, and a guide rod 2 is arranged in the limiting groove. The guide rod 2 is slidably sleeved with the support frame, and a positioning piece is arranged between the two support frames, and a fixing piece is threadedly sleeved on one end of the positioning piece.
[0014] Through the above technical scheme, according to the size of the coil disk, the threaded rod 2 is rotated, and the threaded rod 2 threadedly drives the two support frames to make relative movement or move towards each other, and the coil disk is placed between the two support frames. Then the positioning member passes through the support frame and the coil disk, and the positioning member is limited by the fixing member, so that the coil disk can be rotated after being limited.
[0015] Preferably, the flat wire conveying portion includes two vertical plates, and the two vertical plates are arranged on the upper side of the horizontal plate, and one side of the vertical plate is provided with a second driving motor, and the shaft end of the second driving motor is provided with an active roller, and one side of the vertical plate and above the second driving motor is provided with a guide hole, and a moving block is slidably connected in the guide hole, and a positioning rod is slidably sleeved on one side of the moving block, and a spring is provided on the upper side of the moving block, and one side of the moving block is rotatably connected with a connecting shaft, and a driven roller is provided at one end of the connecting shaft.
[0016] Through the above technical scheme, the flat wire is passed between the active roller and the driven roller. According to the size of the flat wire, the driven roller is pushed so that the connecting shaft drives the moving block to move in the guide hole 1 in cooperation with the positioning rod, and the spring 1 is pushed. The rebound force of the spring 1 rebounds the driven roller, and the driving motor 2 drives the active roller to cooperate with the driven roller to convey the flat wire, thereby meeting the conveying needs of flat wires of different sizes.
[0017] Preferably, the first winding part includes an electric slide rail 1, which is embedded in the lower side of the horizontal plate, an electric slide rail 2 is arranged on the lower side of the electric slide rail 1, an electric push rod 1 is arranged on the lower side of the electric slide rail 2, and an inner ring winding component is arranged on the shaft end of the electric push rod 1.
[0018] Preferably, the inner ring winding assembly includes a connecting piece, which is arranged at the shaft end of the electric push rod 1, and a mounting piece is arranged on the lower side of the connecting piece, and one side of the mounting piece is respectively slidably connected with movable plate 1 and movable plate 2, and one side of movable plate 1 and movable plate 2 are both provided with guide pieces, and one side of the mounting piece is provided with a driving motor 3, and the shaft end of the driving motor 3 is provided with a threaded rod 3, and the outer side of the threaded rod 3 is threadedly sleeved with two guide plates, and the two guide plates are respectively connected to one side of movable plate 1 and movable plate 2, and one side of the mounting piece and movable plate 1 are both provided with a guide hole 2.
[0019] Through the above technical scheme, electric slide rail 1 controls the inner ring winding component to move forward and backward, and electric slide rail 2 controls the inner ring winding component to move left and right. According to the size of the inner winding coil frame, driving motor 3 controls threaded rod 3 to rotate, and threaded rod 3 threadedly drives two guide plates. The two guide plates respectively drive movable plate 1 and movable plate 2 to move toward each other or relative to each other, and the flat wire is inserted into guide hole 2, and the flat wire is wound with the inner ring in cooperation with the guide member.
[0020] Preferably, the second winding portion includes an electric slide rail three, the electric slide rail three is embedded in the lower side of the horizontal plate, the electric slide rail four is arranged on the lower side of the electric slide rail three, the electric push rod two is arranged on the lower side of the electric slide rail four, and the shaft end of the electric push rod two is arranged with an outer ring winding assembly.
[0021] Preferably, the outer ring winding assembly includes a guide box, which is arranged at the shaft end of the electric push rod 2, and a guide hole 3 is arranged on one side of the guide box, and a mounting frame is arranged on the inner top of the guide box, and a guide rod 3 is arranged in the mounting frame, and two connecting blocks are slidably sleeved on the outer side of the guide rod 3, and a connecting roller is rotatably connected to the lower side of the connecting block, and a spring 2 is arranged on one side of the connecting block.
