Multi-angle finishing and grinding device for high-temperature alloy

By designing a multi-angle finishing and grinding device for high-temperature alloys, including dust removal components, placement components and grinding components, the problems of dust diffusion and metal waste splashing during high-temperature alloys are solved, and safer and more hygienic work is achieved Environment and higher grinding accuracy.

CN119489387APending Publication Date: 2025-02-21JIANGSU SHENYUAN SPECIAL STEEL
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Patent Information

Application Number
CN202411577913.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-02-21

AI Technical Summary

Technical Problem

The metal waste generated by high-temperature alloys splashes everywhere during the trimming and grinding process, and metal dust spreads into the surrounding air, affecting the working environment.

Method used

A high-temperature alloy multi-angle finishing grinding device is designed, including dust removal components, placement components and grinding components. The dust removal assembly extracts dust from the grinding area through the fan and the dust extraction head, and transports it to the dust collector for unified collection. The placement assembly enables multi-angle positioning and clamping of the high-temperature alloy through a motor-driven transmission tube and a spring mechanism. The grinding assembly adjusts the position of the grinder body through the cylinder and screw mechanism.

Benefits of technology

It effectively prevents the dust generated during grinding to spread into the surrounding air, and prevents metal scraps from splashing everywhere, improving the safety and hygiene of the working environment. At the same time, multi-angle positioning and clamping functions improve the grinding accuracy and efficiency of high-temperature alloys.

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Abstract

The invention relates to the technical field of high-temperature alloys, and discloses a high-temperature alloy multi-angle finishing and grinding device which comprises a workbench and further comprises a vertical plate arranged at the top of the workbench, a PLC arranged on one side of the vertical plate, a protection plate slidably connected to the interior of the vertical plate and an observation window arranged in the protection plate. The dust removal assembly is arranged on one side of the vertical plate and comprises a dust collection box fixedly connected to one side of the vertical plate, a fan is fixedly connected to one side of the vertical plate, a dust inlet of the fan communicates with a conveying pipe, the bottom of the conveying pipe communicates with a connecting pipe, and the outer side of the connecting pipe communicates with a first transverse pipe and a second transverse pipe; the placing assembly is arranged at the top of the workbench; by arranging the dust removal assembly and the protection plate, metal dust generated in the high-temperature alloy grinding process can be collected and treated in a unified mode, and meanwhile metal scraps generated during grinding are prevented from splashing all around.
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Description

Technical Field

[0001] The invention relates to the technical field of high-temperature alloy processing, in particular to a high-temperature alloy multi-angle dressing and grinding device. Background Art

[0002] High-temperature alloy refers to a type of metal material based on iron, nickel and cobalt, which can work for a long time at high temperatures above 600°C and under certain stresses. It has excellent high-temperature strength, good oxidation resistance and thermal corrosion resistance, good fatigue performance, fracture toughness and other comprehensive properties. It is also called "superalloy" and is mainly used in the aerospace and energy fields.

[0003] At present, high-temperature alloy workpieces need to be ground by dressing and grinding devices during the processing and production process. However, when some existing dressing and grinding devices are used to grind high-temperature alloys, the operation of the grinding machine body will generate a large amount of metal dust and metal debris. The metal debris may splash, causing a certain impact on the surrounding personnel. At the same time, the metal dust spreads into the surrounding air, affecting the working environment. Summary of the invention

[0004] The purpose of the present invention is to provide a multi-angle dressing and grinding device for high-temperature alloys to solve the problem that metal scraps generated during the dressing and grinding process of high-temperature alloys splash around and metal dust diffuses into the surrounding air, affecting the working environment.

