Grouting trolley for tunnel construction
By designing a grouting trolley that includes multi-function grouting components, mixing loading components and efficient mixing components, the problem that grouting trolley in the prior art cannot be convenient and efficiently layered casting and concrete mixing, and efficient layered casting, on-site mixing and flow rate adjustment are achieved, and project quality and equipment convenience are improved.
Patent Information
- Application Number
- CN202411517805.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-02-25
AI Technical Summary
The existing grouting trolleys for tunnel construction cannot easily and efficiently carry out layered pouring work, and cannot adjust and mix concrete on site according to the tunnel usage requirements, load conditions and environmental factors, and the concrete flow rate is inconvenient to adjust.
A grouting trolley including a trolley main frame, grouting pipe, support rod, template, multi-function grouting assembly, mixing and loading assembly and efficient mixing assembly was designed. Through the cooperation of hydraulic rod drive, worm and worm gear meshing, rack and rack gear system and servo motor, the functions of efficient layered casting, on-site concrete allocation and flow rate adjustment are achieved.
It realizes efficient layered casting for tunnel construction, can prepare concrete on site according to different needs, accurately control the concrete flow rate, improves the compactness and project quality of concrete, and facilitates the separation and transportation of grouting trolleys.
Smart Images

Figure CN119507941A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a grouting trolley for tunnel construction and belongs to the field of tunnel construction. Background Art
[0002] The construction of tunnels can shorten the distance between cities or regions, optimize resource allocation, and improve production efficiency, thereby promoting regional economic development. In tunnel construction, grouting trolleys are essential equipment. Grouting trolleys are used to pour concrete into the enclosed space formed by the excavated surrounding rock to make the interior of the tunnel tight and prevent settlement of the tunnel surrounding rock.
[0003] However, there are some problems in the actual working process of the existing tunnel construction grouting trolleys. For example, a fully automatic secondary lining grouting trolley with publication number CN110700858A can be easily set up, but in the actual working process, workers are still required to stand on the working platform at each grouting port to perform manual grouting, which has low work efficiency and high labor intensity. In the working process, a lining trolley layered material distribution device for hydraulic tunnel construction with publication number CN117365565B can be used through the layered lower grouting pipes and the upper grouting pipes. , realizing automatic layered pouring, but the connection of its pipelines is complicated and inconvenient to disassemble and install, which cannot ensure the convenience of subsequent disassembly and transportation of the grouting trolley; and it cannot stably pour the top layer of the formwork; and in the actual working process, it cannot perform on-site mixing and mixing of the required concrete according to the use requirements, load conditions and environmental factors of the tunnel, and it cannot conveniently adjust the flow rate of the concrete according to the actual situation. The practicability and applicability are poor. Therefore, we make improvements on this and propose a grouting trolley for tunnel construction. Summary of the invention
[0004] (I) The technical problem to be solved by the present invention is that the existing grouting trolleys for tunnel construction are not capable of performing convenient and efficient layered pouring work, and are not capable of on-site mixing and preparing the concrete required for use according to the tunnel's use requirements, load conditions and environmental factors, and are not capable of conveniently adjusting the flow rate of the concrete according to actual conditions.
[0005] (II) Technical solution
[0006] In order to achieve the above-mentioned invention object, the present invention provides a grouting trolley for tunnel construction, comprising a trolley main frame, a first grouting pipe, a second grouting pipe and a third grouting pipe, the trolley main frame is bolted with a support rod, the support rod is bolted with a template, a grouting casting window is penetrated on the template, a pre-buried pipe is fixedly installed on the top of the template, a mounting frame is bolted with the top of the trolley main frame, a multifunctional grouting assembly is installed on the mounting frame, the first grouting pipe, the second grouting pipe and the third grouting pipe are all bolted on the support rod, one end of the first grouting pipe, one end of the second grouting pipe and one end of the third grouting pipe are connected with a fourth connecting pipe, the other end of the first grouting pipe, the other end of the second grouting pipe and the other end of the third grouting pipe are all inserted into the grouting casting window, the fourth connecting pipe is connected with a fifth connecting pipe, the trolley main frame is bolted with a first fixed plate and a second fixed plate, the first fixed plate is installed with a mixing and feeding assembly, and the second fixed plate is installed with a high-efficiency stirring assembly.
[0007] Among them, the grouting windows are equidistantly distributed on both sides of the template, two of the first grouting pipe, the second grouting pipe and the third grouting pipe are each provided, and the first grouting pipe, the second grouting pipe and the third grouting pipe are symmetrically distributed on both sides of the fourth connecting pipe, and the fifth connecting pipe is connected to the middle part of the side end of the fourth connecting pipe.
[0008] The multifunctional grouting assembly comprises a first hydraulic rod and a first connecting frame, the first hydraulic rod is installed and fixed on the mounting frame, a support plate is welded and fixed to the top end of the first hydraulic rod, a positioning rod is welded and fixed to the top surface of the support plate, a slot is provided at the side end of the positioning rod, a positioning frame is welded and fixed to the bottom side end of the first connecting frame, a first spring is welded and fixed to the side end surface of the positioning frame, a clamping rod is welded and fixed to the other end of the first spring, the clamping rod is slidably connected in the positioning frame, the end of the clamping rod is clamped and connected in the clamping slot, a first servo motor is welded and fixed to the bottom end surface of the first connecting frame, a scraper rod is welded and fixed to the output shaft of the first servo motor, and the A stirring rod is welded and fixed on the scraper rod, a first concrete pump is installed and fixed on the top side end of the first connecting frame, a first conveying pipe is flange-connected to the first concrete conveying pump, one end of the first conveying pipe is connected to the top side end of the first connecting frame, the first hydraulic rod is symmetrically distributed on both sides of the mounting frame, the first hydraulic rod corresponds to the positioning rod one-to-one through a supporting plate, the supporting plate is fitted with the bottom end surface of the first connecting frame, the positioning rod is slidably connected in the positioning frame, the positioning frames are symmetrically distributed on both sides of the bottom of the first connecting frame, the inner wall of the first connecting frame is fitted with the scraper rod, the scraper rod is distributed at equal angles on the output shaft of the first servo motor, and the stirring rod is equidistantly distributed on the scraper rod.
