Wind direction and wind quantity adjusting device and wind direction and wind quantity adjusting method
By designing a wind direction and air volume adjustment device integrating central controller, sensor and adjustment components, the problem of insufficient precision and sensitivity of wind direction and air volume adjustment in the prior art is solved, and precise control of air volume and wind direction and rapid response dynamics are realized. Adjustment improves the ventilation and dust control effect in the mine tunnel.
Patent Information
- Application Number
- CN202411647907.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-02-21
AI Technical Summary
The prior art has insufficient manual intervention or mechanical drive adjustment in the adjustment of wind direction and air volume in mine tunnels, resulting in insufficient precision and sensitivity in the adjustment of wind direction and air volume, making it difficult to achieve rapid and responsive dynamic adjustment, which in turn affects the effect of ventilation and dust control.
Design a wind direction and air volume adjustment device, including a central controller, dust concentration sensor, flow sensor, air volume adjustment component, rotation component and air outlet adjustment component, through the central controller, the air volume adjustment component, rotation component and The working state of the air outlet adjustment component realizes precise control of air volume and wind direction and fast responsive dynamic adjustment.
It realizes accurate control and rapid response of wind direction and air volume, avoids adjustment errors and lags, improves ventilation and dust control effects, adapts to complex and changeable tunnel spaces, and meets the ventilation needs of closed spaces in different shapes.
Smart Images

Figure CN119491737A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dust control equipment for mines, and in particular to a wind direction and air volume regulating device and a wind direction and air volume regulating method. Background Art
[0002] With the continuous improvement of the mechanization degree of coal mines, the widespread application of high-power cutting equipment in tunneling production has improved production efficiency, but also caused the dust concentration in the working surface of the tunnel to seriously exceed the standard, bringing serious occupational hazards to the workers. In order to prevent the occurrence of the above-mentioned harmful phenomena, the existing technology will install a wall-attached wind tube above most tunneling machines to enhance ventilation and blow away the dust in the mining process in time; however, since the wind speed, wind direction, air volume and other parameters in the mine tunnel will change with the change of working conditions, if the air supply in the tunnel cannot be adjusted in time, it will lead to poor air supply effect. In severe cases, it may also cause the wind flow in the tunnel to reverse, causing dust to gather on the working surface, thereby seriously endangering the safety and health of the workers.
[0003] At present, the existing wind direction and air volume adjustment devices for ventilation and dust control in tunnels usually use manual or mechanical adjustment of the air outlet direction or the air guide plate to adjust the direction of the wind flow blowing into the tunnel; the above method has the following shortcomings: 1. The entire adjustment process requires manual intervention or manual control of the machine to drive and adjust, which is inconvenient to operate, time-consuming and labor-intensive, and cannot respond flexibly according to changes in space and dust concentration in time, making the adjustment of wind direction and air volume prone to large errors and lags; 2. The accuracy and sensitivity of manual intervention or manual control of the machine to drive and adjust are not high, and it is impossible to achieve accurate control of air volume and direction and fast-response dynamic adjustment, and it is difficult to achieve better ventilation and dust control effects; 3. The scope of manual intervention or manual control of the machine to drive and adjust is limited, making it impossible for the wind direction and air volume in the tunnel to adapt to complex and changeable spaces, and the adaptability and flexibility of ventilation and dust control are poor. Summary of the invention
[0004] The present invention provides a wind direction and air volume regulating device and a wind direction and air volume regulating method to solve the problem that the manual or mechanical adjustment of the air outlet direction or the air guide plate in the prior art cannot realize the rapid response dynamic adjustment of the air volume and wind direction, and thus it is difficult to achieve a good ventilation and dust control effect.
[0005] In order to solve the above problems, according to one aspect of the present invention, a wind direction and air volume regulating device is provided, comprising: a central controller, a dust concentration sensor, a first flow sensor, a second flow sensor, an air volume regulating assembly, a first wind tube assembly, a second wind tube assembly, a rotating assembly and an air outlet regulating assembly; the central controller is electrically connected to the dust concentration sensor, the first flow sensor, the second flow sensor, the air volume regulating assembly, the rotating assembly and the air outlet regulating assembly respectively; the dust concentration sensor is arranged in the tunnel for detecting the dust concentration in the tunnel; the inlet of the air volume regulating assembly is connected to the external wind tube, and the two outlets are connected to the first wind tube assembly and the second wind tube assembly respectively, the air volume regulating assembly guides the airflow in the external wind tube to the first wind tube assembly and / or the second wind tube assembly, and controls the flow rate of the airflow; the gas outlet of the first wind tube assembly faces the working surface of the tunnel, and the first flow sensor is arranged in the first wind tube assembly , used to detect the air flow rate in the first air duct assembly; the second air duct assembly is rotatably arranged on the air volume adjustment assembly and is drivingly connected to the rotating assembly, the rotating assembly is used to drive the second air duct assembly to rotate around the central axis of the second air duct assembly; the second flow sensor is arranged in the second air duct assembly, used to detect the air flow rate in the second air duct assembly; the second air duct assembly has a plurality of flow openings, and the plurality of flow openings are spaced apart along the central axis of the second air duct assembly, and the air flow in the second air duct assembly flows out from the flow openings; the air outlet adjustment assembly is arranged on the second air duct assembly, and rotates with the second air duct assembly, and the air outlet adjustment assembly is used to simultaneously adjust the air flow direction of the plurality of flow openings; wherein, the central controller controls at least one of the air volume adjustment assembly, the rotating assembly and the air outlet adjustment assembly to work accordingly according to the dust concentration data detected by the dust concentration sensor and the flow data detected by the first flow sensor and the second flow sensor.