[0005] To achieve the above object, the present invention provides the following technical solution: a high-temperature alloy multi-angle dressing and grinding device, comprising a workbench, and also comprising:

[0006] A vertical plate arranged on the top of the workbench, a PLC controller arranged on one side of the vertical plate, a protective plate slidably connected to the inside of the vertical plate, and an observation window arranged inside the protective plate;

[0007] A dust removal assembly is arranged on one side of the vertical plate, the dust removal assembly includes a dust collecting box fixedly connected to one side of the vertical plate, a fan is fixedly connected to one side of the vertical plate, a dust inlet of the fan is connected to a conveying pipe, a bottom of the conveying pipe is connected to a connecting pipe, and the outer sides of the connecting pipe are respectively connected to a first transverse pipe and a second transverse pipe;

[0008] A placement component is arranged on the top of the workbench, the placement component includes a placement plate arranged on the top of the workbench, a plurality of grooves are opened inside the placement plate, a fixing rod is arranged inside the groove, a first motor is fixedly connected inside the placement plate, and a transmission pipe is fixedly connected to the output end of the first motor;

[0009] A grinding assembly is arranged on the top of the vertical plate, and the grinding assembly includes a cylinder arranged on the top of the vertical plate, a piston rod of the cylinder is fixedly connected to a fixing frame, and a first screw mechanism is arranged inside the fixing frame.

[0010] Preferably, the outer sides of the first transverse tube and the second transverse tube are both connected with a hollow plate, and the inner sides of the hollow plates are connected with a dust extraction head.

[0011] Preferably, a water tank is fixedly connected to the top of the workbench, water pumps are fixedly connected to both sides of the water tank, a water outlet of the water pump is connected to a top pipe, and a spray head is connected to the top of the top pipe.

[0012] Preferably, a second motor is fixedly connected inside the workbench, an output end of the second motor is fixedly connected to the bottom of the placement plate, and a screw is threadedly connected inside the transmission tube.

[0013] Preferably, one end of the fixing rod is fixedly connected to a first positioning plate, a first spring is sleeved on the outer side of the fixing rod, and one end of the first spring is welded to one side of the first positioning plate.

[0014] Preferably, a fixing plate is fixedly connected to the inside of the groove, a fixing tube is fixedly connected to the top of the placement plate, and a second spring is welded to one side of the inner wall of the fixing tube.

[0015] Preferably, a sliding rod is welded to one end of the second spring, and the outer side of the sliding rod is slidably connected to the inner wall of the fixed tube.

[0016] Preferably, a rotating ball is rotatably connected inside the sliding rod, a second positioning plate is rotatably connected outside the rotating ball, and a water collecting tank is provided inside the placement tray.

[0017] Preferably, the top of the vertical plate is fixedly connected to a top plate, the top of the top plate is fixedly connected to the top of the cylinder, and an adjustment strip is provided on the outer side of the first screw mechanism.

[0018] Preferably, a second screw mechanism is arranged inside the adjusting bar, and a grinder body is arranged outside the second screw mechanism.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention provides a dust removal component, and under the action of a fan and a plurality of dust extraction heads, the air and dust mixture at the high-temperature alloy grinding site can be extracted, and then the wind and dust can be transported to the inside of the dust collecting box, so that the dust generated during the grinding process can be uniformly collected and processed. At the same time, under the action of the protective plate and the vertical plate, the debris generated during the grinding process can be prevented from splashing around;

[0021] 2. The present invention sets a placement component. Under the action of the first motor, the position of the first positioning plate can be adjusted. Under the action of the second spring elastic force, the position of the second positioning plate can be adjusted. At the same time, under the action of the fixing rod and the first spring, the first positioning plate can be tilted at a certain angle. At the same time, under the action of the rotating ball, the second positioning plate can be tilted at a certain angle, thereby clamping and positioning some special-shaped high-temperature alloys;

[0022] 3. The present invention sets a grinding assembly. Under the action of the cylinder, the height of the grinder body can be adjusted, under the action of the first screw mechanism, the lateral position of the grinder body can be adjusted, and under the action of the second screw mechanism, the longitudinal position of the grinder body can be adjusted, thereby facilitating the staff to adjust the position of the grinder body, thereby facilitating the grinding of various parts of the high-temperature alloy through the grinder body. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic structural diagram of a preferred embodiment of the high-temperature alloy multi-angle dressing and grinding device provided by the present invention;

