Horizontal paying-off and branching device for electroplating

Abstract

The invention discloses an electroplating horizontal type paying-off and branching device, and belongs to the technical field of steel wire branching devices, the electroplating horizontal type paying-off and branching device comprises a plurality of steel wire branching units which are vertically arranged in parallel, each steel wire branching unit comprises a branching rack, a branching plate is arranged on each branching rack, and two rows of branching pipe components are arranged on each branching plate in the length direction; a wire supporting roller support is connected to the side face of the branching rack, a wire supporting roller is installed on the wire supporting roller support through a wire supporting roller fixing screw, pay-off rack units are arranged on the two sides of the steel wire branching unit, and steel wires coming out of the pay-off rack units sequentially pass through wire branching pipe components on the steel wire branching unit and then reach a degreasing tank. And a threading pipe device is arranged in the middle of the plurality of steel wire branching units. Hard grinding and scratching of the steel wire can be reduced, in addition, head adding operation is easy and convenient, and the safety risk of field staff during operation can be reduced.

Description

Technical Field

[0001] The invention relates to a horizontal electroplating wire-laying and wire-dividing device, belonging to the technical field of steel wire-dividing devices. Background Art

[0002] The existing horizontal automatic wire laying and dividing method of the electroplating line is mainly through the wire dividing core plate. The wire coming out of the wire laying guide wheel passes through the wire dividing core at a large angle. In the process, it passes through various core plates, especially the middle and rear parts form an upper and lower set of core plates for wire laying. At the concentrated exit, the angle between the upper and lower sets of core plates and the degreasing tank is relatively large. The steel wire passing through each core plate is easy to cause hard grinding of the steel wire. The upper and lower layers of steel wire are separated, and the wire threading operation of all core plates is cumbersome and inconvenient. Especially when adding the head, the wire laying swing arm rotates, there is a risk of scratching when the employee operates, which poses a great safety risk. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a horizontal electroplating wire laying and dividing device, which can reduce the hard grinding and scratching of steel wires. In addition, it is easy to operate when adding heads and can reduce the safety risks of on-site employees during operation.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: A horizontal wire-paying and dividing device for electroplating comprises a plurality of wire-paying and dividing units arranged vertically in parallel, the wire-paying and dividing units comprising a wire-paying frame, the wire-paying and dividing frame being provided with a wire-paying plate, the wire-paying and dividing plate being provided with two rows of wire-paying tube components along the length direction, a wire-paying roller bracket being connected to the side of the wire-paying frame, a wire-paying roller being installed on the wire-paying roller bracket via a wire-paying roller fixing screw, wire-paying frame units being provided on both sides of the wire-paying and dividing units, the wires coming out of the wire-paying frame units passing through the wire-paying tube components on the wire-paying and dividing units in turn reaching a degreasing tank, and a wire-threading tube device being installed in the middle of a plurality of the wire-paying and dividing units.

[0005] The line splitting frame is provided with a plurality of mounting holes along the vertical direction, and the standard screws pass through the line supporting roller bracket and are screwed into the mounting holes.

[0006] A gasket is arranged between the standard screw and the wire supporting roller bracket, and the gasket is sleeved on the standard screw.

[0007] The number of the standard screws on one side is two.

[0008] A wire pressing tube fixing ring is arranged at both ends of the wire dividing plate, and a wire pressing tube is installed between the two wire pressing tube fixing rings.

[0009] The threading tube device is provided with a guide groove along the length direction, and a guide piece is installed after the broken wire of the steel wire is added with a head, and the guide piece moves along the guide groove.

[0010] The pay-off frame units are symmetrically distributed on both sides of the wire distribution unit.

[0011] The guide piece is in the shape of a circular ring.

[0012] Beneficial effects of the present invention: The present invention provides a horizontal wire-laying and dividing device for electroplating, two rows of wire-laying pipe components are arranged on the dividing board along the length direction, a wire-supporting roller bracket is connected to the side of the wire-laying frame, the steel wire coming out of the wire-laying frame unit passes through the wire-laying pipe components on the steel wire-laying unit in turn and then reaches the degreasing tank, the steel wire is laid out to the degreasing tank in a basically straight line, and there is basically no hard grinding and scratching when passing through the wire-laying guide tube; a wire threading pipe device is installed in the middle position of several steel wire-laying units, the wire threading pipe device is used for adding a head at a certain broken wire position of the wire-laying frame unit, and the steel wire is pulled to the terminal steel wire-laying unit position after adding a head, which is simple and convenient for employees to use, especially when adding a head, it significantly improves work efficiency and reduces safety risks for on-site employees during operation; wire-pressing pipe fixing rings are arranged at both ends of the wire-laying board, and a wire-pressing pipe is installed between the two wire-pressing pipe fixing rings, and the use of the wire-pressing pipe after shutdown can prevent the steel wire from being tangled. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the steel wire dividing unit in the present invention; Figure 2 for Figure 1 A schematic diagram of the front view structure of Figure 3 for Figure 1 A side view structural schematic diagram of; Figure 4 for Figure 1 A schematic diagram of a top view structure; Figure 5 The present invention is a schematic diagram of the overall structure of a horizontal electroplating wire-laying and wire-splitting device.

