Welding equipment for pipe fitting connector and using method of welding equipment
By designing a welding equipment including welding mechanism and auxiliary mechanism, the problem of lack of detection function in existing equipment is solved, rapid and accurate detection of welding connections is achieved, and the efficiency and effect of welding equipment are improved.
Patent Information
- Application Number
- CN202411391872.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-02-25
AI Technical Summary
The existing welding equipment for pipe fitting joints lacks detection function, resulting in possible cracks after welding, and the traditional manual inspection method is inefficient, which increases the workload of staff and reduces processing efficiency.
A welding equipment including a welding mechanism and an auxiliary mechanism is designed. The auxiliary mechanism includes components such as a placing box, a motor, a body, a camera, a fan and an indicator light. Through laser welding and automatic detection functions, rapid detection and evaluation of welding connections can be achieved.
It improves the efficiency and effectiveness of welding equipment, reduces the inspection workload of staff, achieves rapid and accurate detection of welding connections, and reduces the risk of cracks.
Smart Images

Figure CN119501285A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding equipment, in particular to a welding equipment for a pipe connector and a use method thereof. Background Art
[0002] Pipe connectors are components used to connect pipes in a pipeline system to other pipes or pipelines. When existing reducer pipe connectors are connected to other pipes, welding equipment is generally used to weld the two pipes together to ensure that there is no gap at the connection and to ensure the normal operation of the pipeline system in the future.
[0003] In the existing technology, the existing pipe connector welding equipment can stably weld the reducer pipe connector and other pipes together and ensure that there is no gap in the joint after welding during actual use, but it does not have a detection function. When the reducer pipe connector is welded with other pipes, cracks may appear at the joint due to welding process and welding environment. However, traditional detection methods mostly use direct observation with the naked eye. When a large number of such welded pipe connections need to be inspected, the workload of the staff will be greatly increased, the processing efficiency will be reduced, and the use effect of the pipe connector welding equipment will be reduced. At the same time, the use efficiency of the pipe connector welding equipment will also be reduced.
[0004] Therefore, we propose a welding device for a pipe joint and a method for using the same, in order to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a welding device for a pipe connector and a method for using the same, so as to solve the problem that the existing welding device for pipe connectors proposed in the above background technology does not have a detection function. When a reducing pipe connector is welded together with other pipes, cracks may appear at the connection due to welding process and welding environment. However, traditional detection methods mostly use direct observation by the naked eye. When a large number of such welded pipe connections need to be inspected, the workload of the staff will be greatly increased, and the processing efficiency will be reduced, which will not only reduce the use effect of the welding device for pipe connectors, but also reduce the use efficiency of the welding device for pipe connectors.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: A welding device for a pipe joint includes a welding mechanism, wherein an auxiliary mechanism is provided on the welding mechanism;
[0007] The auxiliary mechanism includes a placement box, a box cover is installed at the opening of the placement box, two indicator lights are installed on the front surface of the inner wall of the placement box, a rotating shaft is rotatably embedded on one side of the inner wall of the placement box, a gear is fixedly sleeved on the outer surface of the rotating shaft, a motor body is installed on the front surface of the inner wall of the placement box, a limiting hole is provided on the front surface of the inner wall of the placement box, an L-shaped block with a groove is movably sleeved inside the limiting hole, a cover plate is installed at the notch of the L-shaped block with a groove, a limiting block is installed inside the placement box, a camera is installed on one side of the inner wall of the placement box, a ventilation pipe is fixedly penetrated on one side of the inner wall of the placement box, a hose is installed on the air inlet end of the ventilation pipe, a fan is installed on the bottom of the inner wall of the placement box, a filter screen is installed on the air inlet end of the fan, a mounting groove is provided on the top of the L-shaped block with a groove, and a rack is fixed inside the mounting groove.
[0008] Preferably, the display ends of the two indicator lights respectively move through the front surface of the inner wall of the placement box, the output end of the motor body is installed on the end of the rotating shaft close to the motor body, the front surface of the limit block moves through the surface of the L-shaped block with grooves, and the camera end of the camera moves through one side of the inner wall of the placement box.
[0009] Preferably, the air inlet end of the ventilation pipe is fixedly passed through the top of the inner wall of the grooved L-shaped block, the air outlet end of the fan is connected to the air inlet end of the hose, the teeth of the rack are meshed with the teeth of the gear, and the top of the rack and the top of the grooved L-shaped block are in the same horizontal plane.
[0010] Preferably, the welding mechanism comprises a processing table, a mounting frame is installed on the top of the processing table, the placement box is installed on a side of the mounting frame close to the placement box by screws, and a connecting frame is installed on the front surface of the mounting frame close to the top.