[0024] Figure 2 A schematic diagram of the structure of the dust removal component provided by the present invention;

[0025] Figure 3 A schematic diagram of the connection between the water storage tank and the top pipe structure provided by the present invention;

[0026] Figure 4 A schematic diagram of the structure of the placement component provided by the present invention;

[0027] Figure 5 The present invention provides Figure 4 An enlarged schematic diagram of the structure at A is shown;

[0028] Figure 6 This is a schematic diagram of the structure of the grinding assembly provided by the present invention.

[0029] In the figure: 1, workbench; 2, PLC controller; 3, vertical plate; 4, protective plate; 5, observation window; 6, dust removal component; 601, dust box; 602, fan; 603, conveying pipe; 604, connecting pipe; 605, first horizontal pipe; 7, placement component; 701, placement plate; 702, groove; 703, fixing rod; 704, first motor; 705, transmission pipe; 8, grinding component; 801, cylinder; 802, fixing frame; 803, first screw mechanism ; 9. Second horizontal pipe; 10. Hollow plate; 11. Dust extraction head; 12. Water storage tank; 13. Water pump; 14. Top pipe; 15. Spray head; 16. Second motor; 17. Screw; 18. First positioning plate; 19. First spring; 20. Fixed plate; 21. Fixed pipe; 22. Second spring; 23. Sliding rod; 24. Rotating ball; 25. Second positioning plate; 26. Water collecting trough; 27. Top plate; 28. Adjustment strip; 29. ​​Second screw mechanism; 30. Grinding machine body. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-6 As shown, a high-temperature alloy multi-angle dressing and grinding device includes a workbench 1 and also includes:

[0032] A vertical plate 3 is arranged on the top of the workbench 1. Under the action of the vertical plate 3, during the grinding of the high-temperature alloy, the debris generated by the grinding can be prevented from flying around, thereby protecting the surrounding staff and ensuring the safety of the staff. A PLC controller 2 is arranged on one side of the vertical plate 3. Under the action of the PLC controller 2, various electronic components in the device can be controlled so that each component can work. A protective plate 4 is slidably connected to the inside of the vertical plate 3. Under the action of the protective plate 4, the debris generated by the high-temperature alloy during the grinding process can be prevented from flying around. At the same time, the high-temperature alloy can be positioned and taken out by adjusting the position of the protective plate 4. An observation window 5 is arranged inside the protective plate 4. Under the action of the observation window 5, the grinding process of the high-temperature alloy can be observed, and at the same time, the operation of the grinder body 30 can be observed to ensure that the grinding work of the high-temperature alloy can maintain a certain accuracy;

[0033] The dust removal component 6 is arranged on one side of the vertical plate 3. Under the action of the dust removal component 6, the dust generated during the grinding process of the high-temperature alloy can be extracted, and then the dust can be transported to prevent the dust from spreading to the surrounding air. The dust removal component 6 includes a dust collecting box 601 fixedly connected to one side of the vertical plate 3. Under the action of the dust collecting box 601, the dust can be uniformly collected, so as to facilitate the subsequent treatment of the dust by the staff. A fan 602 is fixedly connected to one side of the vertical plate 3. Under the action of the fan 602, the air at the high-temperature alloy grinding place can be Extraction is performed to extract dust. The dust inlet of the fan 602 is connected to a conveying pipe 603. The bottom of the conveying pipe 603 is connected to a connecting pipe 604. Under the action of the conveying pipe 603 and the connecting pipe 604, the extracted air and dust mixture can be uniformly transported. The outer side of the connecting pipe 604 is respectively connected to a first transverse pipe 605 and a second transverse pipe 9. Under the action of multiple first transverse pipes 605 and second transverse pipes 9, the air and dust mixture at the high-temperature alloy grinding site can be fully extracted, so that the dust can be collected and processed in a centralized manner.