[0009] Wherein, a second connecting frame is welded and fixed on the top surface of the first connecting frame, a second concrete conveying pump is installed in the second connecting frame, a second conveying pipe is flanged on the second concrete conveying pump, a transfer frame is connected to the top of the second conveying pipe, the transfer frame is welded and fixed in the second connecting frame, the top of the transfer frame is connected to the first connecting pipe, a worm is rotatably connected in the second connecting frame, a worm wheel is meshedly connected on the worm, a first guide groove is provided on the worm wheel, a guide rod is limitedly slidably connected in the first guide groove, a block is welded and fixed on the guide rod, a sealing ring is welded and fixed on the worm wheel, the sealing ring is rotatably connected to a sealing plate through a sealing bearing, a second guide groove is provided on the sealing plate, the top end of the guide rod is limitedly slidably connected in the second guide groove, a second connecting pipe is welded and fixed on the sealing plate, the second connecting pipe is welded and fixed in the second connecting frame, a rubber hose is connected to the top end of the second connecting pipe, the other end of the rubber hose is connected to a third connecting pipe, a rubber ring is fixedly connected to the outer wall of the third connecting pipe, and a connecting plate is welded and fixed on the third connecting pipe.
[0010] Among them, the worm wheel is symmetrically distributed on both sides of the worm, the worm wheel corresponds to the first connecting tube one by one, the first connecting tube and the worm wheel are rotatably connected through a bearing, six first guide grooves are provided, and the six first guide grooves are distributed on the worm wheel at equal angles, the first guide grooves correspond to the blocks one by one through the guide rods, and the adjacent blocks fit each other, the second guide groove is a regular hexagon, the top end surface of the first connecting tube and the top end surface of the worm wheel are both fitted with the bottom end surface of the block, and the bottom end surface of the sealing plate and the bottom end surface of the second connecting tube are both fitted with the top end surface of the block.
[0011] Among them, a second hydraulic rod and a support plate are installed and fixed on the top surface of the first connecting frame, a push plate is welded and fixed to the top of the second hydraulic rod, a rack is welded and fixed to the bottom surface of the push plate, the rack is meshed with a first gear, a rotating shaft is welded and fixed to the first gear, the rotating shaft is rotatably connected to the support plate, a rotating block is welded and fixed to the rotating shaft, a third hydraulic rod is installed and fixed on the rotating block, the end of the third hydraulic rod is fixedly connected to the connecting plate, the racks are symmetrically distributed on both sides of the push plate, the racks correspond one-to-one with the rotating shaft through the first gear, and the rotating shaft corresponds one-to-one with the third hydraulic rod through the rotating block.
[0012] Wherein, the material mixing and loading assembly includes a first processing box, a driven cylinder and a second material guide plate, the first processing box is welded and fixed on the first fixed plate, a material storage tank is provided in the first processing box, a feeding pipe is connected to the top of the first processing box, a second servo motor is welded and fixed to the top surface of the first processing box, an output end of the second servo motor is connected to a driving shaft, the driving shaft is rotatably connected to the central part of the first processing box, a second spring is welded and fixed on the driving shaft, a limiting rod is welded and fixed to the other end of the second spring, a limiting groove is provided in the driven cylinder, and the limiting rod One end of the gear is rotatably connected to the driving shaft, and the other end of the limit rod is snap-connected in the limit groove. A second gear is welded and fixed on the driven cylinder, and the third gear is meshed with the second gear. The second spring is equiangularly distributed on the driving shaft, and the second spring corresponds to the limit rod one by one. The limit grooves are equiangularly distributed in the driven cylinder, and the cross-section of the limit groove is a right triangle. The inner diameter of the driven cylinder is larger than the diameter of the driving shaft. Four material storage troughs and four third gears are each provided with four, and the four material storage troughs are equiangularly distributed in the first processing box, and the four third gears are equiangularly distributed on the second gear.
[0013] Wherein, a turntable is welded and fixed on the third gear, an adjusting slot is penetrated through the turntable, an air storage frame is welded and fixed to the side end of the turntable, a filter plate is welded and fixed to one end of the air storage frame, a threaded rod is threadedly connected to the filter plate, a rubber piston is rotatably connected to the end of the threaded rod, and the rubber piston is slidably connected in the air storage frame, a rubber airbag is fixedly connected to the other end of the air storage frame, an adjusting plate is fixedly connected to the side end of the rubber airbag, the rubber airbag and the adjusting plate are both in contact with the inner wall of the adjusting slot, and the bottom of the first processing box is fixedly connected A first material guide plate is connected, a first material discharge trough is formed on the first material guide plate, a second material discharge trough is formed on the second material guide plate, the material storage troughs correspond to the feed pipe and the first material guide plate one-to-one respectively, the turntable corresponds to the first material guide plate and the second material guide plate one-to-one respectively, the turntable is rotatably connected to the first material guide plate and the second material guide plate through bearings, the top end surface of the turntable is in contact with the bottom end surface of the first material guide plate, the bottom end surface of the turntable is in contact with the top end surface of the second material guide plate, and the direction of the first material discharge trough is opposite to that of the second material discharge trough.
[0014] Among them, the high-efficiency stirring assembly includes a second processing box and a sliding rod, a guide block is welded and fixed on the inner wall of the second processing box, the sliding rod is welded and fixed to the bottom end of the driving shaft, a third spring is welded and fixed to the middle part of the sliding rod, a sliding plate is welded and fixed to the other end of the third spring, a sliding groove is penetrated through the sliding plate, the sliding rod is slidably connected in the sliding groove, a reinforcing rod is welded and fixed to the sliding plate, a fixing frame is welded and fixed to the reinforcing rod, a guide plate is welded and fixed to the fixing frame, a first cutting blade, a second cutting blade and a mixing plate are welded and fixed to the reinforcing rod, the bottom of the second processing box is connected to the other end of the first conveying pipe, the top of the second processing box is welded to the second material guide plate, and the top of the second processing box is rotatably connected to the driven cylinder through a bearing.
[0015] Among them, the side end face of the guide block is arc-shaped, the guide blocks are symmetrically distributed on both sides of the second processing box, the cross-sections of the sliding rod and the sliding groove are both rectangular, the third spring is sleeved on the sliding rod, the third spring is symmetrically distributed on the upper and lower sides of the sliding rod, the third spring corresponds to the sliding plate one by one, the reinforcing rods are distributed at equal angles on the sliding plate, and the guide plates are symmetrically distributed on both sides of the fixed frame.