[0011] Preferably, a U-shaped frame is installed on the front surface of the connecting frame, an electric push rod is installed on the top of the U-shaped frame, the bottom end of the telescopic end of the electric push rod movably passes through the top of the U-shaped frame, and a concave column is fixed to the bottom end of the telescopic end of the electric push rod.
[0012] Preferably, the interior of the concave column is rotatably connected to a connecting rod via a bearing, a shell is installed on the top of the processing table, a controller is installed on the outer wall of the shell, a drive motor is installed on the inner wall of the shell, and a rotating rod is installed on the output end of the drive motor.
[0013] Preferably, the bottom end of the rotating rod movably passes through the top of the shell, and multi-groove blocks are installed on the top of the rotating rod and the bottom of the connecting rod. The centers of the two multi-groove blocks are on the same vertical line, and a connecting plate is fixed inside the processing table.
[0014] Preferably, an adjusting frame is installed on the side of the mounting frame away from the placement box, a laser welding gun is installed on the mounting end of the adjusting frame, a laser welding body is installed on the top of the connecting plate, and a cylindrical hole is opened on the top of the inner wall of the processing table.
[0015] Preferably, the interior of the cylindrical hole is connected to the interior of the mounting frame, the laser welding gun is connected to the laser welding body through a laser transmission optical fiber, the two indicator lights, the motor body, the camera and the fan are all electrically connected to the controller, and the drive motor is electrically connected to the controller.
[0016] A method for using a welding device for a pipe connector comprises the following steps:
[0017] S1. When it is necessary to weld the reducing pipe connector with other pipes, the pipe to be welded is first squeezed and fixed on the other end of the reducing pipe connector placed on one of the multi-slot blocks by using the cooperation of the controller, electric push rod, concave column, U-shaped frame, connecting rod, two multi-slot blocks, rotating rod, housing, driving motor and bearing, and then the position and angle of the laser head of the laser welding gun are adjusted by using the cooperation of the adjustment frame, and then the reducing pipe connector in close contact and the pipe in contact with it are driven to rotate together by using the cooperation of the controller, driving motor, housing, rotating rod, two multi-slot blocks, U-shaped frame, mounting frame, processing table, connecting frame, electric push rod, concave column, bearing and connecting rod;
[0018] S2. When the reducing pipe connector and the pipe in contact with it rotate together, the laser welding body, the laser transmission optical fiber and the laser welding gun are used to perform laser welding on the connection between the rotating reducing pipe connector and the pipe in contact with it. When the welding operation is completed, the controller, the motor body, the placement box, the rotating shaft, the gear, the limit hole, the limit block, the installation groove and the rack are used to move the grooved L-shaped block and the components installed on the grooved L-shaped block out of the placement box.
[0019] S3. When the L-shaped block with grooves moves to a suitable position, the air in the space formed by the placing box and the box cover is first filtered and then sucked in by the cooperation of the controller, the fan and the filter screen. Then, the air around the connecting head of the reducing pipe and the connecting part of the pipe in contact with it is driven to flow rapidly by the cooperation of the hose and the vent pipe. That is, the temperature of the above-mentioned connecting part is uniformly and quickly lowered by the cooperation of the flowing air. Finally, the controller, the camera, the image data stored in advance in the storage module of the controller and the cooperation of the two indicator lights are used to determine whether the detected component is qualified.
[0020] S4. After the detection operation of the reducing pipe connector and the connection of the pipe in contact with it is completed, the controller, the motor body and the previous linkage components are used to make the slotted L-shaped block and the components installed on the slotted L-shaped block return to their original positions. At the same time, the controller, the electric push rod and the previous linkage components are used to make the corresponding multi-slot block return to its original position, and the welded components can be removed to carry out the next component welding operation.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The present invention provides an auxiliary mechanism, so that when inspecting the connection of a large number of components obtained by welding a reducing pipe connector with other pipes, it is not necessary for the staff to inspect with the naked eye, thereby reducing the workload of the staff and improving the processing efficiency. It not only improves the use effect of the welding equipment of the pipe connector, but also improves the use efficiency of the welding equipment of the pipe connector. When the laser welding operation is completed at the connection between the reducing pipe connector and the pipe in contact with it, the controller, the motor body, the placement box and the rotating shaft are first used to rotate the gear, and then the rotating gear, the placement box, the limit hole, the limit block, the installation groove and the rack are used to move the grooved L-shaped block and the components installed on the grooved L-shaped block out of the placement box.