[0006] Furthermore, the central axis of the gas outlet of the first wind tube assembly is collinear with the central axis of the first wind tube assembly, the central axis of the second wind tube assembly is parallel to the central axis of the first wind tube assembly, and the central axis of the flow port is perpendicular to the central axis of the second wind tube assembly; the central axis of the first wind tube assembly is parallel to the extension direction of the alley, so that the direction of the airflow blown out of the flow port has an angle with the vertical direction.
[0007] Furthermore, there are multiple dust concentration sensors, and the multiple dust concentration sensors are respectively arranged at intervals on the side walls of the working surface and the tunnel; when the dust concentration detected by the dust concentration sensor is within the set normal range, the central controller controls the state of the air volume adjustment component to remain unchanged, and controls the rotating component to drive the second air duct component to rotate continuously. At this time, the flow rate in the first air duct component is the first flow rate, and the flow rate in the second air duct component is the second flow rate, and the first flow rate is not greater than the second flow rate; when the dust concentration detected by the dust concentration sensor exceeds the normal range, the central controller controls the air volume adjustment component to work, increase the flow rate in the first air duct component to reduce the dust concentration on the working surface; at this time, the flow rate in the first air duct component is the third flow rate, and the flow rate in the second air duct component is the fourth flow rate, and the third flow rate is respectively greater than the first flow rate and the fourth flow rate.
[0008] Furthermore, the wind direction and air volume regulating device also includes a gas concentration sensor, which is electrically connected to the central controller and is used to detect the gas concentration in the tunnel; when the gas concentration detected by the gas concentration sensor is within a safe range, the central controller controls the state of the air volume regulating component to remain unchanged, and controls the rotating component to drive the second wind duct component to rotate continuously; when the gas concentration detected by the gas concentration sensor exceeds the safe range, the central controller controls the air volume regulating component to work, and increases the flow rates in the first wind duct component and the second wind duct component respectively, so as to dilute the gas concentration in the tunnel.
[0009] Furthermore, the air volume adjustment component includes an adjusting air cylinder, an adapter, a first rotating structure and a second rotating structure. The inlet of the adjusting air cylinder is connected to the external air cylinder. The adjusting air cylinder has two outlets, one outlet is connected to the first air cylinder assembly, and the other outlet is connected to one end of the adapter, and the other end of the adapter is connected to the second air cylinder assembly; the first rotating structure and the second rotating structure are rotatably arranged at the two outlets, respectively, the first rotating structure is used to control the airflow rate in the first air cylinder assembly, and the second rotating structure is used to control the airflow rate in the second air cylinder assembly; wherein the first rotating structure and the second rotating structure are respectively electrically connected to the central controller.
[0010] Furthermore, the adapter is an L-shaped tube, which includes a first tube and a second tube that are interconnected, and the central axis of the first tube is perpendicular to the central axis of the second tube; the first tube is connected to the outlet, and the second tube is connected to the second air duct assembly; wherein the central axis of the first tube is perpendicular to the central axis of the first air duct assembly, and the central axis of the second tube is colinear or parallel to the central axis of the second air duct assembly; and the rotating assembly is arranged on the second tube.
[0011] Furthermore, the air outlet adjustment component includes a connecting rod and multiple air guide plates, the air guide plates are rotatably arranged at the circulation openings, and the multiple air guide plates are arranged one-to-one corresponding to the multiple circulation openings; the connecting rod is respectively connected to the multiple air guide plates through ball joints; by moving the connecting rod, the rotation of the multiple air guide plates is adjusted at the same time, so as to simultaneously adjust the airflow direction of the multiple circulation openings.
[0012] Furthermore, the wind direction and air volume regulating device also includes a filter screen, which is detachably arranged in at least one of the air volume regulating component, the first air cylinder component and the second air cylinder component for filtering the air flow.
