Portable pneumatic breaking hammer capable of adjusting hammering force
Through a portable pneumatic breaker with adjustable hammer force, the problem of liquid rare earth adhering to the robotic arm or siphon pipe is solved, and the efficient crushing effect is achieved, reducing the risk of manual operation and adapting to complex scenarios.
Patent Information
- Application Number
- CN202411605013.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-25
AI Technical Summary
During the electrolysis of rare earth molten salts, liquid rare earths are prone to adhere to the robotic arm or siphon pipe, resulting in the metal adhesion layer and siphon pipe blockage on the robotic hand, and manual pounding has problems such as insufficient accuracy and high risk.
It provides a portable pneumatic breaker that can adjust the hammer's force, including a left plier, a right plier, an impact cylinder, a pneumatic valve switch device and a breaker. The impact duration and force are adjusted through the pneumatic valve switch device, and the breaker is driven to hammer with the impact cylinder to break items attached to the robotic arm or siphon pipe.
It effectively avoids damage caused by attachments from mechanical arms and siphon pipes, improves work efficiency, reduces the risk of manual operation, and is adapted to various complex scenarios, with portability and mobility.
Smart Images

Figure CN119500698A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rare earth oxide production, and in particular to a portable pneumatic breaker with adjustable hammering force. Background Art
[0002] Rare earths are precious metals. Rare earth metals are often refined at high temperatures. When they come out of the furnace, they are still in liquid form. Currently, liquid rare earths are taken out of the rare earth electrolytic furnace by means of robotic gripping or siphoning. Regardless of whether a robotic arm or a siphon is used, the liquid rare earths are often easily attached to the arm of the robotic arm or the siphon pipe. If used for a long time, a thick metal adhesive layer will form on the robotic arm, and the siphon pipe will be blocked. Rare earths are precious metals, and the metal attached to the pipe also generates a lot of energy waste.
[0003] If manual hammering is used, the environment of rare earth molten salt electrolysis is often more complex, harsh, and dangerous. In addition, manual hammering often has problems in controlling the force of the blow, which often leads to fractures in the welds and damages to the robotic arm or siphon pipe, seriously damaging its service life. Manual hammering is also very dangerous. Summary of the invention
[0004] The object of the present invention is to provide a portable pneumatic breaker with adjustable hammering force, which can perform crushing impact on objects attached to a robot arm or a siphon pipe at high temperature without damaging the robot arm and the siphon pipe.
[0005] To achieve the above-mentioned purpose, the present invention provides a portable pneumatic breaker with adjustable hammering force, comprising a left clamp, a right clamp, an impact cylinder, a pneumatic valve switch device and a breaker hammer, wherein the left clamp and the right clamp are connected by a pin, the impact cylinder is arranged at the clamp head position of the left clamp, the breaker hammer is movably connected with the impact cylinder and is located at one side of the output end of the impact cylinder, the pneumatic valve switch device is installed in the middle of the clamp handle of the left clamp, the clamp handle is a hollow round steel, and the air charging pipe is connected to the air inlet of the impact cylinder through the end of the hollow round steel;
[0006] The clamp head of the left clamp is provided with an upper baffle and a lower baffle, and the upper baffle and the lower baffle are arranged relatively parallel, and the upper baffle and the lower baffle are fixedly connected through the clamp body on the right side, and a circular through hole is opened in the middle of the clamp body on the right side, and the impact cylinder is arranged between the upper baffle and the lower baffle, and one end of the breaker hammer passes through the circular through hole and is movably connected with the impact cylinder.
[0007] Wherein, the left clamp is also provided with a clamping baffle, and the clamping baffle is fixedly connected to the upper baffle and the lower baffle respectively by bolts.
[0008] Wherein, a top bolt is arranged on the top of the clamp head of the right clamp, one end of the top bolt is fixed to the right clamp through a thread, and the other end is abutted against the upper baffle.
[0009] Wherein, the right clamp is provided with a right side baffle, the right side baffle is arranged opposite to the breaker hammer, and the side of the right side baffle facing the breaker hammer is set in a serrated shape.
[0010] Wherein, the portable pneumatic breaker with adjustable hammering force also includes a shoulder strap, and the two ends of the shoulder strap are respectively fixedly connected to the left clamp and the right clamp.
[0011] Wherein, the driving pressure of the impact cylinder is not less than 3KG.