[0023] 2. When the L-shaped block with grooves of the present invention moves to a suitable position, the motor body can be paused by using the cooperation of the controller. Then, the air in the space composed of the placing box and the box cover can be filtered and then sucked in by using the cooperation of the controller, the fan and the filter screen. Then, the air around the connection of the reducing pipe connector and the pipe in contact with it can be driven to flow quickly, that is, the temperature of the above connection can be evenly and quickly lowered by using the cooperation of the flowing air, saving time and avoiding the waste of time of self-heating cooling. After that, the controller, the camera, the picture data stored in advance in the storage module of the controller and the two indicator lights can be used to determine whether the detected component is qualified. When the connection of the reducing pipe connector and the pipe in contact with it completes the detection operation, the L-shaped block with grooves and the components installed on the L-shaped block with grooves can be reset to their original positions by using the cooperation of the controller, the motor body and the previous linkage components.
[0024] 3. The present invention can laser weld and fix the reducing pipe connector with other pipe fittings by setting a welding mechanism. When the reducing pipe connector needs to be welded with other pipe fittings, the pipe fitting to be welded therewith can be squeezed and fixed on the other end of the reducing pipe connector placed on one of the multi-slot blocks by first using the cooperation of the controller, the electric push rod, the concave column, the U-shaped frame, the connecting rod, the two multi-slot blocks, the rotating rod, the shell, the driving motor and the bearing. Then, the position and angle of the laser head of the laser welding gun can be adjusted by using the cooperation of the adjusting frame. Then, the reducing pipe connector in close contact and the pipe fitting in contact therewith can be driven to rotate together by using the cooperation of the controller, the driving motor, the shell, the rotating rod, the two multi-slot blocks, the U-shaped frame, the mounting frame, the processing table, the connecting frame, the electric push rod, the concave column, the bearing and the connecting rod.
[0025] 4. In the present invention, when the reducer connector and the pipe in contact with it rotate together, the laser welding body, the laser transmission optical fiber and the laser welding gun can be directly used to cooperate to realize the laser welding operation on the connection between the rotating reducer connector and the pipe in contact with it. When the welding operation of the two is completed, the laser welding body can be used to stop the laser welding gun from performing the laser welding operation on the connection between the two. Then, the adjustment frame can be used to drive the laser head of the laser welding gun to move its position and fix it after moving it to the appropriate position.
[0026] 5. In the present invention, after the detection operation of the reducing pipe connector and the connection of the pipe in contact therewith is completed, the corresponding multi-slot block can be reset to its original position by utilizing the cooperation of the controller, the electric push rod and the previous linkage components. When the corresponding multi-slot block is reset to its original position, the welded components can be removed and the next component welding operation can be carried out. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A three-dimensional diagram of a welding device for a pipe connector according to the present invention;
[0028] Figure 2 A side-view stereoscopic diagram of a welding device for a pipe connector according to the present invention;
[0029] Figure 3 It is a three-dimensional diagram of the auxiliary mechanism part of a welding device for a pipe connector of the present invention;
[0030] Figure 4 It is a partial three-dimensional view from another angle of the auxiliary mechanism of the welding equipment of the pipe connector of the present invention;
[0031] Figure 5 It is a schematic diagram of the structure of a welding device for a pipe connector according to the present invention from a front view angle;
[0032] Figure 6 It is a schematic diagram of a partial structure of a welding device for a pipe connector according to the present invention from a side view;
[0033] Figure 7 A partially cutaway perspective view of an auxiliary mechanism of a welding device for a pipe connector of the present invention;
[0034] Figure 8 A three-dimensional diagram of a welding mechanism portion of a welding device for a pipe connector of the present invention;
[0035] Fig. 9 The present invention is a schematic diagram of the three-dimensional structure of a processing table, a cylindrical hole and a connecting plate of a welding device for a pipe connector.