[0013] According to another aspect of the present invention, a method for adjusting wind direction and air volume is provided, and the method for adjusting wind direction and air volume is applied to the above-mentioned wind direction and air volume adjusting device, and the method for adjusting wind direction and air volume comprises the following steps: S1, installing an air volume adjusting component on the top plate of the tunnel, and connecting it with the external air duct in the tunnel to guide the airflow in the external air duct to the first air duct component and the second air duct component; adjusting the outlet of the first air duct component toward the excavation working face; S2, a central controller calculates the flow rate required by the tunnel according to the spatial size of the tunnel; S3, a central controller starts the fan in the external air duct, and controls the flow rate in the external air duct to be greater than the calculated flow rate required by the tunnel; S4, a central controller controls at least one of the air volume adjusting component, the rotating component and the air outlet adjusting component according to the dust concentration data detected by the dust concentration sensor and the flow data detected by the first flow sensor and the second flow sensor.
[0014] Furthermore, the wind direction and air volume adjustment method also includes: installing multiple gas concentration sensors in the tunnel, and electrically connecting the multiple gas concentration sensors to the central controller respectively to detect the gas concentration in the tunnel; when the gas concentration detected by the gas concentration sensor is within a safe range, the central controller controls the state of the air volume adjustment component to remain unchanged, and controls the rotating component to drive the second wind duct component to rotate continuously; when the gas concentration detected by the gas concentration sensor exceeds the safe range, the central controller controls the air volume adjustment component to work, and increases the flow rate in the first wind duct component and the second wind duct component respectively to dilute the gas concentration in the tunnel.
[0015] Applying the technical solution of the present invention, the present invention provides a wind direction and air volume regulating device, including: a central controller, a dust concentration sensor, a first flow sensor, a second flow sensor, an air volume regulating component, a first air cylinder component, a second air cylinder component, a rotating component and an air outlet regulating component; the central controller is electrically connected to the dust concentration sensor, the first flow sensor, the second flow sensor, the air volume regulating component, the rotating component and the air outlet regulating component respectively; the dust concentration sensor is arranged in the tunnel, and is used to detect the dust concentration in the tunnel; the inlet of the air volume regulating component is connected to the external air cylinder, and the two outlets are connected to the first air cylinder component and the second air cylinder component respectively, and the air volume regulating component guides the airflow in the external air cylinder to the first air cylinder component and / or the second air cylinder component, and controls the flow rate of the airflow; the gas outlet of the first air cylinder component faces the working surface of the tunnel, and the first flow sensor is arranged in the first air cylinder component, and is used to Detect the air flow rate in the first air duct assembly; the second air duct assembly is rotatably arranged on the air volume adjustment assembly and is drivingly connected to the rotating assembly, and the rotating assembly is used to drive the second air duct assembly to rotate around the central axis of the second air duct assembly; the second flow sensor is arranged in the second air duct assembly, and is used to detect the air flow rate in the second air duct assembly; the second air duct assembly has a plurality of flow openings, and the plurality of flow openings are spaced apart along the central axis of the second air duct assembly, and the air flow in the second air duct assembly flows out from the flow openings; the air outlet adjustment assembly is arranged on the second air duct assembly, and rotates with the second air duct assembly, and the air outlet adjustment assembly is used to simultaneously adjust the air flow direction of a plurality of flow openings; wherein, the central controller controls at least one of the air volume adjustment assembly, the rotating assembly and the air outlet adjustment assembly to work accordingly according to the dust concentration data detected by the dust concentration sensor and the flow data detected by the first flow sensor and the second flow sensor.
[0016] The present invention respectively controls the coordination of the dust concentration sensor, the first flow sensor, the second flow sensor, the air volume adjustment component, the first air duct component, the second air duct component, the rotating component and the air outlet adjustment component by setting a central controller. Compared with the existing ventilation method of manually or mechanically adjusting the air outlet direction or the air guide plate, the present invention does not need manual control of the machinery for driving and adjusting, so that the wind direction and air volume in the tunnel are convenient to adjust, which saves time and effort, and can flexibly respond to changes in the space and dust concentration in the tunnel in a timely manner, avoiding large errors and lags in the adjustment of the wind direction and air volume; moreover, the present invention also ensures the adjustment accuracy and sensitivity of the wind direction and air volume, effectively realizing the precise control of the air volume and wind direction and the fast response dynamic Adjustment can achieve better ventilation and dust control effects; the present invention expands the ventilation range by arranging the first wind duct assembly and the second wind duct assembly to discharge air in multiple directions respectively, so that the wind direction and air volume in the tunnel can adapt to the complex and changeable tunnel space, thereby ensuring the multi-directional supply of fresh air in the tunnel; the second wind duct assembly is driven to rotate around the central axis of the second wind duct assembly by arranging a rotating assembly, so that the airflow flowing out of the circulation port can form a cyclone, which further facilitates the rapid diffusion of fresh air, increases the coverage range and angle of the airflow, and can meet the ventilation needs of closed spaces of different shapes; the present invention has a simple structure and low cost, is easy to assemble and subsequently maintain, and is suitable for large-scale promotion and use in various underground closed spaces such as mines. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0018] Figure 1 The figure shows the external structure of the wind direction and wind volume regulating device provided by the embodiment of the present invention at a front view angle;
[0019] Figure 2 A schematic diagram of a portion of the structure of a wind direction and wind volume regulating device provided by an embodiment of the present invention when viewed from a top view is shown.
