Intelligent carding machine for spinning

Abstract

The invention relates to the field of textile carding, in particular to an intelligent textile carding machine which comprises a rotating cavity, the bottom of the rotating cavity communicates with multiple rows of carding hoses, multiple sets of air holes are evenly formed in the carding hoses, and the cylinder part of the rotating cavity is rotationally connected with a box through a sealing bearing. A first pipeline is communicated between the top end of the box body and an air outlet of the industrial dust collector, a second pipeline is communicated between a suction opening of the industrial dust collector and the dust collection box, and a dust collection cover is communicated with the bottom of the dust collection box. When the device is used, wool balls and miscellaneous threads carded off from fluff can be absorbed through the industrial dust collector, air exhausted by the industrial dust collector can enter the multiple rows of carding hoses under conveying of the first pipeline, the box body and the rotating cavity and then is exhausted outwards from air holes formed in the carding hoses, and when air is exhausted through the air holes, the air is exhausted through the air holes; hair balls and miscellaneous threads attached to the carding hose can be blown down.

Description

Technical Field

[0001] The invention relates to the field of textile combing, in particular to an intelligent textile combing machine. Background Art

[0002] Combing is a very important step in the textile process. Different textile fabrics need to be combed in different ways, and a suitable combing machine should be selected for combing. Flannel is a cotton fabric with a rich and fluffy surface after brushing. There are a lot of fluff on the flannel, and the fluff surface needs to be combed to remove impurities. When combing the existing flannel, in order to prevent the flannel from being damaged when the rake combs the flannel, the fluff surface of the flannel is combed by the bristles on the combing frame. The soft bristles can reduce the damage to the flannel, thereby simulating the action of a person using a rake to scrape the hair balls and stray threads to the surface of the fluff surface, thereby reducing the difficulty of suction, and then cooperate with the dust suction effect of the dust suction mechanism to absorb the hair balls and stray threads. However, in actual use, combing The bristles on the frame comb the fluff surface of the flannel, and the hair balls and stray threads combed off the flannel are easily adsorbed together with the bristles. When the combing work is longer, the more hair balls and stray threads attached to the bristles, the more it will affect the combing work. In order to prevent the bristles from adhering to too many hair balls and stray threads, the existing combing machines aim the dust suction head of the dust suction mechanism at the bristles during the combing work, and then vacuum the hair balls and stray threads attached to the bristles. However, if the suction force is small, the hair balls and stray threads cannot be effectively absorbed. If the suction force can absorb the hair balls and stray threads, but the bristles are soft, the suction force of the dust suction mechanism will also absorb the bristles, causing the bristles to tilt toward the dust suction head, resulting in the bristles being unable to effectively comb the flannel. For this reason, we propose a textile intelligent combing machine. Summary of the invention

[0003] The object of the present invention is to provide a textile intelligent combing machine, comprising a rotating chamber, the bottom of the rotating chamber is connected to multiple rows of combing hoses, the combing hoses are evenly provided with multiple groups of air holes, the cylindrical part of the rotating chamber is rotatably connected to a box body through a sealed bearing, the top of the box body is connected to the air outlet of an industrial vacuum cleaner by a pipe 1, the suction port of the industrial vacuum cleaner is connected to a dust box by a pipe 2, the bottom of the dust box is connected to a dust cover, and the outer wall of the cylindrical part of the rotating chamber is fixedly connected to the gear in the auxiliary combing assembly;

[0004] The auxiliary combing assembly includes a gear, which meshes with a rack. The inner side of the gear is threadedly connected to a reciprocating screw rod, and the reciprocating screw rod is rotatably connected to two groups of limit plates through bearings. A guide rod is fixedly installed between the two groups of limit plates, and the guide rod slides through the inner side of the rack. One end of the reciprocating screw rod is fixedly connected to a servo motor, and the servo motor is fixedly installed on a motor mounting plate, and the motor mounting plate is fixedly connected to the limit plate. Both groups of limit plates are fixedly installed on the top of the workbench.

