Metal cutting device capable of recycling scraps

By designing a metal cutting device with integrated cutting and recycling functions, using negative pressure collection, crushing, splitting and pressing technologies, the problem of difficult metal cutting waste chips is solved, and efficient resource recycling and classification is achieved.

CN119501663AActive Publication Date: 2025-02-25XIAN FENGLIDE ELECTROMECHANICAL MFG CO LTD

Patent Information

Application Number
CN202411528255.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-02-25
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

The metal waste generated by existing metal cutting devices during the cutting process is difficult to effectively recycle, resulting in waste of resources and high labor intensity for workers.

Method used

A system including a cutting device and a recycling device is designed, which consists of a negative pressure collection device, a waste chip crushing device, a waste chip transfer device and a pressing device. Through the synergy of these devices, the recycling and rough partitioning of metal waste chips is achieved.

Benefits of technology

It realizes efficient recycling and classification of waste chips generated during metal cutting, improves the efficiency of recycling and finishing, reduces the labor intensity of workers, and avoids waste of resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a metal cutting device capable of recycling scraps. The metal cutting device comprises a cutting device and a recycling device. The cutting device comprises a chuck box, a tool rest box, a workbench, a cutting frame and an air cooling device. The recycling device comprises two negative pressure collecting devices located below the workbench and a waste chip crushing device located between the two negative pressure collecting devices, a waste chip transfer device is arranged below the waste chip crushing device, two waste chip transfer boxes are arranged below the waste chip transfer device, each waste chip transfer box is connected with one compressing device, and the compressing devices are connected with the waste chip transfer boxes. And the outlet of each pressing device is communicated with one waste chip box. Through the cooperation of the negative pressure collecting device, the waste chip crushing device, the waste chip separating and rotating device, the compressing device and the like in the recycling device, metal waste chips generated in the cutting process are recycled, meanwhile, the metal waste chips are coarsely separated, the recycling and arranging efficiency of the metal waste chips is improved, and the recycling and arranging efficiency of the metal waste chips is improved. The labor intensity of workers is relieved, and resource waste is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of metal processing, in particular to a metal cutting device capable of recycling waste chips. Background Art

[0002] Cutting refers to the process of using cutting tools to cut off the excess material layer on the blank or workpiece into chips, so that the workpiece can obtain the specified geometric shape, size and surface quality. Metal cutting is the process of using the relative motion between the workpiece and the tool to remove the excess metal layer on the workpiece with the cutting edge on the tool to obtain parts with a certain processing quality.

[0003] However, in the prior art, when the metal cutting device is performing cutting work, a large amount of cutting waste chips often splash everywhere, and need to be collected and sorted manually after the work is completed, which not only increases the labor intensity of the workers, but also the metal waste chips are often not recycled thoroughly, resulting in a waste of resources. For example, Chinese invention patent CN108772157A discloses a waste recovery device for cutting machine tool production and processing. In this invention, only scattered waste chips can be recovered, and entangled metal waste chips cannot be recovered. Another example is a cutting chip recovery and processing device disclosed in Chinese invention patent CN110961235A. Although it can solve the problem of entanglement of waste chips, it cannot classify different types of metal waste chips for recycling. A large amount of manual processing is still required later, which is inefficient. Summary of the invention

[0004] The invention provides a metal cutting device capable of recycling waste chips, which is used to solve the problem that the metal waste chips generated in the metal cutting process are difficult to be recycled.

[0005] The present invention provides a metal cutting device capable of recycling waste chips, comprising a cutting device and a recycling device. The cutting device comprises a chuck box, a tool holder box, a workbench and a cutting frame between the chuck box and the tool holder box, a workpiece tray is arranged on the workbench, and an air cooling device is also installed above the workbench. The recycling device comprises two negative pressure collection devices located below the workbench and a waste chip crushing device between the two negative pressure collection devices, a waste chip dividing and transferring device is arranged below the waste chip crushing device, and two waste chip transfer boxes are arranged below the waste chip dividing and transferring device, each waste chip transfer box is connected to a pressing device, and the outlet of each pressing device is connected to a waste chip box.

