Multi-die cutting machine for metal casting manufacturing

By designing a slider and threaded rod system in which the first driving mechanism and the second driving mechanism cooperate with each other in the metal casting cutting machine, the movement of the laser cutting machine and the cutting of the metal casting are realized, which solves the problem of high equipment manufacturing cost in the prior art and reduces the kinetic energy demand.

CN119501325AInactive Publication Date: 2025-02-25JIANGSU JUSHUI CONSTR ENG CO LTD
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Patent Information

Application Number
CN202411826897.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-02-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When cutting large metal castings, existing metal casting cutting machines have high kinetic energy demand, resulting in high equipment manufacturing costs.

Method used

A multi-mode cutting machine is designed, and the first driving mechanism and the second driving mechanism cooperate with each other. Through the cooperation of the slider and the threaded rod, the laser cutting machine moves on the surface of the operating table and cuts the metal castings.

Benefits of technology

The design only requires moving parts of the laser cutting machine, which significantly reduces the need for kinetic energy and thus reduces the manufacturing cost of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of cutting machine foundations, and particularly relates to a multi-die cutting machine for metal casting manufacturing, which comprises an operation table, a movable frame is arranged above the operation table, a sliding groove is formed in the surface of the movable frame, a cross rod is slidably arranged on the surface of the movable frame, and a threaded rod is rotatably mounted in the cross rod; the two sides of the two ends of the transverse rod are symmetrically and fixedly connected with limiting shafts, the limiting shafts are arranged in the sliding grooves in a sliding mode, the transverse rod is slidably sleeved with a sliding block, the lower portion of the sliding block is fixedly connected with a laser cutting machine, and a laser head is arranged on the laser cutting machine. And a first driving mechanism is arranged at one end of the cross rod. Through mutual cooperation of the first driving mechanism and the second driving mechanism, movement of the laser cutting machine on the surface of the operation table and the cutting effect on a metal casting are achieved, only part of the laser cutting machine is moved, the requirement for kinetic energy can be greatly reduced, and therefore the manufacturing cost of equipment is reduced.
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Description

Technical Field

[0001] The invention belongs to the basic technical field of cutting machines, and in particular relates to a multi-mode cutting machine for manufacturing metal castings. Background Art

[0002] Metal castings are metal shaped objects obtained by various casting methods. They are poured into a pre-prepared mold by pouring, injection, suction or other casting methods. After cooling and subsequent processing such as grinding, the resulting objects have a certain shape, size and performance. The cast castings also require subsequent processing. First, they need to be cut and shaped, and then the surface of the cut castings needs to be ground and refined.

[0003] A Chinese patent (publication number CN212885482U) discloses a multi-mode cutting machine for metal casting manufacturing, including a cutting panel, a supporting base is installed on the outside of the bottom end of the cutting panel, and a rotating support frame is connected to the outside of the top end of the supporting base, a rotating shaft is installed inside the bottom of the rotating support frame, and a cutting blade is installed on the top side of the rotating support frame, and the cutting machine body is installed on the back of the rotating support frame.

[0004] In the prior art, when cutting metal, the metal casting is moved and its position is adjusted to make it close to the cutting wheel. Due to the large mass of the metal casting, this cutting method has high requirements on the kinetic energy of the cutting machine and the manufacturing cost of the equipment is high. Summary of the invention

[0005] Based on the technical problems existing in the background technology, in the prior art, when cutting metal, the metal casting is moved and the position is adjusted. The position of the metal casting is adjusted to make it close to the cutting wheel. Since the mass of the metal casting is large, this cutting method has high requirements on the kinetic energy of the cutting machine and the manufacturing cost of the equipment is high. Therefore, the present invention proposes a multi-mode cutting machine for metal casting manufacturing.

[0006] The present invention provides a multi-mode cutting machine for metal casting manufacturing, comprising an operating table, a movable frame is arranged above the operating table, a sliding groove is provided on the surface of the movable frame, a cross bar is slidably arranged on the surface of the movable frame, and a threaded rod is rotatably installed in the cross bar; The two ends of the cross bar are symmetrically fixedly connected with a limit shaft, the limit shaft is slidably arranged in the slide groove, a slider is slidably sleeved on the cross bar, a laser cutting machine is fixedly connected below the slider, and a laser head is arranged on the laser cutting machine; A first driving mechanism is provided on one end of the crossbar, and the first driving mechanism is used to drive the crossbar to rotate, and the threaded rod is threaded through the slider; The two ends of the cross bar are both provided with a second driving mechanism, and the second driving mechanism comprises two rollers, and the two rollers are in contact with the outer surface of the slide groove.