[0022] Through the above technical scheme, the electric slide rail three controls the forward and backward movement of the outer ring winding assembly, the electric slide rail four controls the left and right movement of the outer ring winding assembly, and the electric push rod two controls the up and down movement of the outer ring winding assembly. The flat wire is inserted into the guide hole three on one side of the guide box, and the flat wire is guided between the two connecting rollers. The two connecting rollers are pushed according to the size of the flat wire. The two connecting rollers respectively drive the two connecting blocks to move on the guide rod three to squeeze the spring two, thereby performing the outer ring winding.
[0023] Preferably, guide frames are provided on both sides of the transverse plate.
[0024] Through the above technical solution, the guide frame is used to provide a guiding function for the flat wire.
[0025] Preferably, a threaded groove is provided at the inner bottom of the placement groove, and a push rod is threadedly connected to the inner thread of the threaded groove.
[0026] Through the above technical solution, the push rod cooperates with the threaded groove to provide a lifting function for the inductor coil frame with outer ring winding.
[0027] A method for winding a new energy flat wire inductor coil winding device, the specific steps are as follows;
[0028] S1. Select the winding of the inductor coil frame according to the need to be wound;
[0029] S2, placing the inductor coil frame to be wound on the coil frame placement part and performing position limiting driving on it;
[0030] S3, the lifting unit controls the first winding unit or the second winding unit to move up and down;
[0031] S4, the wire coil placement unit cooperates with the flat wire conveying unit to convey the flat wire;
[0032] S5. Finally, the first winding part or the second winding part is used in cooperation with the coil frame placement part to wind the flat wire.
[0033] To sum up, in the present invention, through the above technical scheme, the coil disk is first placed on the flat wire conveying part, and the flat wire is conveyed by the flat wire conveying part, and the flat wire is delivered to the first winding part or the second winding part according to the use requirements, so as to meet the different types of winding of the same equipment, improve its processing efficiency, and improve its adaptability.
[0034] The present invention rotates the second threaded rod according to the size of the coil disk, and the second threaded rod thread-drives the two support frames to make relative movement or move toward each other, and the coil disk is placed between the two support frames. Then the positioning member passes through the support frame and the coil disk, and the positioning member is limited by the fixing member, so that the coil disk can be rotated after being limited.
[0035] The present invention allows the flat wire to pass between an active roller and a driven roller, and according to the size of the flat wire, pushes the driven roller so that the connecting shaft drives the moving block to move in the guide hole one in cooperation with the positioning rod, pushes the spring one, and the rebound force of the spring one rebounds the driven roller, and the driving motor two drives the active roller to cooperate with the driven roller to transport the flat wire, thereby meeting the transportation needs of flat wires of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic diagram of the exploded structure of the front axial side of the present invention;
[0037] Figure 2 It is a schematic diagram of the exploded structure of the side shaft side of the present invention;
[0038] Figure 3 It is a structural schematic diagram of the inner ring winding assembly of the present invention;
[0039] Figure 4 It is a structural schematic diagram of the outer ring winding assembly of the present invention;
[0040] Figure 5 It is a structural schematic diagram of the flat wire conveying part of the present invention;
[0041] Figure 6 It is a structural schematic diagram of the front axial side of the present invention;
[0042] Figure 7 It is a schematic diagram of the structure of the side shaft side of the present invention;
[0043] Figure 8 It is a schematic structural diagram of the back axial side of the present invention.
