Two-phase cold plate liquid cooling cabinet, control method and data center
By using the combination of electro-hydraulic integrated distribution module and system detection control module in the liquid-cooling cabinet, the fluid flow rate and heat exchange mode in the cold plate are collected and controlled in real time, and the dry burning and phase change in the two-phase cold plate liquid-cooling cabinet is solved. The problem of incompleteness improves the heat dissipation performance of the cabinet and the stability of the equipment.
Patent Information
- Application Number
- CN202411593429.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-02-18
AI Technical Summary
Existing liquid-cooled cabinets are prone to dry-burning of two-phase cold plates and no phase change occurs in the two-phase cold plates, resulting in abnormal increase in the internal temperature of the system and excessive energy consumption, which affects the reliability of the system and the safe operation of the equipment.
Design a two-phase cold plate liquid cooling cabinet, using an electro-hydraulic integrated distribution module to collect power consumption information and cooling information of each node equipment, and control the flow rate of the fluid in the cold plate and the work of the heat exchange unit in real time through the system detection and control module. Mode to ensure that the liquid fluid absorbs heat and vaporizes, forming a vaporized fluid outflow.
Real-time heat dissipation control of the two-phase cold plates of each branch is achieved, avoiding dry burning and incomplete phase transformation, improving the operating stability and temperature uniformity of the server, and significantly improving the heat dissipation performance of the liquid-cooled cabinet.
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Figure CN119486039A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of liquid cooling technology, and in particular to a two-phase cold plate liquid cooling cabinet, a control method and a data center. Background Art
[0002] The principle of liquid-cooled cold plate technology is to bring the heat source into contact with the cold plate, transfer the heat of the electronic equipment to the cold plate, and then use the cooling medium in the cooling medium pipe to take the heat out of the cold plate for heat dissipation. Finally, the cooling medium is driven by the circulation system to continuously flow through the heat sink to maintain the stable operation of the liquid cooling system. In related technologies, the cooling medium of the two-phase cold plate cooling system enters the cold plate in liquid form under the drive of the circulation system. After absorbing the heat of the cold plate, part of the cooling medium vaporizes to form a gas-liquid two-phase state and flows out of the cold plate. The gas-liquid mixed cooling medium flowing out of the cold plate passes through the liquid cooling heat exchange module and turns back into liquid phase, and finally re-enters the cold plate under the drive of the circulation pump.
[0003] However, due to the different heat generation of heat-generating components at each node in the existing liquid-cooling cabinet, the existing liquid-cooling cabinet is prone to dry burning of the two-phase cold plate and no phase change in the two-phase cold plate. In severe cases, it will cause abnormal temperature increase inside the system and excessive system energy consumption, which will have a serious impact on the reliability of the system and the safe operation of the equipment. Summary of the invention
[0004] Based on this, it is necessary to provide a two-phase cold plate liquid cooling cabinet, a control method and a data center to address the problems that the existing liquid cooling cabinets are prone to dry burning of the two-phase cold plate part and no phase change occurs in the two-phase cold plate. In severe cases, it will cause abnormal increase in internal temperature of the system and excessive energy consumption of the system.
[0005] A two-phase cold plate liquid cooling cabinet, the two-phase cold plate liquid cooling cabinet comprising:
[0006] A plurality of two-phase cold plates for heat transfer connection with the parts to be cooled;
[0007] The electric-liquid integrated distribution module is arranged at the rear side of the liquid cooling cabinet and is respectively connected to the two-phase cold plate and the parts to be cooled; it is used to collect the power consumption information corresponding to the equipment to be cooled at each node and / or the cooling capacity information of the two-phase cold plate at each node; and control the flow rate of the fluid in the two-phase cold plate according to the power consumption information and / or the cooling capacity information;
[0008] The liquid cooling heat exchange module comprises a receiving cavity provided at the bottom of the liquid cooling cabinet and connected to the electric-liquid integrated distribution module, wherein at least three stages of heat exchange units are provided in the receiving cavity;
[0009] System detection module, used to obtain cabinet circulation system parameters of each module and pipeline in the liquid cooling cabinet;
[0010] The system control module is used to connect with the electro-liquid integrated distribution module, the liquid cooling heat exchange module, and the system detection module, and obtain the cabinet circulation system parameters, and / or the power consumption information, and / or the cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module so that the liquid fluid in the two-phase cold plate of each node absorbs the heat of the part to be cooled and vaporizes to form a vapor fluid flowing out.
[0011] In one embodiment, the liquid cooling heat exchange module is provided with:
[0012] A first heat exchange unit, for receiving a vapor fluid and a liquid fluid and cooling the fluid to a first preset temperature;
[0013] a second heat exchange unit, configured to receive the first cooling fluid and cool the first cooling fluid to a second preset temperature;
[0014] a third heat exchange unit, configured to receive the second cooling fluid and reheat the second cooling fluid to a third cooling fluid of a third preset temperature;
[0015] Wherein, the second preset temperature is not lower than the third preset temperature.
[0016] In one of the embodiments, the liquid-cooled heat exchange module is further provided with a liquid blocking component, and the liquid blocking component is arranged on a side of the fluid outlet of the liquid-cooled heat exchange module.
[0017] In one embodiment, the liquid cooling cabinet also includes a driving module connected to the system control module, one end of the driving module is connected to the fluid outlet of the liquid cooling heat exchange module, and the other end is connected to the fluid inlet of the third heat exchange unit; and the driving module is used to drive the second cooling fluid of the second preset temperature to the third heat exchange module for reheating to the third cooling fluid of the third preset temperature.
