Profile six-face machining center with full-automatic feeding and discharging functions

Abstract

The invention discloses a full-automatic feeding and discharging six-face machining center for a sectional material. Comprising a base assembly, a plurality of clamp assemblies arranged in the length direction of the base assembly in a sliding mode, a feeding assembly arranged on one side of the base assembly and used for feeding sectional materials into the clamp assemblies, and a machining device installed in the base assembly and used for machining the sectional materials. Compared with the prior art, the full-automatic feeding and discharging six-face machining center has the following beneficial effects that through the flexible and movable clamp assembly and the accurate machining device, accurate positioning, rapid clamping and efficient machining of profiles are achieved. In the feeding process, the feeding assembly and the side pressing assembly with the movable side face are used for ensuring the stability of the sectional materials in the machining process. And meanwhile, through a plurality of axial moving mechanisms, accurate control over the sectional material in a three-dimensional space is achieved, and the complex machining requirement is met. By means of the design, the machining quality is guaranteed, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of profile processing, in particular to a profile six-side processing center with full-automatic loading and unloading. Background Art

[0002] Automated production and smart factories are gradually becoming the development trend of the industry. However, existing profile processing equipment still relies mainly on manual operation, which leads to many problems in the production process. For example, profiles need to be manually loaded and fixed during processing, which is not only time-consuming and labor-intensive, but may also cause errors in the loading process. In addition, the current profile processing equipment mainly adjusts the punching position by moving the machining head in a fixed position, but because the profile is fixed to the fixture, some positions cannot be reached, reducing the processing accuracy. At the same time, after the profile processing is completed, manual unloading and loading are still required. The whole process is cumbersome and time-consuming, which seriously restricts production efficiency. In addition, the existing profile processing equipment generally lacks intelligence and automation, which makes the operation more complicated and the maintenance cost increases accordingly.

[0003] In summary, traditional manual and semi-automatic profile processing methods can no longer meet the needs of modern industrial production. How to achieve efficient and stable profile processing, reduce manual intervention, and reduce production costs has become an urgent problem to be solved. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a six-sided profile machining center with full-automatic loading and unloading to solve the above problems.

[0005] To achieve the above-mentioned purpose, the present invention provides a six-sided profile machining center with fully automatic loading and unloading, comprising a base assembly, a plurality of clamp assemblies slidably arranged in the length direction of the base assembly, a feeding assembly arranged on one side of the base assembly for feeding the profile into the clamp assembly, and a processing device installed in the base assembly for processing the profile, the processing device comprising an x-axis assembly slidably installed in the length direction of the base assembly, a y-axis assembly arranged on the x-axis assembly and capable of sliding in the width direction of the base assembly, a z-axis assembly arranged on the y-axis assembly and capable of sliding in the height direction of the base assembly, and a c-axis assembly arranged on the z-axis assembly, the c-axis assembly comprising an electric spindle mounting plate rotatably installed below the y-axis assembly, an electric spindle fixedly connected to the electric spindle mounting plate, and a tool holder installed on the electric spindle.

[0006] Compared with the prior art, the present invention has the following benefits: the six-sided machining center for fully automatic loading and unloading of profiles of the present invention cooperates with a roller conveyor to realize automatic loading of profiles, and through flexible and movable clamp components and precise processing devices, accurate positioning, rapid clamping and automatic movement of profiles are realized. During the feeding process, the feeding component and the side-movable side pressure component are used to ensure the stability of the profile during the processing. At the same time, through multiple axial moving mechanisms, precise control of the profile in three-dimensional space is achieved to meet complex processing requirements. This design not only ensures processing quality, but also improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0008] Figure 2 It is a schematic diagram of the structure of the processing device of the present invention.

[0009] Figure 3 It is a schematic diagram of the structure of the clamp assembly of the present invention.

[0010] Figure 4 It is a schematic diagram of the structure of the feeding assembly of the present invention.

[0011] Figure 5 It is a schematic diagram of the side structure of the present invention.

[0012] Figure 6 It is a schematic diagram of the top structure of the present invention. DETAILED DESCRIPTION

[0013] The following is combined with Figure 1-6 The specific implementation modes of the present invention are described in further detail.

