Multi-axis linkage machining detection equipment
By using the technology of automatically adjusting the working table and lifting module moving work head in the multi-axis linkage machining and testing equipment, the problem of long inter-operation pause time caused by manual placement of workpieces is solved, and the efficiency and automation of the equipment are improved.
Patent Information
- Application Number
- CN202411895301.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-21
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-12-21
AI Technical Summary
Existing multi-axis linkage machining and testing equipment relies on manual placement of workpieces, resulting in long stopover time between operations, affecting equipment efficiency and production capacity.
A multi-axis linkage machining and testing equipment is designed, using a table top adjustment mechanism and a lifting module to realize automatic adjustment of the work table and precise movement of the work head, reducing manual intervention.
By automatically adjusting the work table and moving the work head, the time and energy of manually placing the workpieces is reduced, the operation efficiency of the equipment is improved, and the inter-work stop time is shortened.
Smart Images

Figure CN119501615A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical processing and testing equipment, and in particular to a multi-axis linkage processing and testing equipment. Background Art
[0002] In modern industrial production, multi-axis linkage processing and inspection equipment is widely used in laser processing, semiconductor manufacturing and other fields due to its high precision and high efficiency. In existing processing and inspection equipment, the common solution is to place the workpiece in a specified position manually or semi-automatically to facilitate the operation of the processing or inspection head. Specifically, the operator needs to place the workpiece accurately on the workbench according to its size and shape, and ensure that the relative position of the workpiece and the processing or inspection head is correct.
[0003] Manual or semi-automatic workpiece placement is highly dependent on the operator's experience and skills, which not only increases labor costs, but may also lead to errors caused by human factors. Especially on continuous production lines, frequent replacement and adjustment of workpieces results in long downtime, which seriously affects the equipment's operating efficiency and overall production capacity. Therefore, how to reduce manual intervention and improve the automation of equipment has become a key issue that needs to be solved. Summary of the invention In order to reduce the impact of manual labor on the downtime of equipment operations, the present application provides a multi-axis linkage processing and detection equipment.
[0004] The multi-axis linkage processing and detection equipment provided in this application adopts the following technical solution: A multi-axis linkage processing and detection equipment comprises a machine base, a workbench and a work head, wherein the machine base is placed on the ground, a table adjustment mechanism is provided on the machine base, the workbench is mounted on the table adjustment mechanism, and the workbench is adjusted to a position suitable for the work head through the table adjustment mechanism; the work head is mounted upside down on the machine base to process or detect the workpiece on the workbench.
[0005] By adopting the above technical solution, the multi-axis linkage processing and detection equipment can realize automatic adjustment of the workbench, so that the workbench and the work head are accurately aligned, thereby reducing the time and energy of manual placement of workpieces, improving the overall operating efficiency of the equipment, and effectively shortening the downtime of equipment operation.
[0006] Preferably, the table adjustment mechanism includes a first linear motor module and a second linear motor module, the first linear motor module is installed on the top wall of the machine base, the second linear motor module is installed on the first linear motor module, and the adjustment directions of the first linear motor module and the second motor linear module are perpendicular to each other; the workbench is installed on the second motor linear module.
[0007] By adopting the above technical solution, the combination of the first linear motor module and the second linear motor module realizes precise adjustment of the workbench in two mutually perpendicular directions, improves the flexibility and accuracy of the workbench position adjustment, reduces the need for manual adjustment, thereby effectively shortening the downtime of equipment operation and improving work efficiency.
[0008] Preferably, a support frame is provided on the machine base, a lifting module is provided on the top of the support frame, the working head is mounted on the lifting module, and the lifting module can drive the working head to move in the vertical direction.
[0009] By adopting the above technical solution, the working head can be accurately moved in the vertical direction, which improves the flexibility and adaptability of the equipment. Specifically, the setting of the support frame and the lifting module enables the working head to be adjusted in height in the vertical direction, so as to better adapt to workpieces of different sizes and shapes, reduce the time and complexity of manual adjustment, and further reduce the impact of manual labor on the downtime between equipment operations.
[0010] Preferably, a connecting seat is installed on the second motor linear module, an angle adjustment module is installed on the connecting seat, and the workbench is installed on the second motor linear module through the angle adjustment module; the angle adjustment module includes a first adjustment motor, an adjustment seat and a second adjustment motor, the first adjustment motor is installed on the connecting seat, the driving shaft of the first adjustment motor is horizontally arranged and connected to the adjustment seat, the second adjustment motor is installed on the adjustment seat, and the driving shaft of the second adjustment motor is vertically arranged to the driving shaft of the first adjustment motor, and the workbench is disassembled and connected to the second adjustment motor.
[0011] By adopting the above technical solution, the angle of the workbench is precisely adjusted, and the flexibility and adaptability of the equipment are improved. The drive shaft of the first adjustment motor is horizontally arranged and connected to the adjustment seat, so that the angle of the workbench can be adjusted in the horizontal direction to meet the placement requirements of different workpieces. The drive shaft of the second adjustment motor is vertically arranged with the drive shaft of the first adjustment motor, which further enables the angle of the workbench to be adjusted in the vertical direction, enhancing the multi-axis linkage capability of the equipment. The workbench is disassembled and connected to the second adjustment motor, which is convenient for replacement and maintenance, and also convenient for quickly adjusting the position of the workbench to improve work efficiency.