[0006] Optionally, the negative pressure collection device includes a plurality of slot blocks arranged in parallel on the sides of the workpiece pallet, a collection slot is formed between two adjacent slot blocks, and a negative pressure collection box is arranged below the slot blocks. A filter layer is laid at the bottom of the negative pressure collection box, and a plurality of air holes are opened below the filter layer and on the bottom plate of the negative pressure collection box, and the air holes are connected to the negative pressure fan. A baffle is arranged on the side of the negative pressure collection box close to the waste crushing device, and the baffle is hinged to the bottom of the workbench. A rubber layer is arranged at the bottom of the baffle. A first push plate is also arranged on the side of the negative pressure collection box away from the baffle, and the first push plate is connected to the first cylinder through a first telescopic rod that penetrates the side wall of the negative pressure collection box.

[0007] Optionally, the waste chip crushing device includes a crushing zone located between two negative pressure collection boxes, a crusher is installed in the crushing zone, and a gate valve is installed at the outlet below the crushing zone.

[0008] Optionally, the waste chip separation device includes a plurality of transport boxes arranged in parallel below the waste chip crushing device, each transport box is equipped with a conveyor belt, waste chip outlets are provided at both ends of the bottom of the transport box, movable baffles are installed on the waste chip outlets, and an electromagnetic suction cup is also installed above the conveyor belt.

[0009] Optionally, the crushing zone is located above one end of the conveyor belt, and the electromagnetic suction cup is located above the remaining part of the conveyor belt.

[0010] Optionally, the conveyor belt is a spiral conveyor belt, and the spiral conveyor belt is driven by a motor outside the transport box.

[0011] Optionally, two waste transfer boxes are respectively located on both sides below the waste transfer device, and each waste transfer box is simultaneously connected to the waste outlets on one side of the plurality of transport boxes. A discharge port is provided on one side wall of the waste transfer box, and a second push plate matching the shape of the discharge port is provided in the waste transfer box, and the second push plate is connected to the second cylinder via a second telescopic rod penetrating the other side wall of the waste transfer box.

[0012] Optionally, the pressing device includes two pressing boxes, which are located outside the discharge port and are connected to the waste transfer box in a one-to-one correspondence. A third cylinder is installed between the two pressing boxes, and the output end of the third cylinder is connected to the third push plate inside the pressing box in a one-to-one correspondence through a third telescopic rod penetrating the side wall of the pressing box.

[0013] Optionally, a slag discharge port is provided at one end of the long side plate of the pressing box away from the third cylinder, a second gate valve is installed at the slag discharge port, and a fourth push plate, a fourth telescopic rod and a fourth cylinder corresponding to the slag discharge port are also provided at the end of the pressing box.

[0014] Optionally, each waste box is connected to the compression box in a one-to-one correspondence through the second gate valve. A slope is installed at the entrance of the waste box, and the end of the slope close to the entrance of the waste box is the high end, and the end away from the entrance of the waste box is the bottom end.

[0015] The beneficial effects of the metal cutting device with recyclable waste chips provided by the present invention include: 1. Through the coordinated action of the negative pressure collection device, waste chip crushing device, waste chip separation device and pressing device in the recovery device, not only the metal waste chips generated in the cutting process are recovered, but also the metal waste chips are roughly separated, thereby improving the efficiency of metal waste recycling and sorting, reducing the labor intensity of workers, and avoiding waste of resources.

[0016] 2. By arranging a collection trough composed of trough blocks in the negative pressure collection device and cooperating with the negative pressure fan, the efficiency of sucking metal waste on the workbench is improved.

[0017] 3. The metal scraps are crushed and dispersed by the scrap crushing device, which reduces the difficulty of subsequent separation of the metal scraps.

[0018] 4. Through the operation of the waste separation device, the separation of magnetic metal waste and non-magnetic metal waste is achieved, which improves the efficiency of resource recycling and facilitates subsequent processing.