[0020] The above drawings include the following reference numerals:
[0021] 10. Air volume adjustment component; 11. Adjustment of air cylinder; 12. Adapter;
[0022] 20. A first air duct assembly;
[0023] 30. Second air cylinder assembly; 31. Flow opening;
[0024] 40. Rotating assembly;
[0025] 50. Air outlet adjustment assembly; 51. Connecting rod; 52. Air guide plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] like Figure 1 to Figure 2 As shown, an embodiment of the present invention provides a wind direction and air volume regulating device, comprising: a central controller, a dust concentration sensor, a first flow sensor, a second flow sensor, an air volume regulating component 10, a first air cylinder component 20, a second air cylinder component 30, a rotating component 40 and an air outlet regulating component 50; the central controller is electrically connected to the dust concentration sensor, the first flow sensor, the second flow sensor, the air volume regulating component 10, the rotating component 40 and the air outlet regulating component 50 respectively; the dust concentration sensor is arranged in the tunnel for detecting the dust concentration in the tunnel; the inlet of the air volume regulating component 10 is connected to the external air cylinder, and the two outlets are respectively connected to the first air cylinder component 20 and the second air cylinder component 30, the air volume regulating component 10 guides the air flow in the external air cylinder to the first air cylinder component 20 and / or the second air cylinder component 30, and controls the flow rate of the air flow; the gas outlet of the first air cylinder component 20 faces the working surface of the tunnel, and the first flow sensor is arranged in the first air cylinder component 20 for detecting the dust concentration in the first air cylinder component 2 0; the second wind tube assembly 30 is rotatably arranged on the air volume adjustment assembly 10 and is drivingly connected to the rotating assembly 40, the rotating assembly 40 is used to drive the second wind tube assembly 30 to rotate around the central axis of the second wind tube assembly 30; the second flow sensor is arranged in the second wind tube assembly 30, and is used to detect the air flow in the second wind tube assembly 30; the second wind tube assembly 30 has a plurality of flow openings 31, and the plurality of flow openings 31 are arranged at intervals along the central axis of the second wind tube assembly 30, and the air flow in the second wind tube assembly 30 flows out from the flow openings 31; the air outlet adjustment assembly 50 is arranged on the second wind tube assembly 30, and rotates with the second wind tube assembly 30, and the air outlet adjustment assembly 50 is used to simultaneously adjust the air flow direction of multiple flow openings 31; wherein, the central controller controls at least one of the air volume adjustment assembly 10, the rotating assembly 40 and the air outlet adjustment assembly 50 to work according to the dust concentration data detected by the dust concentration sensor, the flow data detected by the first flow sensor and the second flow sensor.
[0028] The present invention sets a central controller to respectively control the dust concentration sensor, the first flow sensor, the second flow sensor, the air volume adjustment component 10, the first air duct component 20, the second air duct component 30, the rotating component 40 and the air outlet adjustment component 50 to work together. Compared with the existing ventilation method of manually or mechanically adjusting the air outlet direction or the air guide plate, the present invention does not need manual control of the machinery for driving and adjusting, so that the wind direction and air volume in the tunnel are convenient to adjust, saving time and labor, and can flexibly respond to changes in the space and dust concentration in the tunnel in a timely manner, avoiding large errors and lags in the adjustment of the wind direction and air volume; and the present invention also ensures the adjustment accuracy and sensitivity of the wind direction and air volume, effectively realizing the precise control of the air volume and wind direction and the fast response dynamic Adjustment can achieve better ventilation and dust control effects; the present invention expands the range of ventilation by arranging the first wind duct assembly 20 and the second wind duct assembly 30 to discharge air in multiple directions, so that the wind direction and air volume in the tunnel can adapt to the complex and changeable tunnel space, thereby ensuring the multi-directional supply of fresh air in the tunnel; the second wind duct assembly 30 is driven to rotate around the central axis of the second wind duct assembly 30 by arranging the rotating assembly 40, so that the airflow flowing out of the circulation port can form a cyclone, which further facilitates the rapid diffusion of fresh air, increases the coverage range and angle of the airflow, and can meet the ventilation needs of closed spaces of different shapes; the present invention has a simple structure and low cost, is easy to assemble and subsequently maintain, and is suitable for large-scale promotion and use in various underground closed spaces such as mines.
[0029] like Figure 1 As shown, the central axis of the gas outlet of the first wind tube assembly 20 is collinear with the central axis of the first wind tube assembly 20, the central axis of the second wind tube assembly 30 is parallel to the central axis of the first wind tube assembly 20, and the central axis of the flow port 31 is perpendicular to the central axis of the second wind tube assembly 30; the central axis of the first wind tube assembly 20 is parallel to the extension direction of the alley, so that the direction of the airflow blown out of the flow port 31 has an angle with the vertical direction.