[0018] In one embodiment, the system detection module is provided with:
[0019] A first detection unit, arranged in the liquid cooling heat exchange module, to obtain first pressure information of the cabinet circulation system;
[0020] A second detection unit, disposed at the front side of the fluid inlet of the electro-hydraulic integrated distribution module, to obtain second pressure information of the cabinet circulation system;
[0021] A third detection unit is arranged at the front side of the fluid inlet of the driving module or the fluid outlet side of the liquid cooling heat exchange module, and obtains third temperature information of the cabinet circulation system;
[0022] The fourth detection unit is configured to obtain fourth liquid level information of the liquid-cooled heat exchange module in the liquid-cooled heat exchange module.
[0023] In one embodiment, the electro-hydraulic integrated distribution module is provided with:
[0024] The power distribution unit is provided with a power distribution trunk line electrically connected to the equipment to be cooled at each node;
[0025] A first cooling capacity distribution unit is provided with a first distribution pipeline body connected to the two-phase cold plate, a cooling capacity self-regulating component provided on each branch of the first distribution pipeline body and corresponding to the two-phase cold plate, and a plurality of first fluid pipelines provided on the first distribution pipeline body and correspondingly connected to each node two-phase cold plate;
[0026] A second cooling capacity distribution unit is provided with a second distribution pipeline body connected to the two-phase cold plate, and a plurality of second fluid pipelines provided on the second distribution pipeline body and correspondingly connected to the two-phase cold plate at each node;
[0027] A cooling capacity detection unit is arranged at the front side of the fluid inlet of the cold plate or at each branch of the first distribution pipeline body and acquires cooling capacity information of each branch;
[0028] The electro-hydraulic control unit is electrically connected to the power distribution unit, the cooling capacity self-regulating component, and the cooling capacity detection unit, respectively. The power control unit collects the power consumption information corresponding to the equipment to be cooled at each node through the power distribution unit, and / or the output power information of each power distribution trunk in the power distribution unit, and / or the cooling capacity information of each branch of the first distribution pipeline body; and adjusts the cooling capacity self-regulating component corresponding to each node according to the power consumption information, and / or the output power information, and / or the cooling capacity information.
[0029] In one embodiment, the cooling capacity self-regulating component includes a cooling capacity self-regulating pump and / or a cooling capacity self-regulating valve.
[0030] The present application also provides a control method for a liquid cooling cabinet using any one of the above items, the control method for the liquid cooling cabinet comprising:
[0031] S11, the electric-liquid integrated distribution module collects the power consumption information corresponding to the equipment to be cooled at each node, and / or the cooling capacity information of the two-phase cold plate at each node; and controls the flow rate of the fluid in the two-phase cold plate according to the power consumption information and / or the cooling capacity information; and controls the flow rate of the fluid in the two-phase cold plate according to the power consumption information;
[0032] S12, the system detection module obtains the cabinet circulation system parameters of each module and pipeline in the liquid cooling cabinet during operation;
[0033] S13, the system control module obtains the cabinet circulation system parameters, and / or the power consumption information, and / or the cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module so that the liquid fluid in the two-phase cold plate of each node absorbs the heat of the component to be cooled and vaporizes to form a vapor fluid flowing out.
[0034] In one embodiment, the electric-liquid integrated distribution module collects the power consumption information corresponding to the equipment to be cooled at each node and / or the cooling capacity information of the two-phase cold plate at each node; and controls the flow rate of the fluid in the two-phase cold plate according to the power consumption information and / or the cooling capacity information; and controls the flow rate of the fluid in the two-phase cold plate according to the power consumption information, including:
[0035] S1111, the cooling capacity detection unit collects cooling capacity information of each branch, and the electro-hydraulic control unit obtains the cooling capacity information to control the fluid flow output by the cooling capacity self-regulating component to the two-phase cold plate of each node; and / or,
[0036] S1121, the electro-hydraulic control unit collects power consumption information corresponding to the equipment to be cooled at each node, and / or output power information of each power distribution trunk in the power distribution unit;
[0037] S1122, collecting cooling information of each branch by a cooling detection unit;
[0038] S1123, the electro-hydraulic control unit obtains the cooling capacity information and the power consumption information, or the cooling capacity information and the output power information, to control the fluid flow output by the cooling capacity self-regulating component to the two-phase cold plate of each node.
[0039] In one embodiment, the system control module obtains the cabinet circulation system parameters, and / or the power consumption information, and / or the cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module so that the liquid fluid in the two-phase cold plate of each node absorbs the heat of the cooling component to be vaporized to form a vapor fluid flowing out, including:
[0040] S131, the second pressure information collected by the second detection unit, and the operating frequency of the driving module are controlled according to the second pressure information, so that the liquid cooling cabinet reheats the second cooling fluid to the third cooling fluid of the third preset temperature by the third heat exchange unit under the first preset liquid supply pressure and outputs it to the electric-liquid integrated distribution module, and the liquid fluid distributed to the two-phase cold plate of each node by the electric-liquid integrated distribution module can absorb the heat of the component to be cooled and vaporize to form a vapor fluid flowing out;
[0041] S132, obtaining the first pressure information collected by the first detection unit and the third temperature information collected by the third detection unit, and controlling the heat exchange efficiency of the first heat exchange unit and the second heat exchange unit according to the first pressure information and the third temperature information, so that the liquid cooling cabinet cools the liquid fluid to a second preset temperature by the second heat exchange unit under the second preset pressure;
[0042] Wherein, the second preset temperature is not lower than the third preset temperature.
[0043] In one embodiment, the method further comprises:
[0044] S14. Acquire fourth liquid level information collected by the fourth detection unit, and control the heat exchange efficiency of the second heat exchange unit so that the liquid level of the liquid-cooled heat exchange module is not less than a preset liquid level.