[0012] Preferably, a support groove is provided on the top wall of the workbench, and a support block with the same depth as the support groove is arranged in the support groove, and the support block is located at the center of the top wall of the workbench; a first synchronization component is provided on the side wall of the support block, and the lifting module drives the work head to lift and lower, and drives the support block to rise through the first synchronization component, and the rising distance of the support block is less than the depth of the support groove; two clamping transmission parts are movably arranged on the workbench, and the two clamping transmission parts are arranged parallel to each other, and a second synchronization component is arranged between the clamping transmission parts and the support block, and the support block rises and drives the two clamping transmission parts to approach each other through the second synchronization component to clamp the workpiece; material conveyor belts are provided on both sides of the workbench, and the minimum distance between the two clamping transmission parts is consistent with the width of the material conveyor belts.
[0013] By adopting the above technical solution, the support block is smaller as a whole, and the workpiece can generally completely cover the support block; when the processing of the processing head is completed and rises under the action of the lifting module, the rise of the processing head drives the support block to rise from the support groove through the first synchronous component, so that the support block lifts the workpiece, and in the process of the support block rising, the support block drives the two clamping transmission parts to approach each other through the second synchronous component and completes the clamping of the workpiece when the working head rises to the highest point; at this time, the material conveyor belt on one side of the working table will transfer the unprocessed workpiece pre-clamped therein to between the two clamping transmission parts, and after the end of the unprocessed workpiece enters between the two clamping transmission parts and is clamped by the two clamping transmission parts, the unprocessed workpiece continues to move toward the working table under the action of the material conveyor belt, and the unprocessed workpiece moves to drive the clamping transmission part to transmit, and the clamping transmission part transfers the processed workpiece to the working table during transmission. The material is transported by the material conveyor belt on the other side, and the material is finally unloaded through the material conveyor belt. At the same time, one end of the processed workpiece moves under the active transmission of the material conveyor belt to drive the transmission of the clamping transmission part, so that the unprocessed workpiece is smoothly transmitted to the top of the support block and attached to the support block. At this time, the operation head descends again to process the workpieces of the same batch, and the two clamping transmission parts move in opposite directions to loosen the clamping of the unprocessed workpiece. At the same time, the support block descends to allow the workpiece to be placed on the workbench and processed by the operation head; the first synchronization component is used to realize the synchronization of the support block and the operation head, and the second synchronization component is used to realize the synchronization of the clamping transmission part and the support block, thereby completing the automatic loading and unloading of materials within the time interval of the rising and falling of the operation head. The operator only needs to complete the pre-insertion of the unprocessed workpiece into the material conveyor belt during the operation of the operation head, so that the operation head does not need to stop for too long, thereby improving the overall efficiency.
[0014] Preferably, the first synchronization component includes a synchronization rod, a synchronization plate and a synchronization chain ring, the inner wall of the support groove is provided with a synchronization hole connected to the outer wall of the workbench, the synchronization hole is a vertically opened waist-shaped hole, the synchronization chain ring is located on the outside of the workbench, and is connected to the support block by a straight rod passing through the synchronization hole, the synchronization chain ring is movably connected to the synchronization plate, the end of the synchronization plate away from the synchronization chain ring is provided with a synchronization waist hole, the synchronization waist hole is opened along the length direction of the synchronization plate, the synchronization rod is fixedly connected to the work head, the end of the synchronization rod away from the work head is inserted into the synchronization waist hole, the work head can be abutted against the end of the synchronization waist hole close to the work head to drive the support block to rise.
[0015] By adopting the above technical solution, the work head can accurately control the rising time of the support block through the cooperation of the synchronous rod and the synchronous waist hole during the lifting process, thereby ensuring that the rising distance of the support block is consistent with the design requirements. At the same time, the rise of the support block can also achieve a smooth and reliable lifting through the linkage of the synchronous chain ring and the straight rod, further improving the stability and accuracy of the equipment. Finally, the rise of the support block drives the clamping transmission part to clamp the workpiece through the coordination of the first synchronous component, reducing manual intervention and improving the automation and work efficiency of the equipment.
[0016] Preferably, the second synchronization component includes a synchronization guide wheel, a synchronization rope and a synchronization spring. A clamping groove is opened on the top wall of the workbench in the vertical direction of the two clamping transmission parts. One end of the synchronization spring is connected to the side of the clamping groove close to the edge of the workbench, and the other end of the synchronization spring is connected to the clamping transmission part. The synchronization guide wheel is fixed at the end of the clamping groove away from the synchronization spring. One end of the synchronization rope is connected to the clamping transmission part, and the other end passes through the synchronization guide wheel and is connected to the support block. A conducting hole for the synchronization rope to pass through is opened between the support groove and the clamping groove.
[0017] By adopting the above technical solution, the rise of the support block can be transmitted to the clamping transmission member through the synchronous rope and the synchronous guide wheel, so that the clamping transmission member gradually moves closer to the center during the rise of the support block, thereby realizing automatic clamping of the workpiece. The synchronous spring can provide a constant clamping force to ensure the stability of the workpiece during processing or testing, while reducing the workload of the operator and the downtime of the equipment operation; the synchronous spring can also reset the clamping transmission member after the support block descends.
[0018] Preferably, the clamping transmission component includes a clamping plate, a clamping belt and two clamping shafts, the clamping plate is slidably connected to the workbench, a clamping notch is opened on the side where the two clamping plates are close to each other, the two clamping shafts are rotatably connected to the clamping plate and are located in the clamping notch, the clamping belt is tensioned on the clamping shaft, and the clamping belt is protrudingly arranged on the clamping plate; the products of the material conveyor belt enter the two clamping belts to drive the clamping belt transmission.