[0005] Preferably, the cylindrical part of the rotating chamber is rotatably connected to two groups of stabilizing frames via bearings, and the two groups of stabilizing frames are fixedly mounted on the top of the workbench.

[0006] Preferably, the cylindrical part of the rotating chamber rotates to fit the sealing ring 1 and the sealing ring 2, and the sealing ring 1 and the sealing ring 2 are both fixedly connected to the box body.

[0007] Preferably, both ends of the dust collection box are fixedly connected to a group of support frames, and the two groups of support frames are fixedly installed on the top of the workbench.

[0008] Preferably, the bottom of the box is fixedly connected to four groups of support columns, and the four groups of support columns are fixedly installed on the top of the workbench.

[0009] Preferably: a reserved groove and a reserved hole are provided on the workbench, the reserved groove and the reserved hole are rotatably connected to a rotating shaft via a bearing, a plurality of groups of fixed blocks are fixedly connected to the outer wall of the rotating shaft, the fixed blocks are fixedly connected to two groups of springs, and one end of the spring away from the fixed block is fixedly connected to an elastic ball.

[0010] Preferably: the top of the workbench is fixedly connected to a U-shaped frame, the U-shaped frame is rotatably connected to a rotating rod through a bearing, the top of the rotating rod and the end of the reciprocating screw away from the servo motor are respectively fixedly connected to a group of bevel gears 1, and the two groups of bevel gears 1 are meshed with each other, the bottom end of the rotating rod and one end of the rotating shaft are respectively fixedly connected to a group of bevel gears 2, and the two groups of bevel gears 2 are meshed with each other.

[0011] Preferably: the two groups of helical gears 2 are both located in the inner cavity of the reserved hole.

[0012] Preferably, a group of supporting legs are fixedly installed at the four corners of the bottom of the workbench.

[0013] Preferably, a controller is fixedly mounted on the outer wall of the workbench, and the controller is connected to the servo motor and the industrial vacuum cleaner through electric wires.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. When the present invention is used, the hair balls and stray threads combed from the fluff can be absorbed by the industrial vacuum cleaner. The air outlet of the industrial vacuum cleaner is connected to the pipe 1, so that when the industrial vacuum cleaner is in use, the air exhausted by the industrial vacuum cleaner will not be discharged at will, and under the transportation of the pipe 1, the box body and the rotating chamber, the air exhausted by the industrial vacuum cleaner will enter the multiple rows of combing hoses, and then be discharged outward from the air holes opened in the combing hoses. When exhausting through the air holes, the hair balls and stray threads attached to the combing hoses can be blown off. The air holes have a small aperture, so that the hair balls and stray threads will not be blown far away, and the hair balls and stray threads are prevented from overflowing. Then, the gas exhausted by the industrial vacuum cleaner can be utilized, and the industrial vacuum cleaner is fully utilized.

[0016] 2. When the present invention is used, starting the servo motor can drive the reciprocating screw to rotate, and the rotation of the reciprocating screw will drive the rack to move back and forth along the guide rod, and the back and forth movement of the rack will drive the gear to rotate forward and reverse alternately, and then drive the combing hose to rotate forward and reverse alternately, so that multiple rows of combing hoses comb the flannel alternately, avoiding the same row of combing hoses being fixed for a long time to comb the flannel, causing the same row of combing hoses to be attached and entangled with too many hair balls and miscellaneous threads, so that the gas discharged from the air holes cannot blow off the hair balls and miscellaneous threads attached to the combing hoses, and the multiple rows of combing hoses can be used to comb the flannel alternately. The effect of combing the flannel cloth alternately by the combing hose is better; at the same time, the reciprocating screw rotates and under the transmission action of two sets of mutually meshing bevel gears 1, it will drive the rotating rod to rotate, and the rotating rod rotates and under the action of two sets of mutually meshing bevel gears 2, it will drive the rotating shaft to rotate, the rotation of the rotating shaft will drive the fixed block to rotate, and the rotation of the fixed block will drive the elastic ball to rotate. In the process of rotation of the rotating shaft, under the action of a specific good elastic spring, the elastic ball hits the bottom of the flannel cloth without moving, causing the flannel cloth to vibrate, and then the hair balls and stray threads on the surface of the flannel cloth fluffiness shake, which further facilitates the dust hood to absorb.