[0045] The present application also provides a data center, comprising the two-phase cold plate liquid cooling cabinet described in any one of the above items.
[0046] Compared with the prior art, the two-phase cold plate liquid cooling cabinet, control method and data center provided in this application have the following three beneficial effects:
[0047] 1: The heat generation of each branch is collected in real time through the electro-hydraulic integrated distribution module to realize real-time control of the heat dissipation of the two-phase cold plate of each branch, avoiding dry burning of the two-phase cold plate and no phase change in the two-phase cold plate.
[0048] 2: Effectively ensure stable overclocking of components to be cooled (especially high-power electronic components, CPU, GPU), and can adaptively control the core temperature fluctuation of high-power heating components such as chips within 1.5°C, thereby improving the operating stability and temperature uniformity of the server.
[0049] 3: The heat dissipation performance of the two-phase cold plate liquid cooling cabinet is effectively improved, and the heat dissipation effect can be more than doubled compared to the existing liquid cooling cabinet without reheating. BRIEF DESCRIPTION OF THE DRAWINGS
[0050] FIG1 is a schematic structural diagram of a two-phase cold plate liquid cooling cabinet provided in Embodiment 1 of the present application.
[0051] Figure 2 This is a schematic diagram of the structure of a two-phase cold plate liquid cooling cabinet provided in Example 2 of the present application.
[0052] Figure 3 This is a schematic diagram of the structure of a two-phase cold plate liquid cooling cabinet provided in Example 3 of the present application.
[0053] Figure 4 This is a schematic diagram of the structure of a two-phase cold plate liquid cooling cabinet provided in Example 4 of the present application.
[0054] Figure 5 A schematic diagram of the structure of a data center provided in an embodiment of the present application.
[0055] Figure 6 This is a flow chart of a control method for a liquid cooling cabinet provided in an embodiment of the present application.
[0056] Figure 7 A flow chart of a method for controlling the flow rate of a fluid in a two-phase cold plate according to power consumption information provided in an embodiment of the present application.
[0057] Figure 8 A flow chart of a method for absorbing heat from a component to be cooled and vaporizing it to form a vapor-state fluid that flows out, provided in an embodiment of the present application.
[0058] In the figure:
[0059] 10. Two-phase cold plate liquid cooling cabinet;
[0060] 100. Two-phase cold plate;
[0061] 200, electro-hydraulic integrated distribution module; 210, cooling capacity detection unit; 211, pressure relief valve; 220, first cooling capacity distribution unit; 230, power distribution unit; 240, cooling capacity self-regulating valve; 250, cooling capacity self-regulating pump; 260, regulating valve;
[0062] 300, liquid cooling heat exchange module; 310, first heat exchange unit; 320, second heat exchange unit; 330, third heat exchange unit;
[0063] P1, first detection unit; P2, second detection unit; T1, third detection unit; L1, fourth detection unit;
[0064] 400, drive module;
[0065] 500. Outdoor unit. DETAILED DESCRIPTION
[0066] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0067] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0068] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0069] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0070] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0071] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0072] The cooling medium of the two-phase cold plate cooling system enters the cold plate in liquid form under the drive of the circulation system. After absorbing the heat of the cold plate, part of the cooling medium vaporizes to form a gas-liquid two-phase state and flows out of the cold plate. The gas-liquid two-phase cooling medium flowing out of the cold plate passes through the secondary cooling system and turns back into liquid phase, and finally re-enters the cold plate under the drive of the circulation pump.
[0073] However, the conventional two-phase cold plate cooling system has the following three problems:
[0074] 1: The liquid supply temperature of the two-phase cold plate 100 is low, and the heating elements have different calorific values, which may cause dry burning of part of the two-phase cold plate 100 and no phase change in the two-phase cold plate 100. In severe cases, the system internal temperature may rise abnormally and the system energy consumption may be excessive.
[0075] 2: Each two-phase cold plate has 100 branches that share a main circulation system. Each branch cannot supply liquid independently. The distribution of the cooling medium flow in each branch is uncontrollable, resulting in uneven cooling effects between different cold plates.
[0076] 3: After the vapor-liquid two-phase cooling fluid enters the confluence pipe, part of the vapor phase fluid cannot be effectively separated in time, and part of the medium will be discharged along with the system exhaust, resulting in medium loss.
[0077] For this purpose, Embodiment 1
[0078] A two-phase cold plate liquid cooling cabinet 10, as shown in FIG1, comprises:
[0079] A plurality of two-phase cold plates 100, used for heat transfer connection with a component to be cooled (such as a server motherboard in FIG. 1);
[0080] The electric-liquid integrated distribution module 200 is arranged at the rear side of the liquid cooling cabinet 10, and is connected to the two-phase cold plate 100 and the parts to be cooled respectively; it is used to collect the power consumption information corresponding to the equipment to be cooled at each node, and / or the cooling capacity information of the two-phase cold plate 100 at each node; and control the flow rate of the fluid in the two-phase cold plate 100 according to the power consumption information and / or the cooling capacity information;
[0081] The liquid cooling heat exchange module 300 includes a receiving cavity provided at the bottom of the liquid cooling cabinet and connected to the electric-liquid integrated distribution module 200, wherein at least three stages of heat exchange units are provided in the receiving cavity;
[0082] System detection module, used to obtain cabinet circulation system parameters of each module and pipeline in the liquid cooling cabinet;
[0083] The system control module is used to connect with the electro-hydraulic integrated distribution module 200, the liquid cooling heat exchange module 300, and the system detection module, and obtain the cabinet circulation system parameters, and / or power consumption information, and / or cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module 300 so that the liquid fluid in the two-phase cold plate 100 of each node absorbs the heat of the part to be cooled and vaporizes to form a vapor fluid flowing out.
