Lead alloy ingot forming device

By designing the lead alloy ingot forming device and using a two-stage grinding and automatic cleaning system driven by inverted U-frame and electric slider, the problems of low surface cleaning efficiency and difficulty in dust control in the prior art are solved, and efficient, safe and environmentally friendly processing effects are achieved.

CN119501716AActive Publication Date: 2025-02-25JIANGXI JINYANG METAL CO LTD
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Patent Information

Application Number
CN202510019737.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-02-25
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

During the cleaning process of the existing lead alloy ingot molding surface, mechanical cleaning methods are inefficient and frequently replace the grinder, making dust and debris difficult to control during processing, which affects efficiency and safety, and the grinder is prone to stop working due to dust accumulation and blockage.

Method used

A lead alloy ingot forming device is designed, including a circulation water tank and cleaning mechanism. The inverted U-shaped frame and electric slider drive grinder to grind the multi-faceted surfaces of the block lead alloy at the same time. The automatic cleaning of the grinder is achieved through the brush sweeping assembly and the driving assembly, and the circulation and cooling of the water source are controlled by using rubber baffles and adjusters.

Benefits of technology

It improves the efficiency and effect of grinding processing, extends the service life of the grinder, reduces waste of water resources, and ensures the safety and environmental protection of the processing environment.

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Abstract

The invention discloses a lead alloy ingot forming device, and relates to the technical field of lead alloy ingot machining, the lead alloy ingot forming device comprises a circulating water tank and a first cleaning mechanism, the circulating water tank is provided with a supporting mechanism, and the supporting mechanism is provided with a polishing mechanism, the first cleaning mechanism and a second cleaning mechanism; the grinding mechanism comprises a first inverted-U-shaped frame, a second inverted-U-shaped frame and a grinding assembly for grinding multiple faces of the blocky lead alloy ingot at the same time. The device has the advantages that through cooperation of the first polisher and the second polisher, two-stage polishing is conducted on three side faces of the to-be-machined blocky lead alloy, and the machining efficiency can be improved; the grinding mechanism is matched with the cleaning mechanism I, so that the cleaning efficiency is improved; and through cooperation of the polishing mechanism and the second cleaning mechanism, a water outlet is intermittently opened through a rubber blocking piece, so that targeted cooling operation can be conducted on blocky lead alloy in the machining process, chippings are prevented from flying during polishing, and meanwhile waste of water resources caused by large-range spraying is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of lead alloy ingot processing, and in particular to a lead alloy ingot forming device. Background Art

[0002] The forming of lead alloy ingots usually refers to the process of cooling and solidifying the molten lead alloy into a predetermined shape through a specific process, which usually includes the following steps: smelting, pouring, cooling and solidification, demolding and surface cleaning, etc. The surface cleaning step helps to remove defects that may be formed in the casting process, such as burrs, oxide scale, gate residues, etc., and can also improve the appearance of the product.

[0003] At present, in the process of cleaning the surface of the lead alloy ingot, a mechanical cleaning method is usually used. An electric grinder is used to grind the surface of the lead alloy ingot to remove rough parts and small defects. During processing, a coarser-grained grinder is used to start grinding to remove obvious defects such as large burrs, gate residues, etc., and then a fine-grained grinder is used to continue grinding. However, each surface of the lead alloy ingot is polished one by one, and the grinder is frequently replaced, and the processing efficiency needs to be improved. During processing and grinding, if the flying lead alloy debris is inhaled into the human body, it may cause It causes damage to the respiratory system. Usually, large-area water spraying is used to suppress dust generation and prevent local overheating. However, large-area spraying cannot effectively suppress local overheating, and water spraying operations that are not in the grinding area will cause useless work. After a period of processing, the grinding disc of the grinder will be blocked by dust or debris, and disassembling the grinder for maintenance will stop the grinding operation, which will affect the processing efficiency. If no maintenance is performed for a long time, the performance and service life of the grinder will decrease, and the processing effect will also be affected.