[0019] By adopting the above technical solution, the clamping belt itself is made of elastic material. Therefore, after the processed workpiece is lifted by the support block, it can be accurately clamped by the clamping belt, and the elasticity of the clamping belt itself can be used to maintain the stability of clamping, thereby ensuring the continuity of the entire loading and unloading process.
[0020] Preferably, the clamping width of the material transport conveyor belt is adjustable; the material transport conveyor belt includes a transport frame, which is composed of two sub-frames, each of which is provided with an axle rod and a belt, and the sub-frame is disassembled and connected to the workbench, and the bottoms of the two sub-frames are commonly threadedly connected with an adjusting rod, and the threads at both ends of the adjusting rod have opposite rotation directions.
[0021] By adopting the above technical solution, the material conveyor belt of the multi-axis linkage processing and testing equipment has an adjustable clamping width, which can adapt to workpieces of different sizes, and improves the applicability and flexibility of the equipment. The design of the two ends of the adjustment rod with opposite thread rotation allows the two sub-frames to move in synchronous and reverse directions, thereby achieving rapid adjustment of the clamping width. This design not only simplifies the operation process, but also ensures the accuracy and stability of the clamping, and reduces the adjustment time and error caused by changes in the workpiece size. It ensures accurate adjustment of the clamping width, improves work efficiency and the degree of automation of the equipment. The sub-frame is disassembled and connected to the workbench for easy maintenance and replacement, ensuring the stability and reliability of the material conveyor belt.
[0022] Preferably, a linkage mounting plate is provided at the bottom of the two sub-frames, a guide rod is provided on the linkage mounting plate along the direction of the material conveyor belt, a linkage mounting block is slidably sleeved on the guide rod, a linkage wheel is rotatably connected to the linkage mounting block, a linkage belt is tensioned on the shaft rods at the same end of the two sub-frames, the linkage wheel is also tensioned on the linkage belt, a linkage spring is sleeved on the guide rod, one end of the linkage spring is connected to the linkage block, and the other end is connected to the linkage mounting plate, and the linkage spring is always in a stretched state; the shaft rod of one of the sub-frames is connected to the motor as the main drive.
[0023] By adopting the above technical solution, the linkage control of the material conveyor belt is realized, and the working stability and reliability of the material conveyor belt are improved. The design of the linkage mounting plate and the guide rod ensures the stable movement of the linkage mounting block in the direction of the material conveyor belt, thereby ensuring the synchronous movement between the two sub-frames. The cooperation of the linkage wheel and the linkage belt enables the shaft rod of one sub-frame to rotate synchronously when the shaft rod of the other sub-frame is driven by the motor, thereby realizing the overall coordinated operation of the material conveyor belt. The setting of the linkage spring enables the linkage mounting block to always maintain a certain tension, further enhancing the stability of the system and avoiding movement inaccuracy caused by external interference. The setting of the main drive motor simplifies the control system, reduces energy consumption, and at the same time improves the response speed and accuracy of the entire system.
[0024] In summary, the present application includes at least one of the following beneficial technical effects: 1. The multi-axis linkage processing and inspection equipment can realize automatic adjustment of the workbench, so that the workbench and the work head are accurately aligned, thereby reducing the time and energy of manual placement of workpieces, improving the overall operating efficiency of the equipment, and effectively shortening the downtime of equipment operation; 2. The support block is relatively small as a whole, and the workpiece can generally completely cover the support block; when the processing of the processing head is completed and it rises under the action of the lifting module, the rise of the processing head drives the support block to rise from the support groove through the first synchronous component, so that the support block lifts the workpiece. During the rising process of the support block, the support block drives the two clamping transmission parts to approach each other through the second synchronous component and completes the clamping of the workpiece when the working head rises to the highest point; at this time, the material conveyor belt on one side of the working table transfers the unprocessed workpiece pre-clamped therein to between the two clamping transmission parts, and after the end of the unprocessed workpiece enters between the two clamping transmission parts and is clamped by the two clamping transmission parts, the unprocessed workpiece continues to move toward the working table under the action of the material conveyor belt, and the unprocessed workpiece moves to drive the clamping transmission part to transmit, and the clamping transmission part transmits the processed workpiece to the conveyor belt on the other side of the working table. The material conveyor belt is used for conveying, and the material is finally unloaded through the material conveyor belt. At the same time, one end of the processed workpiece moves under the active transmission of the material conveyor belt to drive the transmission of the clamping transmission part, so that the unprocessed workpiece is smoothly transmitted to the top of the support block and attached to the support block. At this time, the operation head descends again to process the workpieces of the same batch. The two clamping transmission parts move in opposite directions to release the clamping of the unprocessed workpiece. At the same time, the support block descends to allow the workpiece to be placed on the operation table and processed by the operation head; the first synchronization component is used to realize the synchronization of the support block and the operation head, and the second synchronization component is used to realize the synchronization of the clamping transmission part and the support block, so that the material is automatically unloaded and loaded within the time interval of the rise and fall of the operation head. The operator only needs to complete the pre-insertion of the unprocessed workpiece into the material conveyor belt during the operation of the operation head, so that the operation head does not need to stop the operation for too long, thereby improving the overall efficiency; 3. The design of the linkage mounting plate and guide rod ensures the stable movement of the linkage mounting block in the direction of the conveyor belt, thereby ensuring the synchronous movement between the two sub-frames. The coordination of the linkage wheel and the linkage belt enables the shaft rod of one sub-frame to rotate synchronously when the shaft rod of the other sub-frame is driven by the motor, thus realizing the overall coordinated operation of the conveyor belt. The setting of the linkage spring enables the linkage mounting block to always maintain a certain tension, further enhancing the stability of the system and avoiding movement inaccuracy caused by external interference. The setting of the main drive motor simplifies the control system, reduces energy consumption, and improves the response speed and accuracy of the entire system. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the multi-axis linkage processing and detection equipment in Example 1 of the present application.