[0034] The placing assembly 7 arranged on the top of the workbench 1 can position and clamp the high-temperature alloy under the action of the placing assembly 7, so that the high-temperature alloy can remain stable during the grinding process to prevent it from moving. The placing assembly 7 includes a placing plate 701 arranged on the top of the workbench 1, and a plurality of grooves 702 are opened inside the placing plate 701. A fixing rod 703 is arranged inside the groove 702. Under the action of the fixing rod 703, when the first positioning plate 18 moves, the first spring 19 can be compressed through the fixing rod 703, and at the same time, the inside of the fixing plate 20 and the fixing plate 20 are connected. The diameter of the through hole used in conjunction with the fixing rod 703 is larger than that of the fixing rod 703, so that the first positioning plate 18 can be in a tilted state at a certain angle. At the same time, a soft clamping plate is provided on the side of the first positioning plate 18 away from the fixing rod 703, so that high-temperature alloys of different shapes can be clamped and positioned. The interior of the placement plate 701 is fixedly connected with a first motor 704, and the output end of the first motor 704 is fixedly connected with a transmission tube 705. When the first motor 704 is started, the transmission tube 705 can be driven to rotate under the action of the first motor 704;

[0035] The grinding assembly 8 is arranged on the top of the vertical plate 3, and the grinding assembly 8 includes a cylinder 801 arranged on the top of the vertical plate 3. Under the action of the cylinder 801, the fixed frame 802 can be driven to adjust the height, and then the height of the grinder body 30 can be driven to adjust the height. The piston rod of the cylinder 801 is fixedly connected to the fixed frame 802, and a first screw mechanism 803 is arranged inside the fixed frame 802. Under the action of the first screw mechanism 803, the lateral position of the grinder body 30 can be adjusted.

[0036] refer to Figure 2and Figure 3 As shown, the outer sides of the first transverse tube 605 and the second transverse tube 9 are both connected to a hollow plate 10. Under the action of the hollow plate 10, the air and dust extracted by the fan 602 can be transported. The interior of the hollow plate 10 is connected to a dust extraction head 11. Multiple dust extraction heads 11 can extract and transport the air and dust mixture at the high-temperature alloy grinding site.

[0037] A water tank 12 is fixedly connected to the top of the workbench 1, and water pumps 13 are fixedly connected to both sides of the water tank 12. Under the action of the water pump 13, water inside the water tank 12 can be extracted and transported. The water outlet of the water pump 13 is connected to a top pipe 14, and the top of the top pipe 14 is connected to a spray head 15. Under the action of the top pipe 14 and the spray head 15, water can be sprayed on the high-temperature alloy in all directions, so that the temperature of the high-temperature alloy during forging can be kept stable, and the forging part of the high-temperature alloy can be cooled at the same time.

[0038] refer to Figure 5 and Figure 6 As shown, the workbench 1 is internally fixedly connected with a second motor 16, and the output end of the second motor 16 is fixedly connected to the bottom of the placement plate 701. Under the action of the second motor 16, starting the second motor 16 can drive the placement plate 701 to rotate, thereby adjusting the placement angle of the high-temperature alloy. The internal thread of the transmission tube 705 is connected with a screw 17. When the first motor 704 is started, the screw 17 can be driven to move through the transmission tube 705 under the action of the first motor 704, thereby adjusting the position of the first positioning plate 18. At the same time, there is a soft block at the connection between the screw 17 and the first positioning plate 18, thereby not being interfered by movement when the first positioning plate 18 is tilted.

[0039] One end of the fixing rod 703 is fixedly connected to the first positioning plate 18, and the outer side of the fixing rod 703 is sleeved with a first spring 19. One end of the first spring 19 is welded to one side of the first positioning plate 18, and the other end of the first spring 19 is welded to one side of the fixing plate 20, so that the fixing rod 703 can compress the first spring 19.