[0004] Therefore, in order to improve the efficiency and effect of grinding processing and increase the utilization rate of water resources, the present invention provides a lead alloy ingot forming device. Summary of the invention

[0005] The purpose of the present invention is to solve the problems existing in the prior art and to propose a lead alloy ingot forming device.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A lead alloy ingot forming device comprises a circulating water tank and a cleaning mechanism 1, wherein a supporting mechanism is arranged on the circulating water tank, and a grinding mechanism, a cleaning mechanism 1 and a cleaning structure 2 are arranged on the supporting mechanism; the supporting mechanism comprises a supporting seat 1, and the top wall of the circulating water tank is snap-connected with the supporting seat 1, the top wall of the supporting seat 1 is connected with the supporting seat 2 via a plurality of columns fixed in a matrix shape, and the top wall of the supporting seat 2 is symmetrically fixedly connected with the supporting seat 3; the grinding mechanism comprises an inverted U-shaped frame 1, an inverted U-shaped frame 2 and a grinding component for simultaneously grinding multiple sides of the block lead alloy ingot.

[0007] The cleaning mechanism 1 includes a brush sweeping assembly for cleaning the polishing mechanism and a driving assembly for driving the brush sweeping assembly in cooperation with the polishing mechanism. The brush sweeping assembly includes a metal brush 1 and a metal brush 2, and the front and rear side walls of the two support seats 3 are symmetrically rotatably connected with the metal brush 1, and the top walls of the two support seats 3 are both rotatably connected with the metal brush 2.

[0008] In the above-mentioned lead alloy ingot forming device, the top wall of the support seat two is symmetrically provided with left and right sliding rails, and the middle part of the top wall of the support seat one is provided with multiple leakage holes. The two sliding rails are slidably connected to an inverted U-shaped frame one through an electric slider one, and are slidably connected to an inverted U-shaped frame two through an electric slider five, and the inverted U-shaped frame one and the inverted U-shaped frame two are symmetrically distributed left and right, and the grinding assembly includes a grinder one and a grinder two.

[0009] In the above-mentioned lead alloy ingot forming device, a slide groove 1 is provided on the outer wall of the side close to the front and rear vertical sections of the inverted U-shaped frame 1 and the inverted U-shaped frame 2, and a slide groove 2 is provided on the bottom wall of the horizontal section of the inverted U-shaped frame 1 and the inverted U-shaped frame 2, and the slide groove 1 on the vertical section distributed front and rear of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 is connected to the grinder 1 by an electric slider 2 for up and down sliding, and the slide groove 2 on the bottom wall of the horizontal section of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 is connected to the grinder 2 by an electric slider 3 for forward and backward sliding.

[0010] In the above-mentioned lead alloy ingot forming device, grinder one is adapted to metal brush one, grinder two is adapted to metal brush two, the driving assembly includes a No. 1 bevel gear, and the outer walls of the two front and rear corresponding metal brushes close to each other are fixedly connected to the No. 1 bevel gear, the bottom wall of metal brush two is fixedly connected to the No. 2 bevel gear, and the top wall of the No. 2 bevel gear is meshed with the bottom walls of the two corresponding No. 1 bevel gears.

[0011] In the above-mentioned lead alloy ingot forming device, the bottom wall of the second bevel gear is coaxially fixedly connected with the third gear, and the bottom wall of the shaft connecting the second bevel gear and the third gear is rotatably connected to the support seat one.

[0012] In the above-mentioned lead alloy ingot forming device, the bottom walls of the inverted U-shaped frame one and the inverted U-shaped frame two are fixedly connected to a U-shaped fixing frame, and the U-shaped fixing frames are fixedly connected to a rack, and the two U-shaped fixing frames are respectively meshed with the corresponding No. 3 gear through the racks thereon.

