Scrapped vehicle battery recycling and disassembling equipment

Abstract

The invention provides scrapped vehicle battery recycling and disassembling equipment, and relates to the field of battery recycling and disassembling, the scrapped vehicle battery recycling and disassembling equipment comprises a bottom plate, a sulfuric acid collecting box is fixedly mounted in the middle of the upper end face of the bottom plate, and a battery disassembling table is fixedly mounted in the sulfuric acid collecting box; and a protective shell is mounted on the upper end surface of the bottom plate and positioned outside the battery disassembling table and the sulfuric acid collecting box. Through the arrangement of the conveying mechanism and the feeding mechanism, in the disassembling process, waste lead-acid storage batteries do not need to be manually carried to a battery disassembling table and do not need to be manually pushed to the position near a disassembling knife, the automation degree of the battery recycling and disassembling equipment is improved, and therefore more time and labor are saved; the problems that when an existing battery recycling and disassembling device is used for disassembling waste lead-acid storage batteries, the waste lead-acid storage batteries need to be manually carried to a battery disassembling table and then manually pushed to the position close to a disassembling knife, the automation degree of the battery recycling and disassembling device is low, and manpower is consumed are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of battery recycling and disassembly, and in particular to a device for recycling and disassembling batteries of scrapped vehicles. Background Art

[0002] With the rapid development of electric vehicles, the number of scrapped lead-acid batteries has increased dramatically. These waste lead-acid batteries contain a large amount of harmful substances such as lead and sulfuric acid. If they are not handled properly, they will pose a serious threat to the environment and human health. In order to avoid the pollution problem caused by waste lead-acid batteries to the environment, they can be recycled and reused through battery recycling and disassembly equipment.

[0003] However, when existing battery recycling and disassembly equipment disassembles waste lead-acid batteries, it is often necessary to manually carry the waste lead-acid batteries to the battery disassembly table, and then manually push the waste lead-acid batteries to the vicinity of the disassembly knife, and finally use the pushing mechanism to push the waste lead-acid batteries onto the disassembly knife for cutting and disassembly, resulting in a low degree of automation in the battery recycling and disassembly equipment, which wastes manpower, and the workers are in close contact with the disassembly knife, which is prone to safety hazards. In addition, during the cutting and disassembly process, the sulfuric acid liquid in the battery shell is prone to splash onto the workers' bodies, causing skin damage, eye damage and other injuries to the workers. Summary of the invention

[0004] The invention relates to a scrapped vehicle battery recycling and disassembling device. Through the arrangement of a conveying mechanism and a feeding mechanism, during the disassembling process, since there is no need to manually carry the waste lead-acid batteries to a battery disassembling table, and there is no need to manually push the waste lead-acid batteries to the vicinity of a disassembling knife, the automation degree of the battery recycling and disassembling device is improved, thereby saving time and labor; through the arrangement of a protective shell, when the disassembling pushing mechanism and the disassembling knife disassemble the waste lead-acid batteries, splashed sulfuric acid liquid can be shielded and protected, thereby preventing the sulfuric acid liquid from splashing onto the body of a worker and preventing the sulfuric acid liquid from causing skin damage, eye damage and the like to the worker.

[0005] The present invention provides a scrapped vehicle battery recycling and disassembly device, which specifically comprises: a bottom plate, a sulfuric acid collection box is fixedly installed on the middle part of the upper end surface of the bottom plate, and a battery disassembly platform is fixedly installed inside the sulfuric acid collection box; a protective shell is installed on the upper end surface of the bottom plate outside the battery disassembly platform and the sulfuric acid collection box, a disassembly knife is fixedly installed on the right side of the rear part of the upper end surface of the battery disassembly platform, and a disassembly pushing mechanism is installed on the left rear part of the upper end surface of the battery disassembly platform, a groove is opened on the front side of the upper end surface of the battery disassembly platform, and a conveying mechanism is installed inside the groove; a feeding mechanism is arranged on the front side of the protective shell; a guide plate is installed on the right side of the inside of the sulfuric acid collection box;

[0006] The disassembly and pushing mechanism includes a first electric cylinder, a pushing block and a strip groove. The first electric cylinder is fixedly installed on the left rear part of the upper end surface of the battery disassembly platform, and the right end of the telescopic rod of the first electric cylinder is fixedly installed with a pushing block. The right end surface of the pushing block is provided with a strip groove, and the strip groove matches the installation position of the disassembly knife.