[0044] In the figure: 1, winding table; 2, placement groove; 3, sliding hole; 4, three-jaw chuck; 5, sliding bar; 6, rotating motor; 7, placement plate; 8, guide roller; 9, mounting plate; 10, driving motor 1; 11, threaded rod 1; 12, guide rod 1; 13, side plate; 14, cross plate; 15, wire coil placement part; 151, guide groove; 152, limit groove; 153, support frame; 154, threaded rod 2; 155, guide rod 2; 156, positioning piece; 157, fixing piece; 16, flat wire conveying part; 161, vertical plate; 162, driving motor 2; 163, active roller; 164, guide hole 1; 165, moving block; 166, positioning rod; 167, spring 1; 168, connecting shaft; 1 69. Driven roller; 17. Guide frame; 18. Electric slide rail one; 19. Electric slide rail two; 20. Electric push rod one; 21. Inner ring winding assembly; 211. Connecting piece; 212. Mounting piece; 213. Moving plate one; 214. Moving plate two; 215. Guide piece; 216. Driving motor three; 217. Threaded rod three; 218. Guide plate; 219. Guide hole two; 22. Electric slide rail three; 23. Electric slide rail four; 24. Electric push rod two; 25. Outer ring winding assembly; 251. Guide box; 252. Guide hole three; 253. Mounting frame; 254. Guide rod three; 255. Connecting block; 256. Connecting roller; 257. Spring two; 26. Threaded groove; 27. Push rod. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0046] Reference Figure 1-Figure 8 A new energy flat wire inductor coil winding device includes a winding table 1, a coil frame placement part for satisfying different coil frames is arranged on the upper side of the winding table 1, and the coil frame placement part includes a placement groove 2, which is arranged at the upper center position of the winding table 1, and a plurality of sliding holes 3 are arranged at the inner bottom of the placement groove 2, a three-jaw chuck 4 is arranged on the lower side of the winding table 1, and the claws of the three-jaw chuck 4 are placed in the sliding holes 3, and a sliding bar 5 is arranged at the claws of the three-jaw chuck 4, a rotating motor 6 is arranged on the upper side of the sliding bar 5, a placement disk 7 is arranged on the upper side of the rotating motor 6, and a guide roller 8 is arranged on the shaft side of the rotating motor 6, a threaded groove 26 is arranged on the inner bottom of the placement groove 2, and a push rod 27 is connected to the inner thread of the threaded groove 26,
[0047] A lifting part is provided on one side of the winding table 1, and the lifting part includes a mounting plate 9, which is arranged on the rear side of the winding table 1, a driving motor 10 is provided on the lower side of the mounting plate 9, a threaded rod 11 and a guide rod 12 are provided on the upper side of the mounting plate 9, the shaft end of the driving motor 10 is connected to one end of the threaded rod 11, and a side plate 13 is threadedly sleeved on the outer side of the threaded rod 11, a transverse plate 14 is provided on one side of the side plate 13, and guide frames 17 are provided on both sides of the transverse plate 14.
[0048] A first winding part for winding the built-in coil is arranged at the lower side of the lifting part and at one side of the coil frame placement part, and the first winding part includes an electric slide rail 18, and the electric slide rail 18 is embedded and arranged at the lower side of the horizontal plate 14. An electric slide rail 2 19 is arranged at the lower side of the electric slide rail 18, and an electric push rod 20 is arranged at the lower side of the electric push rod 29. An inner ring winding assembly 21 is arranged at the shaft end of the electric push rod 20, and the inner ring winding assembly 21 includes a connecting member 211, and the connecting member 211 is arranged at the shaft end of the electric push rod 20. A mounting member 212 is arranged at the lower side of the connecting member 211, and a moving plate 213 is slidably connected to one side of the mounting member 212. , a moving plate 214, a guide piece 215 is provided on one side of the moving plate 1 213 and the moving plate 2 214, one guide piece 215 is located on the lower side of the moving plate 1 213, and two guide pieces 215 are located on the upper side of the moving plate 2 214, a driving motor 3 216 is provided on one side of the mounting piece 212, a threaded rod 3 217 is provided on the shaft end of the driving motor 3 216, and two guide plates 218 are threadedly sleeved on the outer side of the threaded rod 3 217, and the two guide plates 218 are respectively connected to one side of the moving plate 1 213 and the moving plate 2 214, and a guide hole 219 is provided on one side of the mounting piece 212 and the moving plate 1 213,
[0049] A second winding part for winding an external coil is arranged on the upper and lower sides of the lifting part and on the other side of the coil frame placement part. The second winding part includes an electric slide rail 3 22, which is embedded and arranged on the lower side of the horizontal plate 14. An electric slide rail 4 23 is arranged on the lower side of the electric slide rail 3 22. An electric push rod 24 is arranged on the lower side of the electric slide rail 4 23. An outer ring winding assembly 25 is arranged at the shaft end of the electric push rod 24. The outer ring winding assembly 25 includes a guide box 251, which is arranged on the shaft end of the electric push rod 24. A guide hole 3 252 is arranged on one side of the guide box 251. An installation frame 253 is arranged on the inner top of the guide box 251. A guide rod 3 254 is arranged in the installation frame 253. Two connecting blocks 255 are slidably sleeved on the outer side of the guide rod 3 254. A connecting roller 256 is rotatably connected to the lower side of the connecting block 255. A spring 257 is arranged on one side of the connecting block 255.