[0016] Beneficial Effects
[0017] The grouting trolley for tunnel construction provided by the present invention has the following beneficial effects:
[0018] 1. Through the driving cooperation of the first hydraulic rod and the third hydraulic rod, the third connecting pipe can be driven to gradually connect with the first grouting pipe, the second grouting pipe and the fourth connecting pipe and the fifth connecting pipe on the third grouting pipe, thereby realizing efficient layered pouring of tunnel construction, without the need for flange connection of multiple pipes, and each pipe can be conveniently disassembled after the work is completed, ensuring the convenience of subsequent transportation; and by utilizing the meshing drive of the rack and the first gear, the third hydraulic rods on both sides can be driven to rotate upward at the same time through the rotating block on the rotating shaft, thereby driving the third connecting pipe to be conveniently connected with the embedded pipe, so that the pouring of the top layer of concrete can be completed conveniently and stably, increasing the diversity and practicality of the grouting trolley.
[0019] 2. Through the meshing drive of the worm and the worm wheel, under the joint guiding action of the first guide groove and the second guide groove, the blocks on each guide rod can be driven to move simultaneously, so that the size of the concrete conveying channel opening can be conveniently adjusted, and the precise control of the concrete conveying flow rate is achieved. By regulating the concrete conveying flow rate, an appropriate flow rate can be adopted, which is helpful to fill the concrete into every corner, avoid bubbles and gaps, and improve the compactness of the concrete, thereby effectively improving the workability of the concrete and the final engineering quality.
[0020] 3. Through the cooperation of the positioning rod and the clamping rod, the disassembly and installation of the multifunctional grouting assembly can be completed conveniently, thereby ensuring the convenience of the subsequent overall disassembly and assembly of the grouting trolley, and at the same time ensuring the convenience of the subsequent transportation of the grouting trolley.
[0021] 4. Through the rotation of the threaded rod, the rubber airbag can be conveniently inflated through the rubber piston, and the internal storage space of the adjusting groove can be conveniently and accurately adjusted in conjunction with the adjusting plate. Subsequently, under the meshing drive of the second gear and each third gear, the corresponding turntable can be driven to rotate simultaneously. At this time, the adjusting groove on the turntable is first aligned with the first material discharge groove on the first material guide plate, and then aligned with the second material discharge groove on the second material guide plate. Under the adjustment and discharge action of the four turntables, cement, aggregate, admixture and water can be accurately proportioned respectively, realizing on-site mixing of concrete, and then the strength grade, durability and fluidity of the concrete can be determined according to the use requirements, load conditions and environmental factors of the tunnel, further increasing the diversity and practicality of the grouting trolley.
[0022] 5. Through the continuous rotation of the sliding rod, the sliding groove on the sliding plate can be used to drive the reinforcing rod and the fixed frame to rotate at the same time. At the same time, during the rotation of the upper and lower fixed frames, the guide plate and the guide block can be driven to intermittently contact. At this time, under the guiding action of the guide plate and the guide block, the third spring can push the reinforcing rod and the fixed frame to perform automatic and stable up and down reciprocating motion during the rotation process. In conjunction with the first cutting blades, the second cutting blades and the mixing plate, efficient stirring and mixing of each raw material is achieved. In conjunction with the intermittent feeding of each raw material, the mixing rate can be further improved. At the same time, it avoids the problem of agglomeration caused by the one-time addition of a large amount of raw materials, which affects the mixing rate and mixing effect, and effectively improves the working efficiency of the grouting trolley. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the connection structure of the fourth connecting pipe and the fifth connecting pipe of the present invention;
[0026] Figure 3 It is a schematic diagram of the overall main structure of the present invention;
[0027] Figure 4 This is a schematic diagram of the main cross-sectional structure of the first connection frame of the present invention;
[0028] Figure 5 For the present invention Figure 4 The enlarged structural diagram at A in the middle;
[0029] Figure 6 It is a schematic diagram of the top-sectional structure of the first connection frame of the present invention;
[0030] Figure 7 This is a schematic diagram of the main cross-sectional structure of the second connection frame of the present invention;
[0031] Figure 8 This is a schematic diagram of the main cross-sectional structure of the sealing plate of the present invention;
[0032] Fig. 9 It is a schematic diagram of the top view of the worm gear structure of the present invention;
[0033] Fig.10 This is a schematic diagram of the structure of the stopper of the present invention when viewed from above;
[0034] Fig.11 This is a bottom view of the structure of the sealing plate of the present invention;
[0035] Fig.12 This is a bottom view of the structure of the second guide groove of the present invention;
[0036] Fig.13 It is a schematic diagram of the rack structure of the present invention;
[0037] Fig.14 It is a schematic diagram of the top view of the structure of the third hydraulic rod of the present invention;
[0038] Fig.15 This is a schematic diagram of the main cross-sectional structure of the first processing box of the present invention;
[0039] Fig.16 For the present invention Fig.15 The enlarged structural diagram at B in the middle;
[0040] Fig.17 This is a schematic diagram of the main cross-sectional structure of the driven cylinder of the present invention;
[0041] Fig.18 This is a schematic diagram of the structure of the driven cylinder of the present invention from a top view;
[0042] Fig.19 It is a schematic diagram of the top-sectional structure of the turntable of the present invention;
[0043] Fig. 20 This is a schematic diagram of the top-sectional structure of the first processing box of the present invention;
[0044] Fig.21It is a schematic diagram of the top view of the structure of the second material guide plate of the present invention;
[0045] Fig. 22 It is a schematic diagram of the top-sectional structure of the second processing box of the present invention.