[0007] Preferably, the first driving mechanism includes a first gear and a second gear, the first gear and the second gear are arranged up and down and meshingly connected with each other, the second gear is fixedly sleeved on one end of the threaded rod, and the cross bar is fixedly mounted with a first motor used in conjunction with the first gear, and the driving end of the first motor is fixedly connected to one side of the first gear.

[0008] Preferably, a protrusion is provided in the slider, the threaded rod is threaded through the protrusion, the inner wall of the cross bar is an inclined surface, the protrusion is slidingly connected to the surface of the inclined surface, and multiple pulleys are rotatably installed on both sides of the slider, and the pulleys are in contact with the surface of the inclined surface.

[0009] Preferably, a baffle is fixedly mounted on one end of the crossbar, and the first gear is rotatably connected to the baffle via a rotating shaft.

[0010] Preferably, the second driving mechanism also includes a linkage shaft, both ends of the linkage shaft are rotatably connected with movable shafts, the roller is fixedly connected to one end of the linkage shaft through a rotating shaft, the end of the cross bar is fixedly connected to a support plate used in conjunction with the second driving mechanism, a second motor is fixedly mounted on the support plate, the driving end of the second motor is fixedly connected to a turntable, and the linkage shaft is rotatably connected to the edge position of the turntable.

[0011] Preferably, a rotating member is provided at the edge of the rotating disk, and the rotating member is rotationally connected to the middle section of the linkage shaft.

[0012] Preferably, a support column is provided on one side of the mobile frame, the mobile frame is fixedly connected to the operating table via the support column, and the other side of the mobile frame is an entrance and exit.

[0013] Preferably, the surface of the operating table is provided with grid lines, and the grid lines are used for aiming and alignment.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the movement of the laser cutting machine on the surface of the operating table and the cutting effect on the metal casting by the cooperation between the first driving mechanism and the second driving mechanism. Only part of the laser cutting machine is moved, which can greatly reduce the demand for kinetic energy, thereby reducing the manufacturing cost of the equipment; 2. The first motor in the first driving mechanism drives the first gear to rotate through the driving end. When the threaded rod rotates, the slider can move back and forth on the crossbar. When the slider moves, the pulley rolls along the surface of the inclined surface. The rotating pulley can reduce the friction during the slider's back and forth movement. The laser cutting machine can move back and forth on the crossbar through the first driving mechanism to achieve the movement in the X-axis direction; 3. The second motor in the second driving mechanism drives the turntable to rotate. With the movement of the linkage shaft, the movable shafts at both ends can be driven to move. The movable shafts drive the rollers to rotate. The rotating rollers can drive the crossbars to move back and forth on the mobile frame, thereby realizing the movement of the laser cutting machine in the Y-axis direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the structure of a multi-mode cutting machine for metal casting manufacturing proposed by the present invention; Figure 2 A schematic diagram of the side structure of a multi-mode cutting machine for metal casting manufacturing proposed by the present invention; Figure 3 This is a schematic diagram of the installation structure of the laser cutting machine; Figure 4 is a structural schematic diagram of a first driving mechanism; Figure 5 It is a structural schematic diagram of the second driving mechanism.