[0019] 5. The magnetic metal scraps and non-magnetic metal scraps are compressed separately by the pressing device, which reduces the space occupied by the metal scraps, so that more metal scraps can be stored in the scrap box, reducing the frequency of metal scrap transportation and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic structural diagram of a first-view perspective of a metal cutting device capable of recycling waste chips provided by the present invention; Figure 2 A schematic structural diagram of a second viewing angle of a metal cutting device capable of recycling waste chips provided by the present invention; Figure 3 A schematic structural diagram of the metal cutting device capable of recycling waste chips provided by the present invention from a third perspective; Figure 4 A cross-sectional view of a metal cutting device capable of recycling waste chips provided by the present invention; Figure 5 A schematic structural diagram of a negative pressure collection device and a waste debris crushing device provided by the present invention from a first perspective; Figure 6 A schematic structural diagram of the negative pressure collection device and the waste crushing device provided by the present invention from a second perspective; Figure 7 A cross-sectional view of a negative pressure collection device and a waste debris crushing device provided by the present invention; Figure 8 A schematic structural diagram of the waste chip separation device provided by the present invention from a first perspective; Fig. 9 A schematic structural diagram of the waste separation device provided by the present invention from a second viewing angle; Fig.10 A cross-sectional view of the waste chip separation device provided by the present invention; Fig.11 A schematic structural diagram of a waste transfer box, a pressing device and a waste box from a first perspective provided by the present invention; Fig.12 A schematic diagram of the structure of the waste transfer box, the pressing device and the waste box from a second perspective provided by the present invention; Fig.13 This is a schematic structural diagram of the waste box provided by the present invention.

[0022] Description of reference numerals: 1-cutting device, 2-recovery device, 11-chuck box, 12-tool holder box, 13-workbench, 14-cutting holder, 15-workpiece pallet, 16-air cooling device, 21-negative pressure collection device, 22-waste chip crushing device, 23-waste chip transfer device, 24-waste chip transfer box, 25-pressing device, 26-waste chip box, 120-tool holder, 121-first slide rail, 122-fan, 123-second slide rail, 210-slot block, 211-collection slot, 212-negative pressure collection box, 213-filter layer, 214-air hole, 215-negative pressure fan, 216-baffle, 217-first push plate, 218-first telescopic rod, 219-first Cylinder, 220-crushing area, 221-crusher, 222-gate valve, 223-crushing roller, 224-crushing motor, 225-crushing piece, 230-transport box, 231-conveyor belt, 232-waste outlet, 233-baffle, 234-electromagnetic suction cup, 235-motor, 240-discharge port, 241-second push plate, 242-second telescopic rod, 243-second cylinder, 250-pressing box, 251-third cylinder, 252-third telescopic rod, 253-third push plate, 254-slag discharge port, 255-second gate valve, 256-fourth push plate, 257-fourth telescopic rod, 258-fourth cylinder, 260-slope. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention is clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work also fall within the scope of protection of the present invention.

[0024] like Figure 1-4 As shown, the present invention provides a metal cutting device capable of recycling waste chips, comprising a cutting device 1 and a recycling device 2. The cutting device 1 comprises a chuck box 11, a tool holder box 12, a workbench 13 and a cutting frame 14 between the chuck box 11 and the tool holder box 12, a workpiece pallet 15 is arranged on the workbench 13, and an air cooling device 16 is also installed above the workbench 13. The recycling device 2 comprises two negative pressure collection devices 21 located below the workbench 13 and a waste chip crushing device 22 between the two negative pressure collection devices 21, a waste chip dividing device 23 is arranged below the waste chip crushing device 22, and two waste chip transfer boxes 24 are arranged below the waste chip dividing device 23, each waste chip transfer box 24 is connected to a pressing device 25, and the outlet of each pressing device 25 is connected to a waste chip box 26.

[0025] When the metal cutting device capable of recycling waste chips is in use, the cutting device 1 is used to process metal workpieces, and the recycling device 2 is used to collect and process the cut metal waste chips. The chuck box 11 is located on the left side, on which a chuck 110 is installed for clamping the workpiece. The tool holder box 12 is located on the right side, and a tool holder 120 is arranged in the tool holder box 12 for clamping the tool, and the workpiece clamped on the chuck box 11 is processed by the tool. The workbench 13 is located between the chuck box 11 and the tool holder box 12, and a workpiece pallet 15 is arranged on the workbench 13 for placing metal workpieces. The cutting frame 14 arranged above the workbench 13 is used to process the workpiece on the workpiece pallet 15, and the cutting frame 14 moves through the second slide rail 123 between the chuck box 11 and the tool holder box 12.