[0046] Indications in the figure: 1. trolley main frame; 2. support rod; 3. template; 4. grouting window; 5. embedded pipe; 6. mounting frame; 7. multifunctional grouting assembly; 701. first hydraulic rod; 702. support plate; 703. positioning rod; 704. slot; 705. first connecting frame; 706. positioning frame; 707. first spring; 708. clamping rod; 709. first servo motor; 710. scraper rod; 711. stirring rod; 712. first concrete pump; 713. first conveying pipe; 714. second connecting frame; 715. second concrete pump; 716. second conveying pipe; 717. 7. Transfer frame; 718. First connecting pipe; 719. Worm; 720. Worm wheel; 721. First guide groove; 722. Guide rod; 723. Stopper; 724. Sealing ring; 725. Sealing plate; 726. Second guide groove; 727. Second connecting pipe; 728. Rubber hose; 729. Third connecting pipe; 730. Rubber ring; 731. Connecting plate; 732. Second hydraulic rod; 733. Push plate; 734. Rack; 735. First gear; 736. Rotating shaft; 737. Support plate; 738. Rotating block; 739. Third hydraulic rod; 8. First grouting pipe; 9. Second Grouting pipe; 10, third grouting pipe; 11, fourth connecting pipe; 12, fifth connecting pipe; 13, first fixed plate; 14, material mixing and loading assembly; 1401, first processing box; 1402, material storage tank; 1403, feeding pipe; 1404, second servo motor; 1405, driving shaft; 1406, second spring; 1407, limiting rod; 1408, driven cylinder; 1409, limiting groove; 1410, second gear; 1411, third gear; 1412, turntable; 1413, adjusting groove; 1414, air storage frame; 1415, filter plate; 1416, threaded rod; 1417 , rubber piston; 1418, rubber airbag; 1419, adjustment plate; 1420, first guide plate; 1421, first feed chute; 1422, second guide plate; 1423, second feed chute; 15, second fixed plate; 16, high-efficiency stirring assembly; 1601, second processing box; 1602, guide block; 1603, sliding rod; 1604, third spring; 1605, sliding plate; 1606, sliding groove; 1607, reinforcing rod; 1608, fixed frame; 1609, guide plate; 1610, first cutting blade; 1611, second cutting blade; 1612, mixing plate. DETAILED DESCRIPTION
[0047] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples of the specification. The following examples are only used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0048] Embodiment 1:
[0049] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 , Fig.14 , Fig.15 , Fig.16 , Fig.17 , Fig.18 , Fig.19 , Fig. 20 , Fig.21 , Fig. 22, as shown, this embodiment proposes a grouting trolley for tunnel construction, including a trolley main frame 1, a first grouting pipe 8, a second grouting pipe 9 and a third grouting pipe 10, a support rod 2 is bolted to the trolley main frame 1, a template 3 is bolted to the support rod 2, a grouting pouring window 4 is penetrated through the template 3, a pre-buried pipe 5 is fixed to the top of the template 3, a mounting frame 6 is bolted to the top of the trolley main frame 1, a multifunctional grouting assembly 7 is installed on the mounting frame 6, and the first grouting pipe 8, the second grouting pipe 9 and the third grouting pipe 10 are all bolted to the On the support rod 2, one end of the first grouting pipe 8, one end of the second grouting pipe 9 and one end of the third grouting pipe 10 are all connected with a fourth connecting pipe 11, the other end of the first grouting pipe 8, the other end of the second grouting pipe 9 and the other end of the third grouting pipe 10 are all inserted into the grouting pouring window 4, the fourth connecting pipe 11 is connected with a fifth connecting pipe 12, the first fixing plate 13 and the second fixing plate 15 are bolted to the trolley main frame 1, the first fixing plate 13 is installed with a mixing and feeding assembly 14, and the second fixing plate 15 is installed with a high-efficiency stirring assembly 16, which is used to By driving and cooperating with the mixing and feeding component 14 and the high-efficiency mixing component 16, it is possible to conveniently and accurately complete the precise proportioning and intermittent unloading of cement, aggregate, admixture and water according to the use requirements, load conditions and environmental factors of the tunnel, and at the same time, it is possible to efficiently mix and mix each raw material, which can effectively improve the mixing rate, and at the same time avoid the problem of agglomeration caused by the one-time addition of a large amount of raw materials, which affects the mixing rate and mixing effect, and effectively improve the working efficiency of the grouting trolley. Subsequently, the multifunctional grouting component 7 can be gradually connected with the fourth connecting pipe 11 and the fifth connecting pipe 12 on the first grouting pipe 8, the second grouting pipe 9 and the third grouting pipe 10, so as to realize the efficient layered pouring work of tunnel construction, without the need for flange connection of multiple pipes, and each pipe can be conveniently disassembled after the work is completed, so as to ensure the convenience of its subsequent transportation work, and to carry out convenient and stable top layer pouring, and at the same time, the size of the concrete conveying channel opening can be conveniently adjusted according to actual needs, and it can also be conveniently disassembled and installed, which increases the diversity and practicality of the grouting trolley.
[0050] Embodiment 2:
[0051] The solution in Example 1 is further introduced below in combination with a specific working method, as described below:
[0052] like Figure 1 , Figure 2 and Figure 3As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the grouting windows 4 are equidistantly distributed on both sides of the formwork 3, and two of the first grouting pipe 8, the second grouting pipe 9 and the third grouting pipe 10 are each provided, and the first grouting pipe 8, the second grouting pipe 9 and the third grouting pipe 10 are symmetrically distributed on both sides of the fourth connecting pipe 11, and the fifth connecting pipe 12 is connected to the middle part of the side end of the fourth connecting pipe 11. By utilizing the cooperation of the first grouting pipe 8, the second grouting pipe 9 and the third grouting pipe 10, the grouting windows 4 are fully utilized on the upper, middle and lower layers of the trolley, which can ensure the convenience of layered grouting of concrete. By pouring concrete in layers and grouting concrete on both sides, the formwork 3 can be prevented from being displaced by bias pressure.
[0053] like Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the multifunctional grouting assembly 7 includes a first hydraulic rod 701 and a first connecting frame 705, the first hydraulic rod 701 is installed and fixed on the mounting frame 6, the top end of the first hydraulic rod 701 is welded and fixed with a support plate 702, the top end surface of the support plate 702 is welded and fixed with a positioning rod 703, the side end of the positioning rod 703 is provided with a card slot 704, the bottom side end of the first connecting frame 705 is welded and fixed with a positioning frame 706, and the side end surface of the positioning frame 706 is welded and fixed with a first spring 707, A clamping rod 708 is welded and fixed to the other end of the first spring 707, and the clamping rod 708 is slidably connected in the positioning frame 706. The end of the clamping rod 708 is clamped and connected in the clamping groove 704. A first servo motor 709 is welded and fixed to the bottom end surface of the first connecting frame 705. A scraper rod 710 is welded and fixed to the output shaft of the first servo motor 709. A stirring rod 711 is welded and fixed to the scraper rod 710. A first concrete pump 712 is installed and fixed to the top side end of the first connecting frame 705. A first delivery pipe 713 is flange-connected to the first concrete pump 712. , one end of the first conveying pipe 713 is connected to the top side end of the first connecting frame 705, the first hydraulic rods 701 are symmetrically distributed on both sides of the mounting frame 6, the first hydraulic rods 701 correspond to the positioning rods 703 one by one through the supporting plate 702, the supporting plate 702 is fitted with the bottom end surface of the first connecting frame 705, the positioning rods 703 are slidably connected in the positioning frame 706, the positioning frame 706 is symmetrically distributed on both sides of the bottom of the first connecting frame 705, the inner wall of the first connecting frame 705 is fitted with the scraper rods 710, and the scraper rods 710 are equiangularly distributed on the conveying side of the first servo motor 709. On the output shaft, the stirring rods 711 are equidistantly distributed on the scraper rods 710. By utilizing the cooperation of the positioning rod 703 and the clamping rod 708, the disassembly and installation of the multifunctional grouting assembly 7 can be conveniently completed, thereby ensuring the convenience of the subsequent overall disassembly and assembly of the grouting trolley, and at the same time ensuring the convenience of the subsequent transportation of the grouting trolley; and through the rotation of each scraper rod 710, the concrete can be continuously stirred in cooperation with each stirring rod 711, thereby ensuring the uniformity of the concrete and preventing the concrete from adhering to the inner wall of the first connecting frame 705, affecting the subsequent material storage and transportation work.