[0014] The reference numerals in the figure are as follows: 11-wire pressing tube; 2-wire supporting roller; 3-wire supporting roller fixing screw; 4-wire supporting roller bracket; 5-standard screw; 6-gasket; 7-wire distribution tube component; 8-wire distribution plate; 9-wire distribution frame; 10-wire pay-off frame unit; 11-steel wire; 12-wire threading tube device; 13-steel wire distribution unit; 14-wire pressing tube fixing ring. DETAILED DESCRIPTION

[0015] Example 1

[0016] like Figure 5As shown, the present invention discloses a horizontal wire-paying and wire-dividing device for electroplating, comprising a plurality of wire-dividing units 13 arranged vertically and in parallel. A wire-paying frame unit 10 is arranged on both sides of the wire-dividing unit 13. The steel wire 11 coming out of the wire-paying frame unit 10 passes through the wire-dividing units 13 in sequence and then reaches the degreasing tank. A threading tube device 12 is installed in the middle of the plurality of wire-dividing units 13. The threading tube device 12 is used to add a head to a certain broken wire position of the wire-paying frame unit 10. After adding a head, the steel wire 11 is pulled to the end (the one closest to the degreasing tank) of the wire-dividing unit 13. Figures 1 to 4 As shown, the wire splitting unit 13 includes a splitting frame 9, a splitting plate 8 is arranged on the splitting frame 9, two rows of splitting pipe components 7 are arranged on the splitting plate 8 along the length direction, the splitting pipe components 7 are in contact with the steel wire 11, and the splitting pipe components 7 themselves can rotate, which can reduce the wear of the steel wire 11. A wire support roller bracket 4 is connected to the side of the wire splitting frame 9 to support the steel wire 11, and a wire support roller 2 is installed on the wire support roller bracket 4 through a wire support roller fixing screw 3.

[0017] The present invention adopts a single-layer wire splitting method. The steel wire 11 is basically in a straight line from the pay-off to the degreasing tank, and the outlet angle of the steel wire 11 is also small, eliminating the quality problems caused by hard grinding of the pay-off wire. A single-layer wire splitting device with a wire support roller 2 and a wire splitting tube component 7 is used. There is no obstruction above. The employee uses a matching tool to add a head to the lead wire to the branching position, and uses a fork to pick up the steel wire 11 at the interval position and put it into the corresponding wire splitting tube component 7. It is convenient for employees to operate, and the head change is simple and quick, reducing the risk of scratching when the pay-off arm rotates.

[0018] Example 2

[0019] like Figure 5 As shown, the present invention discloses a horizontal wire-paying and wire-dividing device for electroplating, comprising a plurality of wire-dividing units 13 arranged vertically and in parallel. A wire-paying frame unit 10 is arranged on both sides of the wire-dividing unit 13, and the wire-paying frame unit 10 is symmetrically distributed on both sides of the wire-dividing unit 13. The steel wire 11 coming out of the wire-paying frame unit 10 passes through the wire-dividing units 13 in sequence and then reaches the degreasing tank. A threading tube device 12 is installed in the middle position of a plurality of wire-dividing units 13. The threading tube device 12 is used to add a head to a certain broken wire position of the wire-paying frame unit 10, and after adding a head, the steel wire 11 is pulled to the end (the one closest to the degreasing tank) of the wire-dividing unit 13. The threading tube device 12 is provided with a guide groove along the length direction, and a guide plate is installed after the broken wire 11 is added with a head. The guide plate is in a circular ring shape and moves along the guide groove.

[0020] like Figures 1 to 4As shown, the wire splitting unit 13 includes a splitting frame 9, on which a splitting plate 8 is arranged, and on which two rows of splitting tube components 7 are arranged along the length direction. The splitting tube components 7 are in contact with the steel wire 11, and the splitting tube components 7 themselves can rotate, which can reduce the wear of the steel wire 11. A wire support roller bracket 4 is connected to the side of the splitting frame 9 to support the steel wire 11. The wire support roller 2 is installed on the wire support roller bracket 4 through the wire support roller fixing screw 3. A plurality of mounting holes are opened on the splitting frame 9 along the vertical direction. The standard screw 5 passes through the wire support roller bracket 4 and is screwed into the mounting hole. The standard screw 5 cooperates with the mounting holes of different heights to adjust the height of the wire splitting unit 13, so that the splitting height of multiple steel wires 11 is consistent with the height of different splitting devices of different steel wire splitting units 13, ensuring that the wire 11 is split horizontally when it exits the wire release outlet of the pay-off frame unit 10 and reaches the degreasing tank. In addition, specifically, a gasket 6 is provided between the standard screw 5 and the wire supporting roller bracket 4, and the gasket 6 is sleeved on the standard screw 5. The number of the standard screws 5 on one side is two.