[0026] The tool rest 120 moves via a first slide rail 121 disposed on the workbench 13, and the workpiece tray 15 is located below the first slide rail 121 and does not affect the movement of the tool rest 120. A fan 122 is also installed in the tool rest box 12, and the operation of the fan 122 prevents metal scraps from entering the tool rest box 12.

[0027] The air cooling device 16 is used to blow out cooling gas to cool the metal workpiece being processed, and can also purge the workbench 13 at the same time.

[0028] The negative pressure collection device 21 in the recovery device 2 is used for preliminary collection of the cut metal scraps. The scrap crushing device 22 is used for dispersing the metal scraps collected in the negative pressure collection device 21 for subsequent separation. The scrap transfer device 23 is used for classifying the metal scraps dispersed by the scrap crushing device 22 and transferring them to the scrap transfer box 24. The metal scraps in the scrap transfer box 24 are compressed by the compression device 25 and then discharged into the scrap box 26 for storage.

[0029] The present invention not only realizes the recovery of metal waste generated in the cutting process, but also roughly classifies the metal waste through the coordinated action of the negative pressure collection device 21, the waste crushing device 22, the waste transfer device 23 and the pressing device 25 in the recovery device 2, thereby improving the efficiency of metal waste recovery and sorting, reducing the labor intensity of workers and avoiding waste of resources.

[0030] like Figure 5-7 As shown, further, the negative pressure collection device 21 includes a plurality of slot blocks 210 arranged in parallel on the side of the workpiece tray 15, a collection slot 211 is formed between two adjacent slot blocks 210, and a negative pressure collection box 212 is arranged below the slot blocks 210. A filter layer 213 is laid on the bottom of the negative pressure collection box 212, and a plurality of air holes 214 are opened below the filter layer 213 and on the bottom plate of the negative pressure collection box 212, and the air holes 214 are connected to the negative pressure fan 215. A baffle 216 is arranged on the side of the negative pressure collection box 212 close to the waste crushing device 22, and the baffle 216 is hinged to the bottom of the workbench 13. A rubber layer is arranged at the bottom of the baffle 216. A first push plate 217 is also arranged on the side of the negative pressure collection box 212 away from the baffle 216, and the first push plate 217 is connected to the first cylinder 219 through a first telescopic rod 218 that penetrates the side wall of the negative pressure collection box 212.

[0031] The negative pressure collection device 21 includes a plurality of slot blocks 210 arranged in parallel on the side of the workpiece tray 15 and a negative pressure collection box 212 arranged below the slot blocks 210. When cutting the metal workpiece, the negative pressure fan 215 is started, and a negative pressure area is formed in the negative pressure collection box 212 under the action of the negative pressure fan 215. At the same time, in conjunction with the purge of the air cooling device 16, the cut metal waste is sucked into the negative pressure collection box 212 through the collection slot 211.

[0032] The top of the tank block 210 is inclined, and the entrance of the collecting tank 211 is at a low side, which is convenient for collecting metal scraps. A filter layer 213 is laid at the bottom of the negative pressure collecting box 212, and the filter layer 213 is used to prevent metal scraps from entering the negative pressure fan 215.

[0033] A baffle 216 is provided on one side of the negative pressure collection box 212 near the waste crushing device 22, and the baffle 216 is hinged to the bottom of the workbench 13. The baffle 216 is used to separate the negative pressure collection box 212 from the waste crushing device 22. When a certain amount of metal waste is collected in the negative pressure collection box 212 or a certain period of time, the first cylinder 219 is started, and the first cylinder 219 drives the first telescopic rod 218 to push the first push plate 217, and the first push plate 217 pushes the metal waste to lift the baffle 216, and the metal waste falls into the waste crushing device 22. After the pushing is completed, the first telescopic rod 218 and the first push plate 217 are retracted, and the baffle 216 falls back, and the negative pressure collection box 212 and the waste crushing device 22 are separated again.