[0013] In the above-mentioned lead alloy ingot forming device, a protective cover is hingedly connected to the rear of the top wall of the support seat one, and a support column is symmetrically fixedly connected to the front of the top wall of the support seat one, and a water passing component and a water drain component are arranged on the protective cover.

[0014] In the above-mentioned lead alloy ingot forming device, the water passing component includes a water passing channel, and a plurality of water passing channels penetrating front and back are evenly opened inside the protective cover from left to right, water pipes connected to the water passing channels are installed at the front and rear of the bottom wall of the protective cover, and a plurality of water outlets connected to the water passing channels are evenly opened from front to back in the middle of the bottom wall of the protective cover, and holes matching the water pipes are opened on the support seat.

[0015] In the above-mentioned lead alloy ingot forming device, the water discharge component includes a through hole, and a through hole staggered with the water outlet is opened in the middle of the bottom wall of the protective cover, and the inside of the through hole is slidably connected with an adjusting member 1 up and down, and the top walls of the adjusting members 1 corresponding to the front and rear are fixedly connected with an arc-shaped rubber baffle arranged inside the water channel, and the top wall of the rubber baffle is connected to the inner wall of the water channel through a spring.

[0016] In the above-mentioned lead alloy ingot forming device, the adjusting member 1 is composed of a rod member 1 connected to the through hole and a horizontally oriented triangular prism 1 fixed to the bottom wall of the rod member 1, the top walls of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 are fixedly connected with an adjusting member 2 corresponding to the adjusting member 1, and the adjusting member 2 is composed of a rod member 2 connected to the inverted U-shaped frame 1 and the inverted U-shaped frame 2 and a horizontally oriented triangular prism 2 fixed to the top wall of the rod member 2, and the inclined side wall of the triangular prism 1 of the adjusting member 1 is adapted to the inclined side wall of the triangular prism 2 of the adjusting member 2.

[0017] Compared with the prior art, the present invention has the following advantages: 1. Through the cooperation of two sets of grinders one and two, two-stage grinding is performed on the three sides of the block lead alloy to be processed, which is beneficial to improving the processing efficiency; after the grinders one and two on the inverted U-shaped frame one reciprocate from left to right and then from right to left for one-stage grinding, the grinders one and two on the inverted U-shaped frame two reciprocate from right to left and then from left to right for two-stage grinding; the grinders one and two grind the three sides of the block lead alloy at the same time.

[0018] 2. Through the coordination of the grinding mechanism and the cleaning mechanism 1, when one group of grinders 1 and 2 are processing, the cleaning mechanism 1 is driven to clean the other group of grinders 1 and 2, which is beneficial to improving the cleaning efficiency; the inverted U-shaped frame 1 and the inverted U-shaped frame 2 alternately drive the corresponding cleaning mechanism pair to clean the corresponding unoperated grinding components, the metal brush pair scrapes and cleans the grinding disc of the corresponding grinder 1, and the metal brush 2 scrapes and cleans the grinding disc of the corresponding grinder 2, which is beneficial to prolonging the service life of the grinders 1 and 2.

[0019] 3. Through the cooperation between the grinding mechanism and the cleaning mechanism, the intermittent opening of the rubber baffle to the water outlet is conducive to the targeted cooling of the block lead alloy being processed, preventing the debris from flying during grinding, and also avoiding the waste of water resources caused by large-scale spraying; the mobile drive adjustment member 2 of the inverted U-shaped frame 1 and the inverted U-shaped frame 2 cooperates with the adjustment member 1, so that the rubber baffle moves up and down intermittently, controls the circulating water to flow down through the water outlet, and cools the grinding components and block lead alloy being ground below. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein: Figure 1 A schematic diagram of the overall structure.

[0021] Figure 2 It is a partial structural schematic diagram of the supporting mechanism and the grinding mechanism.

[0022] Figure 3 It is a structural schematic diagram of the inverted U-shaped frame after it moves.