[0084] The two-phase cold plate liquid cooling cabinet 10 of this embodiment first collects the power consumption information corresponding to the equipment to be cooled at each node and / or the cooling capacity information of the two-phase cold plate 100 at each node through the electric-liquid integrated distribution module 200; and controls the flow rate of the fluid in the two-phase cold plate 100 according to the power consumption information and / or the cooling capacity information. Specifically, the electric-liquid integrated distribution module 200 can calculate the heating value by collecting the power consumption information of the parts to be cooled at each node, or calculate the heating value of the corresponding parts to be cooled by collecting the cooling capacity information of each two-phase cold plate 100 (for example, the flow rate of each liquid supply branch), or calculate the heating value of the corresponding parts to be cooled according to the power consumption information and the cooling capacity information at the same time, and then control the flow rate of each liquid supply branch of the two-phase cold plate 100 according to the heating value, so that the liquid fluid enters the two-phase cold plate 100 to absorb heat and immediately undergoes phase change and vaporizes into a vapor fluid.
[0085] Furthermore, in order to further improve the fluid phase change heat dissipation effect, the liquid cooling heat exchange module 300 of the two-phase cold plate liquid cooling cabinet 10 of the present application adopts at least three-stage heat exchange units, so that the vapor fluid can undergo condensation, supercooling, reheating and other heat exchange processes. The two-phase cold plate liquid cooling cabinet 10 can operate under a stable system pressure while outputting a liquid fluid of a third preset temperature to the electro-hydraulic integrated distribution module 200 (wherein the third preset temperature includes but is not limited to the fluid saturation temperature and slightly lower than the fluid saturation temperature), thereby improving the phase change heat transfer efficiency of the two-phase cold plate 100 at each node.
[0086] Compared with the prior art, the two-phase cold plate liquid cooling cabinet 10 of the present application has the following three beneficial effects:
[0087] 1: The heat generation of each branch is collected in real time through the electro-hydraulic integrated distribution module 200, so as to realize real-time control of the heat dissipation of the two-phase cold plate 100 of each branch, so as to avoid dry burning of part of the two-phase cold plate 100 and no phase change in the two-phase cold plate 100.
[0088] 2: Effectively ensure stable overclocking of components to be cooled (especially high-power electronic components, CPU, GPU), and can adaptively control the core temperature fluctuation of high-power heating components such as chips within 1.5°C, thereby improving the operating stability and temperature uniformity of the server.
[0089] 3: The heat dissipation performance of the two-phase cold plate liquid cooling cabinet 10 is effectively improved, and the heat dissipation effect can be more than doubled compared to the existing liquid cooling cabinet without reheating.
[0090] Embodiment 2
[0091] As shown in FIGS. 1-4 , the liquid cooling heat exchange module 300 in this embodiment is provided with:
[0092] The first heat exchange unit 310 is used to receive the vapor fluid and the liquid fluid and cool the first cooling fluid to a first preset temperature;
[0093] The second heat exchange unit 320 is used to receive the first cooling fluid and cool it to a second cooling fluid with a second preset temperature;
[0094] The third heat exchange unit 330 is used to receive the second cooling fluid and reheat the second cooling fluid to a third cooling fluid of a third preset temperature;
[0095] Wherein, the second preset temperature is not lower than the third preset temperature.
[0096] Specifically, the two-phase cold plate liquid cooling cabinet 10 of this embodiment is provided with three-stage heat exchange units in series, so that the vapor fluid can undergo heat exchange processes such as condensation, supercooling, and reheating. The two-phase cold plate liquid cooling cabinet 10 can output a liquid fluid of a third preset temperature to the electric-liquid integrated distribution module 200 (wherein the third preset temperature includes but is not limited to the fluid saturation temperature, slightly lower than the fluid saturation temperature) while operating under a stable system pressure, so that the liquid fluid can undergo phase change vaporization once it flows through the two-phase cold plate 100 and exchanges heat with the element to be cooled, maximizing the use of the phase change latent heat of the fluid, and improving the phase change heat transfer efficiency of the two-phase cold plate 100 at each node. Experimental comparison shows that the heat exchange efficiency of the reheated liquid cooling cabinet can be more than doubled compared to the heat dissipation effect of the liquid cooling cabinet that has not been reheated, which can effectively improve the installed density of the two-phase cold plate liquid cooling cabinet 10 and reduce the power distribution power of the data center computer room; it can also directly achieve zero-carbon heating.
[0097] In one embodiment, the liquid-cooling heat exchange module 300 is further provided with a liquid blocking component, and the liquid blocking component is arranged on a side of the fluid outlet of the liquid-cooling heat exchange module 300 .
[0098] In one embodiment, the liquid cooling cabinet also includes a driving module 400 connected to the system control module, one end of the driving module 400 is connected to the fluid outlet of the liquid cooling heat exchange module 300, and the other end is connected to the fluid inlet of the third heat exchange unit 330; it is used to drive the second cooling fluid of the second preset temperature to the third heat exchange module for reheating to the third cooling fluid of the third preset temperature.
