Adjustable wholewheat food forming and processing mechanism

Abstract

The invention discloses an adjustable wholewheat food forming and processing mechanism which comprises a moving frame, a power module, a depth adjusting assembly and a vibration extrusion mechanism. An adjusting plate is driven by a power module to move up and down, and a bottom sealing block moves up and down below the interior of a forming channel, so that the depth of the interior of the forming channel can be changed, adaptive adjustment can be carried out according to machining requirements, and use is convenient; when the moving frame is transmitted to the lower portion through a chain, the vibrating plate can be pressed downwards through an external telescopic mechanism, and when the vibrating plate drives the abutting plate to move outwards in the forming channel through the longitudinal guide rod, food is pushed outwards from the forming channel through the abutting plate, and convenient discharging is achieved.

Description

Technical Field

[0001] The invention belongs to the field of intelligent industrial processing equipment for whole-wheat food, and in particular relates to an adjustable whole-wheat food forming and processing mechanism. Background Art

[0002] At present, the output of whole wheat food is very high. With people's pursuit of quality of life and high quality requirements for food, the processing of whole wheat food is becoming more and more popular, so the intelligent industrial processing equipment of whole wheat food is constantly being developed and produced; when processing whole wheat food, it is generally necessary to process it through a forming device. Now the forming mold frame is generally installed on the transmission chain, and the intelligent transmission processing is performed through the transmission chain. The slurry of whole wheat food is injected into the mold groove, and then it goes through the processes of compaction, drying and discharging. The whole process is controlled by the intelligent module to realize the manufacturing of the whole process. However, the forming channel on the current mold frame is generally designed to be through from top to bottom. This design facilitates the discharge of the material by pressing the pressing block when the mold frame moves to the bottom of the transmission chain, but the depth of the forming channel cannot be adjusted. In this way, when processing products of different lengths, the mold frame often needs to be disassembled. The whole process is relatively cumbersome. For this reason, it is necessary to realize the adjustable depth of the forming channel, and at the same time ensure the convenience of compacting the material and discharging the material. Summary of the invention

[0003] In view of the above-mentioned deficiencies of the prior art, the present invention solves the problem of providing an adjustable whole-wheat food forming and processing mechanism with adjustable depth of the forming channel, convenient material discharge and flexible processing.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: An adjustable whole-wheat food forming and processing mechanism comprises a moving frame, a power module, a depth adjustment component, and a vibration extrusion mechanism; the moving frame is evenly provided with a plurality of forming channels; the forming channels are connected to the moving frame from top to bottom; the depth adjustment component comprises a bottom closing block and an adjustment plate; an adjustment plate is installed below the moving frame; a plurality of bottom closing blocks are evenly installed on the upper side of the adjustment plate; a bottom closing block is respectively distributed below the forming channels; the upper end of the bottom closing block is plugged into the inside of the forming channels; the power module is installed on the moving frame; the power module drives The movable adjustment plate moves up and down, and makes the bottom closing block move up and down below the inside of the forming channel; the vibration extrusion mechanism is installed on the bottom closing block and the adjustment plate; the vibration extrusion mechanism includes a vibration plate, a longitudinal guide rod, and a pressure plate; a vibration plate is installed below the adjustment plate; a plurality of longitudinal guide rods are evenly installed on the upper side of the vibration plate; the upper ends of the longitudinal guide rods pass through the adjustment plate and the bottom closing block and extend to the inside of the forming channel; the upper ends of the longitudinal guide rods are connected to the pressure plate; after the vibration plate is squeezed and moved, the pressure plate is driven to move inside the forming channel through the longitudinal guide rods.

[0005] Furthermore, lower springs are sleeved below the longitudinal guide rods, and upper and lower ends of the lower springs are respectively in contact with the lower side of the adjustment plate and the upper side of the vibration plate.

[0006] Furthermore, ejecting columns are respectively provided around the upper end of the bottom closing block; through holes are respectively provided around the pressure plate; the pressure plate is sleeved on the ejecting columns through the through holes; upper springs are respectively sleeved on the ejecting columns, and the upper and lower ends of the upper springs are respectively in contact with the lower side of the pressure plate and the upper side of the bottom closing block; after the vibration plate is squeezed and moved, the pressure plate is driven to move outward inside the forming channel by the longitudinal guide rod, and after the squeezing force on the vibration plate disappears, the vibration plate is pressed by the extension of the lower spring, and the pressure plate is moved inward inside the forming channel, and the outer ends of the ejecting columns are distributed on the outside of the pressure plate.