[0016] In the figure: 1 operating table, 2 moving frame, 3 slide groove, 4 cross bar, 5 slider, 6 laser cutting machine, 7 laser head, 8 threaded rod, 9 limit shaft, 10 support plate, 11 first motor, 12 first gear, 13 roller, 14 movable shaft, 15 linkage shaft, 16 turntable, 17 second motor, 18 second gear, 19 inclined plane, 20 baffle, 21 bump, 22 pulley. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] Reference Figure 1-Figure 5 A multi-mode cutting machine for metal casting manufacturing includes an operating table 1, a mobile frame 2 is arranged above the operating table 1, a slide groove 3 is opened on the surface of the mobile frame 2, a cross bar 4 is slidably arranged on the surface of the mobile frame 2, and a threaded rod 8 is rotatably installed in the cross bar 4; The two ends of the cross bar 4 are symmetrically fixedly connected with a limit shaft 9, the limit shaft 9 is slidably set in the slide groove 3, the cross bar 4 is slidably sleeved with a slider 5, and a laser cutting machine 6 is fixedly connected below the slider 5. The laser cutting machine 6 is a prior art, and its specific working principle is not explained in detail here. The laser cutting machine 6 is provided with a laser head 7; A first driving mechanism is provided on one end of the cross bar 4, and the first driving mechanism is used to drive the cross bar 4 to rotate. The threaded rod 8 is threaded through the slider 5. The first driving mechanism includes a first gear 12 and a second gear 18. The first gear 12 and the second gear 18 are arranged up and down and meshed with each other. The second gear 18 is fixedly sleeved on one end of the threaded rod 8. A first motor 11 used in conjunction with the first gear 12 is fixedly installed on the cross bar 4. The driving end of the first motor 11 is fixedly connected to one side of the first gear 12. The first motor 11 can drive the first gear 12 to rotate through the driving end. With the rotation of the first gear 12, the second gear 18 and the threaded rod 8 can be synchronously rotated. With the rotation of the threaded rod 8, the threaded slider 5 can move back and forth; A protrusion 21 is arranged inside the slider 5, and the threaded rod 8 is threaded through the protrusion 21. The inner wall of the cross bar 4 is an inclined surface 19. The protrusion 21 is slidably connected with the surface of the inclined surface 19. A plurality of pulleys 22 are rotatably installed on both sides of the slider 5. The pulleys 22 are in contact with the surface of the inclined surface 19. The threaded rod 8 is threaded through the protrusion 21. When the threaded rod 8 rotates, the slider 5 can be driven to move back and forth through the protrusion 21. The pulleys 22 are arranged on both sides of the slider 5. The rolling pulleys 22 can reduce the friction force during the movement of the slider 5. A baffle 20 is fixedly installed on one end of the cross bar 4. The first gear 12 is rotatably connected with the baffle 20 through a rotating shaft, and the first gear 12 supports the baffle 20. A second driving mechanism is provided at both ends of the crossbar 4, and the second driving mechanism includes two rollers 13, and the two rollers 13 are in contact with the outer surface of the slide groove 3. The second driving mechanism also includes a linkage shaft 15, and both ends of the linkage shaft 15 are rotatably connected with a movable shaft 14, and the roller 13 is fixedly connected to one end of the linkage shaft 15 through a rotating shaft. The end of the crossbar 4 is fixedly connected to a support plate 10 used in conjunction with the second driving mechanism, and a second motor 17 is fixedly installed on the support plate 10. The driving end of the second motor 17 is fixedly connected to a turntable 16, and the linkage shaft 15 is rotatably connected to the edge position of the turntable 16 When it is necessary to drive the cross bar 4 to move back and forth on the mobile frame 2, the second motor 17 drives the turntable 16 to rotate through the driving end, and the turntable 16 drives the linkage shaft 15 to move. When the linkage shaft 15 moves, the movable shaft 14 connected at both ends drives the roller 13 to rotate, so that the cross bar 4 can move back and forth on the mobile frame 2. A rotating member is provided at the edge of the turntable 16, and the rotating member is rotatably connected to the middle section of the linkage shaft 15. When the turntable 16 drives the linkage shaft 15 to rotate through the rotating member, the movable shaft 14 rotatably connected at both ends can be rotated through the linkage shaft 15.

[0019] A support column is provided on one side of the mobile frame 2, and the mobile frame 2 is fixedly connected to the operating table 1 through the support column. The other side of the mobile frame 2 is an entrance and exit. The mobile frame 2 is only connected and fixed to the operating table 1 through the support column on one side, and the other side is used for conveying metal castings. Grid lines are provided on the surface of the operating table 1, and the grid lines are used for aiming and alignment.

[0020] In the embodiment of the application of the above technical solution, the metal casting to be cut is transported from one side of the entrance and exit to the operating table 1, and the first driving mechanism and the second driving mechanism move the position of the slider 5, so that the slider 5 can be moved to any position on the surface of the operating table 1, thereby cutting the metal casting.

[0021] The first motor 11 in the first driving mechanism drives the first gear 12 to rotate through the driving end, and the first gear 12 is meshed with the second gear 18. As the first gear 12 rotates, the second gear 18 can be driven to rotate, and then the second gear 18 and the threaded rod 8 are rotated synchronously. The threaded rod 8 passes through the protrusion 21. When the threaded rod 8 rotates, the slider 5 can move back and forth on the cross bar 4. When the slider 5 moves, the pulley 22 rolls along the surface of the inclined surface 19. The rotating pulley 22 can reduce the friction force during the back and forth movement of the slider 5. The laser cutting machine 6 can move back and forth on the cross bar 4 through the first driving mechanism, and the movement in the X-axis direction is realized.