[0036] In the figure:
[0037] 1. Welding mechanism; 101. Processing table; 102. Mounting frame; 103. Connecting frame; 104. U-shaped frame; 105. Electric push rod; 106. Concave column; 107. Connecting rod; 108. Housing; 109. Controller; 110. Driving motor; 111. Rotating rod; 112. Multi-slot block; 113. Connecting plate; 114. Adjusting frame; 115. Laser welding gun; 116. Cylindrical hole; 117. Laser welding Connect the main body; 2, auxiliary mechanism; 201, placement box; 202, box cover; 203, indicator light; 204, rotating shaft; 205, gear; 206, motor body; 207, L-shaped block with groove; 208, cover plate; 209, limit block; 210, camera; 211, ventilation pipe; 212, hose; 213, fan; 214, limit hole; 215, filter screen; 216, installation slot; 217, rack. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1: Please refer to Figure 1-Figure 7 and Fig. 9As shown, the present invention provides a technical solution: a welding device for a pipe joint, comprising a welding mechanism 1, an auxiliary mechanism 2 is arranged on the welding mechanism 1, the auxiliary mechanism 2 comprises a placing box 201, a box cover 202 is installed at the opening of the placing box 201, two indicator lights 203 are installed on the front surface of the inner wall of the placing box 201, a rotating shaft 204 is rotatably embedded on one side of the inner wall of the placing box 201, a gear 205 is fixedly sleeved on the outer surface of the rotating shaft 204, a motor body 206 is installed on the front surface of the inner wall of the placing box 201, and the placing box 201 is provided with a plurality of auxiliary mechanisms 206, wherein the auxiliary mechanisms 206 are provided on the inner wall of the placing box 201. A limit hole 214 is provided on the front surface of the inner wall, and a slotted L-shaped block 207 is movably sleeved inside the limit hole 214, and a cover plate 208 is installed at the slot of the slotted L-shaped block 207. A limit block 209 is installed inside the placement box 201, and a camera 210 is installed on one side of the inner wall of the placement box 201. A ventilation pipe 211 is fixedly passed through one side of the inner wall of the placement box 201, and a hose 212 is installed at the air inlet end of the ventilation pipe 211. A fan 213 is installed at the bottom of the inner wall of the placement box 201, and a filter screen plate 215 is installed at the air inlet end of the fan 213. The top of the grooved L-shaped block 207 is provided with a mounting groove 216, and a rack 217 is fixed inside the mounting groove 216. The display ends of the two indicator lights 203 are respectively movable through the inner wall front surface of the placement box 201, the output end of the motor body 206 is installed with the end of the rotating shaft 204 close to the motor body 206, the front surface of the limit block 209 is movable through the surface of the grooved L-shaped block 207, the camera end of the camera 210 is movable through one side of the inner wall of the placement box 201, and the air inlet end of the ventilation pipe 211 is fixed through the inner wall of the grooved L-shaped block 207 At the top, the air outlet end of the fan 213 is connected to the air inlet end of the hose 212, the teeth of the rack 217 are meshed with the teeth of the gear 205, the top of the rack 217 and the top of the slotted L-shaped block 207 are in the same horizontal plane, the welding mechanism 1 includes a processing table 101, a mounting frame 102 is installed on the top of the processing table 101, the placement box 201 is installed on the side of the mounting frame 102 close to the placement box 201 by screws, and the two indicator lights 203, the motor body 206, the camera 210 and the fan 213 are all electrically connected to the controller 109.
[0040] In this embodiment, when the laser welding operation is completed, the controller 109 is directly used to start the motor body 206. At this time, the started motor body 206 will drive the gear 205 to rotate with the cooperation of the placement box 201 and the rotating shaft 204, and the rotating gear 205 will drive the slotted L-shaped block 207 and the components installed on the slotted L-shaped block 207 to move out of the placement box 201 with the cooperation of the placement box 201, the limiting hole 214, the limiting block 209, the installation groove 216 and the rack 217. When the slotted L-shaped block 207 moves to the appropriate position, the controller 109 will pause the motor body 206. At this time, the air outlet of the vent pipe 211 is just aligned with the connection between the reducing pipe connector and the pipe in contact with it, and the connection is also Just in the shooting range of the camera 210, the controller 109 will then start the fan 213, and then the started fan 213 will, with the cooperation of the filter screen plate 215 connected thereto, filter and then inhale the air inside the space formed by the placement box 201 and the box cover 202, and then the clean gas inhaled into the fan 213 will be transported to the inside of the hose 212, and then transported to the inside of the ventilation pipe 211, and then ejected from the outlet of the ventilation pipe 211 and blown to the connection between the above two. At this time, the air around the connection between the above two will flow rapidly, that is, the heat of the rotating reducer connector and the connection of the pipe in contact with it will be taken away by the flowing air, so that the temperature of the connection is uniform. And it drops down quickly, saving time and avoiding wasting time by self-heating cooling. When the temperature of the connection reaches room temperature, the controller 109 is directly used to turn off the fan 213, and then the camera 210 is started. The started camera 210 will take pictures of the rotating reducer pipe connector and the connection of the pipe in contact with it, and convert them into electrical signals and transmit them to the controller 109. When the controller 109 receives these picture data, the controller 109 will compare each picture data with the picture data stored in the storage module of the controller 109 in advance. When each picture data received by the controller 109 is different from the picture data stored in the storage module of the controller 109 in advance, it means that the connection between the above two is not good. If there is a crack, it is a qualified product. At this time, the controller 109 will light up the corresponding qualified indicator light 203 for the staff to observe and understand. Similarly, when one of the image data received by the controller 109 is the same as the image data stored in the storage module of the controller 109 in advance, it means that there is a crack at the connection between the two, that is, it is an unqualified product. At this time, the controller 109 will light up the corresponding unqualified indicator light 203 for the staff to observe and understand. When the detection operation of the reducing pipe connector and the connection of the pipe in contact with it is completed, the controller 109 will directly turn off the camera 210, and through the cooperation of the motor body 206 and the previous linkage components, the slotted L-shaped block 207 and the components installed on the slotted L-shaped block 207 are reset to their original positions.When the slotted L-shaped block 207 and the components mounted on the slotted L-shaped block 207 are returned to their original positions, the motor body 206 can be turned off by using the controller 109.