[0099] In one embodiment, the system detection module is provided with:
[0100] The first detection unit P1 is arranged in the liquid cooling heat exchange module 300 to obtain the first pressure information of the cabinet circulation system;
[0101] The second detection unit P2 is arranged at the front side of the fluid inlet of the electro-hydraulic integrated distribution module 200 to obtain the second pressure information of the cabinet circulation system;
[0102] The third detection unit T1 is arranged at the front side of the fluid inlet of the driving module 400 or the fluid outlet side of the liquid cooling heat exchange module 300, and obtains the third temperature information of the cabinet circulation system;
[0103] The fourth detection unit L1 is configured in the liquid-cooling heat exchange module 300 to obtain fourth liquid level information of the liquid-cooling heat exchange module.
[0104] In one embodiment, the electro-hydraulic integrated distribution module 200 is provided with:
[0105] The power distribution unit 230 is provided with a power distribution trunk line electrically connected to the equipment to be cooled at each node;
[0106] The first cooling capacity distribution unit 220 is provided with a first distribution pipeline body connected to the two-phase cold plate 100, a cooling capacity self-regulating component provided on each branch of the first distribution pipeline body and corresponding to the two-phase cold plate 100; and a plurality of first fluid pipelines provided on the first distribution pipeline body and correspondingly connected to each node two-phase cold plate 100;
[0107] The second cooling capacity distribution unit is provided with a second distribution pipeline body connected to the two-phase cold plate 100, and a plurality of second fluid pipelines provided on the second distribution pipeline body and correspondingly connected to the two-phase cold plate 100 at each node;
[0108] The cooling capacity detection unit 210 is arranged at the front side of the fluid inlet of the cold plate or each branch of the first distribution pipeline body and obtains the cooling capacity information of each branch;
[0109] The electro-hydraulic control unit is electrically connected to the power distribution unit 230, the cooling capacity self-regulating component, and the cooling capacity detection unit 210, respectively. The power control unit collects the power consumption information corresponding to the equipment to be cooled at each node through the power distribution unit 230, and / or the output power information of each power distribution trunk in the power distribution unit 230, and / or the cooling capacity information of each branch of the first distribution pipeline body; and adjusts the cooling capacity self-regulating component corresponding to each node according to the power consumption information, and / or the output power information, and / or the cooling capacity information.
[0110] Specifically, Figure 5 As shown, the power distribution unit 230, the first cooling capacity distribution unit 220, the second cooling capacity distribution unit and the electro-hydraulic control unit in the electro-hydraulic integrated distribution module 200 can also be set as an integrated structure to improve the compactness of the structure of the liquid cooling cabinet.
[0111] In addition, in order to further improve the system pressure problem, the second cooling distribution unit also includes a regulating valve 260 arranged on the second fluid pipeline and a pressure relief valve 211 arranged on the top of the second distribution pipeline body to improve the stability of the system pressure.
[0112] In one embodiment, the cooling capacity self-regulating component includes a cooling capacity self-regulating pump 250 and / or a cooling capacity self-regulating valve 240 .
[0113] Specifically, in order to further improve the stability and reliability of the liquid cooling cabinet, further extend the service life of the liquid cooling cabinet, and further ensure the safe operation of the liquid cooling cabinet, the first cooling distribution unit 220 of this embodiment includes two first fluid pipelines, and two cooling self-regulating pumps 250 are provided. On each first fluid pipeline, a cooling self-regulating pump 250 is installed, and the cooling self-regulating pump 250 is electrically connected to the electro-hydraulic control unit.
[0114] The first fluid pipeline is connected to the corresponding two-phase cold plate 100 at each node, and the liquid cooling medium can flow into the two-phase cold plate 100 in sequence through the first distribution pipeline body and one of the first fluid pipelines. A cooling capacity self-regulating pump 250 is provided on the first fluid pipelines corresponding to the multiple two-phase cold plates 100, and the cooling capacity self-regulating pump 250 is connected to the electro-hydraulic control unit. The electro-hydraulic control unit determines the power of each two-phase cold plate 100 according to the power consumption information, output power information, and / or cooling capacity information of the cooling parts corresponding to each two-phase cold plate 100, and then controls the working frequency of the first cooling capacity self-regulating pump 250 corresponding to each two-phase cold plate 100, and adjusts the liquid inlet amount of the corresponding two-phase cold plate 100.
[0115] It should be noted that one of the two cooling self-regulating pumps 250 can be selected to work. For example, when the liquid cooling system is in a normal working state, the liquid cooling medium can flow into the two-phase cold plate 100 through one of the first fluid pipelines in sequence. At this time, the cooling self-regulating pump 250 corresponding to one of the first fluid pipelines works. When the cooling self-regulating pump 250 is damaged, that is, the liquid cooling system is in an abnormal alarm state, another first fluid pipeline and its corresponding cooling self-regulating pump 250 can be selected to perform liquid separation work.
[0116] Embodiment 3
[0117] In order to further improve the heat exchange performance of the liquid cooling cabinet and the stability of the operation of the liquid cooling cabinet, reduce the operation loss of the cooling fluid and other problems, the second cooling capacity distribution unit of this embodiment includes a second distribution pipeline body, a fluid separation unit arranged in the second distribution pipeline body accommodating cavity, a plurality of second fluid pipelines arranged on the second pipeline body and correspondingly connected to each node two-phase cold plate 100, and at least two fluid outlets connected to the liquid cooling heat exchange module 300. The fluid separation unit can be set as a blocking component corresponding to the second fluid pipeline, and / or a spiral channel corresponding to the second fluid pipeline, and / or a separation membrane arranged between the two fluid outlets.