[0026] Figure 2 It is a structural schematic diagram of the multi-axis linkage processing and detection equipment in Example 2 of the present application.
[0027] Figure 3 It is a structural diagram used to reflect the connection relationship between the first synchronization component and the operation head in Example 2 of the present application.
[0028] Figure 4 yes Figure 3 A is an enlarged schematic diagram.
[0029] Figure 5 It is a structural diagram used to reflect the connection relationship between the second synchronization component and the support block in Example 2 of the present application.
[0030] Figure 6 It is a schematic diagram used to reflect the specific structure of the second synchronization component in Example 2 of the present application.
[0031] Figure 7 A schematic diagram used to illustrate the specific structure of the material conveyor belt in Example 2 of the present application.
[0032] Description of the accompanying drawings: 1. base; 11. work table; 111. support groove; 112. synchronization hole; 113. clamping groove; 114. conduction hole; 12. work head; 13. support frame; 2. table adjustment mechanism; 21. first linear motor module; 22. second linear motor module; 221. connecting seat; 23. angle adjustment module; 231. first adjustment motor; 232. adjustment seat; 233. second adjustment motor; 3. lifting module; 4. support block; 5. first synchronization component; 51. synchronization rod; 51 1. Limiting plate; 52. Synchronous plate; 521. Synchronous waist hole; 53. Synchronous chain ring; 6. Clamping transmission member; 61. Clamping plate; 611. Clamping notch; 612. Sleeve rod; 62. Clamping belt; 63. Clamping shaft rod; 7. Second synchronous component; 71. Synchronous guide wheel; 72. Synchronous rope; 73. Synchronous spring; 8. Material conveyor belt; 81. Sub-frame; 811. Adjusting rod; 82. Linkage mounting plate; 83. Guide rod; 84. Linkage mounting block; 85. Linkage wheel; 86. Linkage belt; 87. Linkage spring. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-7 This application is described in further detail.
[0034] The embodiment of the present application discloses a multi-axis linkage processing and detection device.
[0035] Example 1 Reference Figure 1 The multi-axis linkage processing and testing equipment includes a machine base 1, a workbench 11 and a work head 12, wherein the machine base 1 is placed on the ground, a table adjustment mechanism 2 is provided on the machine base 1, the workbench 11 is installed on the table adjustment mechanism 2, and the workbench 11 is adjusted to a position adapted to the work head 12 by the table adjustment mechanism 2; the work head 12 is installed upside down on the machine base 1 to process or test the workpiece on the workbench 11. This structural design effectively reduces the impact of manual labor on the downtime between equipment operations and improves the automation and work efficiency of the equipment.
[0036] The multi-axis linkage processing and detection equipment can realize automatic adjustment of the workbench 11, so that the workbench 11 and the work head 12 are accurately aligned, thereby reducing the time and energy of manually placing workpieces, improving the overall operating efficiency of the equipment, and effectively shortening the downtime of equipment operation.
[0037] Reference Figure 1 The table adjustment mechanism 2 includes a first linear motor module 21 and a second linear motor module 22. The first linear motor module 21 is mounted on the top wall of the base 1, and the second linear motor module 22 is mounted on the first linear motor module 21. The adjustment directions of the first linear motor module 21 and the second linear motor module 22 are perpendicular to each other.
[0038] A connecting seat 221 is installed on the slide of the second linear motor module 22 by bolts. The connecting seat 221 is vertically arranged. An angle adjustment assembly is installed on the connecting seat 221 by bolts. The angle adjustment module 23 includes a first adjustment motor 231, which is fixedly installed on the connecting seat 221 by bolts. The driving shaft of the first adjustment motor 231 is horizontally arranged. An adjustment seat 232 is fixedly installed on the driving shaft of the first adjustment motor 231 by bolts. A second adjustment motor 233 is fixedly installed on the adjustment seat 232 by bolts. When the adjustment seat 232 is in a horizontal state, the driving shaft of the second adjustment motor 233 is vertically arranged upward, that is, the driving shaft of the second adjustment motor 233 is arranged perpendicular to the driving shaft of the first adjustment motor 231. The workbench 11 is disassembled and connected to the driving shaft of the second adjustment motor 233 by bolts.
[0039] The drive shaft of the first adjustment motor 231 is horizontally arranged and connected to the adjustment seat 232, so that the workbench 11 can be adjusted in angle in the horizontal direction to meet the placement requirements of different workpieces. The drive shaft of the second adjustment motor 233 is vertically arranged with the drive shaft of the first adjustment motor 231, which further enables the workbench 11 to be adjusted in angle in the vertical direction, thereby enhancing the multi-axis linkage capability of the equipment. The workbench 11 is disassembled and connected to the second adjustment motor 233, which is convenient for replacement and maintenance, and also convenient for quickly adjusting the position of the workbench 11 to improve work efficiency In addition, a support frame 13 is provided on the base 1, and a lifting module 3 is provided on the top of the support frame 13. The lifting module 3 is a module composed of a screw rod and a motor. The operation head 12 is installed on the lifting module 3. It can drive the working head 12 to move in the vertical direction. This design allows the working head 12 to be adjusted according to workpieces of different heights, further improving the applicability of the equipment. The lifting module 3 can use an electric lead screw or a pneumatic piston, the former has higher precision and stability, and the latter has a faster response speed.