[0023] Figure 4 It is a schematic diagram of the structure of the grinding mechanism and drive components.

[0024] Figure 5 A schematic diagram of the structure of part of the drive assembly.

[0025] Figure 6 It is a partial structural diagram of cleaning mechanism 2.

[0026] Figure 7 A schematic diagram of the cross-sectional structure of the protective cover.

[0027] Figure 8 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0028] In the figure: 1. circulating water tank; 2. supporting mechanism; 21. supporting seat 1; 22. supporting seat 2; 23. slide rail; 24. water leakage; 25. supporting seat 3; 3. grinding mechanism; 31. inverted U-shaped frame 1; 32. inverted U-shaped frame 2; 33. grinding assembly; 331. grinding machine 1; 332. grinding machine 2; 4. cleaning mechanism 1; 41. brush sweeping assembly; 411. metal brush 1; 412. metal brush 2; 42. drive Assembly; 421, bevel gear No. 1; 422, bevel gear No. 2; 423, gear No. 3; 424, rack; 425, U-shaped fixing frame; 5, cleaning mechanism II; 51, protective cover; 52, support column; 53, water flow assembly; 531, water pipe; 532, water flow channel; 533, water outlet; 54, drain assembly; 541, rubber baffle; 542, through hole; 543, adjustment piece 1; 544, adjustment piece 2. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Reference Figure 1 A lead alloy ingot forming device comprises a circulating water tank 1 and a cleaning mechanism 4, the circulating water tank 1 is provided with a supporting mechanism 2, the supporting mechanism 2 is provided with a grinding mechanism 3, a cleaning mechanism 4 and a cleaning mechanism 5.

[0031] The circulating water tank 1 and the supporting mechanism 2 support the grinding mechanism 3, the cleaning mechanism 1 4 and the cleaning mechanism 2 5. After the block lead alloy is formed, it is placed on the supporting mechanism 2. After being clamped and limited by an external clamping device, the grinding mechanism 3 simultaneously grinds the front, back and upper three sides of the block lead alloy. After two-stage grinding, the remaining three sides are turned over to grind, thereby improving the processing efficiency. When the grinding mechanism 3 is being processed, the cleaning mechanism 1 4 cleans the grinding mechanism 3, which is beneficial to extending the service life of the grinding mechanism 3. When the grinding mechanism 3 is being processed, the cleaning mechanism 2 5 simultaneously performs a water spraying operation to prevent the temperature at the grinding location from rising and to reduce dust. The sprayed water can be continuously recycled through the circulating water tank 1.

[0032] Reference Figure 1 to Figure 2The supporting mechanism 2 includes a supporting seat 1 21, the top wall of the circulating water tank 1 is snap-connected with the supporting seat 1 21, the top wall of the supporting seat 1 21 is connected with the supporting seat 2 22 through a plurality of columns fixed in a matrix shape, the top wall of the supporting seat 2 22 is symmetrically fixedly connected with the supporting seat 3 25; the top wall of the supporting seat 2 22 is symmetrically provided with left and right sliding rails 23, and a plurality of water leakage holes 24 are provided in the middle of the top wall of the supporting seat 1 21.

[0033] Reference Figures 2 to 3 The grinding mechanism 3 includes an inverted U-shaped frame 1 31, an inverted U-shaped frame 2 32 and a grinding assembly 33 for simultaneously grinding multiple surfaces of a block of lead alloy ingot; the two slide rails 23 are connected to the inverted U-shaped frame 1 31 through an electric slider 1, and are connected to the inverted U-shaped frame 2 32 through an electric slider 5, and the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 are symmetrically distributed on the left and right; the grinding assembly 33 includes a grinder 1 331 and a grinder 2 332, the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 A slide groove 1 is provided on the outer wall of the side where the front and rear vertical sections of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 are close to each other, and a slide groove 2 is provided on the bottom wall of the horizontal section of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32. The slide groove 1 on the vertical section of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 is connected to the grinder 1 331 by means of an electric slider 2 for sliding up and down, and the slide groove 2 on the bottom wall of the horizontal section of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 is connected to the grinder 2 332 by means of an electric slider 3 for sliding up and down.