[0007] Furthermore, the upper end surface of the ejecting column is flush with the upper end surface of the pressure plate.

[0008] Furthermore, the surroundings of the pressure plate abut against the inner sides of the forming channel, and the surroundings of the pressure plate are provided with a wear-resistant coating.

[0009] Furthermore, the power module includes a power motor; the power motor drives the adjustment plate to move up and down.

[0010] Furthermore, the power module also includes a moving protrusion, a rotating screw, a transmission shaft, and a connecting plate; a connecting plate is installed under each side of the moving frame, and a moving guide rail is provided on the connecting plate; the two sides of the adjustment plate are installed on the moving guide rail by sliding up and down through the moving protrusion; a rotating screw is rotatably installed on the moving guide rail, and the rotating screw is threadedly connected to the moving protrusion; the upper end of the rotating screw is connected to the lower side of the power motor through a transmission shaft.

[0011] Furthermore, positioning protrusions are provided on both sides of the movable frame.

[0012] The beneficial effects of the present invention are as follows: 1. The present invention drives the adjusting plate to move up and down through the power module, and makes the bottom closing block move up and down under the inside of the forming channel, so that the depth inside the forming channel can be changed, so that adaptive adjustment can be made according to the processing requirements, and it is easy to use. In order to facilitate discharging, when the moving frame is driven to the bottom through the chain, the vibration plate can be pressed down through the external telescopic mechanism. When the vibration plate drives the pressure plate to move outward in the forming channel through the longitudinal guide rod, the food is pushed from the inside of the forming channel to the outside through the pressure plate, so that convenient discharging is achieved.

[0013] 2. In order to prevent the pressing plate and the food from sticking together and thus making it impossible to discharge the food quickly, the present invention designs a sleeve structure of the pressing plate and the ejecting column. After the pressing plate ejects the food to the outside, the lower spring is compressed. When the external telescopic mechanism no longer presses down the vibration plate and shrinks and separates, the vibration plate is acted upon by the elongated elastic force of the lower spring. The instantaneous impact force generated by the lower spring will squeeze the vibration plate and bounce it outward. At the same time, the pressing plate is driven to move quickly inward by the longitudinal guide rod, and the outer end of the ejecting column passes through the through-hole and is distributed on the outside of the pressing plate, so that the ejecting column presses the food outward. In this way, the entire discharging process is as follows: the pressing plate presses the food outward and separates the food from the outer end of the ejecting column, the pressing plate moves inward and the outer end of the ejecting column passes through the through-hole and ejects the food again. In this way, the food can be effectively prevented from sticking to the pressing plate, and fast and stable discharging can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention.

[0015] Figure 2 It is a schematic diagram of the enlarged structure of one side of the present invention.

[0016] Figure 3 For the present invention Figure 2 Schematic diagram of the structure in the discharging state after inversion.

[0017] Figure 4 For the present invention Figure 3 Schematic diagram of the structure of the middle vibration plate after being squeezed.

[0018] Figure 5 For the present invention Figure 4 A structural schematic diagram of a middle pressure plate moving inward and allowing the outer end of the ejecting column to pass through the penetration hole to eject the material again. DETAILED DESCRIPTION

[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0020] like Figures 1 to 5As shown, an adjustable whole-wheat food forming and processing mechanism comprises a moving frame 1, a power module 2, a depth adjustment component 3, and a vibration extrusion mechanism 4; a plurality of forming channels 11 are evenly arranged on the moving frame 1; the forming channels 11 are passed through the moving frame 1 from top to bottom; the depth adjustment component 3 comprises a bottom closing block 31 and an adjustment plate 32; an adjustment plate 32 is installed below the moving frame 1; a plurality of bottom closing blocks 31 are evenly installed on the upper side of the adjustment plate 32; a bottom closing block 31 is respectively distributed below the forming channels 11; the upper end of the bottom closing block 31 is plugged into the inside of the forming channels 11; the power module 2 is installed on the moving frame 1; the power module 2 drives the adjustment plate 31 to move the forming channels 11 to the bottom of the forming channels 11; the power module 2 drives the adjustment plate 32 ... 2 moves up and down, and makes the bottom closing block 31 move up and down below the inside of the molding channel 11; the vibration extrusion mechanism 4 is installed on the bottom closing block 31 and the adjustment plate 32; the vibration extrusion mechanism 4 includes a vibration plate 41, a longitudinal guide rod 42, and a pressure plate 43; a vibration plate 41 is installed below the adjustment plate 32; a plurality of longitudinal guide rods 42 are evenly installed on the upper side of the vibration plate 41; the upper ends of the longitudinal guide rods 42 pass through the adjustment plate 32 and the bottom closing block 31 and extend to the inside of the molding channel 11; the upper ends of the longitudinal guide rods 42 are connected to the pressure plate 43; after the vibration plate 41 is squeezed and moved, the pressure plate 43 is driven to move inside the molding channel 11 through the longitudinal guide rods 42.