[0034] like Figure 5-7 As shown, further, the waste chip crushing device 22 includes a crushing area 220 located between two negative pressure collection boxes 212 , a crusher 221 is installed in the crushing area 220 , and a gate valve 222 is installed at the outlet below the crushing area 220 .

[0035] The metal scraps generated during the cutting process of the metal workpiece have different shapes. After being collected and entering the negative pressure collection device 21, the metal scraps may be adhered to each other. Therefore, the scrap crushing device 22 is used to crush and disperse the metal scraps for subsequent separation. When the crushing is completed, the gate valve 222 below the crushing area 220 is opened, and the metal scraps fall into the transport box 230.

[0036] like Figure 8-10 As shown, further, the waste chip distribution device 23 includes a plurality of transport boxes 230 arranged in parallel below the waste chip crushing device 22, each transport box 230 is installed with a conveyor belt 231, and waste chip outlets 232 are opened at both ends of the bottom of the transport box 230, and movable baffles 233 are installed on the waste chip outlets 232, and an electromagnetic suction cup 234 is also installed above the conveyor belt 231. Further, the crushing area 220 is located above the end of one side of the conveyor belt 231, and the electromagnetic suction cup 234 is located above the rest of the conveyor belt 231. Further, the conveyor belt 231 is a spiral conveyor belt, and the spiral conveyor belt is driven by a motor 235 outside the transport box 230.

[0037] The crushed metal scraps enter the transport box 230 through the gate valve 222. Both ends of the bottom of each transport box 230 are provided with scrap outlets 232, and movable baffles 233 are installed on the scrap outlets 232. Electromagnetic suction cups are installed above the conveyor belt 231 except for the gate valve 222. When the metal scraps enter the transport box 230, the motor 235 drives the conveyor belt 231, and the conveyor belt 231 transports the metal scraps forward. At this time, the movable baffles 233 at the two scrap outlets 232 are in a closed state. With the transportation of the spiral conveyor belt (conveyor belt 231), the magnetic metal scraps are adsorbed by the electromagnetic suction cup 234, and the remaining non-magnetic metal scraps are transported to the other end of the spiral conveyor belt. In order to ensure that the magnetic and non-magnetic metal scraps are separated more thoroughly, the spiral conveyor belt can be operated forward and reversely for many times so that the magnetic metal scraps are adsorbed by the electromagnetic suction cup 234 as much as possible. During the last forward rotation, the movable baffle 233 on the side away from the gate valve 222 is opened, and the non-magnetic metal scraps are discharged through the corresponding scrap outlet 232 under the transportation of the conveyor belt 231. After the non-magnetic metal scraps are discharged, the baffle 233 on the other side is opened, the electromagnetic suction cup 234 is closed, the magnetic metal scraps fall onto the conveyor belt 231, and the conveyor belt 231 is reversed, and the magnetic metal scraps are discharged from the corresponding scrap outlet 232.

[0038] like Figure 9-12 As shown, further, two waste transfer boxes 24 are respectively located on both sides below the waste transfer device 23, and each waste transfer box 24 is simultaneously connected to the waste outlet 232 on one side of the multiple transport boxes 230. A discharge port 240 is provided on one side wall of the waste transfer box 24, and a second push plate 241 matching the shape of the discharge port 240 is provided in the waste transfer box 24. The second push plate 241 is connected to the second cylinder 243 through a second telescopic rod 242 penetrating the other side wall of the waste transfer box 24. Further, the pressing device 25 includes two pressing boxes 250, which are located outside the discharge port 240 and are connected to the waste transfer boxes 24 one by one. A third cylinder 251 is installed between the two pressing boxes 250, and the output end of the third cylinder 251 is connected to the third push plate 253 inside the pressing box 250 in a one-to-one correspondence through a third telescopic rod 252 that penetrates the side wall of the pressing box 250. Furthermore, a slag discharge port 254 is provided at one end of the long side plate of the pressing box 250 away from the third cylinder 251, and a second gate valve 255 is installed at the slag discharge port 254. A fourth push plate 256, a fourth telescopic rod 257 and a fourth cylinder 258 corresponding to the slag discharge port 254 are also provided at the end of the pressing box 250.