[0054] like Figure 4 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, a second connecting frame 714 is welded and fixed on the top surface of the first connecting frame 705, a second concrete delivery pump 715 is installed in the second connecting frame 714, a second delivery pipe 716 is flange-connected to the second concrete delivery pump 715, a transfer frame 717 is connected to the top of the second delivery pipe 716, the transfer frame 717 is welded and fixed in the second connecting frame 714, a first connecting pipe 718 is connected to the top of the transfer frame 717, a worm 719 is rotatably connected in the second connecting frame 714, a worm wheel 720 is meshedly connected to the worm 719, a first guide groove 721 is provided on the worm wheel 720, and the first guide groove 721 is provided on the worm wheel 720. A guide rod 722 is connected to the groove 721 in a limited sliding manner, a stopper 723 is welded and fixed on the guide rod 722, a sealing ring 724 is welded and fixed on the worm gear 720, and the sealing ring 724 is rotatably connected to a sealing plate 725 through a sealing bearing. A second guide groove 726 is opened on the sealing plate 725, and the top end of the guide rod 722 is limited and slidably connected in the second guide groove 726. A second connecting pipe 727 is welded and fixed on the sealing plate 725, and the second connecting pipe 727 is welded and fixed in the second connecting frame 714. A rubber hose 728 is connected to the top end of the second connecting pipe 727, and the other end of the rubber hose 728 is connected to a third connecting pipe 729, and the outer wall of the third connecting pipe 729 is fixed A rubber ring 730 is connected, a connecting plate 731 is welded and fixed on the third connecting pipe 729, the worm wheels 720 are symmetrically distributed on both sides of the worm 719, the worm wheels 720 correspond to the first connecting pipe 718 one by one, the first connecting pipe 718 and the worm wheel 720 are rotatably connected through a bearing, six first guide grooves 721 are provided, and the six first guide grooves 721 are distributed on the worm wheel 720 at equal angles, the first guide grooves 721 correspond to the block 723 one by one through the guide rod 722, and the adjacent block 723 fits each other, the second guide groove 726 is a regular hexagon, the top end surface of the first connecting pipe 718 and the top end surface of the worm wheel 720 are both fitted with the bottom end surface of the block 723, and the sealing plate 72 The bottom end surface of the guide rod 721 and the bottom end surface of the second connecting pipe 727 are both in contact with the top end surface of the stopper 723. The meshing drive of the worm 719 and the worm wheel 720 can drive the stoppers 723 on each guide rod 722 to move at the same time under the common guiding action of the first guide groove 721 and the second guide groove 726, so that the size of the concrete conveying channel opening can be conveniently adjusted, and the precise control of the concrete conveying flow rate is achieved. By regulating the concrete conveying flow rate, an appropriate flow rate can be adopted, which helps to fill the concrete into every corner, avoid bubbles and gaps, and improve the compactness of the concrete, thereby effectively improving the workability of the concrete and the final engineering quality.
[0055] like Figure 4 , Fig.13 and Fig.14As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, a second hydraulic rod 732 and a support plate 737 are installed and fixed on the top surface of the first connecting frame 705, a push plate 733 is welded and fixed on the top of the second hydraulic rod 732, a rack 734 is welded and fixed on the bottom surface of the push plate 733, a first gear 735 is meshed and connected to the rack 734, a rotating shaft 736 is welded and fixed to the first gear 735, the rotating shaft 736 is rotatably connected to the support plate 737, a rotating block 738 is welded and fixed to the rotating shaft 736, and a third hydraulic rod 739 is installed and fixed on the rotating block 738, The end of the third hydraulic rod 739 is fixedly connected to the connecting plate 731, and the racks 734 are symmetrically distributed on both sides of the push plate 733. The racks 734 correspond one-to-one with the rotating shaft 736 through the first gear 735, and the rotating shaft 736 corresponds one-to-one with the third hydraulic rod 739 through the rotating block 738. By utilizing the meshing drive of the rack 734 and the first gear 735, the rotating block 738 on the rotating shaft 736 can drive the third hydraulic rods 739 on both sides to rotate upward at the same time, thereby driving the third connecting pipe 729 to be conveniently connected with the embedded pipe 5, so that the pouring of the top concrete can be completed conveniently and stably.