[0030] By setting the specific structure of the first wind duct assembly 20 and the second wind duct assembly 30, the gas outlet of the first wind duct assembly 20 is parallel to the extension direction of the tunnel, ensuring the direct ventilation effect of the working face area, and the dust on the working face can be effectively controlled; by setting the flow port 31 on the second wind duct assembly 30 to form an angle with the vertical direction, the coverage range of the airflow is increased, and the dust in the tunnel can be more comprehensively controlled.
[0031] like Figure 1As shown, there are multiple dust concentration sensors, and the multiple dust concentration sensors are respectively arranged at intervals on the side walls of the working surface and the tunnel; when the dust concentration detected by the dust concentration sensor is within the set normal range, the central controller controls the state of the air volume adjustment component 10 to remain unchanged, and controls the rotating component 40 to drive the second air duct component 30 to rotate continuously. At this time, the flow rate in the first air duct component 20 is the first flow rate, and the flow rate in the second air duct component 30 is the second flow rate, and the first flow rate is not greater than the second flow rate; when the dust concentration detected by the dust concentration sensor exceeds the normal range, the central controller controls the air volume adjustment component 10 to work, increase the flow rate in the first air duct component 20, so as to reduce the dust concentration on the working surface; at this time, the flow rate in the first air duct component 20 is the third flow rate, and the flow rate in the second air duct component 30 is the fourth flow rate, and the third flow rate is respectively greater than the first flow rate and the fourth flow rate.
[0032] By setting up multiple dust concentration sensors and dynamic flow adjustment, the distribution of multiple sensors can be fully monitored, which can provide more comprehensive dust concentration information and ensure the effectiveness and timeliness of the dust control strategy; in a specific embodiment of the present invention, when the dust concentration exceeds the normal range, the central controller automatically adjusts the air volume adjustment component 10, preferentially increases the flow of the first air duct component 20, quickly responds to the high dust concentration on the work surface, and protects the working environment.
[0033] like Figure 1 As shown, the wind direction and air volume regulating device also includes a gas concentration sensor, which is electrically connected to the central controller and is used to detect the gas concentration in the tunnel; when the gas concentration detected by the gas concentration sensor is within a safe range, the central controller controls the state of the air volume regulating component 10 to remain unchanged, and controls the rotating component 40 to drive the second wind tube component 30 to rotate continuously; when the gas concentration detected by the gas concentration sensor exceeds the safe range, the central controller controls the air volume regulating component 10 to work, and increases the flow rates in the first wind tube component 20 and the second wind tube component 30 respectively, so as to dilute the gas concentration in the tunnel.
[0034] By setting up a gas concentration sensor, the gas concentration can be effectively monitored. The use of the gas concentration sensor provides safety monitoring for the tunnel and ensures the safety of the working environment. When the gas concentration exceeds the safe range, the central controller can adjust the air volume, increase the air to dilute the gas, and avoid potential safety accidents.
[0035] like Figure 1As shown, the air volume adjustment component 10 includes an adjusting air cylinder 11, an adapter 12, a first rotating structure and a second rotating structure. The inlet of the adjusting air cylinder 11 is connected to the external air cylinder. The adjusting air cylinder 11 has two outlets, one outlet is connected to the first air cylinder assembly 20, and the other outlet is connected to one end of the adapter 12, and the other end of the adapter 12 is connected to the second air cylinder assembly 30; the first rotating structure and the second rotating structure are rotatably arranged at the two outlets, respectively, the first rotating structure is used to control the air flow rate in the first air cylinder assembly 20, and the second rotating structure is used to control the air flow rate in the second air cylinder assembly 30; wherein the first rotating structure and the second rotating structure are electrically connected to the central controller respectively.
[0036] By setting up the air volume adjustment component 10, the first rotating structure and the second rotating structure can be precisely controlled, thereby realizing independent control of the air flow rate in the first air duct component 20 and the second air duct component 30 to meet different ventilation requirements; at the same time, the first rotating structure and the second rotating structure can be set to be uniformly managed by a central controller, thereby ensuring the coordination and efficiency of the air volume adjustment.
[0037] like Figure 1 As shown, the adapter 12 is an L-shaped tube, which includes a first tube and a second tube that are interconnected, and the central axis of the first tube is perpendicular to the central axis of the second tube; the first tube is connected to the outlet, and the second tube is connected to the second air duct assembly 30; wherein the central axis of the first tube is perpendicular to the central axis of the first air duct assembly 20, and the central axis of the second tube is colinear or parallel to the central axis of the second air duct assembly 30; the rotating assembly 40 is arranged on the second tube.