[0007] Preferably, a guide hopper is installed on the rear side of the interior of the sulfuric acid collection box, and the rear side of the bottom end surface of the guide hopper is distributed in a downward inclined shape, and leakage holes are evenly opened on the bottom end surface inside the guide hopper; a collection box is installed on the upper end surface of the bottom plate located at the lower part of the rear end of the guide hopper.

[0008] Preferably, an observation port is provided on both sides of the upper left and right sides of the front end surface of the protective shell, and a piece of tempered glass is fixedly embedded inside each observation port; a feed port and a discharge port are respectively provided on the upper left and right sides of the front surface of the protective shell, and the left end of the conveying mechanism passes through the feed port.

[0009] Preferably, a PLC programmable controller is installed on the right side of the front end surface of the protective shell, and the PLC programmable controller is connected to a foot switch through a wire, and the foot switch is placed on the upper end surface of the bottom plate.

[0010] Preferably, the disassembly and pushing mechanism also includes a guide rod and a guide slide cylinder, the left end face of the pushing block is fixedly connected with two guide rods, and each guide rod is slidably connected to the outside with a guide slide cylinder, and the two guide slide cylinders are respectively fixedly mounted on the front and rear sides of the first electric cylinder.

[0011] Preferably, the conveying mechanism includes a support plate, a conveying roller, a driving shaft, a driving roller, a conveying belt, a conveying motor and an ultrasonic sensor. The number of the support plates is two, and the two support plates are fixedly installed inside the groove. Ten conveying rollers are evenly rotatably connected between the two support plates, and a driving shaft is rotatably connected on the left side between the two support plates. A driving roller is fixedly installed outside the driving shaft, and a worm gear is fixedly installed at the front end of the driving shaft. The conveying roller and the driving roller are externally connected to the conveying belt through transmission; the conveying motor is installed on the left part of the front end surface of a front support plate, and a worm meshing with the worm gear is fixedly installed on the shaft of the conveying motor. Ultrasonic sensors are installed on the upper right part of the two support plates through a U-shaped support plate.

[0012] Preferably, the loading mechanism includes a second electric cylinder, a push plate and a sliding rod. The second electric cylinder is fixedly installed on the front end face of the protective shell, and the telescopic rod of the second electric cylinder passes through the front side wall of the protective shell. The rear end of the telescopic rod of the second electric cylinder is fixedly installed with a push plate, and the front end face of the push plate is fixedly connected with a sliding rod passing through the front side wall of the protective shell.

[0013] Preferably, the guide plate member includes a guide bottom plate and a guide side plate, the guide bottom plate and the guide side plate are fixedly connected to the right side of the sulfuric acid collection box, and the guide side plate is located on the rear side of the guide bottom plate, and the right ends of the guide bottom plate and the guide side plate both pass through the discharge opening; the upper end surface of the rear side of the guide bottom plate is distributed in a downward inclined shape, and the angle between the front end surface of the guide side plate and the upper end surface of the rear side of the guide bottom plate is ninety degrees.

[0014] The present invention provides a scrapped vehicle battery recycling and disassembly device, which has the following beneficial effects:

[0015] 1. Through the arrangement of the conveying mechanism and the feeding mechanism, when feeding, the staff only needs to step on the foot switch to convey the waste lead-acid battery to the left front side of the dismantling knife, and finally the dismantling work can be automatically performed through the cooperation of the dismantling pushing mechanism and the dismantling knife. During the dismantling process, since there is no need to manually carry the waste lead-acid battery to the battery dismantling table, there is no need to manually push the waste lead-acid battery to the vicinity of the dismantling knife, thereby improving the automation degree of the battery recycling and dismantling equipment, thereby saving time and labor, and being conducive to the efficient dismantling of scrapped vehicle batteries.