[0041] Embodiment 2: According to Figure 1-Figure 3 , Figure 5 , Figure 6 , Figure 8 and Fig. 9 As shown, the welding mechanism 1 includes a processing table 101, a mounting frame 102 is installed on the top of the processing table 101, a connecting frame 103 is installed on the front surface of the mounting frame 102 near the top position, a U-shaped frame 104 is installed on the front surface of the connecting frame 103, an electric push rod 105 is installed on the top of the U-shaped frame 104, the bottom end of the telescopic end of the electric push rod 105 movably passes through the top of the U-shaped frame 104, a concave column 106 is fixed to the bottom end of the telescopic end of the electric push rod 105, and a connecting rod 107 is rotatably connected to the inside of the concave column 106 through a bearing, a shell 108 is installed on the top of the processing table 101, a controller 109 is installed on the outer wall of the shell 108, a drive motor 110 is installed on the inner wall of the shell 108, and a rotating rod 111 is installed on the output end of the drive motor 110. The bottom end of the rotating rod 111 movably passes through the top of the shell 108, and the top of the rotating rod 111 and the bottom of the connecting rod 107 are both installed with multi-slot blocks 112, and the centers of the two multi-slot blocks 112 are on the same vertical line. A connecting plate 113 is fixed inside the processing table 101, and an adjusting frame 114 is installed on the side of the mounting frame 102 away from the placement box 201. A laser welding gun 115 is installed on the mounting end of the adjusting frame 114, and a laser welding body 117 is installed on the top of the connecting plate 113. A cylindrical hole 116 is opened on the top of the inner wall of the processing table 101, and the interior of the cylindrical hole 116 is connected to the interior of the mounting frame 102. The laser welding gun 115 is connected to the laser welding body 117 through a laser transmission optical fiber, and the drive motor 110 and the controller 109 are electrically connected.
[0042] In this embodiment, when it is necessary to weld the reducing pipe connector to other pipes, one end of one of the reducing pipe connectors is first placed in the groove of the corresponding diameter on one of the multi-groove blocks 112, and then the pipe to be welded is placed on the other end of the reducing pipe connector, and the position is adjusted. Then, the electric push rod 105 is started by the controller 109. At this time, the telescopic end of the started electric push rod 105 will drive the other multi-groove block 112 to move under the cooperation of the concave column 106, the U-shaped frame 104 and the connecting rod 107. When the top of the pipe in contact with the reducing pipe connector is in contact with the multi-groove block 112, When the pipe fittings in contact with the reducing pipe connector are butted against the grooves of the corresponding diameters, the electric push rod 105 is kept started. When the pipe fittings in contact with the reducing pipe connector are tightly squeezed and fixed on the reducing pipe connector, the controller 109 will pause the electric push rod 105, and then use the adjustment frame 114 to move the laser head of the laser welding gun 115 to the connection between the reducing pipe connector and the pipe fittings in contact therewith, and fix the laser head of the laser welding gun 115 after it has completed the movement, and then use the controller 109 to start the drive motor 110. At this time, the started drive motor 110 will rotate between the housing 108, the rotating rod 111, and the two The multi-slot block 112, the U-shaped frame 104, the mounting frame 102, the processing table 101, the connecting frame 103, the electric push rod 105, the concave column 106, the bearing and the connecting rod 107 cooperate to drive the closely contacted reducing pipe connector and the pipe in contact with it to rotate together. When the reducing pipe connector and the pipe in contact with it rotate together, the laser welding main body 117, the laser transmission optical fiber and the laser welding gun 115 are directly used to perform laser welding operation on the connection between the rotating reducing pipe connector and the pipe in contact with it. When the welding operation of the two is completed, the laser welding is directly closed. The main body 117 stops the laser welding gun 115 from performing the laser welding operation on the connection between the two, and then uses the adjustment frame 114 to remove the laser head of the laser welding gun 115, and fixes it after moving it to a suitable position. After the detection operation is completed at the connection between the reducer and the pipe in contact with it, the corresponding multi-slot block 112 is reset to its original position by using the cooperation of the controller 109, the electric push rod 105 and the previous linkage components, and then the welded components (composed of the welding of the reducer and the pipe in contact with it) can be removed to perform the next component welding operation.