[0038] By setting the structure of the L-shaped tube adapter 12, the airflow distribution can be optimized. The design of the L-shaped tube optimizes the path of the airflow from the regulating duct 11 to the second duct assembly 30, thereby improving the efficiency and flexibility of the airflow distribution. At the same time, the L-shaped tube makes the second duct assembly 30 and the first duct assembly 20 more flexible in spatial layout, adapting to different alley environments, thereby improving spatial adaptability.
[0039] like Figure 1 As shown, the air outlet adjustment component 50 includes a connecting rod 51 and a plurality of air guide plates 52. The air guide plates 52 are rotatably arranged at the circulation openings 31, and the plurality of air guide plates 52 are arranged one by one corresponding to the plurality of circulation openings 31. The connecting rod 51 is respectively connected to the plurality of air guide plates 52 through ball joints. By moving the connecting rod 51, the rotation of the plurality of air guide plates 52 is adjusted at the same time, so as to adjust the airflow direction of the plurality of circulation openings 31 at the same time.
[0040] By setting up a ball joint connection between the connecting rod 51 and multiple air guide plates 52, the overall adjustment of the airflow direction of multiple flow ports 31 can be achieved, thereby improving the adjustment efficiency and consistency; at the same time, precise control of the airflow direction is achieved, thereby optimizing the ventilation effect of the second air duct assembly 30.
[0041] like Figure 1 As shown, the wind direction and air volume regulating device further comprises a filter, which is detachably disposed in at least one of the air volume regulating assembly 10, the first air cylinder assembly 20 and the second air cylinder assembly 30 for filtering the air flow.
[0042] By setting up a filter, the airflow can be purified, impurities in the airflow can be effectively removed, and the ventilation quality can be improved; at the same time, the detachable design of the filter is convenient for regular cleaning or replacement, which reduces maintenance costs and improves the use efficiency and life of the device.
[0043] The present invention also provides a wind direction and air volume adjustment method applied to the above-mentioned wind direction and air volume adjustment device, and the wind direction and air volume adjustment method includes the following steps: S1, installing the air volume adjustment component 10 on the top plate of the tunnel and connecting it with the external wind tube in the tunnel to guide the airflow in the external wind tube to the first wind tube component 20 and the second wind tube component 30; adjusting the outlet of the first wind tube component 20 toward the excavation working face; S2, the central controller calculates the flow rate required by the tunnel according to the spatial size of the tunnel; S3, the central controller starts the fan in the external wind tube and controls the flow rate in the external wind tube to be greater than the calculated flow rate required by the tunnel; S4, the central controller controls at least one of the air volume adjustment component 10, the rotating component 40 and the air outlet adjustment component 50 according to the dust concentration data detected by the dust concentration sensor and the flow data detected by the first flow sensor and the second flow sensor.
[0044] By designing the wind direction and air volume adjustment method, the required flow rate can be calculated according to the size of the tunnel space, and the fan in the external air duct can be controlled to preventively control the air volume and ensure the ventilation effect. At the same time, the central controller automatically adjusts the wind direction and air volume according to real-time sensor data, reducing the need for manual monitoring and operation, and improving the degree of automation of the dust control system.
[0045] The method for adjusting wind direction and air volume also includes: installing multiple gas concentration sensors in the tunnel, and electrically connecting the multiple gas concentration sensors to the central controller respectively to detect the gas concentration in the tunnel; when the gas concentration detected by the gas concentration sensor is within a safe range, the central controller controls the state of the air volume adjustment component 10 to remain unchanged, and controls the rotating component 40 to drive the second wind tube component 30 to rotate continuously; when the gas concentration detected by the gas concentration sensor exceeds the safe range, the central controller controls the air volume adjustment component 10 to work, and increases the flow rate in the first wind tube component 20 and the second wind tube component 30 respectively to dilute the gas concentration in the tunnel.
[0046] Safety management is achieved by setting up gas concentration monitoring and control: combined with the monitoring of the gas concentration sensor, timely regulation of the gas concentration in the tunnel can be achieved to further ensure operation safety; at the same time, when the gas concentration is abnormal, the central controller automatically increases the flow rate in the air duct assembly for dilution, improving the ability to respond to emergencies and reducing the risk of accidents.
[0047] In a specific embodiment of the present invention, in step S4, the central controller uses the existing fuzzy logic algorithm to process the dust concentration data and flow data, and controls the air volume adjustment component 10, the rotating component 40 and the air outlet adjustment component 50 to work in coordination according to the existing PID control algorithm.