[0014] Depend on Figure 1-6The present invention provides a six-sided processing center for profiles with full-automatic loading and unloading, comprising a base assembly 10, a plurality of clamp assemblies 20 slidably arranged in the length direction of the base assembly 10, a feeding assembly 30 arranged on one side of the base assembly 10 for feeding the profile into the clamp assembly 20, and a processing device 40 installed in the base assembly 10 for processing the profile. The clamp assembly 20 can clamp and fix the profile, and the clamp assembly 20 can slide in the length direction of the base assembly 10. When in use, the profile is fed to the base assembly 10 through the feeding assembly 30. The profile is fed into the base assembly 10 from one end, clamped by the clamp assembly 20, and processed by the processing device 40. During the processing, the movement of the clamp assembly 20 can drive the profile to move in the base assembly 10, and after the profile is fixed by two of the clamp assemblies 20 during the processing, the other clamp assembly 20 can move. In this way, the fixing position of the clamp assembly 20 for the profile can be changed, thereby avoiding interference with the processing of the profile by the processing device 40 due to the clamping of the profile by the clamp assembly 20.

[0015] The processing device 40 includes an x-axis component 41 slidably mounted in the length direction of the base component 10, a y-axis component 42 arranged on the x-axis component 41 and capable of sliding in the width direction of the base component 10, a z-axis component 43 arranged on the y-axis component 42 and capable of sliding in the height direction of the base component 10, and a c-axis component 44 arranged on the z-axis component 43, the c-axis component 44 includes an electric spindle mounting plate 441 rotatably mounted below the y-axis component 43, an electric spindle 442 fixedly connected to the electric spindle mounting plate 441, and a tool handle 443 mounted on the electric spindle 442, the electric spindle mounting plate 441 can drive the electric spindle 442 to rotate so as to adjust the processing angle, the x-axis component 41 is used to drive the electric spindle 442 to move in the length direction of the base component 10, the y-axis component 42 is used to drive the electric spindle 442 to move in the width direction of the base component 10, The Z-axis assembly 43 is used to drive the resistance shaft 442 to move in the height direction of the base assembly 10. It can be understood that the x-axis assembly 41, the y-axis assembly 42 and the z-axis assembly 43 are relatively common xyz three-axis moving mechanisms in existing machine tool processing technology, and will not be described in detail here.

[0016] The feeding assembly 30 includes a feeding main beam 31 fixed to the base assembly 10, a main movable plate 32 horizontally slidably arranged on the feeding main beam 31, a main lifting plate 33 vertically slidably arranged on the main movable plate 32, a support plate 34 fixed at the lower end of the main lifting plate 33, a downward pressing aluminum plate 35 movably arranged at the upper end of the main lifting plate 33, and a side pressing assembly 36 movably arranged on the side of the main lifting plate 33. When in use, the profile is placed on the surface of the supporting plate 34, the profile is clamped downward by the downward pressing aluminum plate 35, the profile is limited from the side by the side pressing assembly 36, the height of the profile is adjusted by the up and down movement of the main lifting plate 33, and the profile is transported by the movement of the main movable plate 32 on the feeding main beam 31. It can be understood that the horizontal movement of the main movable plate 32 on the feeding main beam 31 and the vertical movement of the main lifting plate 33 on the main movable plate 32 are carried out by transmission mechanisms such as cylinders, which are not described here.

[0017] The clamp assembly 20 includes a clamp main board 21 slidably arranged in the length direction of the base assembly 10, a moving mechanism 22 arranged at the bottom of the clamp main board 21 for driving the clamp main board 21 to slide on the base assembly 10, a clamping mechanism 23 arranged at the upper end of the clamp main board 21, and a side pushing structure 24 arranged on the side of the clamp main board 21. The side pushing structure 24 is used to push the profile toward the surface of the clamp main board 10 to play a limiting role. The clamping mechanism 23 is used to clamp the profile. The moving mechanism 22 is used to drive the clamp assembly 20 to move in the length direction of the base assembly 10.

[0018] Furthermore, a collision detection component 50 is provided between the feeding component 30 and the base component 10, and the collision detection component 50 includes a lifting plate 52 fixed to the base component 10 by a cylinder 51, a connecting block 53 horizontally slidably arranged on the lifting plate 52, a collision member 54 fixedly arranged on the side of the connecting block 52, and a U-shaped photoelectric 55 fixedly installed on the connecting block 53. The position of the collision detection component 50 is used to position the loaded profile, and the U-shaped photoelectric 55 is used to detect the position of the profile. When the feeding component 30 sends the profile to the position of the U-shaped photoelectric 55, the profile detected by the U-shaped photoelectric 55 drives the lifting plate 52 to move upward through the cylinder 51, and the profile continues to move and collides with the collision member 54. The collision member 54 limits the new material, thereby automatically positioning the profile.

[0019] Specifically, a linear guide rail 56 is fixed on the lifting plate 51 , a slider 57 slidably connected to the linear guide rail 56 is fixed at the lower end of the connecting block 52 , and spring positioning plates 58 are fixed at both ends of the lifting plate 51 .