[0050] A wire coil placement portion 15 and a flat wire conveying portion 16 are arranged on the upper side of the lifting portion. The wire coil placement portion 15 includes a guide groove 151, which is arranged on the upper side of the transverse plate 14. A limiting groove 152 is arranged on the upper side of the transverse plate 14. Two support frames 153 are slidably connected in the guide groove 151. A second threaded rod 154 is rotatably connected in the guide groove 151. The second threaded rod 154 and the support frame 153 are threadedly connected. A second guide rod 155 is arranged in the limiting groove 152. The second guide rod 155 and the support frame 153 are slidably sleeved. A positioning member 156 is arranged between the two support frames 153. A fixing member 157 is threadedly sleeved on one end of the positioning member 156.
[0051] The flat wire conveying part 16 includes two vertical plates 161, and the two vertical plates 161 are arranged on the upper side of the horizontal plate 14. A driving motor 162 is arranged on one side of the vertical plate 161, and an active roller 163 is arranged at the shaft end of the driving motor 162. A guide hole 164 is arranged on one side of the vertical plate 161 and above the driving motor 162. A moving block 165 is slidably connected in the guide hole 164, and a positioning rod 166 is slidably sleeved on one side of the moving block 165. A spring 167 is arranged on the upper side of the moving block 165, and a connecting shaft 168 is rotatably connected to one side of the moving block 165, and a driven roller 169 is arranged at one end of the connecting shaft 168.
[0052] In this embodiment, when the inner ring is wound, the three-jaw chuck 4 of the inductor coil frame wound with the inner ring can control the movement of the slide bar 5 according to the use requirements, and the rotating motor 6 on the slide bar 5 drives the guide roller 8 on the placement disk 7 to rotate, and the driving motor 10 on the lower side of the mounting plate 9 drives the threaded rod 11, and the threaded rod 11 rotates the thread transmission side plate 13, and the side plate 13 cooperates with the guide rod 12 to adjust the cross plate 14, and according to the size of the coil disk, the threaded rod 154 is rotated, and the threaded rod 154 threadedly drives the two support frames 153 to make relative movement or move towards each other, and the coil disk is placed between the two support frames 153, and then the positioning member 156 passes through the support frame 153 and the coil disk, and then the fixing member 157 is used to limit the positioning member 156, so that the coil disk can rotate after being limited, and then the flat wire passes between the active roller 163 and the driven roller 169, according to the size of the flat wire The size of the inner winding coil frame is determined by the driven roller 169, and the connecting shaft 168 drives the moving block 165 to move in the guide hole 164 in cooperation with the positioning rod 166, and pushes the spring 167. The rebound force of the spring 167 will rebound the driven roller 169, and the driving motor 162 drives the active roller 163 to cooperate with the driven roller 169 to transport the flat wire. The electric slide rail 18 controls the inner ring winding component 21 to move forward and backward, and the electric slide rail 219 controls the inner ring winding component 21 to move left and right. According to the size of the inner winding coil frame, the driving motor 3 216 controls the threaded rod 3 217 to rotate, and the threaded rod 3 217 threadedly drives the two guide plates 218. The two guide plates 218 respectively drive the moving plate 1 213 and the moving plate 2 214 to move toward each other or relative to each other, insert the flat wire into the guide hole 219, and cooperate with the guide member 215 to wind the flat wire in the inner ring.