[0034] Reference Figure 3 to Figure 4 The cleaning mechanism 4 includes a brush sweeping assembly 41 for cleaning the grinding mechanism 3 and a driving assembly 42 for driving the brush sweeping assembly 41 in cooperation with the grinding mechanism 3. The brush sweeping assembly 41 includes a metal brush 1 411 and a metal brush 2 412. The front and rear side walls of the two support seats 3 25 are symmetrically rotatably connected with the metal brush 1 411, and the top walls of the two support seats 3 25 are rotatably connected with the metal brush 2 412.

[0035] Reference Figures 3 to 5 , grinder 1 331 is matched with metal brush 1 411, grinder 2 332 is matched with metal brush 2 412, driving assembly 42 includes a No. 1 bevel gear 421, and the outer walls of the two front and rear corresponding metal brushes 1 411 close to each other are fixedly connected with the No. 1 bevel gear 421, and the bottom wall of metal brush 2 412 is fixedly connected with the No. 2 bevel gear 422, and the top wall of the No. 2 bevel gear 422 is meshed with the bottom walls of the two corresponding No. 1 bevel gears 421.

[0036] Reference Figures 4 to 5The bottom wall of the second bevel gear 422 is coaxially fixedly connected with the third gear 423, and the bottom wall of the shaft connecting the second bevel gear 422 and the third gear 423 is rotatably connected to the support seat 21; the bottom walls of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 are fixedly connected with U-shaped fixing frames 425, and the U-shaped fixing frames 425 are fixedly connected with racks 424, and the two U-shaped fixing frames 425 are respectively meshed with the corresponding third gear 423 through the racks 424 thereon.

[0037] First, a block of lead alloy is placed on the middle of the top wall of the second support seat 22. After being clamped and limited by an external clamping device, the coarse grain size of the grinding discs of the grinder 1 331 and the grinder 2 332 on the inverted U-shaped frame 1 31 is coarser than the coarse grain size of the grinding discs of the grinder 1 331 and the grinder 2 332 on the inverted U-shaped frame 2 32. The inverted U-shaped frame 1 31 drives the grinder 1 331 and the grinder 2 332 to reciprocate from left to right and then from right to left on the slide rail 23 on the second support seat 22 through the electric slider 1. After one level of grinding, the inverted U-shaped frame 2 32 drives the grinder 1 331 and the grinder 2 332 to reciprocate from right to left and then from left to right on the slide rail 23 on the support seat 22 through the electric slider 5 to perform secondary grinding; the grinder 1 331 can move up and down in the slide groove 1 of the inverted U-shaped frame 1 31 through the electric slider 2, and the grinder 2 332 can move left and right in the slide groove 2 of the inverted U-shaped frame 2 32 through the electric slider 3, which is convenient for fully grinding large block lead alloys.

[0038] When the inverted U-shaped frame 1 31 moves to drive the grinding assembly 33 to grind, the inverted U-shaped frame 1 31 drives the corresponding bottom fixed U-shaped fixed frame 425 and the rack 424 to move toward the inverted U-shaped frame 2 32, and the rack 424 drives the corresponding third gear 423 and the second bevel gear 422 to rotate. The second bevel gear 422 rotates to drive the metal brush 2 412 to scrape the bottom wall of the grinding disk of the corresponding grinder 2 332. At the same time, the second bevel gear 422 rotates to drive the first bevel gear 421 and the metal brush 2 to scrape the bottom wall of the grinding disk of the corresponding grinder 2 332. When the brush 1 411 rotates, the metal brush 1 411 scrapes the side wall of the grinding disk of the corresponding grinder 1 331, and the metal brush 1 411 and the second bevel gear 422 synchronously clean the grinder 1 331 and the grinder 2 332, and the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 alternately drive the corresponding cleaning mechanism 1 4 to clean the corresponding unoperated grinding assembly 33, thereby improving the processing and cleaning efficiency and helping to extend the service life of the grinder 1 331 and the grinder 2 332.