[0056] like Figure 3 , Fig.15 , Fig.16 , Fig.17 , Fig.18 , Fig.19 , Fig. 20 , Fig.21 and Fig. 22As shown, as a preferred embodiment, on the basis of the above method, further, the material feeding assembly 14 includes a first processing box 1401, a driven cylinder 1408 and a second material guide plate 1422, the first processing box 1401 is welded and fixed on the first fixed plate 13, a material storage tank 1402 is opened in the first processing box 1401, a feeding pipe 1403 is connected to the top of the first processing box 1401, a second servo motor 1404 is welded and fixed on the top surface of the first processing box 1401, an output end of the second servo motor 1404 is connected to a driving shaft 1405, the driving shaft 1405 is rotatably connected to the center of the first processing box 1401, a second spring 1406 is welded and fixed on the driving shaft 1405, and another end of the second spring 1406 is welded and fixed to the driving shaft 1405. A limiting rod 1407 is welded and fixed at the end, a limiting groove 1409 is provided in the driven cylinder 1408, one end of the limiting rod 1407 is rotatably connected to the driving shaft 1405, and the other end of the limiting rod 1407 is snap-connected in the limiting groove 1409, a second gear 1410 is welded and fixed on the driven cylinder 1408, and a third gear 1411 is meshed and connected to the second gear 1410, second springs 1406 are distributed at equal angles on the driving shaft 1405, and the second springs 1406 correspond to the limiting rod 1407 one by one, and the limiting grooves 1409 are distributed at equal angles in the driven cylinder 1408, and the cross section of the limiting grooves 1409 is a right triangle, the inner diameter of the driven cylinder 1408 is larger than the diameter of the driving shaft 1405, and the storage trough 1402 and the third gear 1411 are connected. Four are provided, and the four storage troughs 1402 are distributed at equal angles in the first processing box 1401, and the four third gears 1411 are distributed at equal angles on the second gear 1410, and a turntable 1412 is welded and fixed on the third gear 1411, and an adjusting groove 1413 is opened through the turntable 1412, and an air storage frame 1414 is welded and fixed on the side end of the turntable 1412, and a filter plate 1415 is welded and fixed on one end of the air storage frame 1414, and a threaded rod 1416 is threadedly connected to the filter plate 1415, and a rubber piston 1417 is rotatably connected to the end of the threaded rod 1416, and the rubber piston 1417 is slidably connected in the air storage frame 1414, and a rubber airbag 1418 is fixedly connected to the other end of the air storage frame 1414, and the side end of the rubber airbag 1418 is fixedly connected An adjustment plate 1419 is connected, and the rubber airbag 1418 and the adjustment plate 1419 are both fitted with the inner wall of the adjustment groove 1413. The bottom of the first processing box 1401 is fixedly connected with a first guide plate 1420, and a first material discharge trough 1421 is penetrated on the first guide plate 1420, and a second material discharge trough 1423 is penetrated on the second guide plate 1422. The storage trough 1402 corresponds to the feed pipe 1403 and the first guide plate 1420 one by one, respectively. The turntable 1412 corresponds to the first guide plate 1420 and the second guide plate 1422 one by one, respectively. The turntable 1412 is rotatably connected to the first guide plate 1420 and the second guide plate 1422 through bearings, and the top end surface of the turntable 1412 is fitted with the bottom end surface of the first guide plate 1420.The bottom end surface of the turntable 1412 is in contact with the top end surface of the second material guide plate 1422. The direction of the first material discharge trough 1421 is opposite to that of the second material discharge trough 1423. The turntable 1412 is made of a transparent material. A scale is provided on the inner wall of the adjustment groove 1413. By rotating the thread of the threaded rod 1416, the rubber airbag 1418 can be conveniently inflated through the rubber piston 1417. The internal material storage space of the adjustment groove 1413 can be conveniently and accurately adjusted in conjunction with the adjustment plate 1419. Then, the second gear 1410 and each third gear 1411 are rotated. Under the action of meshing drive, the corresponding turntable 1412 can be driven to rotate simultaneously. At this time, the adjustment groove 1413 on the turntable 1412 is first aligned with the first material discharge groove 1421 on the first material guide plate 1420, and then aligned with the second material discharge groove 1423 on the second material guide plate 1422. Under the adjustment and discharge of the four turntables 1412, the cement, aggregate, admixture and water can be accurately proportioned respectively, realizing the on-site mixing of concrete, and then the strength grade, durability and fluidity of the concrete can be determined according to the use requirements, load conditions and environmental factors of the tunnel.
[0057] like Figure 3 , Fig.15 and Fig. 22As shown, as a preferred embodiment, on the basis of the above method, further, the high-efficiency stirring component 16 includes a second processing box 1601 and a sliding rod 1603, a guide block 1602 is welded and fixed on the inner wall of the second processing box 1601, the sliding rod 1603 is welded and fixed to the bottom end of the active shaft 1405, a third spring 1604 is welded and fixed to the middle of the sliding rod 1603, and a sliding plate 1605 is welded and fixed to the other end of the third spring 1604, a sliding groove 1606 is penetrated on the sliding plate 1605, the sliding rod 1603 penetrates and is slidably connected in the sliding groove 1606, and a reinforcing rod 1607 is welded and fixed on the sliding plate 1605, A fixing frame 1608 is welded and fixed on the strong rod 1607, a guide plate 1609 is welded and fixed on the fixing frame 1608, a first cutting blade 1610, a second cutting blade 1611 and a mixing plate 1612 are welded and fixed on the strengthening rod 1607, the bottom of the second processing box 1601 is connected to the other end of the first conveying pipe 713, the top of the second processing box 1601 is welded to the second material guide plate 1422, and the top of the second processing box 1601 is rotatably connected to the driven cylinder 1408 through a bearing. Furthermore, the side end surface of the guide block 1602 is in an arc shape, and the guide blocks 1602 are symmetrically distributed on both sides of the second processing box 1601. The sliding rod 1 The cross section of the sliding rod 1603 and the cross section of the sliding groove 1606 are both rectangular, the third spring 1604 is sleeved on the sliding rod 1603, the third spring 1604 is symmetrically distributed on the upper and lower sides of the sliding rod 1603, the third spring 1604 corresponds to the sliding plate 1605 one by one, the reinforcing rod 1607 is distributed on the sliding plate 1605 at equal angles, and the guide plates 1609 are symmetrically distributed on both sides of the fixing frame 1608. By continuously rotating the sliding rod 1603, the sliding groove 1606 on the sliding plate 1605 can drive the reinforcing rod 1607 and the fixing frame 1608 to rotate at the same time. At the same time, during the rotation of the fixing frames 1608 on the upper and lower sides, the reinforcing rod 1607 and the fixing frame 1608 can be driven to rotate simultaneously. The movable guide plate 1609 is in intermittent contact with the guide block 1602. At this time, under the guiding action of the guide plate 1609 and the guide block 1602, the third spring 1604 can push the reinforcing rod 1607 and the fixed frame 1608 in the rotation process to perform automatic and stable up and down reciprocating motion. In conjunction with the first cutting blade 1610, the second cutting blade 1611 and the mixing plate 1612, efficient stirring and mixing of each raw material is achieved. In conjunction with the intermittent feeding of each raw material, the mixing rate can be further improved. At the same time, it avoids the problem of agglomeration caused by the one-time addition of a large amount of raw materials, which affects the mixing rate and mixing effect, and effectively improves the working efficiency of the grouting trolley.
[0058] Embodiment 3:
[0059] The schemes in Example 1 and Example 2 are further introduced below in combination with specific working methods, as described below for details:
[0060] Specifically, when the grouting trolley for tunnel construction is used: first, the staff transports the cement, aggregate, admixture and water required for concrete preparation to the four storage tanks 1402 in the first processing box 1401 through the feed pipe 1403, and then the staff can rotate the threaded rod 1416 on the filter plate 1415 at the end of the gas storage frame 1414. Under the action of the threaded rotation of the threaded rod 1416, the rubber piston 1417 can be pushed to move stably inside the gas storage frame 1414. Under the action of the movement of the rubber piston 1417, The rubber airbag 1418 can be conveniently inflated through the air storage frame 1414, thereby driving the adjustment plate 1419 to stably move inside the adjustment slot 1413 on the turntable 1412. The internal material storage space of the adjustment slot 1413 can be conveniently and accurately adjusted in combination with the scale inside the adjustment slot 1413. Subsequently, the staff can conveniently and accurately adjust the internal material storage space of the adjustment slots 1413 on the four turntables 1412 through the same operation, thereby accurately proportioning cement, aggregate, admixture and water respectively.