[0021] like Figures 1 to 5 As shown, in order to facilitate the upward and downward resetting movement of the vibration plate 41 , further, lower springs 5 ​​are respectively sleeved below the longitudinal guide rods 42 , and upper and lower ends of the lower springs 5 ​​are respectively in contact with the lower side of the adjustment plate 32 and the upper side of the vibration plate 41 .

[0022] like Figures 1 to 5 As shown, in order to facilitate the installation of the ejecting and pressure plates 43, further, the upper end of the bottom closing block 31 is respectively provided with ejecting columns 311; the pressure plates 43 are respectively provided with through holes 431; the pressure plates 43 are sleeved on the ejecting columns 311 through the through holes 431; the ejecting columns 311 are respectively sleeved with upper springs 312, and the upper and lower ends of the upper springs 312 are respectively abutted against the lower side of the pressure plates 43 and the upper side of the bottom closing block 31; after the vibration plate 41 is squeezed and moved, the pressure plates 43 are driven to move outward inside the molding channel 11 by the longitudinal guide rods 42. After the extrusion force on the vibration plate 41 disappears, the vibration plate 41 is pressed by the extension of the lower spring 5, and the pressure plates 43 are moved inward inside the molding channel 11, and the outer ends of the ejecting columns 311 are distributed on the outer side of the pressure plates 43. In order to facilitate feeding, the upper end surface of the ejector column 311 is flush with the upper end surface of the pressing plate 43. Furthermore, the pressing plate 43 is in contact with the inner side of the molding channel 11 around the periphery, and the pressing plate 43 is provided with a wear-resistant coating around the periphery.

[0023] like Figures 1 to 5 As shown, in order to control the up and down driving of the adjustment plate 32, the power module 2 further includes a power motor 21; the power motor 21 drives the adjustment plate 32 to move up and down. Further, the power module 2 also includes a moving protrusion 22, a rotating screw 23, a transmission shaft 24, and a connecting plate 25; a connecting plate 25 is respectively installed below both sides of the moving frame 1, and a moving guide rail 251 is respectively provided on the connecting plate 25; both sides of the adjustment plate 32 are installed on the moving guide rail 251 through the moving protrusion 22 to slide up and down; a rotating screw 23 is rotatably installed on the moving guide rail 251, and the rotating screw 23 is threadedly screwed with the moving protrusion 22; the upper end of the rotating screw 23 is connected to the lower side of the power motor 21 through the transmission shaft 24. In order to facilitate the installation of the moving frame 1 and the transmission chain, further, positioning protrusions 12 are provided on both sides of the moving frame 1.

[0024] The present invention drives the adjustment plate 32 to move up and down through the power module 2, and makes the bottom closing block 31 move up and down below the inside of the molding channel 11, so that the depth inside the molding channel 11 can be changed, so that adaptive adjustment can be made according to the processing requirements, and it is convenient to use. In order to facilitate discharging, when the moving frame 1 is driven to the bottom by the chain, the vibration plate 41 can be pressed down by the external telescopic mechanism. When the vibration plate 41 drives the pressure plate 43 to move outward in the molding channel 11 through the longitudinal guide rod 42, the food is pushed from the inside of the molding channel 11 to the outside through the pressure plate 43, so that convenient discharging is achieved.