[0040] A fixing plate 20 is fixedly connected inside the groove 702 , a fixing tube 21 is fixedly connected to the top of the placement plate 701 , and a second spring 22 is welded to one side of the inner wall of the fixing tube 21 .

[0041] A slide bar 23 is welded to one end of the second spring 22 . Under the action of the second spring 22 , the slide bar 23 can slide inside the fixed tube 21 , so that the second positioning plate 25 can move to a specified position. The outer side of the slide bar 23 is slidably connected to the inner wall of the fixed tube 21 .

[0042] The sliding rod 23 is internally rotatably connected to a rotating ball 24. Under the action of the rotating ball 24, the second positioning plate 25 can be at a certain angle, so that the second positioning plate 25 can be tilted, so that under the action of the second positioning plate 25 and the first positioning plate 18, the high-temperature alloy can be positioned and clamped. The outer side of the rotating ball 24 is rotatably connected to the second positioning plate 25. A water collecting trough 26 is provided inside the placement plate 701. Under the action of the water collecting trough 26, the water sprayed during the cooling process can flow through the water collecting trough 26, so as to facilitate the unified collection of water.

[0043] refer to Figure 1 and Figure 6 As shown, the top of the vertical plate 3 is fixedly connected to the top plate 27, and the top of the top plate 27 is fixedly connected to the top of the cylinder 801. An adjustment bar 28 is arranged on the outside of the first screw mechanism 803. Under the action of the first screw mechanism 803, the adjustment bar 28 can be driven to move, and then the grinding machine body 30 can be driven by the adjustment bar 28 to adjust the lateral position.

[0044] A second screw mechanism 29 is provided inside the adjustment bar 28. When the second screw mechanism 29 is started, the longitudinal position of the grinder body 30 can be adjusted under the action of the second screw mechanism 29, and the position of the grinder body 30 can be adjusted according to actual needs. The grinder body 30 is provided on the outer side of the second screw mechanism 29.

[0045] Working principle: When the staff needs to perform grinding operations on the high-temperature alloy, they first slide the protective plate 4 to move the protective plate 4 to the specified position, and then push the second positioning plate 25 to move the second positioning plate 25 to the specified position. At the same time, the first motor 704 is used to move the first positioning plate 18 to the specified position. Then, the high-temperature alloy is placed on the top of the placement disk 701, and the first motor 704 is started. Under the action of the first motor 704, the transmission tube 705 can be driven to rotate, thereby moving the screw 17, so that the first positioning plate 18 moves to the specified position. At the same time, under the action of the second spring 22, the second positioning plate 25 moves to the specified position. Under the action of the first positioning plate 18 and the second positioning plate 25, the high-temperature alloy can be positioned and clamped. After completing the positioning and clamping, the workers The staff adjusts the height of the grinder body 30 through the cylinder 801, adjusts the lateral position and longitudinal position of the grinder body 30 through the first screw mechanism 803 and the second screw mechanism 29, and then pulls the protective plate 4 so that the protective plate 4 can protect the surrounding staff. During the grinding process of the high-temperature alloy, a certain amount of metal dust will be generated. The fan 602 is started. Under the action of the fan 602, the air and dust mixture at the high-temperature alloy grinding site can be extracted through the connecting pipe 604, the first transverse pipe 605 and the second transverse pipe 9, and then the dust enters the dust collecting box 601, thereby preventing the dust generated by the high-temperature alloy during the grinding process from diffusing into the surrounding air. At the same time, the protective plate 4 can prevent the debris generated during the grinding process from splashing around, thereby protecting the staff.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-temperature alloy multi-angle dressing and grinding device, comprising a workbench (1), characterized in that: Also includes: A vertical plate (3) disposed on the top of the workbench (1), a PLC controller (2) disposed on one side of the vertical plate (3), a protective plate (4) slidably connected to the inside of the vertical plate (3), and an observation window (5) disposed inside the protective plate (4); A dust removal component (6) is arranged on one side of the vertical plate (3), the dust removal component (6) comprising a dust collecting box (601) fixedly connected to one side of the vertical plate (3), a fan (602) is fixedly connected to one side of the vertical plate (3), a dust inlet of the fan (602) is connected to a conveying pipe (603), a bottom of the conveying pipe (603) is connected to a connecting pipe (604), and the outer sides of the connecting pipe (604) are respectively connected to a first transverse pipe (605) and a second transverse pipe (9); A placement component (7) is arranged on the top of the workbench (1), the placement component (7) comprising a placement plate (701) arranged on the top of the workbench (1), a plurality of grooves (702) are provided inside the placement plate (701), a fixing rod (703) is provided inside the groove (702), a first motor (704) is fixedly connected inside the placement plate (701), and a transmission tube (705) is fixedly connected to the output end of the first motor (704); A grinding assembly (8) is arranged on the top of the vertical plate (3), and the grinding assembly (8) comprises a cylinder (801) arranged on the top of the vertical plate (3), a piston rod of the cylinder (801) is fixedly connected to a fixing frame (802), and a first screw mechanism (803) is arranged inside the fixing frame (802).