[0017] 3. When the present invention is used, the air holes on the combing hose will continuously discharge gas, and the gas will also blow toward the fluff on the flannel, so that the fluff is gently blown up, thereby improving the fluffiness of the fluff; and when the dust hood absorbs hair balls and stray threads, the dust hood can also suck up the fluff on the flannel, further improving the fluffiness of the flannel, and then the fluff on the flannel can be fluffed up in two groups in succession, thereby ensuring the fluffiness of the flannel. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of the present invention from angle 1;

[0019] Figure 2 This is a structural schematic diagram of the second angle of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the present invention from angle 3;

[0021] Figure 4 Schematic diagram of the box.

[0022] In the figure: 1. rotating chamber; 2. combing hose; 3. air hole; 4. box; 5. industrial vacuum cleaner; 6. pipe 1; 7. dust box; 8. pipe 2; 9. dust hood; 10. auxiliary combing component; 1001. gear; 1002. gear; 1003. reciprocating screw; 1004. limit plate; 1005. guide rod; 1006. servo motor; 11. workbench; 12. stabilizing frame; 13. sealing ring 1; 14. sealing ring 2; 15. support frame; 16. support column; 17. reserved groove; 18. reserved hole; 19. rotating shaft; 20. fixing block; 21. spring; 22. elastic ball; 23. U-shaped frame; 24. rotating rod; 25. bevel gear 1; 26. bevel gear 2; 27. supporting leg; 28. controller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1 - Figure 4 , the figure shows a textile intelligent combing machine of the present invention, comprising a rotating chamber 1, the bottom of the rotating chamber 1 is connected to multiple rows of combing hoses 2, the combing hoses 2 are evenly provided with multiple groups of air holes 3, the cylindrical part of the rotating chamber 1 is rotatably connected to a box body 4 through a sealed bearing, the top of the box body 4 is connected to the air outlet of an industrial vacuum cleaner 5 by a pipe 1 6, the suction port of the industrial vacuum cleaner 5 is connected to a dust box 7 by a pipe 2 8, the bottom of the dust box 7 is connected to a dust cover 9, and the outer wall of the cylindrical part of the rotating chamber 1 is fixedly connected to a gear 1001 in an auxiliary combing component 10;

[0025] The auxiliary combing component 10 includes a gear 1001, the gear 1001 meshes with a rack 1002, the inner side of the gear 1002 is threadedly connected to a reciprocating screw rod 1003, the reciprocating screw rod 1003 is rotatably connected to two groups of limit plates 1004 through bearings, a guide rod 1005 is fixedly installed between the two groups of limit plates 1004, the guide rod 1005 slides through the inner side of the rack 1002, one end of the reciprocating screw rod 1003 is fixedly connected to a servo motor 1006, and the servo motor 1006 is fixedly It is installed on the motor mounting plate and the motor mounting plate is fixedly connected to the limit plate 1004, and the two groups of limit plates 1004 are fixedly installed on the top of the workbench 11; when in use, the servo motor 1006 can drive the reciprocating screw 1003 to rotate, and the rotation of the reciprocating screw 1003 will drive the rack 1002 to move back and forth along the guide rod 1005, and the back and forth movement of the rack 1002 will drive the gear 1002 to rotate forward and reverse alternately; the purpose of setting the auxiliary combing component 10 is to assist the combing hose 2 to comb the flannel.