[0016] 2. By setting up the protective shell, when the push mechanism and the dismantling knife are dismantling the waste lead-acid battery, the splashing sulfuric acid liquid can be shielded and protected, thereby preventing the sulfuric acid liquid from splashing onto the body of the staff and preventing the sulfuric acid liquid from causing skin damage, eye damage and other injuries to the staff, thereby effectively reducing safety hazards.

[0017] 3. Through the setting of the guide plate, when the disassembled waste lead-acid battery is pushed to the upper part of the guide bottom plate, the sulfuric acid liquid in the battery shell can be poured out under the downward inclination of the upper end surface of the rear side of the guide bottom plate, and no manual pouring operation is required, thereby effectively avoiding the contact between the sulfuric acid liquid and the body of the staff, thereby improving the safety of the battery recycling and disassembly equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0019] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0020] In the attached picture:

[0021] Figure 1 A schematic diagram showing the structure of the first perspective of the present application is shown;

[0022] Figure 2 A schematic diagram showing the structure of the second viewing angle of the present application is shown;

[0023] Figure 3 A schematic diagram showing the structure of the present application from a rear perspective;

[0024] Figure 4 The schematic diagram of the structure of the present application after removing the protective housing, tempered glass, PLC programmable controller and foot switch is shown;

[0025] Figure 5 The schematic diagram of the structure of the guide hopper, sulfuric acid collection box, battery disassembly platform and disassembly pushing mechanism of the present application is shown;

[0026] Figure 6 A schematic diagram of the structure of the battery disassembly station and the disassembly and pushing mechanism of the present application is shown;

[0027] Figure 7 A schematic diagram of the structure of the conveying mechanism of the present application is shown;

[0028] Figure 8 A schematic structural diagram of a battery disassembly station and a guide plate of the present application is shown.

[0029] Reference numerals list

[0030] 1. Bottom plate; 101. Material guide hopper; 102. Material collection box; 103. Sulfuric acid collection box;

[0031] 2. Protective shell; 201. Tempered glass; 202. PLC programmable controller; 203. Foot switch; 204. Observation port; 205. Feed port; 206. Discharge port;

[0032] 3. Battery disassembly station; 301. Disassembly knife; 302. Groove;

[0033] 4. Disassemble the push mechanism; 401, first electric cylinder; 402, push block; 403, strip groove; 404, guide rod; 405, guide slide;

[0034] 5. Conveying mechanism; 501. Support plate; 502. Conveying roller; 503. Driving shaft; 504. Driving roller; 505. Conveying belt; 506. Conveying motor; 507. Ultrasonic sensor;

[0035] 6. Feeding mechanism; 601. Second electric cylinder; 602. Push plate; 603. Sliding rod;

[0036] 7. Guide plate; 701. Guide bottom plate; 702. Guide side plate. DETAILED DESCRIPTION

[0037] Example 1: Please refer to Figures 1 to 8 :

[0038] The present invention proposes a scrapped vehicle battery recycling and disassembly device, comprising: a bottom plate 1, a sulfuric acid collection box 103 is fixedly installed in the middle of the upper end surface of the bottom plate 1, and a battery disassembly platform 3 is fixedly installed inside the sulfuric acid collection box 103; a protective shell 2 is installed on the upper end surface of the bottom plate 1 outside the battery disassembly platform 3 and the sulfuric acid collection box 103, a disassembly knife 301 is fixedly installed on the right side of the rear of the upper end surface of the battery disassembly platform 3, and a disassembly push mechanism 4 is installed on the left rear of the upper end surface of the battery disassembly platform 3, a groove 302 is opened on the front side of the upper end surface of the battery disassembly platform 3, and a conveying mechanism 5 is installed inside the groove 302; a feeding mechanism 6 is arranged on the front side of the protective shell 2; a guide plate 7 is installed on the right side of the sulfuric acid collection box 103, and the guide plate 7 is arranged to guide the disassembled waste lead-acid batteries to tip backward;

[0039] The disassembly and pushing mechanism 4 includes a first electric cylinder 401, a pushing block 402 and a strip groove 403. The first electric cylinder 401 is fixedly installed on the left rear part of the upper end surface of the battery disassembly platform 3, and the right end of the telescopic rod of the first electric cylinder 401 is fixedly installed with a pushing block 402. The right end surface of the pushing block 402 is provided with a strip groove 403, and the strip groove 403 matches the installation position of the disassembly knife 301. Through the setting of the disassembly and pushing mechanism 4, the waste lead-acid battery can be pushed to the right onto the disassembly knife 301.