[0053] In this embodiment, when the outer ring is wound, the three-jaw chuck 4 of the inductor coil frame wound with the outer ring can control the movement of the slide bar 5 according to the use requirements, and the rotating motor 6 on the slide bar 5 drives the guide roller 8 on the placement disk 7 to rotate, and the driving motor 10 on the lower side of the mounting plate 9 drives the threaded rod 11, and the threaded rod 11 rotates the thread transmission side plate 13, and the side plate 13 cooperates with the guide rod 12 to adjust the cross plate 14, and according to the size of the coil disk, the threaded rod 154 is rotated, and the threaded rod 154 threadedly drives the two support frames 153 to make relative movement or move towards each other, and the coil disk is placed between the two support frames 153, and then the positioning member 156 passes through the support frame 153 and the coil disk, and then the fixing member 157 is used to limit the positioning member 156, so that the coil disk can rotate after being limited, and then the flat wire passes between the active roller 163 and the driven roller 169, according to the size of the flat wire , push the driven roller 169 so that the connecting shaft 168 drives the moving block 165 to move in the guide hole 164 in cooperation with the positioning rod 166, push the spring 167, and the rebound force of the spring 167 will rebound the driven roller 169, and the driving motor 2 162 drives the active roller 163 to cooperate with the driven roller 169 to transport the flat wire, the electric slide rail 3 22 controls the outer ring winding assembly 25 to move forward and backward, the electric slide rail 4 23 controls the outer ring winding assembly 25 to move left and right, the electric push rod 2 24 controls the outer ring winding assembly 25 to move up and down, and the flat wire is inserted into the guide hole 3 252 on one side of the guide box 251. The flat wire is guided between the two connecting rollers 256, and the two connecting rollers 256 are pushed according to the size of the flat wire. The two connecting rollers 256 respectively drive the two connecting blocks 255 to move on the guide rod 3 254 to squeeze the spring 257, thereby performing outer ring winding.
[0054] It should be noted that the new energy flat wire inductor coil winding device needs to use a shearing device to perform shearing operations on the flat wire.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A new energy flat wire inductor coil winding device, comprising a winding table (1), characterized in that: The winding table (1) is provided with a coil frame placement portion for satisfying different coil frames on the upper side, and a lifting portion is provided on one side of the winding table (1). A first winding portion for winding an internal coil is provided on the lower side of the lifting portion and located on one side of the coil frame placement portion, and a second winding portion for winding an external coil is provided on the upper and lower sides of the lifting portion and located on the other side of the coil frame placement portion. A wire coil placement portion (15) and a flat wire conveying portion (16) are provided on the upper side of the lifting portion.
2. A new energy flat wire inductor coil winding device according to claim 1, characterized in that: The coil frame placement part comprises a placement groove (2), the placement groove (2) is arranged at the upper center position of the winding table (1), a plurality of sliding holes (3) are arranged at the inner bottom of the placement groove (2), a three-jaw chuck (4) is arranged at the lower side of the winding table (1), the clamping jaws of the three-jaw chuck (4) are placed in the sliding holes (3), a sliding bar (5) is arranged at the clamping jaws of the three-jaw chuck (4), a rotating motor (6) is arranged on the upper side of the sliding bar (5), a placement disk (7) is arranged on the upper side of the rotating motor (6), and a guide roller (8) is arranged on the shaft side of the rotating motor (6).
3. The new energy flat wire inductor coil winding device according to claim 1 is characterized in that: The lifting part comprises a mounting plate (9), the mounting plate (9) being arranged at the rear side of the winding table (1), a driving motor (10) being arranged at the lower side of the mounting plate (9), a threaded rod (11) and a guide rod (12) being arranged at the upper side of the mounting plate (9), an axial end of the driving motor (10) being connected to one end of the threaded rod (11), a side plate (13) being threadedly sleeved on the outer side of the threaded rod (11), and a transverse plate (14) being arranged at one side of the side plate (13).
4. A new energy flat wire inductor coil winding device according to claim 3, characterized in that: The wire coil placement portion (15) comprises a guide groove (151), wherein the guide groove (151) is arranged on the upper side of the transverse plate (14), and a limiting groove (152) is arranged on the upper side of the transverse plate (14); two support frames (153) are slidably connected in the guide groove (151); a second threaded rod (154) is rotatably connected in the guide groove (151); the second threaded rod (154) and the support frame (153) are threadedly connected; a second guide rod (155) is arranged in the limiting groove (152); the second guide rod (155) and the support frame (153) are slidably sleeved; a positioning member (156) is arranged between the two support frames (153); and a fixing member (157) is threadedly sleeved at one end of the positioning member (156).