[0026] The cylindrical part of the rotating chamber 1 is rotatably connected to two sets of stabilizing frames 12 via bearings, and the two sets of stabilizing frames 12 are fixedly mounted on the top of the workbench 11; through the two sets of stabilizing frames 12, the installation structure of the rotating chamber 1 is stable, and the rotating chamber 1 can rotate along the two sets of stabilizing frames 12.

[0027] The cylindrical part of the rotating chamber 1 rotates to fit the sealing ring 13 and the sealing ring 2 14, and the sealing ring 13 and the sealing ring 2 14 are fixedly connected to the box body 4; the sealing ring 13 and the sealing ring 2 14 are arranged, and the sealing effect of the sealing bearing is combined, so that the sealing effect between the rotating chamber 1 and the box body 4 is good.

[0028] Both ends of the dust box 7 are fixedly connected to a set of support frames 15, and the two sets of support frames 15 are fixedly installed on the top of the workbench 11; two sets of support frames 15 are provided to make the installation structure of the dust box 7 stable.

[0029] The bottom of the box body 4 is fixedly connected to four groups of support columns 16, and the four groups of support columns 16 are fixedly installed on the top of the workbench 11; the box body 4 is supported by the four groups of support columns 16, so that the installation structure of the box body 4 is stable.

[0030] The workbench 11 is provided with a reserved groove 17 and a reserved hole 18, and the reserved groove 17 and the reserved hole 18 are rotatably connected to a rotating shaft 19 through a bearing. A plurality of groups of fixed blocks 20 are fixedly connected to the outer wall of the rotating shaft 19, and the fixed blocks 20 are fixedly connected to two groups of springs 21, and one end of the spring 21 away from the fixed block 20 is fixedly connected to an elastic ball 22; when in use, the rotation of the rotating shaft 19 will drive the fixed block 20 to rotate, and the rotation of the fixed block 20 will drive the elastic ball 22 to rotate. Under the elastic action of the spring 21, the rotating elastic ball 22 continuously hits the bottom of the flannel cloth, causing the flannel cloth to vibrate, thereby causing the hair balls and stray lines on the upper surface of the flannel cloth to shake, which further facilitates the absorption by the dust hood 9; the reserved groove 17 is provided to reserve space for the installation of the rotating shaft 19, the fixed block 20, the spring 21 and the elastic ball 22; the reserved hole 18 is provided to reserve space for the installation of the bevel gear 2 26.

[0031] The top of the workbench 11 is fixedly connected to the U-shaped frame 23, and the U-shaped frame 23 is rotatably connected to the rotating rod 24 through a bearing. The top of the rotating rod 24 and the end of the reciprocating screw 1003 away from the servo motor 1006 are respectively fixedly connected to a group of bevel gears 25, and the two groups of bevel gears 25 are meshed with each other. The bottom end of the rotating rod 24 and one end of the rotating shaft 19 are respectively fixedly connected to a group of bevel gears 26, and the two groups of bevel gears 26 are meshed with each other. When in use, the reciprocating screw 1003 rotates and, under the transmission action of the two groups of meshing bevel gears 25, it will drive the rotating rod 24 to rotate, and the rotating rod 24 rotates and, under the action of the two groups of meshing bevel gears 26, it will drive the rotating shaft 19 to rotate.

[0032] The two sets of helical gears 26 are both located in the inner cavity of the reserved hole 18, so that the device structure is stable.

[0033] A set of supporting legs 27 are fixedly installed at the four corners of the bottom of the workbench 11; the workbench 11 can be supported by the four sets of supporting legs 27, so that the device structure is stable.

[0034] A controller 28 is fixedly mounted on the outer wall of the workbench 11 , and the controller 28 is connected to the servo motor 1006 and the industrial vacuum cleaner 5 through electric wires. When in use, the operation of the servo motor 1006 and the industrial vacuum cleaner 5 can be controlled by the controller 28 .