[0040] A guide hopper 101 is installed on the rear side of the inside of the sulfuric acid collection box 103, and the rear side of the bottom end surface of the guide hopper 101 is distributed in a downward tilted shape, and the inner bottom end surface of the guide hopper 101 is evenly provided with leakage holes; the upper end surface of the bottom plate 1 is located at the lower part of the rear end of the guide hopper 101 and a collection box 102 is installed for collecting battery covers.

[0041] An observation port 204 is provided on both sides of the upper left and right sides of the front end surface of the protective shell 2, and a piece of tempered glass 201 is fixedly embedded inside each observation port 204; a feed port 205 and a discharge port 206 are respectively provided on the upper front sides of the left and right ends of the protective shell 2, and the left end of the conveying mechanism 5 passes through the feed port 205; through the setting of the protective shell 2, when the disassembly pushing mechanism 4 and the disassembly knife 301 are disassembling the waste lead-acid battery, the splashing sulfuric acid liquid can be shielded and protected, thereby preventing the sulfuric acid liquid from splashing onto the body of the staff.

[0042] A PLC programmable controller 202 is installed on the right side of the front end face of the protective shell 2, and the PLC programmable controller 202 is connected to a foot switch 203 through a wire. The foot switch 203 is placed on the upper end face of the base plate 1 to improve the convenience of the battery recycling and disassembly equipment during control.

[0043] The disassembled pushing mechanism 4 also includes a guide rod 404 and a guide slide 405. The left end face of the pushing block 402 is fixedly connected with two guide rods 404, and each guide rod 404 is slidably connected to the outside with a guide slide 405. The two guide slides 405 are respectively fixedly mounted on the front and rear sides of the first electric cylinder 401.

[0044] The conveying mechanism 5 includes a support plate 501, a conveying roller 502, a driving shaft 503, a driving roller 504, a conveying belt 505, a conveying motor 506 and an ultrasonic sensor 507. There are two support plates 501, and the two support plates 501 are fixedly installed inside the groove 302. Ten conveying rollers 502 are evenly connected to the two support plates 501. The left side of the two support plates 501 is connected to the driving shaft 503, and the driving shaft 503 is fixedly installed outside. There is a driving roller 504, and a worm gear is fixedly installed at the front end of the driving shaft 503, and a conveying belt 505 is connected to the conveying roller 502 and the driving roller 504 through an external transmission; a conveying motor 506 is installed on the left part of the front end surface of a front support plate 501, and a worm meshing with the worm gear is fixedly installed on the shaft of the conveying motor 506, and an ultrasonic sensor 507 is installed on the upper right part of the two support plates 501 through a U-shaped support plate; through the setting of the conveying mechanism 5, it is used to convey the waste lead-acid batteries to the right.

[0045] The feeding mechanism 6 includes a second electric cylinder 601, a push plate 602 and a sliding rod 603. The second electric cylinder 601 is fixedly installed on the front end face of the protective shell 2, and the telescopic rod of the second electric cylinder 601 passes through the front side wall of the protective shell 2. The rear end of the telescopic rod of the second electric cylinder 601 is fixedly installed with a push plate 602, and the front end face of the push plate 602 is fixedly connected with the sliding rod 603 passing through the front side wall of the protective shell 2; the second electric cylinder 601, the conveying motor 506, the ultrasonic sensor 507, and the first electric cylinder 401 are all electrically connected to the PLC programmable controller 202; through the setting of the feeding mechanism 6, it is used to push the waste lead-acid battery backward to the front left part of the disassembly knife 301.