[0061] Then the staff can drive the second servo motor 1404 on the first processing box 1401. Under the driving action of the second servo motor 1404, the driving shaft 1405 can be driven to rotate counterclockwise. At this time, under the counterclockwise rotation of the driving shaft 1405, the limiting rod 1407 on the second spring 1406 can be engaged in the limiting groove 1409 inside the driven cylinder 1408, and the driven cylinder 1408 can be pushed to rotate synchronously. At this time, under the rotation of the driven cylinder 1408, the third gears 1411 can be driven to rotate stably through the second gear 1410, and then the corresponding turntable 1412 can be driven to rotate synchronously. At this time, under the continuous rotation of the turntable 1412, the adjusting groove 1413 on the turntable 1412 can be driven to align with the first The first material discharge trough 1421 on the material guide plate 1420 is aligned, and then aligned with the second material discharge trough 1423 on the second material guide plate 1422. When the adjustment trough 1413 is aligned with the first material discharge trough 1421 first, the raw materials in the storage trough 1402 can automatically fall into the adjustment trough 1413 with the internal space adjusted. Then, when the adjustment trough 1413 is aligned with the second material discharge trough 1423, a certain amount of raw materials can be automatically transported to the second processing box 1601 for subsequent mixing treatment. Similarly, under the synchronous rotation of the four turntables 1412, the proportioning and discharging of cement, aggregate, admixture and water can be completed conveniently, and intermittent discharging can be performed, avoiding the problem of agglomeration caused by the one-time addition of a large amount of raw materials, which affects the mixing rate and mixing effect.
[0062] And in the process of unloading, the second servo motor 1404 can drive the sliding rod 1603 to rotate synchronously through the driving shaft 1405. At this time, under the continuous rotation of the sliding rod 1603 and the limiting effect of the sliding groove 1606, the reinforcing rod 1607 and the fixed frame 1608 can be driven to rotate simultaneously through the sliding plate 1605. At the same time, during the rotation of the fixed frames 1608 on the upper and lower sides, the guide plate 1609 can be driven to intermittently contact the guide block 1602. At this time, under the guiding effect of the guide plate 1609 and the guide block 1602, the third spring 1604 can be used to push the reinforcing rod 1607 and the fixed frame 1608 in the rotation process to perform automatic and stable reciprocating motion up and down. Through the sliding groove 1606 on the sliding plate 1605, the sliding plate 1605 can be ensured to perform stable up and down reciprocating motion on the sliding rod 1603, thereby ensuring the stability of the up and down reciprocating motion of the reinforcing rod 1607 and the fixing frame 1608. By utilizing the rotation and up and down reciprocating motion of the fixing frame 1608 and each reinforcing rod 1607, in conjunction with each first cutting blade 1610, the second cutting blade 1611 and the mixing plate 1612, the cement raw material and the ingredients can be fully and efficiently mixed and stirred. Under the continuous motion of each first cutting blade 1610 and each second cutting blade 1611, the caking phenomenon can be effectively avoided, and the mixing rate and mixing effect can be further improved.
[0063] When the feeding work is finished but the mixing work is not finished, the driving shaft 1405 on the second servo motor 1404 can be driven to rotate clockwise. At this time, under the clockwise rotation of the driving shaft 1405, the limiting rods 1407 on each second spring 1406 can be driven to move along the inclined surface of the limiting groove 1409 in the driven cylinder 1408. At this time, the limiting rods 1407 cannot drive the driven cylinder 1408 to rotate synchronously, so the second gear 1410 cannot drive the turntable 1412 on each third gear 1411, and the feeding work can no longer continue. Although the driving shaft 1405 is turned around, The sliding rod 1603 rotates clockwise, but does not affect the working state of the sliding rod 1603. The clockwise and counterclockwise rotations of the sliding rod 1603 drive the high-efficiency stirring assembly 16 to produce the same overall mixing and mixing effect. Therefore, after the loading work is completed, the loading work can be completed and the mixing work can be continued. In addition, the first processing box 1401 and the second processing box 1601 on both sides of the trolley main frame 1 can be used to alternately prepare concrete. After the concrete on one side is prepared, the drive can be stopped to carry out the subsequent concrete transportation, while the concrete on the other side is being prepared. By alternating the work, the continuous transportation of concrete can be ensured.
[0064] When the grouting work begins, the mixed concrete inside the second processing box 1601 can be sucked and transported to the first connecting frame 705 through the first conveying pipe 713 on the first concrete conveying pump 712. At this time, under the continuous driving action of the first servo motor 709, the scraper rods 710 can be driven to rotate through the output shaft, and the concrete can be continuously stirred in conjunction with the stirring rods 711 to ensure the uniformity of the concrete and prevent the concrete from adhering to the inner wall of the first connecting frame 705, affecting the subsequent material storage and conveying work. Subsequently, under the driving action of the first hydraulic rod 701, the first connecting frame 705 can be pushed upward by the support plate 702 until the third connecting pipe 729 is aligned with the fifth connecting pipe 12 on the fourth connecting pipe 11 at the bottom, and then driven by the third hydraulic rod 739. Under the circumstance, the third connecting pipe 729 can be pushed by the connecting plate 731 to stably insert into the fifth connecting pipe 12 on the fourth connecting pipe 11 at the bottom, and the rubber ring 730 can be used to perform convenient and stable sealing docking work. Subsequently, under the driving action of the second concrete delivery pump 715, the concrete in the first connecting frame 705 can be sucked through the second delivery pipe 716 and delivered to the transfer frame 717, and then can be stably delivered to the first connecting pipes 718 on both sides. Subsequently, the concrete passes through the openings between the various blockers 723 through the first connecting pipe 718 and is stably delivered to the rubber hose 728 on the second connecting pipe 727, and then is automatically delivered to the first grouting pipes 8 on both sides through the third connecting pipe 729, the fifth connecting pipe 12 and the fourth connecting pipe 11, so as to perform grouting and pouring of the bottom concrete.