[0048] In summary, the present invention provides a wind direction and air volume regulating device and a wind direction and air volume regulating method. The present invention sets a central controller to respectively control the dust concentration sensor, the first flow sensor, the second flow sensor, the air volume regulating component 10, the first air duct component 20, the second air duct component 30, the rotating component 40 and the air outlet regulating component 50 to work together. Compared with the existing ventilation method of manually or mechanically adjusting the air outlet direction or the air guide plate, the present invention does not need manual control of the mechanical drive adjustment, so that the wind direction and air volume in the tunnel are convenient to adjust, saving time and labor, and can be flexibly responded to the changes in the space and dust concentration in the tunnel in time, avoiding large errors and lags in the adjustment of wind direction and air volume; and the present invention also ensures the adjustment accuracy and sensitivity of the wind direction and air volume, effectively realizing the air volume Precise control of wind direction and fast-response dynamic adjustment can achieve better ventilation and dust control effects; the present invention expands the ventilation range by arranging the first wind duct assembly 20 and the second wind duct assembly 30 to discharge air in multiple directions, so that the wind direction and air volume in the tunnel can adapt to the complex and changeable tunnel space, thereby ensuring the multi-directional supply of fresh air in the tunnel; by arranging the rotating assembly 40 to drive the second wind duct assembly 30 to rotate around the central axis of the second wind duct assembly 30, the airflow flowing out of the circulation port 31 can form a cyclone, which further facilitates the rapid diffusion of fresh air, increases the coverage range and angle of the airflow, and can meet the ventilation needs of closed spaces of different shapes; the present invention has a simple structure and low cost, is easy to assemble and subsequently maintain, and is suitable for large-scale promotion and use in various underground closed spaces such as mines.
[0049] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0050] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0051] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0052] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0053] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wind direction and air volume regulating device, characterized in that: include: A central controller, a dust concentration sensor, a first flow sensor, a second flow sensor, an air volume adjustment component (10), a first air cylinder component (20), a second air cylinder component (30), a rotating component (40), and an air outlet adjustment component (50); the central controller is electrically connected to the dust concentration sensor, the first flow sensor, the second flow sensor, the air volume adjustment component (10), the rotating component (40), and the air outlet adjustment component (50), respectively; the dust concentration sensor is arranged in the lane, and is used to detect the dust concentration in the lane; the air volume adjustment component (10) The inlet of the first wind tube assembly (20) is communicated with the external wind tube, and the two outlets are communicated with the first wind tube assembly (20) and the second wind tube assembly (30) respectively; the air volume adjustment assembly (10) guides the airflow in the external wind tube to the first wind tube assembly (20) and / or the second wind tube assembly (30) and controls the flow rate of the airflow; the gas outlet of the first wind tube assembly (20) faces the working surface of the tunnel; the first flow sensor is arranged in the first wind tube assembly (20) for detecting the flow rate of the airflow in the first wind tube assembly (20); the second wind tube assembly (30) is rotatably arranged The air volume regulating assembly (10) is disposed on the air volume regulating assembly (10) and is drivingly connected to the rotating assembly (40), the rotating assembly (40) being used to drive the second air cylinder assembly (30) to rotate around the central axis of the second air cylinder assembly (30); the second flow sensor is disposed in the second air cylinder assembly (30) and is used to detect the air flow in the second air cylinder assembly (30); the second air cylinder assembly (30) has a plurality of flow openings (31), the plurality of flow openings (31) are arranged at intervals along the central axis of the second air cylinder assembly (30), and the air flow in the second air cylinder assembly (30) is directed from the second air cylinder assembly (30) to the second air cylinder assembly (30). The air flows out of the circulation port (31); the air outlet adjustment component (50) is arranged on the second air cylinder component (30) and rotates with the second air cylinder component (30), and the air outlet adjustment component (50) is used to simultaneously adjust the air flow direction of multiple circulation ports (31); wherein the central controller controls the operation of at least one of the air volume adjustment component (10), the rotating component (40) and the air outlet adjustment component (50) according to the dust concentration data detected by the dust concentration sensor and the flow data detected by the first flow sensor and the second flow sensor.
2. The wind direction and air volume regulating device according to claim 1, characterized in that: The central axis of the gas outlet of the first wind tube assembly (20) is collinear with the central axis of the first wind tube assembly (20), the central axis of the second wind tube assembly (30) is parallel to the central axis of the first wind tube assembly (20), and the central axis of the flow port (31) is perpendicular to the central axis of the second wind tube assembly (30); the central axis of the first wind tube assembly (20) is parallel to the extension direction of the tunnel, so that the direction of the airflow blown out of the flow port (31) has an angle with the vertical direction.
3. The wind direction and air volume regulating device according to claim 1, characterized in that: There are a plurality of dust concentration sensors, which are arranged at intervals on the working surface and the side wall of the tunnel; when the dust concentration detected by the dust concentration sensor is within a set normal range, the central controller controls the air volume adjustment component (10) to remain unchanged, and controls the rotating component (40) to drive the second air cylinder component (30) to rotate continuously, at which time the flow rate in the first air cylinder component (20) is a first flow rate, and the flow rate in the second air cylinder component (30) is a second flow rate, and the first flow rate is not greater than the second flow rate; When the dust concentration detected by the dust concentration sensor exceeds the normal range, the central controller controls the air volume adjustment component (10) to operate, increasing the flow rate in the first air duct component (20) to reduce the dust concentration on the working surface; at this time, the flow rate in the first air duct component (20) is a third flow rate, and the flow rate in the second air duct component (30) is a fourth flow rate, and the third flow rate is respectively greater than the first flow rate and the fourth flow rate.