[0046] Embodiment 2, based on embodiment 1, as Figure 1 and Figure 8As shown, the guide plate 7 includes a guide bottom plate 701 and a guide side plate 702, and the guide bottom plate 701 and the guide side plate 702 are both fixedly connected to the right side of the sulfuric acid collection box 103, and the guide side plate 702 is located at the rear side of the guide bottom plate 701, and the right ends of the guide bottom plate 701 and the guide side plate 702 both penetrate the discharge port 206; the upper end surface of the rear side of the guide bottom plate 701 is distributed in a downwardly inclined shape, and the angle between the front end surface of the guide side plate 702 and the upper end surface of the rear side of the guide bottom plate 701 is ninety degrees; through the setting of the guide plate 7, when the disassembled waste lead-acid battery is pushed to the upper part of the guide bottom plate 701, the sulfuric acid liquid in the battery shell can be poured out under the downward inclination of the upper end surface of the rear side of the guide bottom plate 701, and there is no need for manual pouring operation, thereby effectively avoiding the situation where the sulfuric acid liquid comes into contact with the body of the staff.

[0047] A method for recycling and disassembling batteries of scrapped vehicles: first, the used lead-acid battery is placed on the upper left side of the conveyor belt 505, and then the staff steps on the foot switch 203 with their feet, at which time the PLC programmable controller 202 starts the conveyor motor 506, and the conveyor motor 506 drives the worm, worm wheel, driving shaft 503 and driving roller 504 to rotate clockwise, thereby driving the conveyor belt 505 to drive clockwise, and the used lead-acid battery moves to the right. When the used lead-acid battery moves to the right to the sensing area of ​​the ultrasonic sensor 507, the PLC programmable controller 202 turns off the conveyor motor 506. At this time, the used lead-acid battery happens to be located behind the push plate 602, and then the PLC programmable controller 202 controls the telescopic rod of the second electric cylinder 601 to extend backward to move the push plate 602 backward. The push plate 602 moves backward to push the used lead-acid battery backward to the left front side of the dismantling knife 301, and then the PLC programmable controller 202 controls the telescopic rod of the second electric cylinder 601 to retract and reset, and then the PLC programmable controller 202 controls the telescopic rod of the first electric cylinder 401 to extend rightward, and moves the push block 402 to the right, thereby pushing the used lead-acid battery onto the dismantling knife 301, and the battery cover of the used lead-acid battery is cut and disassembled by the dismantling knife 301, and the disassembled battery cover falls into the guide hopper 101, and the disassembled battery cover is transported to the collection box 102 under the tilting action of the guide hopper 101, and then the next used lead-acid battery to be disassembled is placed on the upper left side of the conveyor belt 505, and then the next used lead-acid battery is disassembled according to the above operation.

[0048] When the disassembled used lead-acid battery is pushed to the upper part of the guide bottom plate 701, the sulfuric acid liquid in the battery shell can be poured out due to the downward inclination of the upper end surface of the rear side of the guide bottom plate 701, and no manual pouring operation is required, thereby effectively avoiding contact between the sulfuric acid liquid and the body of the staff.

Claims

1. A scrapped vehicle battery recycling and disassembly device, comprising: A bottom plate (1), a sulfuric acid collection box (103) is fixedly installed in the middle of the upper end surface of the bottom plate (1), and a battery disassembly platform (3) is fixedly installed inside the sulfuric acid collection box (103); the characteristic is that a protective shell (2) is installed on the upper end surface of the bottom plate (1) outside the battery disassembly platform (3) and the sulfuric acid collection box (103), a disassembly knife (301) is fixedly installed on the right side of the rear part of the upper end surface of the battery disassembly platform (3), and a disassembly pushing mechanism (4) is installed on the left rear part of the upper end surface of the battery disassembly platform (3), a groove (302) is opened on the front side of the upper end surface of the battery disassembly platform (3), and a conveying mechanism (5) is installed inside the groove (302); a feeding mechanism (6) is arranged on the front side of the protective shell (2); and a guide plate (7) is installed on the right side inside the sulfuric acid collection box (103); The disassembly and pushing mechanism (4) comprises a first electric cylinder (401), a pushing block (402) and a strip groove (403); the first electric cylinder (401) is fixedly mounted on the left rear portion of the upper end surface of the battery disassembly platform (3); the pushing block (402) is fixedly mounted on the right end of the telescopic rod of the first electric cylinder (401); the strip groove (403) is formed on the right end surface of the pushing block (402); and the strip groove (403) matches the position of the disassembly knife (301).