5. A new energy flat wire inductor coil winding device according to claim 4, characterized in that: The flat wire conveying part (16) comprises two vertical plates (161), the two vertical plates (161) are arranged on the upper side of the horizontal plate (14), a driving motor 2 (162) is arranged on one side of the vertical plate (161), an active roller (163) is arranged at the shaft end of the driving motor 2 (162), a guide hole 1 (164) is arranged on one side of the vertical plate (161) and above the driving motor 2 (162), a moving block (165) is slidably connected in the guide hole 1 (164), a positioning rod (166) is slidably sleeved on one side of the moving block (165), a spring 1 (167) is arranged on the upper side of the moving block (165), a connecting shaft (168) is rotatably connected to one side of the moving block (165), and a driven roller (169) is arranged at one end of the connecting shaft (168).
6. The new energy flat wire inductor coil winding device according to claim 3 is characterized in that: The first winding part includes an electric slide rail 1 (18), the electric slide rail 1 (18) is embedded in the lower side of the horizontal plate (14), the lower side of the electric slide rail 1 (18) is provided with an electric slide rail 2 (19), the lower side of the electric slide rail 2 (19) is provided with an electric push rod 1 (20), and the shaft end of the electric push rod 1 (20) is provided with an inner ring winding component (21).
7. A new energy flat wire inductor coil winding device according to claim 6, characterized in that: The inner ring winding assembly (21) comprises a connecting member (211), wherein the connecting member (211) is arranged at the shaft end of the electric push rod 1 (20), a mounting member (212) is arranged at the lower side of the connecting member (211), one side of the mounting member (212) is respectively slidably connected to a moving plate 1 (213) and a moving plate 2 (214), one side of the moving plate 1 (213) and the moving plate 2 (214) are both provided with a guide member (215), and the mounting member (212) is provided with a guide member (215) and a guide member (215) is provided on the lower side of the connecting member (211). A driving motor three (216) is arranged on one side of the mounting member (212), a threaded rod three (217) is arranged on the shaft end of the driving motor three (216), two guide plates (218) are threadedly sleeved on the outer side of the threaded rod three (217), the two guide plates (218) are respectively connected to one side of the moving plate one (213) and the moving plate two (214), and a guide hole two (219) is arranged on one side of the mounting member (212) and the moving plate one (213).
8. The new energy flat wire inductor coil winding device according to claim 3 is characterized in that: The second winding part includes an electric slide rail three (22), and the electric slide rail three (22) is embedded in the lower side of the horizontal plate (14). The lower side of the electric slide rail three (22) is provided with an electric slide rail four (23), and the lower side of the electric slide rail four (23) is provided with an electric push rod two (24), and the shaft end of the electric push rod two (24) is provided with an outer ring winding component (25).
9. A new energy flat wire inductor coil winding device according to claim 8, characterized in that: The outer ring winding assembly (25) includes a guide box (251), the guide box (251) is arranged at the shaft end of the electric push rod 2 (24), a guide hole 3 (252) is arranged on one side of the guide box (251), a mounting frame (253) is arranged on the inner top of the guide box (251), a guide rod 3 (254) is arranged in the mounting frame (253), the outer side of the guide rod 3 (254) is slidably sleeved with two connecting blocks (255), the lower side of the connecting block (255) is rotatably connected to a connecting roller (256), and a spring 2 (257) is arranged on one side of the connecting block (255).
10. A method for winding a new energy flat wire inductor coil winding device according to any one of claims 1 to 9, characterized in that: The specific steps are as follows; S1. Select the winding of the inductor coil frame according to the need to be wound; S2, placing the inductor coil frame to be wound on the coil frame placement part and performing position limiting driving on it; S3, the lifting unit controls the first winding unit or the second winding unit to move up and down; S4, the wire coil placement unit (15) cooperates with the flat wire conveying unit (16) to convey the flat wire; S5. Finally, the first winding part or the second winding part is used in cooperation with the coil frame placement part to wind the flat wire.
Citation Information
Patent Citations
New energy flat wire inductance coil winding device
CN218676775U
Cited By
Current transformer assembly and coil winding device thereof
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A current transformer assembly and a coil winding device thereof
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