[0040] The implementation principle of a multi-axis linkage processing and detection device in Example 1 of the present application is as follows: a staff member places the workpiece in the central area of a workbench 11. The central area in the implementation scheme of the present application is a rough area judged by the naked eye; and according to the position of the work head 12, the first motor linear module and the second motor linear module adjust the workbench 11 to make the workbench 11 located below the work head 12; at this time, the first adjustment motor 231 and the second adjustment motor 233 fine-tune the angle of the workpiece according to the specific position of the workpiece in the central area and the position and angle of the workpiece that needs to be processed; the time and energy for manual placement of workpieces are reduced, the overall operating efficiency of the equipment is improved, and the downtime of equipment operation is effectively shortened.
[0041] Example 2 The difference between this embodiment and embodiment 1 is that, Figure 2 and Figure 3 The top wall of the workbench 11 is provided with a support groove 111, in which a support block 4 having the same depth as the support groove 111 is placed, the support block 4 is located at the center of the top wall of the workbench 11, and the side wall of the support block 4 is in contact with the inner wall of the support groove 111. In other embodiments, the support block 4 may be made of a smooth material or provided with a movable sliding belt on the surface, which is sleeved on the support block 4 and moves synchronously with the movement of the workpiece.
[0042] The side wall of the support block 4 is provided with a first synchronous component 5. The lifting module 3 drives the working head 12 to rise and fall, and drives the support block 4 to rise through the first synchronous component 5. The rising distance of the support block 4 is less than the depth of the support groove 111. Two clamping transmission members 6 are movably provided on the workbench 11. The two clamping transmission members 6 are arranged parallel to each other. A second synchronous component 7 is provided between the clamping transmission member 6 and the support block 4. The support block 4 rises and drives the two clamping transmission members 6 to approach each other through the second synchronous component 7 to clamp the workpiece. Material conveying belts 8 are provided on both sides of the workbench 11. The minimum distance between the two clamping transmission members 6 is consistent with the width of the material conveying belts 8.
[0043] The support block 4 is relatively small overall, and the workpiece can generally completely cover the support block 4; when the processing of the processing head is completed and it rises under the action of the lifting module 3, the rise of the processing head drives the support block 4 to rise from the support groove 111 through the first synchronous component 5, so that the support block 4 lifts the workpiece. During the rise of the support block 4, the support block 4 drives the two clamping transmission members 6 to approach each other through the second synchronous component 7 and completes the clamping of the workpiece when the working head 12 rises to the highest point; at this time, the material conveyor belt 8 on one side of the working table 11 will transfer the unprocessed workpiece pre-clamped therein to between the two clamping transmission members 6, and after the end of the unprocessed workpiece enters between the two clamping transmission members 6 and is clamped by the two clamping transmission members 6, the unprocessed workpiece continues to move toward the working table 11 under the action of the material conveyor belt 8, and the unprocessed workpiece moves to drive the clamping transmission member 6 to transmit, and the clamping transmission member 6 transports the processed workpiece to the other side of the working table 11 during transmission. The conveyor belt 8 is used for transport, and finally the unloading is completed through the material transport conveyor belt 8. At the same time, one end of the processed workpiece moves under the active transmission of the material transport conveyor belt 8 to drive the transmission of the clamping transmission member 6, so that the unprocessed workpiece is smoothly transmitted to the top of the support block 4 and is attached to the support block 4. At this time, the operation head 12 descends again to process the workpieces of the same batch, and the two clamping transmission members 6 move in opposite directions to release the clamping of the unprocessed workpiece. At the same time, the support block 4 descends to allow the workpiece to be placed on the workbench 11 and processed by the operation head 12; the first synchronization component 5 is used to realize the synchronization of the support block 4 and the operation head 12, and the second synchronization component 7 is used to realize the synchronization of the clamping transmission member 6 and the support block 4, completing the automatic loading and unloading within the time interval of the rise and fall of the operation head 12. The operator only needs to complete the pre-insertion of the unprocessed workpiece into the material transport conveyor belt 8 during the operation of the operation head 12, so that the operation head 12 does not need to stop operation for too long, thereby improving the overall efficiency.
[0044] Reference Figure 4 and Figure 5 The first synchronization component 5 includes a synchronization rod 51, a synchronization plate 52 and a synchronization chain ring 53. The inner wall of the support groove 111 is provided with a synchronization hole 112 connected to the outer wall of the workbench 11. The synchronization hole 112 is a vertical waist-shaped hole. The synchronization chain ring 53 is located on the outside of the workbench 11 and is fixedly connected to the support block 4 by a straight rod passing through the synchronization hole 112. The synchronization chain ring 53 is movably connected to the synchronization plate 52. In this embodiment, the movable connection between the synchronization chain ring 53 and the synchronization plate 52 is similar to the movable connection between the two chain rings.