2. The scrapped vehicle battery recycling and disassembly equipment according to claim 1 is characterized by: A guide hopper (101) is installed at the rear side of the interior of the sulfuric acid collection box (103), and the rear side of the bottom end surface of the guide hopper (101) is distributed in a downwardly inclined shape, and leakage holes are evenly opened on the inner bottom end surface of the guide hopper (101); and a collection box (102) is installed at the upper end surface of the bottom plate (1) at the lower part of the rear end of the guide hopper (101).

3. The scrapped vehicle battery recycling and disassembly equipment according to claim 1 is characterized by: An observation opening (204) is provided on both left and right sides of the upper portion of the front end surface of the protective shell (2), and a piece of tempered glass (201) is fixedly embedded in the interior of each observation opening (204); a feed opening (205) and a discharge opening (206) are respectively provided on the upper portions of the front sides of the left and right ends of the protective shell (2), and the left end of the conveying mechanism (5) passes through the feed opening (205).

4. The scrapped vehicle battery recycling and disassembly equipment according to claim 1 is characterized by: A PLC programmable controller (202) is installed on the right side of the front end surface of the protective housing (2), and the PLC programmable controller (202) is connected to a foot switch (203) via a wire, and the foot switch (203) is placed on the upper end surface of the bottom plate (1).

5. The scrapped vehicle battery recycling and disassembly equipment according to claim 1 is characterized by: The disassembly and pushing mechanism (4) further comprises a guide rod (404) and a guide slide cylinder (405); the left end surface of the pushing block (402) is fixedly connected with two guide rods (404), and each guide rod (404) is slidably connected with a guide slide cylinder (405) outside; the two guide slide cylinders (405) are respectively fixedly mounted on the front and rear side surfaces of the first electric cylinder (401).

6. The scrapped vehicle battery recycling and disassembly equipment according to claim 1 is characterized by: The conveying mechanism (5) comprises a support plate (501), a conveying roller (502), a driving shaft (503), a driving roller (504), a conveying belt (505), a conveying motor (506) and an ultrasonic sensor (507). The number of the support plates (501) is two, and the two support plates (501) are fixedly installed inside the groove (302). Ten conveying rollers (502) are evenly connected to the two support plates (501) for rotation. The left side of the two support plates (501) is connected to the driving shaft (503). 03), a driving roller (504) is fixedly mounted on the outside of the driving shaft (503), and a worm gear is fixedly mounted on the front end of the driving shaft (503), and a conveying belt (505) is connected to the conveying roller (502) and the driving roller (504) through external transmission; the conveying motor (506) is mounted on the left side of the front end surface of a front support plate (501), and a worm gear meshing with the worm gear is fixedly mounted on the shaft of the conveying motor (506), and an ultrasonic sensor (507) is mounted on the upper right part of the two support plates (501) through a U-shaped support plate.

7. The scrapped vehicle battery recycling and disassembly equipment according to claim 1 is characterized by: The feeding mechanism (6) comprises a second electric cylinder (601), a push plate (602) and a sliding rod (603); the second electric cylinder (601) is fixedly mounted on the front end face of the protective shell (2), and the telescopic rod of the second electric cylinder (601) penetrates the front side wall of the protective shell (2); the rear end of the telescopic rod of the second electric cylinder (601) is fixedly mounted with the push plate (602), and the front end face of the push plate (602) is fixedly connected with the sliding rod (603) penetrating the front side wall of the protective shell (2).

8. The scrapped vehicle battery recycling and disassembly equipment according to claim 3 is characterized by: The guide plate member (7) comprises a guide bottom plate (701) and a guide side plate (702); the guide bottom plate (701) and the guide side plate (702) are both fixedly connected to the right side of the interior of the sulfuric acid collection box (103); the guide side plate (702) is located at the rear side of the guide bottom plate (701); and the right ends of the guide bottom plate (701) and the guide side plate (702) both pass through the discharge opening (206); the rear upper end surface of the guide bottom plate (701) is distributed in a downwardly inclined shape, and the angle between the front end surface of the guide side plate (702) and the rear upper end surface of the guide bottom plate (701) is ninety degrees.

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