[0039] The second cylinder 243 drives the second telescopic rod 242, and the second telescopic rod 242 pushes the second push plate 241 to push the metal scraps in the scrap transfer box 24 into the compression box 250 through the discharge port 240. At this time, the second push plate 241 is not recovered, but still stays at the discharge port 240, and forms a closed space between it and the compression box 250. At the same time, the third cylinder 251 drives the third telescopic rod 252, and the third telescopic rod 252 pushes the third push plate 253 forward, pushing and tightly compressing the metal scraps between the compression box 250 and the second push plate 241. After the compression is completed, the second push plate 241 and the third push plate 253 are recovered, the second gate valve 255 is opened, and the fourth push plate 256 drives the fourth telescopic rod 257 and the fourth cylinder 258 to discharge the compressed metal scraps from the slag discharge port 254 to the scrap box 26.

[0040] like Fig.13 As shown, further, each waste box 26 is connected to the compression box 250 one by one through the second gate valve 255. A ramp 260 is installed at the entrance of the waste box 26, and the end of the ramp 260 close to the entrance of the waste box 26 is the high end, and the end away from the entrance of the waste box 26 is the bottom end.

[0041] Each waste box 26 is connected to the pressing box 250 in a one-to-one correspondence through the second gate valve 255. Two groups of pressing boxes 250 and waste boxes 26, one group presses and places magnetic waste, and one group presses and places non-magnetic waste.

[0042] The entrance of the waste box 26 is provided with a ramp 260. When the metal waste pieces enter the waste box 26, they will slide down the ramp 260 and will not accumulate at the entrance of the waste box 26. After the device has been running for a period of time, the metal waste pieces in the waste box 26 can be taken out for unified treatment.

[0043] The following is the complete working principle of the present invention: like Figure 1-13 As shown, when the metal cutting device capable of recycling waste chips is used, a suitable cutting device 1 is selected according to specific processing requirements. The tool holder box 12 is located on the right side. A tool holder 120 is arranged in the tool holder box 12 for clamping the tool, and the workpiece clamped on the chuck box 11 is processed by the tool. The workbench 13 is located between the chuck box 11 and the tool holder box 12. A workpiece tray 15 is arranged on the workbench 13 for placing metal workpieces. The cutting rack 14 arranged above the workbench 13 is used to process the workpiece on the workpiece tray 15. The tool holder 120 is moved by a first slide rail 121 arranged on the workbench 13. The workpiece tray 15 is located below the first slide rail 121 and will not affect the movement of the tool holder 120. A fan 122 is also installed in the tool holder box 12. The operation of the fan 122 can prevent metal waste chips from entering the tool holder box 12.

[0044] The air cooling device 16 is used to blow out cooling gas to cool the metal workpiece being processed, and can also purge the workbench 13. The air source of the air cooling device 16 adopts a mixed gas source of low-temperature nitrogen (liquid nitrogen) and normal temperature air. The low-temperature nitrogen comes from a liquid nitrogen storage bottle, and the normal temperature air is extracted through a compressor. When in use, liquid nitrogen is extracted from the outlet valve of the storage bottle, mixed with normal temperature air in a certain proportion, and then sent to the air outlet pipeline of the air cooling device 16 for use. This is well known to those skilled in the art and will not be elaborated here. A protective cover needs to be installed between the cutting device 1 and the recovery device 2, and an observation window is provided on the protective cover to facilitate observation of the processing process during processing (not shown in the figure).

[0045] When cutting a metal workpiece, the negative pressure fan 215 is started, and a negative pressure area is formed in the negative pressure collection box 212 under the action of the negative pressure fan 215. At the same time, in conjunction with the purge of the air cooling device 16, the cut metal scraps are sucked into the negative pressure collection box 212 through the collection trough 211. When a certain amount of metal scraps are collected in the negative pressure collection box 212 or after a certain period of time, the first cylinder 219 is started, and the first cylinder 219 drives the first telescopic rod 218 to push the first push plate 217, and the first push plate 217 pushes the metal scraps to lift the baffle 216, and the metal scraps then fall into the scrap crushing device 22.