[0118] Specifically, the second distribution pipeline is provided with two fluid outlets, and the gas-liquid two-phase cooling medium flowing out of the multiple two-phase cold plates 100 is collected through the corresponding second fluid pipeline and flows into the second distribution pipeline body, and then separated by the fluid separation unit in the second distribution pipeline body. After separation, the gaseous cooling medium flows into the liquid-cooled heat exchange module 300 through one of the fluid outlets, and the liquid cooling medium flows into the liquid heat exchange module through the other fluid outlet. By providing a fluid separation unit in the second distribution pipeline body, the gas-liquid mixed cooling medium in the second distribution pipeline is diverted, and by providing two fluid outlets on the second distribution pipeline, the diverted gaseous cooling medium and liquid cooling medium flow into the liquid heat exchange module respectively, and the gas-liquid mixed cooling medium flowing out of the two-phase cold plate 100 is quickly separated, and the separated gaseous fluid and liquid fluid are connected to the liquid-cooled heat exchange module 200 through different pipelines. Not only does it enhance the heat exchange efficiency of the liquid-cooled heat exchange module 200, but it can also further improve the stability of system operation; it effectively reduces the loss of cooling fluid
[0119] Embodiment 4
[0120] In order to achieve the cooling of the two-phase cold plate liquid cooling cabinet 10, as Figure 2 and Figure 4 As shown, the outlet of the two-phase cold plate liquid cooling cabinet 10 of the present application is connected to the outdoor unit 500, and the cooling medium discharged from the two-phase cold plate liquid cooling cabinet 10 is cooled and dissipated through the outdoor unit 500.
[0121] Embodiment 5
[0122] The present application also provides a control method for a liquid cooling cabinet using any of the above items, such as Figure 6 As shown, the control method of the liquid cooling cabinet includes:
[0123] S11, the electric-liquid integrated distribution module 200 collects the power consumption information corresponding to the equipment to be cooled at each node, and / or the cooling capacity information of the two-phase cold plate 100 at each node; and controls the flow rate of the fluid in the two-phase cold plate 100 according to the power consumption information and / or the cooling capacity information; and controls the flow rate of the fluid in the two-phase cold plate 100 according to the power consumption information;
[0124] S12, the system detection module obtains the cabinet circulation system parameters of each module and pipeline in the liquid cooling cabinet during operation;
[0125] S13, the system control module obtains the cabinet circulation system parameters, and / or power consumption information, and / or cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module 300 so that the liquid fluid in the two-phase cold plate 100 of each node absorbs the heat of the cooling part to be vaporized to form a vapor fluid flowing out.
[0126] The control method of the liquid cooling cabinet in this embodiment has the following three beneficial effects:
[0127] 1: Control method The heat generation of each branch is collected in real time through the electro-hydraulic integrated distribution module 200, and the heat dissipation of the two-phase cold plate 100 of each branch is controlled in real time to avoid dry burning of part of the two-phase cold plate 100 and no phase change in the two-phase cold plate 100.
[0128] 2: Effectively ensure stable overclocking of components to be cooled (especially high-power electronic components, CPU, GPU), and can adaptively control the core temperature fluctuation of high-power heating components such as chips within 1.5°C, thereby improving the operating stability and temperature uniformity of the server.
[0129] 3: The control method adjusts the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module 300 in real time according to the system operation status, so that the heat dissipation performance of the system is effectively improved, and the heat dissipation effect can be more than doubled compared with the existing liquid cooling cabinet without reheating.
[0130] Embodiment 6
[0131] In one embodiment, if Figure 7 As shown, the electric-liquid integrated distribution module 200 collects the power consumption information corresponding to the equipment to be cooled at each node and / or the cooling capacity information of the two-phase cold plate 100 at each node; and controls the flow rate of the fluid in the two-phase cold plate 100 according to the power consumption information and / or the cooling capacity information; and controlling the flow rate of the fluid in the two-phase cold plate 100 according to the power consumption information includes:
[0132] S1111, the cooling capacity detection unit 210 collects cooling capacity information of each branch, and the electro-hydraulic control unit obtains the cooling capacity information to control the fluid flow output by the cooling capacity self-regulating component to each node two-phase cold plate 100; and / or,
[0133] S1121, the electro-hydraulic control unit collects power consumption information corresponding to the equipment to be cooled at each node, and / or output power information of each power distribution trunk in the power distribution unit 230;
[0134] S1122, the cooling capacity detection unit 210 collects cooling capacity information of each branch;
[0135] S1123, the electro-hydraulic control unit obtains cooling capacity information and power consumption information, or cooling capacity information and output power information to control the fluid flow output by the cooling capacity self-regulating component to the two-phase cold plate 100 of each node.
[0136] In one embodiment, if Figure 8 As shown, the system control module obtains the cabinet circulation system parameters, and / or power consumption information, and / or cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module 300 so that the liquid fluid in the two-phase cold plate 100 of each node absorbs the heat of the cooling component to be vaporized to form a vapor fluid flowing out, including:
[0137] S131, the second pressure information collected by the second detection unit P2, and the operating frequency of the driving module 400 are controlled according to the second pressure information, so that the liquid cooling cabinet reheats the second cooling fluid to the third cooling fluid of the third preset temperature by the third heat exchange unit 330 under the first preset liquid supply pressure and outputs it to the electric-liquid integrated distribution module 200, and the liquid fluid in the two-phase cold plate 100 distributed to each node by the electric-liquid integrated distribution module 200 can absorb the heat of the component to be cooled and vaporize to form a vapor fluid flowing out;
[0138] S132, obtaining the first pressure information collected by the first detection unit P1 and the third temperature information collected by the third detection unit T1, and controlling the heat exchange efficiency of the first heat exchange unit 310 and the second heat exchange unit 320 according to the first pressure information and the third temperature information, so that the liquid cooling cabinet cools the liquid fluid to the second preset temperature by the second heat exchange unit 320 under the second preset pressure;
[0139] Wherein, the second preset temperature is not lower than the third preset temperature.