4. The wind direction and air volume regulating device according to claim 1, characterized in that: The wind direction and air volume regulating device also includes a gas concentration sensor, which is electrically connected to the central controller and is used to detect the gas concentration in the tunnel; when the gas concentration detected by the gas concentration sensor is within a safe range, the central controller controls the state of the air volume regulating component (10) to remain unchanged, and controls the rotating component (40) to drive the second air duct component (30) to rotate continuously; when the gas concentration detected by the gas concentration sensor exceeds the safe range, the central controller controls the air volume regulating component (10) to work, and increases the flow rates in the first air duct component (20) and the second air duct component (30) respectively, so as to dilute the gas concentration in the tunnel.
5. The wind direction and air volume regulating device according to claim 1, characterized in that: The air volume adjustment component (10) comprises an adjustment air cylinder (11), an adapter (12), a first rotating structure and a second rotating structure. The inlet of the adjustment air cylinder (11) is connected to the external air cylinder. The adjustment air cylinder (11) has two outlets, one of which is connected to the first air cylinder component (20), and the other of which is connected to one end of the adapter (12). The other end of the adapter (12) is connected to the second air cylinder component (30). The first rotating structure and the second rotating structure are rotatably arranged at the two outlets, respectively. The first rotating structure is used to control the air flow rate in the first air cylinder component (20), and the second rotating structure is used to control the air flow rate in the second air cylinder component (30). The first rotating structure and the second rotating structure are respectively electrically connected to the central controller.
6. The wind direction and air volume regulating device according to claim 5, characterized in that: The adapter (12) is an L-shaped tube, and the L-shaped tube includes two interconnected first tubes and second tubes, wherein the central axis of the first tube is perpendicular to the central axis of the second tube; the first tube is connected to the outlet, and the second tube is connected to the second air cylinder assembly (30); wherein the central axis of the first tube is perpendicular to the central axis of the first air cylinder assembly (20), and the central axis of the second tube is colinear or parallel to the central axis of the second air cylinder assembly (30); and the rotating assembly (40) is arranged on the second tube.
7. The wind direction and air volume regulating device according to claim 1, characterized in that: The air outlet adjustment component (50) comprises a connecting rod (51) and a plurality of air guide plates (52); the air guide plates (52) are rotatably arranged at the circulation opening (31); the plurality of air guide plates (52) are arranged in a one-to-one correspondence with the plurality of circulation openings (31); the connecting rod (51) is respectively connected to the plurality of air guide plates (52) via a ball joint; by moving the connecting rod (51), the rotation of the plurality of air guide plates (52) is adjusted simultaneously, so as to adjust the airflow direction of the plurality of circulation openings (31) at the same time.
8. The wind direction and air volume regulating device according to claim 1, characterized in that: The wind direction and air volume regulating device further comprises a filter net, which is detachably arranged in at least one of the wind volume regulating assembly (10), the first air cylinder assembly (20) and the second air cylinder assembly (30) for filtering air flow.
9. A method for adjusting wind direction and wind volume, characterized in that: The wind direction and air volume adjustment method is applied to the wind direction and air volume adjustment device according to any one of claims 1 to 8, and the wind direction and air volume adjustment method comprises the following steps: S1. Install the air volume adjustment assembly (10) on the roof of the tunnel and connect it to the external wind tube in the tunnel to guide the airflow in the external wind tube to the first wind tube assembly (20) and the second wind tube assembly (30); adjust the outlet of the first wind tube assembly (20) to face the excavation working face; S2, the central controller calculates the required flow rate of the lane according to the space size of the lane; S3, the central controller starts the fan in the external wind tube, and controls the flow rate in the external wind tube to be greater than the calculated flow rate required by the lane; S4. The central controller controls the operation of at least one of the air volume adjustment component (10), the rotating component (40) and the air outlet adjustment component (50) according to the dust concentration data detected by the dust concentration sensor and the flow data detected by the first flow sensor and the second flow sensor.
10. The method for adjusting wind direction and wind volume according to claim 9, characterized in that: The wind direction and air volume adjustment method further comprises: installing a plurality of gas concentration sensors in the tunnel, and electrically connecting the plurality of gas concentration sensors to the central controller respectively, so as to detect the gas concentration in the tunnel; when the gas concentration detected by the gas concentration sensor is within a safe range, the central controller controls the state of the air volume adjustment component (10) to remain unchanged, and controls the rotating component (40) to drive the second air duct component (30) to rotate continuously; when the gas concentration detected by the gas concentration sensor exceeds the safe range, the central controller controls the air volume adjustment component (10) to work, and increases the flow rates in the first air duct component (20) and the second air duct component (30) respectively, so as to dilute the gas concentration in the tunnel.