[0045] A synchronization waist hole 521 is provided at one end of the synchronization plate 52 away from the synchronization chain link 53, and the synchronization waist hole 521 is provided along the length direction of the synchronization plate 52. The synchronization rod 51 is fixedly connected to the working head 12. One end of the synchronization rod 51 is fixed to the working head 12, and the other end is arranged in a horizontal direction. The end of the synchronization rod 51 away from the working head 12 is inserted into the synchronization waist hole 521. In order to ensure the stability of the synchronization rod 51 and the synchronization plate 52, a limiting plate 511 is provided on the synchronization rod 51 to limit the synchronization plate 52. In this embodiment, the diameter of the synchronization rod 51 is smaller than the width of the synchronization waist hole 521. The working head 12 can be abutted against the end of the synchronization waist hole 521 close to the working head 12 to drive the support block 4 to rise.
[0046] Specifically, after the working head 12 completes processing of the workpiece, the working head 12 begins to rise under the action of the lifting module 3. At this time, the synchronization rod 51 moves in the synchronization waist hole 521. When the working head 12 is about to reach its highest point, the synchronization rod 51 abuts against the inner end wall of the synchronization waist hole 521. At this time, the working head 12 continues to move upward, and the synchronization rod 51 continues to move upward with the working head 12 to drive the synchronization plate 52 to move upward. The synchronization plate 52 moves upward to drive the synchronization chain ring 53 and the straight rod to move, and finally drives the support block 4 to rise. When the working head 12 reaches the highest point, the support block 4 lifts the processed workpiece for clamping of the clamping transmission member 6. At this time, the rising height of the support block 4 is less than the height of the entire support block 4, that is, there is always a part of the support block 4 located in the support groove 111.
[0047] Reference Figure 5 and Figure 6 The clamping transmission member 6 includes a clamping plate 61, a clamping belt 62 and two clamping shafts 63. The clamping plate 61 is slidably connected to the workbench 11. The top wall of the workbench 11 is provided with a clamping groove 113 in the vertical direction of the two clamping transmission members 6. The clamping groove 113 is a dovetail groove. A dovetail block is integrally formed at one end of the clamping plate 61. The dovetail block of the clamping plate 61 is slidably arranged in the dovetail groove. A clamping notch 611 is provided on one side of the two clamping plates 61 close to each other. The holding shaft 63 is rotatably connected to the clamping plate 61 and is located in the clamping notch 611. The clamping belt 62 is tensioned on the clamping shaft 63, and the clamping belt 62 is protrudingly set on the clamping plate 61. When the support block 4 has not yet been completely raised, that is, the clamping transmission member 6 has not yet been moved into place through the second synchronization component 7, the processed workpiece enters the area of the two clamping belts 62. When the support block 4 rises into place, the two clamping belts 62 just clamp the processed workpiece.
[0048] Reference Figure 5 and Figure 6The second synchronization component 7 includes a synchronization guide wheel 71, a synchronization rope 72 and a synchronization spring 73. One end of the synchronization spring 73 is connected to the side of the clamping groove 113 close to the edge of the workbench 11, and the other end of the synchronization spring 73 is connected to the clamping plate 61. The synchronization guide wheel 71 is rotatably connected to the end of the clamping groove 113 away from the synchronization spring 73. One end of the synchronization rope 72 is connected to the clamping plate 61, and the other end passes through the synchronization guide wheel 71 and is connected to the support block 4. A through hole 114 for the synchronization rope 72 to pass through is provided between the support groove 111 and the clamping groove 113. In order to adjust the distance that the synchronization rope 72 pulls the clamping plate 61 when the support block 4 rises, a screw is integrally formed on the clamping plate 61, and a screw is also fixed to the end of the synchronization rope 72 close to the clamping plate 61. The two screws are connected by a sleeve rod 612. By replacing the sleeve rod 612 of different sizes, the final distance between the two clamping plates 61 after moving can be controlled to adapt to workpieces of different sizes.
[0049] During the rising process of the support block 4, the synchronization rope 72 is pulled, and the clamping transmission member 6 is pulled by the synchronization rope 72 in the clamping groove 113 to move toward the middle direction of the workbench 11. At this time, the two clamping transmission members 6 approach each other to clamp the processed workpiece lifted by the support block 4; a distance sensor and a controller are arranged on the support frame 13. When the work head 12 moves to the highest point, the distance sensor sends a distance arrival signal to the controller, and the controller receives the distance arrival signal and controls the clamping transmission member 6 to start.
[0050] Reference Figure 5 and Figure 7 , the products of the material conveyor belt 8 enter the two clamping belts 62 to drive the clamping belts 62. The clamping width of the material conveyor belt 8 is adjustable. The material conveyor belt 8 includes a transmission frame, which is composed of two sub-frames 81. Each sub-frame 81 is provided with a shaft and a belt. The sub-frame 81 is fixedly connected to the workbench 11 through a clamp block and bolts. The bottoms of the two sub-frames 81 are commonly threaded with an adjustment rod 811. The threads at both ends of the adjustment rod 811 are screwed in opposite directions. In order to ensure the adjustment of the two sub-frames 81, the length of the adjustment rod 811 is equal to the length of the side wall of the adjustment rod 811 parallel to the workbench 11.
[0051] For workpieces of different sizes, the operator can pre-adjust the two sub-racks 81 to the farthest distance, then place the workpiece between the two sub-racks 81, and rotate the adjusting rod 811 to bring the two sub-racks 81 closer to each other until the belts on the sub-racks 81 abut against the workpiece, and the workpiece is clamped by the belts; similarly, the threads of the adjusting rod 811 are preset with size marks, and the sub-rack 81 is read to move to the size position of the adjusting rod 811, and at the same time, the sleeve rod 612 of the corresponding size is installed on the clamping plate 61 to connect with the synchronization rope 72.