[0046] The metal scraps are broken up in the scrap crushing device 22 for subsequent separation. After the crushing is completed, the gate valve 222 below the crushing area 220 is opened, and the metal scraps fall into the transport box 230. A crushing roller 223 is provided in the crushing area 220, and the crushing roller 223 is connected to a crushing motor 224 outside the scrap crushing device 22. A plurality of crushing pieces 225 are also provided on the crushing roller 223 for stirring and crushing the metal scraps.

[0047] The crushed metal scraps enter the transport box 230 through the gate valve 222. An electromagnetic suction cup 234 is arranged above the rear 2 / 3 of the forward running of the conveyor belt 231 in the transport box 230, and a gate valve 222 (waste scrap crushing device 22) is arranged above the front 1 / 3. When the metal scraps enter the transport box 230, the motor 235 drives the conveyor belt 231, and the conveyor belt 231 transports the metal scraps forward. At this time, the movable baffles 233 at the two scrap outlets 232 are both in a closed state. With the transportation of the spiral conveyor belt (conveyor belt 231), the magnetic metal scraps are adsorbed by the electromagnetic suction cup 234, and the remaining non-magnetic metal scraps are transported to the other end of the spiral conveyor belt. In order to ensure that the magnetic and non-magnetic metal scraps are separated more thoroughly, the spiral conveyor belt can be operated forward and reversely for many times so that the magnetic metal scraps are adsorbed by the electromagnetic suction cup 234 as much as possible. During the last forward rotation, the movable baffle 233 on the side away from the gate valve 222 is opened, and the non-magnetic metal scraps are discharged through the corresponding scrap outlet 232 under the transportation of the conveyor belt 231. After the non-magnetic metal scraps are discharged, the baffle 233 on the other side is opened, the electromagnetic suction cup 234 is closed, the magnetic metal scraps fall onto the conveyor belt 231, and the conveyor belt 231 is reversed, and the magnetic metal scraps are discharged from the corresponding scrap outlet 232.

[0048] The separated magnetic metal scraps and non-magnetic metal scraps enter different scrap transfer boxes 24 and are compressed by their corresponding compression boxes 250 , and finally enter the scrap box 26 for storage.

[0049] During compression, the second cylinder 243 drives the second telescopic rod 242, and the second telescopic rod 242 pushes the second push plate 241 to push the metal scraps in the scrap transfer box 24 into the compression box 250 through the discharge port 240. At this time, the second push plate 241 is not recovered, but still stays at the discharge port 240, and forms a closed space between the compression box 250. At the same time, the third cylinder 251 drives the third telescopic rod 252, and the third telescopic rod 252 pushes the third push plate 253 forward, pushing and tightly compressing the metal scraps between the compression box 250 and the second push plate 241. After compression, the second push plate 241 and the third push plate 253 are recovered, the second gate valve 255 is opened, and the fourth push plate 256 drives the fourth telescopic rod 257 and the fourth cylinder 258 to discharge the compressed metal scraps from the slag discharge port 254 to the scrap box 26.

[0050] The entrance of the waste box 26 is provided with a ramp 260. When the metal waste pieces enter the waste box 26, they will slide down the ramp 260 and will not accumulate at the entrance of the waste box 26. After the device has been running for a period of time, the metal waste pieces in the waste box 26 can be taken out for unified treatment.

[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features therein may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A metal cutting device capable of recycling waste chips, characterized in that: It comprises a cutting device (1) and a recovery device (2); The cutting device (1) comprises a chuck box (11), a tool holder box (12), a workbench (13) and a cutting frame (14) between the chuck box (11) and the tool holder box (12); a workpiece pallet (15) is arranged on the workbench (13); and an air cooling device (16) is also installed above the workbench (13); The recycling device (2) comprises two negative pressure collection devices (21) located below the workbench (13) and a waste chip crushing device (22) between the two negative pressure collection devices (21); a waste chip distribution device (23) is arranged below the waste chip distribution device (22); two waste chip transfer boxes (24) are arranged below the waste chip distribution device (23); each of the waste chip transfer boxes (24) is connected to a pressing device (25); and the outlet of each of the pressing devices (25) is connected to a waste chip box (26).