[0039] Reference Figure 1 , Figure 6 and Figure 7A protective cover 51 is hinged on the rear part of the top wall of the support seat 21, and a support column 52 is fixedly connected to the front part of the top wall of the support seat 21 symmetrically on the left and right. A water passing component 53 and a water discharge component 54 are arranged on the protective cover 51; the water passing component 53 includes a water passing channel 532, and a plurality of water passing channels 532 that penetrate front and back are evenly opened inside the protective cover 51 from left to right, and water pipes 531 connected to the water passing channels 532 are installed on the front and rear parts of the bottom wall of the protective cover 51, and a plurality of water outlets 533 connected to the water passing channels 532 are evenly opened in the middle part of the bottom wall of the protective cover 51 from front to back, and holes adapted to the water pipes 531 are opened on the support seat 21.

[0040] Reference Figure 2 , Figures 6 to 8 The water discharge assembly 54 includes a through hole 542. The middle part of the bottom wall of the protective cover 51 is provided with a through hole 542 staggered with the water outlet 533. The inside of the through hole 542 is connected with an adjusting member 543 for sliding up and down. The top wall of the adjusting member 543 corresponding to the front and rear is fixedly connected with an arc-shaped rubber baffle 541 arranged inside the water passage 532. The top wall of the rubber baffle 541 is connected to the inner wall of the water passage 532 through a spring; the adjusting member 543 is connected to the through hole 542. The inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 are both fixedly connected with an adjusting member 2 544 corresponding to the adjusting member 1 543 one by one on the top wall. The adjusting member 2 544 is composed of a rod 2 connected to the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 and a horizontally oriented triangular prism 2 fixed on the top wall of the rod 2. The inclined side wall of the triangular prism 1 of the adjusting member 1 543 is matched with the inclined side wall of the triangular prism 2 of the adjusting member 2 544.

[0041] After the block of lead alloy is placed in the middle of the top wall of the support seat 22 and before being polished, the protective cover 51 is flipped around the rear part of the top wall of the support seat 1 21 until the front bottom wall of the protective cover 51 is in contact with the top wall of the support column 52, and the water pipe 531 at the front of the bottom wall of the protective cover 51 is passed through the matching hole on the support seat 1 21. The bottom wall of the water pipe 531 connected to the front part of the bottom wall of the protective cover 51 is provided with a filter screen, and the bottom end of the water pipe 531 at the rear part of the bottom wall of the protective cover 51 is commonly connected to a water pump. The bottom end of the water pipe 531 is under the water surface inside the circulating water tank 1 during the processing, and the water inside the circulating water tank 1 enters the protective cover 51 through the water pipe 531 on the rear side through the water pump, and then is discharged into the circulating water tank 1 through the water pipe 531 on the front side, so as to realize the recycling of water and save water resources.

[0042] During the movement of the inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32, the corresponding adjusting member 2 544 can be driven to move, and the adjusting member 2 544 gradually moves close to the corresponding adjusting member 1 543. After the triangular prism 2 of the adjusting member 2 544 fits with the side wall of the triangular prism 1 of the adjusting member 1 543, the adjusting member 2 544 pushes the adjusting member 1 543 to move upward in the through hole 542, and the rubber baffle 541 moves upward accordingly, and the spring connected between the rubber baffle 541 and the inner wall of the water passage 532 is compressed; the adjusting member 2 544 continues to move and then gradually moves away from the adjusting member 1 543. After the adjusting member 1 543 is not pushed upward by the adjusting member 2 544, it is driven to move downward and reset through the rebound of the spring connected between the rubber baffle 541 and the inner wall of the water passage 532.