[0140] Specifically, the control method of this embodiment adjusts the working coordination mode of the three-stage heat exchange unit in real time, so that the vapor fluid can undergo heat exchange processes such as condensation, supercooling, and reheating, and the liquid cooling cabinet can operate under a stable system pressure while outputting a liquid fluid of a third preset temperature to the electric-liquid integrated distribution module 200 (wherein the third preset temperature includes but is not limited to the fluid saturation temperature, slightly lower than the fluid saturation temperature), so that the liquid fluid can undergo phase change vaporization once it flows through the two-phase cold plate 100 to exchange heat with the element to be cooled, maximizing the use of the phase change latent heat of the fluid, and improving the phase change heat transfer efficiency of the two-phase cold plate 100 at each node. Experimental comparison shows that the heat exchange efficiency of the reheated liquid cooling cabinet can be more than doubled compared to the heat dissipation effect of the liquid cooling cabinet that has not been reheated, which can effectively increase the installed density of the liquid cooling cabinet and reduce the power distribution power of the data center computer room; it can also directly achieve zero-carbon heating.
[0141] In one embodiment, the control method of the liquid cooling cabinet further includes:
[0142] S14, obtaining fourth liquid level information collected by the fourth detection unit L1, and controlling the heat exchange efficiency of the second heat exchange unit 320 so that the liquid level of the liquid cooling heat exchange module 300 is not less than a preset liquid level.
[0143] Specifically, in order to further improve the heat dissipation efficiency of the liquid cooling cabinet and reduce the power consumption of the liquid cooling cabinet system, the preset liquid level is basically flush with the upper surface of the second heat exchange unit 320, thereby maximizing the condensation effect of the first heat exchange unit 310 and the supercooling effect of the second heat exchange unit 320.
[0144] Embodiment 7
[0145] The present application also provides a data center, including the above-mentioned two-phase cold plate 100 and two-phase cold plate 100 liquid cooling cabinet 10.
[0146] The data center provided by the present application collects the heat generation of each branch in real time through the electro-hydraulic integrated distribution module 200, realizes real-time control of the heat dissipation of the two-phase cold plate 100 of each branch, and avoids the situation that the two-phase cold plate 100 partially burns dry, the two-phase cold plate 100 does not undergo phase change, etc. It also effectively ensures the stable overclocking of the components to be cooled (especially high-power electronic components, CPU, GPU), and can adaptively control the core temperature fluctuation of high-power heating devices such as chips within 1.5°C, thereby improving the operating stability and temperature uniformity of the servers in the data center.
[0147] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0148] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A two-phase cold plate liquid cooling cabinet, characterized in that: The two-phase cold plate liquid cooling cabinet comprises: A plurality of two-phase cold plates for heat transfer connection with the parts to be cooled; The electric-liquid integrated distribution module is arranged at the rear side of the liquid cooling cabinet and is respectively connected to the two-phase cold plate and the parts to be cooled; it is used to collect the power consumption information corresponding to the equipment to be cooled at each node and / or the cooling capacity information of the two-phase cold plate at each node; and control the flow rate of the fluid in the two-phase cold plate according to the power consumption information and / or the cooling capacity information; The liquid cooling heat exchange module comprises a receiving cavity provided at the bottom of the liquid cooling cabinet and connected to the electric-liquid integrated distribution module, wherein at least three stages of heat exchange units are provided in the receiving cavity; System detection module, used to obtain cabinet circulation system parameters of each module and pipeline in the liquid cooling cabinet; The system control module is used to connect with the electro-liquid integrated distribution module, the liquid cooling heat exchange module, and the system detection module, and obtain the cabinet circulation system parameters, and / or the power consumption information, and / or the cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module so that the liquid fluid in the two-phase cold plate of each node absorbs the heat of the part to be cooled and vaporizes to form a vapor fluid flowing out.
2. The two-phase cold plate liquid cooling cabinet according to claim 1, characterized in that: The liquid cooling heat exchange module is provided with: A first heat exchange unit, for receiving a vapor fluid and a liquid fluid and cooling the fluid to a first preset temperature; a second heat exchange unit, configured to receive the first cooling fluid and cool the first cooling fluid to a second preset temperature; a third heat exchange unit, configured to receive the second cooling fluid and reheat the second cooling fluid to a third cooling fluid of a third preset temperature; Wherein, the second preset temperature is not lower than the third preset temperature.
3. The two-phase cold plate liquid cooling cabinet according to claim 2, characterized in that: The liquid-cooled heat exchange module is also provided with a liquid blocking component, and the liquid blocking component is arranged on one side of the fluid outlet of the liquid-cooled heat exchange module.
4. The two-phase cold plate liquid cooling cabinet according to claim 2, characterized in that: The liquid cooling cabinet also includes a driving module connected to the system control module, one end of the driving module is connected to the fluid outlet of the liquid cooling heat exchange module, and the other end is connected to the fluid inlet of the third heat exchange unit; and the driving module is used to drive the second cooling fluid of the second preset temperature to the third heat exchange module for reheating to the third cooling fluid of the third preset temperature.
5. The two-phase cold plate liquid cooling cabinet according to claim 4, characterized in that: The system detection module is provided with: A first detection unit, arranged in the liquid cooling heat exchange module, to obtain first pressure information of the cabinet circulation system; A second detection unit, disposed at the front side of the fluid inlet of the electro-hydraulic integrated distribution module, to obtain second pressure information of the cabinet circulation system; A third detection unit is arranged at the front side of the fluid inlet of the driving module or the fluid outlet side of the liquid cooling heat exchange module, and obtains third temperature information of the cabinet circulation system; The fourth detection unit is configured to obtain fourth liquid level information of the liquid-cooled heat exchange module in the liquid-cooled heat exchange module.