[0035] Working principle of the present invention: before use, the device is connected to an external power supply. When in use, the operator first passes the flannel cloth between the workbench 11 and the combing hose 2, and then passes it between the workbench 11 and the dust hood 9. The flannel cloth contacts the combing hose 2 and the top of the workbench 11. There is a distance between the dust hood 9 and the flannel cloth, and the fluff surface of the flannel cloth is kept facing upward; during the combing process, the flannel cloth is moved by manual pulling, or the flannel cloth is moved by a traction device; when combing, the industrial vacuum cleaner 5 is started, and the operation of the industrial vacuum cleaner 5 will cause the dust hood 9 to generate suction, and the combed hair balls and stray threads can be absorbed by the dust hood 9. While the industrial vacuum cleaner 5 is working, the air inhaled by the dust hood 9 is cleaned by the industrial vacuum cleaner 5 and then discharged from the air outlet of the industrial vacuum cleaner 5. At this time, the cleaned air enters the rotating chamber 1 through the pipe 1 6 and the box body 4, and the air in the rotating chamber 1 will enter the multiple rows of combing hoses 2, and then be discharged outward from the air holes 3 opened in the combing hoses 2. When exhausting through the air holes 3, the hair balls and stray threads attached to the combing hose 2 can be blown off, and the air holes 3 have a small aperture, so that the hair balls and stray threads will not be blown far away, thereby avoiding the hair balls and stray threads from overflowing; during the combing process, when the fluff passes through the combing hose 2, the combing hose 2 combs the fluff like a rake, scrapes off the hair balls and stray threads on the fluff, and facilitates the absorption of the dust cover 9 at the back, and during the combing process, the air holes 3 on the combing hose 2 will continuously discharge gas, and the gas will also blow to the fluff on the fluff, so that the fluff is gently blown up, thereby improving the quality of the air. The fluffy feeling of the fluff is improved; and in the combing process, starting the servo motor 1006 can drive the reciprocating screw rod 1003 to rotate, and the rotation of the reciprocating screw rod 1003 will drive the rack 1002 to move back and forth along the guide rod 1005, and the back and forth movement of the rack 1002 will drive the gear 1002 to rotate forward and reverse alternately, and then drive the combing hose 2 to rotate forward and reverse alternately, so that multiple rows of combing hoses 2 comb the fluff alternately, avoiding the same row of combing hoses 2 from being fixed for a long time to comb the fluff, causing the same row of combing hoses 2 to be attached and entangled with too many hair balls and stray threads, so that the gas discharged from the air hole 3 cannot blow off the hair balls and stray threads attached to the combing hose 2, and the multiple rows of combing hoses 2 comb the fluff alternately have a better effect; in this way At the same time, the reciprocating screw 1003 rotates and under the transmission action of two sets of mutually meshing bevel gears 1 25, it will drive the rotating rod 24 to rotate. The rotating rod 24 rotates and under the action of two sets of mutually meshing bevel gears 2 26, it will drive the rotating shaft 19 to rotate. The rotation of the rotating shaft 19 will drive the fixed block 20 to rotate. The rotation of the fixed block 20 will drive the elastic ball 22 to rotate. During the rotation of the rotating shaft 19, under the action of the specific good elastic spring 21, the elastic ball 22 hits the bottom of the flannel cloth without moving, causing the flannel cloth to vibrate, thereby causing the hair balls and stray threads on the upper surface of the flannel cloth to shake, which further facilitates the dust hood 9 to absorb. When the dust hood 9 absorbs the hair balls and stray threads, the dust hood 9 can also suck up the fluff on the flannel cloth, further improving the fluffy feeling of the flannel cloth.

[0036] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the protection scope determined by the claims submitted for the present invention.