2. A high-temperature alloy multi-angle dressing and grinding device according to claim 1, characterized in that: The outer sides of the first transverse tube (605) and the second transverse tube (9) are both connected to a hollow plate (10), and the interior of the hollow plate (10) is connected to a dust extraction head (11).

3. The high-temperature alloy multi-angle dressing and grinding device according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to a water tank (12), both sides of the water tank (12) are fixedly connected to a water pump (13), the water outlet of the water pump (13) is connected to a top pipe (14), and the top of the top pipe (14) is connected to a spray head (15).

4. The high-temperature alloy multi-angle dressing and grinding device according to claim 1, characterized in that: A second motor (16) is fixedly connected inside the workbench (1), an output end of the second motor (16) is fixedly connected to the bottom of the placement plate (701), and a screw rod (17) is threadedly connected inside the transmission tube (705).

5. The high-temperature alloy multi-angle dressing and grinding device according to claim 1, characterized in that: One end of the fixing rod (703) is fixedly connected to a first positioning plate (18), a first spring (19) is sleeved on the outer side of the fixing rod (703), and one end of the first spring (19) is welded to one side of the first positioning plate (18).

6. The high-temperature alloy multi-angle dressing and grinding device according to claim 1, characterized in that: A fixing plate (20) is fixedly connected inside the groove (702), a fixing tube (21) is fixedly connected to the top of the placement plate (701), and a second spring (22) is welded to one side of the inner wall of the fixing tube (21).

7. The high-temperature alloy multi-angle dressing and grinding device according to claim 6, characterized in that: A sliding rod (23) is welded to one end of the second spring (22), and the outer side of the sliding rod (23) is slidably connected to the inner wall of the fixed tube (21).

8. The high-temperature alloy multi-angle dressing and grinding device according to claim 7, characterized in that: The interior of the sliding rod (23) is rotatably connected to a rotating ball (24), the outer side of the rotating ball (24) is rotatably connected to a second positioning plate (25), and a water collecting tank (26) is provided inside the placement plate (701).

9. The high-temperature alloy multi-angle dressing and grinding device according to claim 1, characterized in that: The top of the vertical plate (3) is fixedly connected to a top plate (27), the top of the top plate (27) is fixedly connected to the top of the cylinder (801), and an adjustment bar (28) is arranged on the outer side of the first screw mechanism (803).

10. The high-temperature alloy multi-angle dressing and grinding device according to claim 9, characterized in that: A second screw mechanism (29) is arranged inside the adjusting bar (28), and a grinder body (30) is arranged outside the second screw mechanism (29).

Citation Information

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