[0021] The present invention is provided with a wire pressing tube fixing ring 14 at both ends of the wire dividing plate 8, and a wire pressing tube 1 is installed between the two wire pressing tube fixing rings 14 for use when the device is shut down. Under normal circumstances, the wire pressing tube 1 is pulled out of the wire pressing tube fixing ring 14 and installed when the device is shut down. Specifically, when the wire-releasing unit 10 is in a normal shutdown state, the multiple steel wires 11 are loose due to tension, and the multiple steel wires 11 are tangled or run to different wire branching units 13 at different wire branching units, causing the multiple steel wires 11 to be knotted and twisted due to the circle diameter. When the device is operated again, the equipment will be damaged, resulting in a large workload for the employees. In order to prevent the multiple steel wires 11 from being tangled in different wire branching units 13, a wire pressing tube 1 is inserted thereon to limit and prevent the steel wires from being tangled or twisted, so as to save time for the next start-up operation and reduce unnecessary workload.

[0022] The method of using the threading tube device 12 in the present invention is as follows: when the pay-off frame unit 10 is operating normally, the wire pressing tubes 1 on different wire dividing units 13 can be pulled out. During operation, if multiple wires 11 are found to be broken at random positions, the employee can use the threading tube device 12 to add heads at a certain wire breaking position of the pay-off frame unit 10. After adding heads, the steel wire 11 is pulled to the position of the wire dividing unit 13 at the end, and the wire dividing tube component 7 corresponding to the steel wire is placed, and the steel wire 11 is straightened with a lifting rod in the opposite direction of the movement of the steel wire 11 to the corresponding positions of different wire dividing tube components 7 at different wire dividing units 13. By adopting the above means, adding heads is convenient and quick, and there is no need to walk back and forth between different pay-off frames 10 every time, and the risk of employees rubbing against each other when operating different pay-off frames 10 is reduced. At the same time, the inconvenience of threading and operation during the original double-layer core wire dividing is changed.

[0023] The above are only preferred embodiments of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A horizontal electroplating pay-off and line-splitting device, characterized in that: The invention comprises a plurality of steel wire splitting units (13) arranged in parallel in a vertical direction. The steel wire splitting units (13) comprise a splitting frame (9). A splitting plate (8) is arranged on the splitting frame (9). Two rows of splitting tube components (7) are arranged on the splitting plate (8) along the length direction. A wire support roller bracket (4) is connected to the side of the wire splitting frame (9). A wire support roller (2) is installed on the wire support roller bracket (4) via a wire support roller fixing screw (3). A pay-off frame unit (10) is arranged on both sides of the steel wire splitting unit (13). The steel wires (11) coming out of the pay-off frame unit (10) pass through the splitting tube components (7) on the steel wire splitting unit (13) in sequence and then reach a degreasing tank. A wire threading tube device (12) is installed in the middle of the plurality of steel wire splitting units (13).

2. The electroplating horizontal pay-off and splitting device according to claim 1, characterized in that: The wire splitting frame (9) is provided with a plurality of mounting holes along the vertical direction, and the standard screws (5) pass through the wire support roller bracket (4) and are screwed into the mounting holes.

3. The electroplating horizontal pay-off and splitting device according to claim 2, characterized in that: A gasket (6) is provided between the standard screw (5) and the wire supporting roller bracket (4), and the gasket (6) is sleeved on the standard screw (5).

4. The electroplating horizontal pay-off and splitting device according to claim 2, characterized in that: The number of the standard screws (5) on one side is two.

5. The electroplating horizontal pay-off and splitting device according to claim 1, characterized in that: Wire pressing tube fixing rings (14) are provided at both ends of the wire dividing plate (8), and a wire pressing tube (1) is installed between the two wire pressing tube fixing rings (14).

6. The electroplating horizontal pay-off and splitting device according to claim 1, characterized in that: The threading tube device (12) is provided with a guide groove along the length direction, and a guide piece is installed after the steel wire (11) is broken and headed, and the guide piece moves along the guide groove.

7. The electroplating horizontal pay-off and splitting device according to claim 1, characterized in that: The pay-off frame units (10) are symmetrically distributed on both sides of the steel wire distribution unit (13).

8. The electroplating horizontal pay-off and splitting device according to claim 6, characterized in that: The guide piece is in the shape of a circular ring.

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