[0012] The present invention provides a portable pneumatic breaker with adjustable hammering force, including a left clamp, a right clamp, an impact cylinder, a pneumatic valve switch device and a breaker hammer, wherein the left clamp and the right clamp are connected by a pin, the impact cylinder is fixed in the clamp head of the left clamp by a clamping baffle, the breaker hammer is arranged in the jaws, and one end is connected to the impact cylinder through a circular through hole; when working, the jaws are inserted into the mechanical arm or pipeline to be broken, the pneumatic valve switch device is turned on, and the impact cylinder is driven to drive the breaker hammer to complete the reciprocating hammering motion, and the attachments on the mechanical arm or the siphon pipeline are broken and fall off after continuous hammering. The present invention adopts the method of inserting to break the attachments on the pipeline, which can adapt to various complex scenes, and is provided with a shoulder strap, which has portability and mobility, is easy to use, and the impact duration and strength can be adjusted through the pneumatic valve switch device, which protects the working part and has higher work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 The invention discloses a portable pneumatic breaker with adjustable hammering force.
[0015] Figure 2 It is a structural schematic diagram of a left clamp of the present invention.
[0016] Figure 3 It is a structural schematic diagram of the right clamp of the present invention.
[0017] Figure 4 It is a schematic diagram of the clamping state of the jaws of the present invention.
[0018] 1-left clamp, 11-upper baffle, 12-lower baffle, 13-circular through hole, 14-clamping baffle, 2-right clamp, 21-top bolt, 22-right baffle, 3-impact cylinder, 4-pneumatic valve switch device, 5-breaking hammer, 6-inflating pipe, 7-shoulder strap, 8-mechanical arm / pipeline to be broken. DETAILED DESCRIPTION
[0019] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0020] See also Figure 1 The present invention provides a portable pneumatic breaker with adjustable hammering force, comprising a left clamp 1, a right clamp 2, an impact cylinder 3, a pneumatic valve switch device 4 and a breaker hammer 5, wherein the left clamp 1 and the right clamp 2 are connected by a pin, the impact cylinder 3 is arranged at the clamp head position of the left clamp 1, the breaker hammer 5 is movably connected with the impact cylinder 3 and is located at one side of the output end of the impact cylinder 3, the pneumatic valve switch device 4 is installed in the middle of the clamp handle of the left clamp 1, the clamp handle is a hollow round steel, and the air pipe 6 is connected to the air inlet of the impact cylinder 3 through the end of the hollow round steel;
[0021] The clamp head of the left clamp 1 is provided with an upper baffle 11 and a lower baffle 12, and the upper baffle 11 and the lower baffle 12 are arranged relatively parallel, and the upper baffle 11 and the lower baffle 12 are fixedly connected through the clamp body on the right side, and a circular through hole 13 is opened in the middle of the clamp body on the right side, and the impact cylinder 3 is arranged between the upper baffle 11 and the lower baffle 12, and one end of the breaker 5 passes through the circular through hole 13 and is movably connected with the impact cylinder 3.
[0022] The left clamp 1 is further provided with a clamping baffle 14, and the clamping baffle 14 is fixedly connected to the upper baffle 11 and the lower baffle 12 respectively by bolts.
[0023] A top bolt 21 is disposed on the top of the clamp head of the right clamp 2 , one end of the top bolt 21 is fixed to the right clamp 2 by threads, and the other end of the top bolt 21 abuts against the upper baffle 11 .
[0024] The right clamp 2 is provided with a right baffle plate 22 , which is arranged opposite to the breaker hammer 5 , and a side of the right baffle plate 22 facing the breaker hammer 5 is arranged in a sawtooth shape.
[0025] The portable pneumatic breaker with adjustable hammering force further comprises a shoulder strap 7, and two ends of the shoulder strap 7 are fixedly connected to the left clamp 1 and the right clamp 2 respectively.
[0026] The driving pressure of the impact cylinder 3 is not less than 3KG.
[0027] In this specific embodiment, the inflation pipe 6 in the hollow round steel is connected to the air inlet of the impact cylinder 3 through the end of the round steel. Providing a pressure greater than 3kg is sufficient to drive the impact cylinder 3. When the external air pump is turned on, it does not need to be turned off throughout the process. The pneumatic valve switch device 4 is controlled to determine the on-off of the air source, and the hammering and stopping actions of the breaker are achieved by controlling the on-off of the air source.