[0043] The effect and working principle achieved by the entire mechanism are as follows: when it is necessary to weld the reducer connector to other pipe fittings, first connect the controller 109 to the external power supply through the prepared power cord, then connect the laser welding body 117 to the external power supply using the power cord connected thereto, then turn on the controller 109, and store the image data of the cracks (images of cracks appearing at the connection between the reducer connector and other pipe fittings after they are welded together) in the storage module in the controller 109, then turn on the laser welding body 117, set the use parameters and use procedures, and at the same time set that when there is no crack at the connection between the reducer connector and the pipe fitting in contact therewith and the detection is qualified, one of the indicators is turned on. The indicator light 203 is lit, and similarly, the other indicator light 203 is lit (the colors of light emitted when the two indicator lights 203 are lit are different). When everything is ready, first place one end of one of the reducer pipe connectors on the groove of the corresponding caliber on one of the multi-slot blocks 112, then place the pipe welded to it on the other end of the reducer pipe connector, and adjust the position, then use the controller 109 to start the electric push rod 105. At this time, the telescopic end of the started electric push rod 105 will drive the other multi-slot block 112 to move with the cooperation of the concave column 106, the U-shaped frame 104 and the connecting rod 107. When the top of the pipe in contact with the reducer pipe connector is docked with the groove of the corresponding caliber on the multi-slot block 112, continue to maintain The electric push rod 105 is started. When the pipe in contact with the reducing pipe connector is tightly squeezed and fixed on the reducing pipe connector, the controller 109 will pause the electric push rod 105. Then, the adjustment frame 114 is used to move the laser head of the laser welding gun 115 to the connection between the reducing pipe connector and the pipe in contact with it, and the laser head of the laser welding gun 115 is fixed after the movement is completed. Then, the controller 109 is used to start the drive motor 110. At this time, the started drive motor 110 will cooperate with the housing 108, the rotating rod 111, the two multi-slot blocks 112, the U-shaped frame 104, the mounting frame 102, the processing table 101, the connecting frame 103, the electric push rod 105, the concave column 106, the bearing and the connecting rod 107. Under the condition that the reducing pipe connector in close contact with the pipe in contact with it rotates together, when the reducing pipe connector and the pipe in contact with it rotate together, the laser welding main body 117, the laser transmission optical fiber and the laser welding gun 115 are directly used to perform laser welding operation on the connection between the rotating reducing pipe connector and the pipe in contact with it. When the welding operation of the two is completed, the laser welding main body 117 is directly closed, and the laser welding gun 115 is stopped to perform laser welding operation on the connection between the two. Then, the laser head of the laser welding gun 115 is removed by using the adjustment frame 114, and it is fixed after being moved to a suitable position. When the laser welding operation of the connection between the reducing pipe connector and the pipe in contact with it is completed,At this time, the controller 109 is directly used to start the motor body 206. At this time, the started motor body 206 will drive the gear 205 to rotate under the cooperation of the placement box 201 and the rotating shaft 204. The rotating gear 205 will drive the slotted L-shaped block 207 and the components installed on the slotted L-shaped block 207 to move out of the placement box 201 under the cooperation of the placement box 201, the limiting hole 214, the limiting block 209, the installation groove 216 and the rack 217. When the slotted L-shaped block 207 moves to a suitable position, the controller 109 will pause the motor body 206. At this time, the air outlet of the ventilation pipe 211 is just aligned with the connection between the reducing pipe connector and the pipe in contact therewith, and the connection is also just in the shooting position of the camera 210. range, and then the controller 109 will start the fan 213. Then the started fan 213 will, with the cooperation of the filter screen plate 215 connected thereto, filter and then inhale the air in the space formed by the placement box 201 and the box cover 202. Then the clean gas inhaled into the fan 213 will be transported to the inside of the hose 212, and then transported to the inside of the ventilation pipe 211, and then ejected from the outlet of the ventilation pipe 211 to the connection between the above two. At this time, the air around the connection between the above two will flow rapidly, that is, the flowing air will take away the heat of the rotating reducer connector and the connection of the pipe in contact with it, so that the temperature of the connection can be evenly and quickly reduced, saving energy. About time, to avoid wasting time for self-heating cooling. When the temperature of the connection reaches room temperature, the controller 109 is directly used to turn off the fan 213, and then the camera 210 is started. The started camera 210 will take pictures of the rotating reducer connector and the connection of the pipe in contact with it, and convert them into electrical signals, and transmit them to the controller 109. When the controller 109 receives these image data, the controller 109 will compare each image data with the image data stored in its storage module in advance. When each image data received by the controller 109 is different from the image data stored in its storage module in advance by the controller 109, it means that there is no crack at the connection between the above two. If the product is a qualified product, the controller 109 will light up the corresponding qualified indicator light 203 for the staff to observe and understand. Similarly, when one of the image data received by the controller 109 is the same as the image data previously stored in the storage module of the controller 109, it means that there is a crack at the connection between the two, which means the product is a unqualified product. The controller 109 will light up the corresponding unqualified indicator light 203 for the staff to observe and understand. When the detection operation of the reducing pipe connector and the connection of the pipe in contact with it is completed, the controller 109 will directly turn off the camera 210, and through the cooperation of the motor body 206 and the previous linkage components, the slotted L-shaped block 207 and the components installed on the slotted L-shaped block 207 are reset to their original positions.When the slotted L-shaped block 207 and the components mounted on the slotted L-shaped block 207 are reset to their original positions, the controller 109 will turn off the motor body 206, and then use the electric push rod 105 and the previous linkage components to reset the corresponding multi-slot block 112 to its original position, so that the welded components (composed of the different-diameter pipe connector and the pipes in contact therewith) can be removed, and the next component welding operation can be carried out, that is, when inspecting a large number of such welded two pipe connections, it is not necessary for the staff to inspect them with the naked eye, thereby reducing the workload of the staff and improving the processing efficiency, which not only improves the use effect of the pipe connector welding equipment, but also improves the use efficiency of the pipe connector welding equipment.