[0052] A linkage mounting plate 82 is provided at the bottom of the two sub-frames 81, and the linkage mounting plate 82 is fixedly installed at one of the bottoms. A guide rod 83 is integrally formed on the linkage mounting plate 82 along the direction of the material conveyor belt 8. The guide rod 83 can be a square rod or an elliptical rod. A linkage mounting block 84 is slidably sleeved on the guide rod 83. The top wall of the linkage mounting block 84 is rotatably connected to a linkage wheel 85 through an axle rod. A linkage belt 86 is tensioned on the axle rod and the linkage wheel 85 at the same end of the two sub-frames 81. A linkage spring 87 is sleeved on the guide rod 83. One end of the linkage spring 87 is connected to the linkage block and the other end is connected to the linkage mounting plate 82. The linkage spring 87 is always in a stretched state; the axle rod of one of the sub-frames 81 is connected to a motor as the main drive, and the motor is fixed to the sub-frame 81 by bolts.
[0053] The implementation principle of a multi-axis linkage processing and detection device in Example 2 of the present application is as follows: when the processing of the processing head is completed and it rises under the action of the lifting module 3, the synchronization rod 51 moves in the synchronization waist hole 521. When the working head 12 is about to reach its highest point, the synchronization rod 51 abuts against the inner end wall of the synchronization waist hole 521. At this time, the working head 12 continues to move upward, and the synchronization rod 51 continues to move upward with the working head 12 to drive the synchronization plate 52 to move upward. The synchronization plate 52 moves upward to drive the link ring and the straight rod to move, and finally drives the support block 4 to rise. When the working head 12 reaches the highest point, the support block 4 lifts the processed workpiece for clamping by the clamping belt 62 on the clamping block. At this time, the rising height of the support block 4 is less than the height of the entire support block 4, that is, there is always a part of the support block 4 located in the support groove 111; During the rising process of the support block 4, the synchronization rope 72 is pulled, and the clamping transmission member 6 is pulled by the synchronization rope 72 in the clamping groove 113 to move toward the middle direction of the workbench 11. At this time, the two clamping transmission members 6 approach each other to clamp the processed workpiece lifted by the support block 4; at the same time, the distance sensor sends a distance arrival signal to the controller, and the controller receives the distance arrival signal and controls the clamping transmission member 6 to start.
[0054] At this time, the material conveyor belt 8 on one side of the workbench 11 transfers the unprocessed workpiece pre-clamped therein to between the two clamping transmission members 6, and after the end of the unprocessed workpiece enters between the two clamping transmission members 6 and is clamped by the two clamping transmission members 6, the unprocessed workpiece continues to move toward the workbench 11 under the action of the material conveyor belt 8, and the unprocessed workpiece moves to drive the clamping transmission member 6 to be transmitted. When the clamping transmission member 6 transmits, the processed workpiece is transported to the material conveyor belt 8 on the other side of the workbench 11, and finally the unloading is completed through the material conveyor belt 8. At the same time, one end of the processed workpiece moves under the active transmission of the material conveyor belt 8 to drive the clamping transmission member 6 to be transmitted, thereby smoothly transmitting the unprocessed workpiece. The working head 12 is moved to the top of the support block 4 and is in contact with the support block 4. At this time, the working head 12 descends again to process the workpieces of the same batch. The two clamping transmission members 6 move in opposite directions to release the clamping of the unprocessed workpiece. At the same time, the support block 4 descends to allow the workpiece to be placed on the working table 11 and processed by the working head 12. The first synchronization component 5 is used to synchronize the support block 4 with the working head 12, and the second synchronization component 7 is used to synchronize the clamping transmission member 6 with the support block 4. Automatic loading and unloading of materials is completed within the time interval of the rising and falling of the working head 12. The operator only needs to pre-insert the unprocessed workpiece into the material conveyor belt 8 during the operation of the working head 12, so that the working head 12 does not need to stop working for too long, thereby improving the overall efficiency.
[0055] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A multi-axis linkage processing and testing device, comprising a machine base (1), a workbench (11) and a work head (12), characterized in that: The machine base (1) is placed on the ground; a tabletop adjustment mechanism (2) is provided on the machine base (1); the workbench (11) is mounted on the tabletop adjustment mechanism (2); the workbench (11) is adjusted to a position matching a work head (12) via the tabletop adjustment mechanism (2); the work head (12) is mounted upside down on the machine base (1) to process or inspect a workpiece on the workbench (11).
2. The multi-axis linkage processing and detection equipment according to claim 1, characterized in that: The table adjustment mechanism (2) comprises a first linear motor module (21) and a second linear motor module (22); the first linear motor module (21) is mounted on the top wall of the machine base (1); the second linear motor module (22) is mounted on the first linear motor module (21); the adjustment directions of the first linear motor module (21) and the second linear motor module are perpendicular to each other; and the workbench (11) is mounted on the second linear motor module.
3. The multi-axis linkage processing and detection equipment according to claim 2, characterized in that: A support frame (13) is arranged on the machine base (1), a lifting module (3) is arranged on the top of the support frame (13), the working head (12) is mounted on the lifting module (3), and the lifting module (3) can drive the working head (12) to move in a vertical direction.