2. The metal cutting device capable of recycling waste chips according to claim 1, characterized in that: The negative pressure collection device (21) comprises a plurality of slot blocks (210) arranged in parallel on the side of the workpiece tray (15), a collection slot (211) is formed between two adjacent slot blocks (210), and a negative pressure collection box (212) is arranged below the slot block (210); A filter layer (213) is provided at the bottom of the negative pressure collection box (212); a plurality of air holes (214) are provided below the filter layer (213) and on the bottom plate of the negative pressure collection box (212); the air holes (214) are connected to a negative pressure fan (215); a baffle (216) is provided on a side of the negative pressure collection box (212) close to the waste crushing device (22); the baffle (216) is hinged to the bottom of the workbench (13); and a rubber layer is provided at the bottom of the baffle (216); A first push plate (217) is also provided on a side of the negative pressure collection box (212) away from the baffle plate (216), and the first push plate (217) is connected to the first cylinder (219) via a first telescopic rod (218) penetrating the side wall of the negative pressure collection box (212).

3. The metal cutting device capable of recycling waste chips according to claim 1, characterized in that: The waste chip crushing device (22) comprises a crushing area (220) located between two negative pressure collection boxes (212), a crusher (221) is installed in the crushing area (220), and a gate valve (222) is installed at the outlet below the crushing area (220).

4. The metal cutting device capable of recycling waste chips according to claim 3, characterized in that: The waste chip distribution device (23) comprises a plurality of transport boxes (230) arranged in parallel and located below the waste chip crushing device (22), each of the transport boxes (230) being provided with a conveyor belt (231), waste chip outlets (232) being provided at both ends of the bottom of the transport box (230), movable baffles (233) being provided on the waste chip outlets (232), and an electromagnetic suction cup (234) being provided above the conveyor belt (231).

5. The metal cutting device capable of recycling waste chips according to claim 4, characterized in that: The crushing zone (220) is located above an end portion of one side of the conveyor belt (231), and the electromagnetic suction cup (234) is located above the remaining portion of the conveyor belt (231).

6. The metal cutting device capable of recycling waste chips according to claim 4, characterized in that: The conveyor belt (231) is a spiral conveyor belt, and the spiral conveyor belt is driven by a motor (235) outside the transport box (230).

7. The metal cutting device capable of recycling waste chips according to claim 4, characterized in that: The two waste transfer boxes (24) are respectively located on two sides below the waste transfer device (23), and each of the waste transfer boxes (24) is simultaneously connected to the waste outlets (232) on one side of the plurality of transport boxes (230); A discharge port (240) is provided on one side wall of the waste transfer box (24), and a second push plate (241) matching the shape of the discharge port (240) is provided in the waste transfer box (24), and the second push plate (241) is connected to a second cylinder (243) via a second telescopic rod (242) penetrating the other side wall of the waste transfer box (24).

8. The metal cutting device capable of recycling waste chips according to claim 7, characterized in that: The pressing device (25) comprises two pressing boxes (250), wherein the pressing boxes (250) are located outside the discharge port (240) and are connected to the waste transfer boxes (24) in a one-to-one correspondence; A third cylinder (251) is installed between the two compression boxes (250), and an output end of the third cylinder (251) is connected to a third push plate (253) inside the compression box (250) in a one-to-one correspondence via a third telescopic rod (252) penetrating the side wall of the compression box (250).

9. The metal cutting device capable of recycling waste chips according to claim 8, characterized in that: A slag discharge port (254) is also provided at one end of the long side plate of the compression box (250) away from the third cylinder (251), and a second gate valve (255) is also installed at the slag discharge port (254). A fourth push plate (256), a fourth telescopic rod (257) and a fourth cylinder (258) corresponding to the slag discharge port (254) are also provided at the end of the compression box (250).

10. The metal cutting device capable of recycling waste chips according to claim 9, characterized in that: Each of the waste boxes (26) is connected to the compression box (250) in a one-to-one correspondence via a second gate valve (255); a slope (260) is installed at the entrance of the waste box (26), and the end of the slope (260) close to the entrance of the waste box (26) is the high end, and the end away from the entrance of the waste box (26) is the bottom end.

Citation Information

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