[0043] When water enters the water passage 532 in the protective cover 51, as the inverted U-shaped frame 31 drives the grinding assembly 33 to operate, the rubber baffle 541 moves up and down intermittently. When the rubber baffle 541 moves upward, the rubber baffle 541 changes the water outlet 533 from a blocked state to an open state, and the circulating water flows down through the water outlet 533 to cool the grinding assembly 33 and the block lead alloy being ground below, while preventing the debris from flying during grinding. The intermittent opening of the rubber baffle 541 to the water outlet 533 is conducive to targeted cooling of the block lead alloy being processed, and also avoids the waste of water resources caused by large-scale spraying. The water on the support seat 21 flows down to the circulating water tank 1 through the leak 24.

[0044] The specific operation steps of the lead alloy ingot forming device are as follows: The block of lead alloy to be processed is placed in the middle of the top wall of the support seat 22. After being clamped and limited by an external clamping device, the three surfaces are simultaneously subjected to two-stage grinding by the grinder 1 331 and the grinder 2 332. The inverted U-shaped frame 1 31 and the inverted U-shaped frame 2 32 alternately drive the corresponding cleaning mechanism 1 4 to clean the corresponding unoperated grinding components 33. The metal brush 1 411 scrapes and cleans the grinding disc of the corresponding grinder 1 331, and the metal brush 2 412 scrapes and cleans the grinding disc of the corresponding grinder 2 332.

[0045] During the grinding process of the block lead alloy to be processed, the rubber baffle 541 is driven to move through the cooperation of the adjusting part 2 544 and the adjusting part 1 543, and the circulating water flows down through the water outlet 533 to cool the grinding component 33 and the block lead alloy being ground below, while preventing the debris from flying during grinding.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A lead alloy ingot forming device, comprising a circulating water tank (1) and a cleaning mechanism (4), characterized in that: The circulating water tank (1) is provided with a support mechanism (2), and the support mechanism (2) is provided with a polishing mechanism (3), a cleaning mechanism 1 (4) and a cleaning mechanism 2 (5); The support mechanism (2) comprises a support seat 1 (21), and the top wall of the circulating water tank (1) is snap-connected with the support seat 1 (21), the top wall of the support seat 1 (21) is connected to the support seat 2 (22) via a plurality of columns fixed in a matrix shape, and the top wall of the support seat 2 (22) is fixedly connected to the support seat 3 (25) in a left-right symmetrical manner; The grinding mechanism (3) comprises an inverted U-shaped frame 1 (31), an inverted U-shaped frame 2 (32), and a grinding assembly (33) for simultaneously grinding multiple surfaces of a block of lead alloy ingot; The cleaning mechanism (4) comprises a brush sweeping assembly (41) for cleaning the grinding mechanism (3) and a driving assembly (42) for driving the brush sweeping assembly (41) in cooperation with the grinding mechanism (3); the brush sweeping assembly (41) comprises a metal brush (411) and a metal brush (412); the front and rear side walls of the two support seats (25) are symmetrically rotatably connected to the metal brush (411); and the top walls of the two support seats (25) are both rotatably connected to the metal brush (412).

2. A lead alloy ingot forming device according to claim 1, characterized in that: The top wall of the second support seat (22) is symmetrically provided with slide rails (23) facing left and right, and the middle part of the top wall of the first support seat (21) is provided with a plurality of water leakage holes (24). The two slide rails (23) are slidably connected to an inverted U-shaped frame (31) via an electric slider (1), and are slidably connected to an inverted U-shaped frame (32) via an electric slider (5), and the inverted U-shaped frame (31) and the inverted U-shaped frame (32) are symmetrically distributed left and right. The grinding assembly (33) comprises a grinder (331) and a grinder (332).