4. The multi-axis linkage processing and testing equipment according to claim 3, characterized in that: A connecting seat (221) is installed on the second motor linear module, and an angle adjustment module (23) is installed on the connecting seat (221); the workbench (11) is installed on the second motor linear module through the angle adjustment module (23); the angle adjustment module (23) comprises a first adjustment motor (231), an adjustment seat (232) and a second adjustment motor (233); the first adjustment motor (231) is installed on the connecting seat (221); the driving shaft of the first adjustment motor (231) is horizontally arranged and connected to the adjustment seat (232); the second adjustment motor (233) is installed on the adjustment seat (232), and the driving shaft of the second adjustment motor (233) is vertically arranged with the driving shaft of the first adjustment motor (231); the workbench (11) is detachably connected to the second adjustment motor (233).
5. The multi-axis linkage processing and testing equipment according to claim 3, characterized in that: The top wall of the workbench (11) is provided with a support groove (111), and a support block (4) having a depth consistent with that of the support groove (111) is arranged in the support groove (111), and the support block (4) is located at the center of the top wall of the workbench (11); a first synchronization component (5) is arranged on the side wall of the support block (4), and the lifting module (3) drives the work head (12) to rise and fall, and drives the support block (4) to rise through the first synchronization component (5), and the rising distance of the support block (4) is less than the depth of the support groove (111); Two clamping transmission members (6) are movably arranged on the workbench (11), the two clamping transmission members (6) are arranged parallel to each other, a second synchronization component (7) is arranged between the clamping transmission member (6) and the support block (4), the support block (4) rises and drives the two clamping transmission members (6) to approach each other through the second synchronization component (7) to clamp the workpiece; material conveying belts (8) are arranged on both sides of the workbench (11), and the minimum distance between the two clamping transmission members (6) is consistent with the width of the material conveying belts (8).
6. The multi-axis linkage processing and testing equipment according to claim 5, characterized in that: The first synchronization component (5) comprises a synchronization rod (51), a synchronization plate (52) and a synchronization chain ring (53); the inner wall of the support groove (111) is provided with a synchronization hole (112) which is connected to the outer wall of the workbench (11); the synchronization hole (112) is a waist-shaped hole opened vertically; the synchronization chain ring (53) is located outside the workbench (11) and is connected to the support block (4) via a straight rod passing through the synchronization hole (112); the synchronization chain ring (53) is movably connected to the synchronization plate (52); A synchronization waist hole (521) is provided at one end of the synchronization plate (52) away from the synchronization chain ring (53), and the synchronization waist hole (521) is provided along the length direction of the synchronization plate (52). The synchronization rod (51) is fixedly connected to the working head (12), and one end of the synchronization rod (51) away from the working head (12) is inserted into the synchronization waist hole (521). The working head (12) can abut against one end of the synchronization waist hole (521) close to the working head (12) to drive the support block (4) to rise.
7. The multi-axis linkage processing and testing equipment according to claim 5, characterized in that: The second synchronization component (7) comprises a synchronization guide wheel (71), a synchronization rope (72) and a synchronization spring (73); a clamping groove (113) is provided on the top wall of the workbench (11) along the vertical direction of the two clamping transmission members (6); one end of the synchronization spring (73) is connected to the side of the clamping groove (113) close to the edge of the workbench (11); the other end of the synchronization spring (73) is connected to the clamping transmission member (6); the synchronization guide wheel (71) is fixed to the end of the clamping groove (113) away from the synchronization spring (73); one end of the synchronization rope (72) is connected to the clamping transmission member (6); the other end passes through the synchronization guide wheel (71) and is connected to the support block (4); a conducting hole (114) for the synchronization rope (72) to pass through is provided between the support groove (111) and the clamping groove (113).
8. The multi-axis linkage processing and testing equipment according to claim 7, characterized in that: The clamping transmission member (6) comprises a clamping plate (61), a clamping belt (62) and two clamping shafts (63); the clamping plate (61) is slidably connected to the workbench (11); a clamping notch (611) is provided on one side of the two clamping plates (61) close to each other; the two clamping shafts (63) are rotatably connected to the clamping plate (61) and are located in the clamping notch (611); the clamping belt (62) is tensioned on the clamping shaft (63); the clamping belt (62) is protrudingly arranged on the clamping plate (61); the products of the material conveying belt (8) enter the two clamping belts (62) to drive the clamping belts (62) to transmit.
9. The multi-axis linkage processing and testing equipment according to claim 8, characterized in that: The clamping width of the material transport conveyor belt (8) is adjustable; the material transport conveyor belt (8) comprises a transport frame, the transport frame is composed of two sub-frames (81), each of the sub-frames (81) is provided with an axle rod and a belt, the sub-frames (81) are detachably connected to the workbench (11), the bottoms of the two sub-frames (81) are commonly threadedly connected with an adjusting rod (811), and the threads at both ends of the adjusting rod (811) are screwed in opposite directions.
10. The multi-axis linkage processing and testing equipment according to claim 9, characterized in that: A linkage mounting plate (82) is provided at the bottom of the two sub-frames (81), a guide rod (83) is provided on the linkage mounting plate (82) along the direction of the material conveying belt (8), a linkage mounting block (84) is slidably sleeved on the guide rod (83), a linkage wheel (85) is rotatably connected to the linkage mounting block (84), a linkage belt (86) is tensioned on the shaft rods at the same end of the two sub-frames (81), the linkage wheel (85) is also tensioned on the linkage belt (86), a linkage spring (87) is sleeved on the guide rod (83), one end of the linkage spring (87) is connected to the linkage block, and the other end is connected to the linkage mounting plate (82), and the linkage spring (87) is always in a stretched state; the shaft rod of one of the sub-frames (81) is connected to a motor to serve as a main drive.
Citation Information
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