6. The two-phase cold plate liquid cooling cabinet according to claim 1, characterized in that: The electro-hydraulic integrated distribution module is provided with: The power distribution unit is provided with a power distribution trunk line electrically connected to the equipment to be cooled at each node; A first cooling capacity distribution unit is provided with a first distribution pipeline body connected to the two-phase cold plate, a cooling capacity self-regulating component provided on each branch of the first distribution pipeline body and corresponding to the two-phase cold plate, and a plurality of first fluid pipelines provided on the first distribution pipeline body and correspondingly connected to each node two-phase cold plate; A second cooling capacity distribution unit is provided with a second distribution pipeline body connected to the two-phase cold plate, and a plurality of second fluid pipelines provided on the second distribution pipeline body and correspondingly connected to the two-phase cold plate at each node; A cooling capacity detection unit is arranged at the front side of the fluid inlet of the cold plate or at each branch of the first distribution pipeline body and acquires cooling capacity information of each branch; The electro-hydraulic control unit is electrically connected to the power distribution unit, the cooling capacity self-regulating component, and the cooling capacity detection unit, respectively. The power control unit collects the power consumption information corresponding to the equipment to be cooled at each node through the power distribution unit, and / or the output power information of each power distribution trunk in the power distribution unit, and / or the cooling capacity information of each branch of the first distribution pipeline body; and adjusts the cooling capacity self-regulating component corresponding to each node according to the power consumption information, and / or the output power information, and / or the cooling capacity information.
7. The two-phase cold plate liquid cooling cabinet according to claim 6, characterized in that: The cold capacity self-regulating component includes a cold capacity self-regulating pump and / or a cold capacity self-regulating valve.
8. A control method for a two-phase cold plate liquid cooling cabinet using any one of claims 1 to 7, characterized in that: The control method of the liquid cooling cabinet comprises: The electric-liquid integrated distribution module collects the power consumption information corresponding to the equipment to be cooled at each node and / or the cooling capacity information of the two-phase cold plate at each node; and controls the flow rate of the fluid in the two-phase cold plate according to the power consumption information and / or the cooling capacity information; and controls the flow rate of the fluid in the two-phase cold plate according to the power consumption information; The system detection module obtains the cabinet circulation system parameters of each module and pipeline in the liquid cooling cabinet; The system control module obtains the cabinet circulation system parameters, and / or the power consumption information, and / or the cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module so that the liquid fluid in the two-phase cold plate of each node absorbs the heat of the cooled component and vaporizes to form a vapor fluid flowing out.
9. The control method of the two-phase cold plate liquid cooling cabinet according to claim 8, characterized in that: The electric-liquid integrated distribution module collects the power consumption information corresponding to the equipment to be cooled at each node and / or the cooling capacity information of the two-phase cold plate at each node; and controls the flow rate of the fluid in the two-phase cold plate according to the power consumption information and / or the cooling capacity information; and controls the flow rate of the fluid in the two-phase cold plate according to the power consumption information, including: The cooling capacity detection unit collects the cooling capacity information of each branch, and the electro-hydraulic control unit obtains the cooling capacity information to control the fluid flow output by the cooling capacity self-regulating component to the two-phase cold plate of each node; and / or, The electro-hydraulic control unit collects power consumption information corresponding to the equipment to be cooled at each node, and / or output power information of each power distribution trunk in the power distribution unit; The cooling capacity detection unit collects the cooling capacity information of each branch; The electro-hydraulic control unit obtains the cooling capacity information and the power consumption information, or the cooling capacity information and the output power information to control the fluid flow output by the cooling capacity self-regulating component to the two-phase cold plate of each node.
10. The control method of the two-phase cold plate liquid cooling cabinet according to claim 8, characterized in that: The system control module obtains the cabinet circulation system parameters, and / or the power consumption information, and / or the cooling capacity information to control the working coordination mode of each heat exchange unit in the liquid cooling heat exchange module so that the liquid fluid in the two-phase cold plate of each node absorbs the heat of the component to be cooled and vaporizes to form a vapor fluid flowing out, including: The second pressure information collected by the second detection unit is used to control the operating frequency of the driving module according to the second pressure information, so that the liquid cooling cabinet reheats the second cooling fluid to a third cooling fluid of a third preset temperature by the third heat exchange unit under the first preset liquid supply pressure and outputs the third cooling fluid to the electric-liquid integrated distribution module, and the liquid fluid distributed to the two-phase cold plate of each node by the electric-liquid integrated distribution module can absorb the heat of the component to be cooled and vaporize to form a vapor fluid flowing out; Acquire the first pressure information collected by the first detection unit and the third temperature information collected by the third detection unit, and control the heat exchange efficiency of the first heat exchange unit and the second heat exchange unit according to the first pressure information and the third temperature information, so that the liquid cooling cabinet cools the liquid fluid to a second preset temperature by the second heat exchange unit under a second preset pressure; Wherein, the second preset temperature is not lower than the third preset temperature.
11. The control method of the two-phase cold plate liquid cooling cabinet according to claim 10, characterized in that: The method further comprises: The fourth liquid level information collected by the fourth detection unit is obtained, and the heat exchange efficiency of the second heat exchange unit is controlled so that the liquid level of the liquid-cooled heat exchange module is not less than a preset liquid level.
12. A data center, characterized in that: A two-phase cold plate liquid cooling cabinet comprising any one of claims 1-8.
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