3. A lead alloy ingot forming device according to claim 2, characterized in that: A slide groove 1 is provided on the outer wall of the front and rear vertical sections of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32), and a slide groove 2 is provided on the bottom wall of the horizontal section of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32). The slide groove 1 on the vertical section of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) is connected to the grinder 1 (331) by sliding up and down through an electric slider 2, and the slide groove 2 on the bottom wall of the horizontal section of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) is connected to the grinder 2 (332) by sliding up and down through an electric slider 3.

4. A lead alloy ingot forming device according to claim 2, characterized in that: The grinder 1 (331) is matched with the metal brush 1 (411), the grinder 2 (332) is matched with the metal brush 2 (412), the driving assembly (42) comprises a first bevel gear (421), the outer walls of two front and rear corresponding metal brushes 1 (411) close to each other are fixedly connected to the first bevel gear (421), the bottom wall of the metal brush 2 (412) is fixedly connected to the second bevel gear (422), and the top wall of the second bevel gear (422) is meshedly connected to the bottom walls of the two corresponding first bevel gears (421).

5. A lead alloy ingot forming device according to claim 4, characterized in that: The bottom wall of the second bevel gear (422) is coaxially fixedly connected with the third gear (423), and the bottom wall of the shaft connecting the second bevel gear (422) and the third gear (423) is rotatably connected to the support seat 1 (21).

6. A lead alloy ingot forming device according to claim 5, characterized in that: The bottom walls of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) are both fixedly connected with a U-shaped fixing frame (425), and a rack (424) is fixedly connected to the U-shaped fixing frame (425). The two U-shaped fixing frames (425) are respectively meshed with the corresponding third gear (423) through the racks (424) thereon.

7. A lead alloy ingot forming device according to claim 1, characterized in that: The rear portion of the top wall of the support seat one (21) is hingedly connected to a protective cover (51), and the front portion of the top wall of the support seat one (21) is symmetrically fixedly connected to a support column (52), and the protective cover (51) is provided with a water passing component (53) and a water drain component (54).

8. A lead alloy ingot forming device according to claim 7, characterized in that: The water-passing assembly (53) comprises a water-passing channel (532), and a plurality of water-passing channels (532) penetrating front and back are evenly provided inside the protective cover (51) from left to right, water pipes (531) connected to the water-passing channels (532) are installed at the front and rear parts of the bottom wall of the protective cover (51), and a plurality of water outlets (533) connected to the water-passing channels (532) are evenly provided at the middle part of the bottom wall of the protective cover (51) from front to back, and a hole position matching the water pipe (531) is provided on the support seat (21).

9. A lead alloy ingot forming device according to claim 8, characterized in that: The water discharge assembly (54) comprises a through hole (542), and a through hole (542) staggered with the water outlet (533) is provided in the middle of the bottom wall of the protective cover (51), and an adjusting member (543) is slidably connected to the inside of each of the through holes (542) in an upward and downward manner, and the top walls of the adjusting members (543) corresponding to the front and rear are fixedly connected to an arc-shaped rubber baffle (541) arranged inside the water passage (532), and the top wall of the rubber baffle (541) is connected to the inner wall of the water passage (532) via a spring.

10. A lead alloy ingot forming device according to claim 9, characterized in that: The adjusting member 1 (543) is composed of a rod member 1 connected to the through hole (542) and a horizontally oriented triangular prism 1 fixed to the bottom wall of the rod member 1; the top walls of the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) are both fixedly connected with adjusting members 2 (544) corresponding to the adjusting member 1 (543); and the adjusting member 2 (544) is composed of a rod member 2 connected to the inverted U-shaped frame 1 (31) and the inverted U-shaped frame 2 (32) and a horizontally oriented triangular prism 2 fixed to the top wall of the rod member 2; the inclined side wall of the triangular prism 1 of the adjusting member 1 (543) is matched with the inclined side wall of the triangular prism 2 of the adjusting member 2 (544).

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