[0020] Furthermore, the side pressure assembly 36 includes a horizontal telescopic structure 361, a vertical telescopic structure 362 and a side pressure plate 363. The horizontal telescopic structure 361 is connected between the main lifting plate 33 and the vertical telescopic structure 362, and the vertical telescopic structure 362 is connected between the horizontal telescopic structure 361 and the side pressure plate 363. The horizontal telescopic structure 361 can drive the side pressure plate 363 to approach or move away from the main lifting plate 33, and the vertical telescopic structure 363 can drive the side pressure plate 363 to move in the vertical direction. When loading, the side pressure plate 363 can be driven to move upward by the vertical telescopic structure 362, and then the profile is sent to the surface of the support plate 34 by the roller conveyor, and then the side pressure plate 363 is driven to move downward by the vertical telescopic structure 362, and then the side pressure plate 363 is limited from the side by the horizontal telescopic structure 361.

[0021] A tool magazine assembly 60 is installed in the base assembly 10 .

[0022] Furthermore, the x-axis assembly 41 is connected to an aluminum alloy handle 412 via a telescopic cylinder 411 , and the telescopic cylinder 411 can drive the aluminum alloy handle 412 to move in the length direction of the base assembly 10 .

[0023] The number of the clamp assemblies 20 is three.

[0024] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A six-sided profile machining center with fully automatic loading and unloading, characterized in that: It includes a base assembly, a plurality of clamp assemblies slidably arranged in the length direction of the base assembly, a feeding assembly arranged at one side of the base assembly for feeding the profile into the clamp assembly, and a processing device installed in the base assembly for processing the profile, the processing device includes an x-axis assembly slidably installed in the length direction of the base assembly, a y-axis assembly arranged on the x-axis assembly and capable of sliding in the width direction of the base assembly, a z-axis assembly arranged on the y-axis assembly and capable of sliding in the height direction of the base assembly, and a c-axis assembly arranged on the z-axis assembly, the c-axis assembly includes an electric spindle mounting plate rotatably installed below the y-axis assembly, an electric spindle fixedly connected to the electric spindle mounting plate, and a tool handle installed on the electric spindle.

2. The fully automatic loading and unloading six-sided profile processing center according to claim 1 is characterized in that: The feeding assembly includes a feeding main beam fixed to the base assembly, a main movable plate horizontally slidably arranged on the plastic main beam, a main lifting plate vertically slidably arranged on the main movable plate, a support plate fixed to the lower end of the main lifting plate, a downward pressure aluminum plate movably arranged on the upper end of the main lifting plate, and a side pressure assembly movably arranged on the side of the main lifting plate.

3. The fully automatic loading and unloading six-sided profile processing center according to claim 1 is characterized in that: The clamp assembly includes a clamp main board slidably arranged in the length direction of the base assembly, a moving mechanism arranged at the bottom of the clamp main board for driving the clamp main board to slide on the base assembly, a clamping mechanism arranged at the upper end of the clamp main board, and a side push structure arranged on the side of the clamp main board.

4. The fully automatic loading and unloading six-sided profile machining center according to claim 1 is characterized in that: A collision detection assembly is provided between the feeding assembly and the base assembly, and the collision detection assembly includes a lifting plate fixed to the base assembly by a cylinder, a connecting block horizontally slidably arranged on the lifting plate, a collision member fixedly arranged on the side of the connecting block, and a U-shaped photoelectric fixedly installed on the connecting block.

5. The fully automatic loading and unloading six-sided profile processing center according to claim 4 is characterized in that: A linear guide rail is fixed on the lifting plate, a sliding block slidably connected to the linear guide rail is fixed at the lower end of the connecting block, and spring positioning plates are fixed at both ends of the lifting plate.

6. The fully automatic loading and unloading six-sided profile processing center according to claim 2 is characterized in that: The side pressure assembly includes a horizontal telescopic structure, a vertical telescopic structure and a side pressure plate. The horizontal telescopic structure is connected between the main lifting plate and the vertical telescopic structure, and the vertical telescopic structure is connected between the horizontal telescopic structure and the side pressure plate.

7. The fully automatic loading and unloading six-sided profile processing center according to claim 1 is characterized in that: A tool magazine assembly is installed in the base assembly.

8. The fully automatic loading and unloading six-sided profile machining center according to claim 7 is characterized in that: The x-axis assembly is connected to an aluminum alloy handle via a telescopic cylinder, and the telescopic cylinder can drive the aluminum alloy handle to move in the length direction of the base.

9. The fully automatic loading and unloading six-sided profile processing center according to claim 1 is characterized in that: The number of the clamp assemblies is three.

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