[0025] In order to prevent the pressing plate 43 from sticking to the food and preventing the food from being discharged quickly, the present invention designs a sleeve connection structure between the pressing plate 43 and the ejection column 311. When the pressing plate 43 ejects the food to the outside, the lower spring 5 is compressed. When the external telescopic mechanism no longer presses down the vibration plate 41 and shrinks and separates, the vibration plate 41 is subjected to the elongated elastic force of the lower spring 5. The instantaneous impact force generated by the lower spring 5 squeezes the vibration plate 41 to bounce outward, and at the same time drives the pressing plate 43 through the longitudinal guide rod 42. 3 quickly moves inward, and the outer end of the ejecting column 311 passes through the through hole 431 and is distributed on the outer side of the pressing plate 43, so that the ejecting column 311 presses the food outward. In this way, the whole discharging process is as follows: the pressing plate 43 presses the food outward and separates the food from the outer end of the ejecting column 311, and the pressing plate 43 moves inward and the outer end of the ejecting column 311 passes through the through hole 431 to eject the food again, so that the food can be effectively prevented from adhering to the pressing plate 43, and fast and stable discharging can be achieved.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An adjustable whole-wheat food forming and processing mechanism, characterized in that: The invention comprises a moving frame, a power module, a depth adjustment component and a vibration extrusion mechanism; a plurality of molding channels are evenly arranged on the moving frame; the molding channels are connected to the moving frame from top to bottom; the depth adjustment component comprises a bottom closing block and an adjustment plate; an adjustment plate is installed below the moving frame; a plurality of bottom closing blocks are evenly installed on the upper side of the adjustment plate; a bottom closing block is respectively distributed below the molding channels; the upper end of the bottom closing block is plugged into the molding channels; the power module is installed on the moving frame; the power module drives the adjustment plate to move up and down, and makes the bottom closing block move up and down below the inside of the molding channels; the vibration extrusion mechanism is installed on the bottom closing block and the adjustment plate; the vibration extrusion mechanism comprises a vibration plate, a longitudinal guide rod and a pressure plate; a vibration plate is installed below the adjustment plate; a plurality of longitudinal guide rods are evenly installed on the upper side of the vibration plate; the upper end of the longitudinal guide rod passes through the adjustment plate and the bottom closing block and extends to the inside of the molding channels; the upper end of the longitudinal guide rod is connected to the pressure plate; after the vibration plate is extruded and moved, the pressure plate is driven to move inside the molding channels by the longitudinal guide rod.

2. The adjustable whole-wheat food forming and processing mechanism according to claim 1, characterized in that: The lower parts of the longitudinal guide rods are respectively sleeved with lower springs, and the upper and lower ends of the lower springs are respectively in contact with the lower side of the adjustment plate and the upper side of the vibration plate.

3. The adjustable whole-wheat food forming and processing mechanism according to claim 1, characterized in that: The upper end of the bottom closing block is respectively provided with ejecting columns; the pressure plate is respectively provided with through holes; the pressure plate is sleeved on the ejecting columns through the through holes; the ejecting columns are respectively sleeved with upper springs, and the upper and lower ends of the upper springs are respectively in contact with the lower side of the pressure plate and the upper side of the bottom closing block; after the vibration plate is squeezed and moved, the pressure plate is driven to move outward inside the forming channel by the longitudinal guide rod, and after the squeezing force on the vibration plate disappears, the vibration plate is extended and pressed by the lower spring, and the pressure plate is moved inward inside the forming channel, and the outer ends of the ejecting columns are distributed on the outside of the pressure plate.

4. The adjustable whole-wheat food forming and processing mechanism according to claim 3, characterized in that: The upper end surface of the ejecting column is flush with the upper end surface of the pressing plate.

5. The adjustable whole-wheat food forming and processing mechanism according to claim 1, characterized in that: The surroundings of the pressing plate are in contact with the inner sides of the forming channel, and the surroundings of the pressing plate are provided with a wear-resistant coating.

6. The adjustable whole-wheat food forming and processing mechanism according to claim 1, characterized in that: The power module includes a power motor; the power motor drives the adjustment plate to move up and down.

7. The adjustable whole-wheat food forming and processing mechanism according to claim 5, characterized in that: The power module also includes a moving protrusion, a rotating screw, a transmission shaft, and a connecting plate; a connecting plate is installed under each of the two sides of the moving frame, and a moving guide rail is provided on each of the connecting plates; the two sides of the adjustment plate are installed on the moving guide rail by sliding up and down through the moving protrusion; a rotating screw is rotatably installed on the moving guide rail, and the rotating screw is threadedly connected to the moving protrusion; the upper end of the rotating screw is connected to the lower side of the power motor through a transmission shaft.

8. The adjustable whole-wheat food forming and processing mechanism according to claim 1, characterized in that: Positioning protrusions are arranged on both sides of the movable frame.

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