Claims

1. A textile intelligent carding machine, comprising a rotating chamber (1), characterized in that: The bottom of the rotating chamber (1) is connected to a plurality of rows of combing hoses (2), and a plurality of groups of air holes (3) are evenly arranged on the combing hoses (2). The cylindrical part of the rotating chamber (1) is rotatably connected to the box body (4) through a sealed bearing. The top of the box body (4) is connected to the air outlet of the industrial vacuum cleaner (5) via a pipe 1 (6). The suction port of the industrial vacuum cleaner (5) is connected to the dust box (7) via a pipe 2 (8). The bottom of the dust box (7) is connected to a dust cover (9). The outer wall of the cylindrical part of the rotating chamber (1) is fixedly connected to a gear (1001) in an auxiliary combing component (10); The auxiliary combing component (10) comprises a gear (1001), the gear (1001) meshing with a rack (1002), the inner side of the gear (1002) being threadedly connected to a reciprocating screw (1003), the reciprocating screw (1003) being rotatably connected to two groups of limit plates (1004) via a bearing, a guide rod (1005) being fixedly installed between the two groups of limit plates (1004), the guide rod (1005) slidingly passing through the inner side of the rack (1002), one end of the reciprocating screw (1003) being fixedly connected to a servo motor (1006), the servo motor (1006) being fixedly installed on a motor mounting plate, and the motor mounting plate being fixedly connected to the limit plate (1004), and the two groups of limit plates (1004) being fixedly installed on the top of the workbench (11).

2. A textile intelligent carding machine according to claim 1, characterized in that: The cylindrical part of the rotating chamber (1) is rotatably connected to two groups of stabilizing frames (12) via bearings, and the two groups of stabilizing frames (12) are fixedly mounted on the top of the workbench (11).

3. A textile intelligent carding machine according to claim 1, characterized in that: The cylindrical part of the rotating chamber (1) rotates to fit the sealing ring 1 (13) and the sealing ring 2 (14), and the sealing ring 1 (13) and the sealing ring 2 (14) are both fixedly connected to the box body (4).

4. A textile intelligent carding machine according to claim 1, characterized in that: Both ends of the dust collection box (7) are fixedly connected to a set of support frames (15), and the two sets of support frames (15) are fixedly installed on the top of the workbench (11).

5. The intelligent textile carding machine according to claim 1, characterized in that: The bottom of the box body (4) is fixedly connected to four groups of support columns (16), and the four groups of support columns (16) are all fixedly installed on the top of the workbench (11).

6. A textile intelligent carding machine according to claim 1, characterized in that: The workbench (11) is provided with a reserved groove (17) and a reserved hole (18); a rotating shaft (19) is rotatably connected between the reserved groove (17) and the reserved hole (18) via a bearing; a plurality of groups of fixed blocks (20) are fixedly connected to the outer wall of the rotating shaft (19); each of the fixed blocks (20) is fixedly connected to two groups of springs (21); and one end of the spring (21) away from the fixed block (20) is fixedly connected to an elastic ball (22).

7. A textile intelligent carding machine according to claim 1, characterized in that: The top of the workbench (11) is fixedly connected to a U-shaped frame (23), and the U-shaped frame (23) is rotatably connected to a rotating rod (24) through a bearing. The top of the rotating rod (24) and one end of the reciprocating screw rod (1003) away from the servo motor (1006) are respectively fixedly connected to a group of helical gears (25), and the two groups of helical gears (25) are meshed with each other. The bottom of the rotating rod (24) and one end of the rotating shaft (19) are respectively fixedly connected to a group of helical gears (26), and the two groups of helical gears (26) are meshed with each other.

8. The intelligent textile carding machine according to claim 1, characterized in that: The two sets of helical gears (26) are both located in the inner cavity of the reserved hole (18).

9. A textile intelligent carding machine according to claim 1, characterized in that: A set of supporting legs (27) are fixedly mounted at the four corners of the bottom of the workbench (11).

10. The intelligent textile combing machine according to claim 1, characterized in that: A controller (28) is fixedly mounted on the outer wall of the workbench (11), and the controller (28) is connected to the servo motor (1006) and the industrial vacuum cleaner (5) through electric wire control.

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