[0044] The adjustment frame 114 is composed of a mounting seat, a long rod, a fixing frame, a hand-tightened bolt and a moving rod. These components cooperate with each other to change the position and angle of the object installed on the adjustment frame 114 to meet different usage requirements.
[0045] The laser welding body 117 is composed of a laser generator, a control system, a cooling system, etc., and mainly realizes the welding operation on the object by cooperating with the laser transmission optical fiber and the laser welding gun 115.
[0046] Among them, the laser transmission optical fiber is a commonly used optical fiber in reality, and the bearings and screws are commonly used parts in reality.
[0047] Among them, the electric push rod 105, the controller 109 (PLC controller), the drive motor 110, the laser welding gun 115, the laser welding body 117, the indicator light 203, the motor body 206, the camera 210, the adjustment frame 114 and the fan 213 are all existing technologies, and their working principles are all public technologies. Their models can be selected according to actual conditions and no excessive explanation will be given here.
[0048] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding device for a pipe joint, comprising a welding mechanism (1), characterized in that: The welding mechanism (1) is provided with an auxiliary mechanism (2); The auxiliary mechanism (2) comprises a placement box (201), a box cover (202) is installed at the opening of the placement box (201), two indicator lights (203) are installed on the front surface of the inner wall of the placement box (201), a rotating shaft (204) is rotatably embedded on one side of the inner wall of the placement box (201), a gear (205) is fixedly sleeved on the outer surface of the rotating shaft (204), a motor body (206) is installed on the front surface of the inner wall of the placement box (201), a limiting hole (214) is provided on the front surface of the inner wall of the placement box (201), a slotted L-shaped block (207) is movably sleeved inside the limiting hole (214), and the slotted L-shaped block (207) is rotatably sleeved inside the limiting hole (214), and the slotted L-shaped block (207) is rotatably sleeved inside the limiting hole (214). 7), a cover plate (208) is installed at the notch of the storage box (201), a limit block (209) is installed inside the storage box (201), a camera (210) is installed on one side of the inner wall of the storage box (201), a ventilation pipe (211) is fixedly passed through one side of the inner wall of the storage box (201), a hose (212) is installed at the air inlet end of the ventilation pipe (211), a fan (213) is installed at the bottom of the inner wall of the storage box (201), a filter screen (215) is installed at the air inlet end of the fan (213), and a mounting groove (216) is opened at the top of the slotted L-shaped block (207), and a rack (217) is fixed inside the mounting groove (216).
2. The welding device for pipe joints according to claim 1, characterized in that: The display ends of the two indicator lights (203) are respectively movable through the front surface of the inner wall of the placement box (201), the output end of the motor body (206) is installed with one end of the rotating shaft (204) close to the motor body (206), the front surface of the limit block (209) is movable through the surface of the L-shaped block (207) with grooves, and the camera end of the camera (210) is movable through one side of the inner wall of the placement box (201).
3. The welding device for pipe joint according to claim 2, characterized in that: The air inlet end of the ventilation pipe (211) is fixedly passed through the top of the inner wall of the grooved L-shaped block (207), the air outlet end of the fan (213) is connected to the air inlet end of the hose (212), the teeth of the rack (217) are meshed with the teeth of the gear (205), and the top of the rack (217) and the top of the grooved L-shaped block (207) are in the same horizontal plane.
4. The welding device for pipe joints according to claim 3, characterized in that: The welding mechanism (1) comprises a processing table (101), a mounting frame (102) is installed on the top of the processing table (101), the placement box (201) is installed on a side of the mounting frame (102) close to the placement box (201) by screws, and a connecting frame (103) is installed on the front surface of the mounting frame (102) close to the top.