[0022] The second motor 17 in the second driving mechanism drives the turntable 16 to rotate. The edge of the turntable 16 is rotatably connected with a linkage shaft 15. Since the linkage shaft 15 is connected to the edge of the turntable 16, the linkage shaft 15 will make a circular motion with the driving end of the second motor 17 as the center. As the linkage shaft 15 moves, the movable shafts 14 at both ends can be driven to move. The movable shaft 14 drives the roller 13 to rotate. The rotating roller 13 can drive the cross bar 4 to move back and forth on the movable frame 2, thereby realizing the movement of the laser cutting machine 6 in the Y-axis direction.

[0023] The first driving mechanism and the second driving mechanism cooperate with each other to realize the movement of the laser cutting machine 6 on the surface of the operating table 1 and the cutting effect on the metal casting. Only part of the laser cutting machine 6 is moved, which can greatly reduce the demand for kinetic energy and thus reduce the manufacturing cost of the equipment.

[0024] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A multi-mode cutting machine for metal casting manufacturing, comprising an operating table (1), characterized in that: A movable frame (2) is arranged above the operating table (1), a sliding groove (3) is provided on the surface of the movable frame (2), a cross bar (4) is slidably arranged on the surface of the movable frame (2), and a threaded rod (8) is rotatably installed in the cross bar (4); The two ends of the crossbar (4) are symmetrically fixedly connected with a limit shaft (9), the limit shaft (9) is slidably arranged in the slide groove (3), a slider (5) is slidably sleeved on the crossbar (4), a laser cutting machine (6) is fixedly connected below the slider (5), and a laser head (7) is arranged on the laser cutting machine (6); A first driving mechanism is provided on one end of the cross bar (4), the first driving mechanism being used to drive the cross bar (4) to rotate, and the threaded rod (8) is threadedly passed through the slider (5); A second driving mechanism is provided at both ends of the crossbar (4), the second driving mechanism comprising two rollers (13), the two rollers (13) being in contact with the outer surface of the slide groove (3).

2. A multi-mode cutting machine for metal casting manufacturing according to claim 1, characterized in that: The first driving mechanism comprises a first gear (12) and a second gear (18), the first gear (12) and the second gear (18) being arranged one above the other and meshingly connected with each other, the second gear (18) being fixedly sleeved on one end of the threaded rod (8), the cross bar (4) being fixedly mounted with a first motor (11) for use with the first gear (12), the driving end of the first motor (11) being fixedly connected to one side of the first gear (12).

3. A multi-mode cutting machine for metal casting manufacturing according to claim 2, characterized in that: A protrusion (21) is provided inside the slider (5), the threaded rod (8) is threadedly passed through the protrusion (21), the inner wall of the cross bar (4) is an inclined surface (19), the protrusion (21) is slidably connected to the surface of the inclined surface (19), and a plurality of pulleys (22) are rotatably mounted on both sides of the slider (5), and the pulleys (22) are in contact with the surface of the inclined surface (19).

4. A multi-mode cutting machine for metal casting manufacturing according to claim 1, characterized in that: A baffle (20) is fixedly mounted on one end of the crossbar (4), and the first gear (12) is rotatably connected to the baffle (20) via a rotating shaft.

5. A multi-mode cutting machine for metal casting manufacturing according to claim 1, characterized in that: The second driving mechanism further comprises a linkage shaft (15), both ends of which are rotatably connected to movable shafts (14), the roller (13) being fixedly connected to one end of the linkage shaft (15) via a rotating shaft, the end of the crossbar (4) being fixedly connected to a support plate (10) used in conjunction with the second driving mechanism, a second motor (17) being fixedly mounted on the support plate (10), a driving end of the second motor (17) being fixedly connected to a rotating disk (16), and the linkage shaft (15) being rotatably connected to an edge of the rotating disk (16).

6. A multi-mode cutting machine for metal casting manufacturing according to claim 5, characterized in that: A rotating member is provided at the edge of the rotating disk (16), and the rotating member is rotationally connected to the middle section of the linkage shaft (15).

7. A multi-mode cutting machine for metal casting manufacturing according to claim 1, characterized in that: A support column is provided on one side of the mobile frame (2), the mobile frame (2) is fixedly connected to the operating table (1) via the support column, and the other side of the mobile frame (2) is an entrance and exit.

8. A multi-mode cutting machine for metal casting manufacturing according to claim 1, characterized in that: The surface of the operating table (1) is provided with grid lines, and the grid lines are used for aiming and alignment.

Citation Information

Patent Citations

  • Multi-die cutting machine for metal casting manufacturing

    CN212885482U