[0028] Specifically, the impact cylinder 3 is installed at the left clamp 1, and the breaker 5 is installed on the impact cylinder 3 at the circular through hole 13 of the left clamp 1. The left clamp 1 fixes the impact cylinder 3 through the clamping baffle 14. The upper baffle 11 and the lower baffle 12 are respectively connected and fixed to the clamping baffle 14 by bolts. The middle of the jaws of the right clamp 2 is the right baffle 22, which is serrated. The purpose of the serrated shape of the right baffle 22 is to reduce the contact area and prevent metal from adhering to the baffle during repeated hammering. The purpose of the top bolt 21 at the top of the right clamp 2 is to play a clamping role. The mechanical arm that needs to be attached with rare earth metals and electrolytes is inserted. At this time, the top bolt 21 can support the upper baffle 11, which plays a role in fixing the position of the mechanical arm that needs to be broken. After the breaker 5 is in the working position, the impact cylinder 3 is inflated through the inflation pipe 6 at the right end, and the impact cylinder 3 controls the breaker 5 to produce reciprocating motion.
[0029] During crushing, the flow rate of the air inlet can be adjusted to control the hammering force of the breaker 5 according to the actual adhesion of the attached objects, effectively avoiding the uneven force of the manipulator due to manual knocking, which leads to the breakage of the weld interface at the connection part of the manipulator arm. The present invention mainly causes the attached objects to fall off by clamping vibration, rather than the direct impact of the hammer used by workers.
[0030] Furthermore, the portable pneumatic breaker with adjustable hammering force is also provided with a shoulder strap 7. When operating, the worker carries the pneumatic breaker on his back through the shoulder strap 7, which is convenient for operation and saves the worker's effort. When the worker carries it on his back, it is more convenient to control. The role of the shoulder strap 7 greatly improves the worker's safety protection ability and control ability during operation. Secondly, the shoulder strap 7 can also make the equipment easy to carry.
[0031] In summary, the present invention has the following benefits:
[0032] 1. The attachments on the pipe are broken by inserting, which can be applied to various complex scenes such as manipulators and siphon pipes, and has strong adaptability;
[0033] 2. It can be driven by a pressure of more than 3kg, the air pressure used is small and the structure is simple;
[0034] 3. It can be carried on the body with a shoulder strap, which is convenient for use during work;
[0035] 4. The duration and strength of the impact can be manually controlled at will, which can protect the robotic arm or siphon pipe with high efficiency;
[0036] 5. The transition from manual to automatic has been completed, greatly enhancing the safety of workers in their operations.
[0037] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.
Claims
1. A portable pneumatic breaker with adjustable hammering force, characterized in that: It includes a left clamp, a right clamp, an impact cylinder, a pneumatic valve switch device and a breaker hammer, wherein the left clamp and the right clamp are connected by a pin, the impact cylinder is arranged at the clamp head position of the left clamp, the breaker hammer is movably connected with the impact cylinder and is located at one side of the output end of the impact cylinder, the pneumatic valve switch device is installed in the middle of the clamp handle of the left clamp, the clamp handle is a hollow round steel, and the air charging pipe is connected to the air inlet of the impact cylinder through the end of the hollow round steel; The clamp head of the left clamp is provided with an upper baffle and a lower baffle, and the upper baffle and the lower baffle are arranged relatively parallel, and the upper baffle and the lower baffle are fixedly connected through the clamp body on the right side, and a circular through hole is opened in the middle of the clamp body on the right side, and the impact cylinder is arranged between the upper baffle and the lower baffle, and one end of the breaker hammer passes through the circular through hole and is movably connected with the impact cylinder.
2. The portable pneumatic breaker with adjustable hammering force as claimed in claim 1, characterized in that: The left clamp is also provided with a clamping baffle, and the clamping baffle is fixedly connected to the upper baffle and the lower baffle respectively by bolts.
3. The portable pneumatic breaker with adjustable hammering force as claimed in claim 2, characterized in that: A top bolt is arranged on the top of the clamp head of the right clamp, one end of the top bolt is fixed on the right clamp through a thread, and the other end of the top bolt is abutted against the upper baffle.
4. The portable pneumatic breaker with adjustable hammering force as claimed in claim 3, characterized in that: The right clamp is provided with a right baffle plate, which is arranged opposite to the breaker hammer, and a side of the right baffle plate facing the breaker hammer is arranged in a serrated shape.
5. The portable pneumatic breaker with adjustable hammering force as claimed in claim 4, characterized in that: The portable pneumatic breaker with adjustable hammering force also includes a shoulder strap, and two ends of the shoulder strap are respectively fixedly connected to the left clamp and the right clamp.
6. The portable pneumatic breaker with adjustable hammering force as claimed in claim 5, characterized in that: The driving pressure of the impact cylinder is not less than 3KG.
Citation Information
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