5. The welding device for pipe joints according to claim 4, characterized in that: A U-shaped frame (104) is installed on the front surface of the connecting frame (103), an electric push rod (105) is installed on the top of the U-shaped frame (104), the bottom end of the telescopic end of the electric push rod (105) movably passes through the top of the U-shaped frame (104), and a concave column (106) is fixed to the bottom end of the telescopic end of the electric push rod (105).
6. The welding device for pipe joints according to claim 5, characterized in that: The interior of the concave column (106) is rotatably connected to a connecting rod (107) via a bearing, a shell (108) is installed on the top of the processing table (101), a controller (109) is installed on the outer wall of the shell (108), a driving motor (110) is installed on the inner wall of the shell (108), and a rotating rod (111) is installed on the output end of the driving motor (110).
7. The welding device for pipe joints according to claim 6, characterized in that: The bottom end of the rotating rod (111) movably passes through the top of the shell (108), and the top of the rotating rod (111) and the bottom of the connecting rod (107) are both installed with multi-groove blocks (112), the centers of the two multi-groove blocks (112) are on the same vertical line, and a connecting plate (113) is fixed inside the processing table (101).
8. The welding device for pipe joints according to claim 7, characterized in that: An adjusting frame (114) is installed on the side of the mounting frame (102) away from the placement box (201), a laser welding gun (115) is installed on the mounting end of the adjusting frame (114), a laser welding body (117) is installed on the top of the connecting plate (113), and a cylindrical hole (116) is opened on the top of the inner wall of the processing table (101).
9. The welding device for pipe joints according to claim 8, characterized in that: The interior of the cylindrical hole (116) is connected to the interior of the mounting frame (102); the laser welding gun (115) is connected to the laser welding body (117) via a laser transmission optical fiber; the two indicator lights (203), the motor body (206), the camera (210) and the fan (213) are all electrically connected to the controller (109); and the drive motor (110) is electrically connected to the controller (109).
10. A method for using a welding device for a pipe joint, characterized in that: The welding device for the pipe joint according to claim 9 comprises the following steps: S1. When it is necessary to weld the reducing pipe connector to other pipes, the pipe to be welded is first pressed and fixed to the other end of the reducing pipe connector placed on one of the multi-slot blocks (112) by using the cooperation of the controller (109), the electric push rod (105), the concave column (106), the U-shaped frame (104), the connecting rod (107), the two multi-slot blocks (112), the rotating rod (111), the housing (108), the driving motor (110) and the bearings, and then the adjusting frame (114) is used to adjust the pipe to be welded to the reducing pipe connector. ) to adjust the position and angle of the laser head of the laser welding gun (115), and then use the cooperation of the controller (109), the drive motor (110), the housing (108), the rotating rod (111), the two multi-slot blocks (112), the U-shaped frame (104), the mounting frame (102), the processing table (101), the connecting frame (103), the electric push rod (105), the concave column (106), the bearing and the connecting rod (107) to drive the closely contacted reducing pipe connector and the pipe in contact therewith to rotate together; S2, when the reducing pipe connector and the pipe in contact with it rotate together, the laser welding body (117), the laser transmission optical fiber and the laser welding gun (115) are used to perform laser welding on the connection between the rotating reducing pipe connector and the pipe in contact with it. When the welding operation is completed, the controller (109), the motor body (206), the placement box (201), the rotating shaft (204), the gear (205), the limiting hole (214), the limiting block (209), the installation groove (216) and the rack (217) are used to move the grooved L-shaped block (207) and the components installed on the grooved L-shaped block (207) out of the placement box (201); S3, when the slotted L-shaped block (207) moves to a suitable position, the controller (109), the fan (213) and the filter screen (215) are used to filter and then inhale the air in the space formed by the placement box (201) and the box cover (202), and then the hose (212) and the vent pipe (211) are used to drive the air around the connection of the reducing pipe connector and the pipe in contact therewith to flow rapidly, that is, the temperature of the above connection is uniformly and quickly lowered by the flowing air, and then the controller (109), the camera (210), the image data stored in advance in the storage module of the controller (109) and the two indicator lights (203) are used to determine whether the detected component is qualified; S4. After the detection operation of the reducing pipe connector and the connection of the pipe in contact therewith is completed, the controller (109), the motor body (206) and the previous linkage components are used to make the slotted L-shaped block (207) and the components installed on the slotted L-shaped block (207) return to their original positions. At the same time, the controller (109), the electric push rod (105) and the previous linkage components are used to make the corresponding multi-slot block (112) return to its original position, so that the welded components can be removed and the next component welding operation can be carried out.