[0065] After the grouting of the bottom layer of concrete is completed, the third hydraulic rod 739 can be driven again to drive the third connecting pipe 729 to move away from the fifth connecting pipe 12 on the bottom fourth connecting pipe 11 through the connecting plate 731, and then the staff can disassemble the first grouting pipe 8 to make it separate from the grouting window 4, and then the staff can block the grouting window 4 of the bottom layer of the template 3. At this time, through repeated operations, the first hydraulic rod 701 can push the first connecting frame 705 to continue to move upward until the third connecting pipe 729 is aligned with the fifth connecting pipe 12 on the middle-layer fourth connecting pipe 11, and then under the driving action of the third hydraulic rod 739, the third connecting pipe 729 can be pushed through the connecting plate 731 to stably insert into the fifth connecting pipe 12 on the middle-layer fourth connecting pipe 11. Through the same operation, the second grouting pipe 9 can be used to conveniently complete the grouting of the middle layer of concrete. Similarly, through the above-mentioned same operation, the third grouting pipe 10 can be used to complete the grouting of the upper layer of concrete, so that the pouring of the top layer of concrete can be completed conveniently and stably.
[0066] Then the staff can drive the third hydraulic rod 739. Under the driving action of the third hydraulic rod 739, the racks 734 on both sides can be driven to move downward synchronously through the push plate 733. Under the downward movement of the racks 734, the first gear 735 connected by meshing can drive the rotating block 738 on the rotating shaft 736 to rotate upward at the same time, thereby driving the third hydraulic rods 739 on both sides to rotate upward at the same time. At this time, under the movement of the third hydraulic rod 739, the third connecting pipe 729 on the rubber hose 728 can be driven to move to a vertical state through the connecting plate 731. At this time, the third connecting pipe 729 switches from a horizontal state to a vertical state and is located directly below the embedded pipe 5. At this time, under the driving action of the third hydraulic rod 739, the third connecting pipe 729 can be driven to be conveniently connected with the embedded pipe 5, so that the pouring of the top concrete can be completed conveniently and stably.
[0067] During the concrete grouting process, the staff can rotate the worm 719 on the second connecting frame 714. Under the rotation of the worm 719, the worm wheels 720 meshing on both sides can be driven to rotate simultaneously. During the rotation of the worm wheels 720, the corresponding guide rods 722 can be moved through the first guide grooves 721 to slide within the second guide grooves 726 on the sealing plate 725. At this time, under the guiding action of the second guide grooves 726, each guide rod 722 can drive the corresponding block 723 to move conveniently and stably. By using the dislocation movement of each block 723, the size of the middle opening can be conveniently adjusted. At this time, the opening size of the concrete conveying channel between the first connecting pipe 718 and the second connecting pipe 727 can be conveniently and stably adjusted and controlled. By conveniently adjusting the size of the concrete conveying channel opening, the precise control of the concrete conveying flow rate is achieved. By regulating the concrete conveying flow rate, an appropriate flow rate can be adopted, which helps to fill the concrete into every corner, avoid bubbles and gaps, and improve the compactness of the concrete, thereby effectively improving the workability of the concrete and the final engineering quality.
[0068] After the work of the grouting trolley is completed, the first grouting pipe 8, the second grouting pipe 9 and the third grouting pipe 10 can be disassembled by removing the bolts, thereby ensuring the convenience of their subsequent transportation and reuse, and the staff can pull the clamping rod 708 on the positioning frame 706 outward until the clamping rod 708 moves out of the clamping groove 704 on the positioning rod 703, and the first connecting frame 705 can move out of the support plate 702, thereby conveniently completing the disassembly and separation between the main body of the multifunctional grouting assembly 7 and the trolley main frame 1, thereby ensuring the convenience of the subsequent overall disassembly and assembly of the grouting trolley, and at the same time ensuring the convenience of the subsequent transportation of the grouting trolley, and When the multifunctional grouting assembly 7 main body needs to be installed, it is only necessary to pull outward the latching rod 708 on the positioning frame 706 in advance, and then place the first connecting frame 705 on the support plate 702, and ensure that the positioning frame 706 is stably engaged with the positioning rod 703 on the top of the support plate 702 to complete the positioning. Then the staff can release the latching rod 708 on the positioning frame 706. At this time, under the elastic action of the first spring 707, the latching rod 708 can be driven to automatically engage with the latching groove 704 on the positioning rod 703, so as to conveniently complete the engagement and installation of the multifunctional grouting assembly 7 main body and ensure the stability and safety of the subsequent working state of the multifunctional grouting assembly 7 main body.
[0069] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.
Claims
1. A grouting trolley for tunnel construction, comprising a trolley main frame (1), a first grouting pipe (8), a second grouting pipe (9) and a third grouting pipe (10), characterized in that: The trolley main frame (1) is bolted with a support rod (2), the support rod (2) is bolted with a template (3), a grouting casting window (4) is opened through the template (3), a pre-buried pipe (5) is fixedly installed on the top of the template (3), a mounting frame (6) is bolted with the top of the trolley main frame (1), a multifunctional grouting assembly (7) is installed on the mounting frame (6), the first grouting pipe (8), the second grouting pipe (9) and the third grouting pipe (10) are all bolted on the support rod (2), one end of the first grouting pipe (8) and the second grouting pipe ( One end of the first grouting pipe (9) and one end of the third grouting pipe (10) are both connected to a fourth connecting pipe (11); the other ends of the first grouting pipe (8), the other ends of the second grouting pipe (9) and the other ends of the third grouting pipe (10) are all inserted into the grouting casting window (4); the fourth connecting pipe (11) is connected to a fifth connecting pipe (12); a first fixing plate (13) and a second fixing plate (15) are bolted to the trolley main frame (1); a mixing and feeding assembly (14) is installed on the first fixing plate (13); and a high-efficiency stirring assembly (16) is installed on the second fixing plate (15).
2. A grouting trolley for tunnel construction according to claim 1, characterized in that: The grouting windows (4) are equidistantly distributed on both sides of the template (3); two of each of the first grouting pipe (8), the second grouting pipe (9) and the third grouting pipe (10) are provided; the first grouting pipe (8), the second grouting pipe (9) and the third grouting pipe (10) are symmetrically distributed on both sides of the fourth connecting pipe (11); and the fifth connecting pipe (12) is connected to the middle part of the side end of the fourth connecting pipe (11).
3. A grouting trolley for tunnel construction according to claim 1, characterized in that: The multifunctional grouting assembly (7) comprises a first hydraulic rod (701) and a first connecting frame (705), wherein the first hydraulic rod (701) is mounted and fixed on the mounting frame (6), a support plate (702) is welded and fixed to the top end of the first hydraulic rod (701), a positioning rod (703) is welded and fixed to the top surface of the support plate (702), a slot (704) is provided at the side end of the positioning rod (703), a positioning frame (706) is welded and fixed to the bottom side end of the first connecting frame (705), and the positioning rod (703) is welded and fixed to the top surface of the support plate (702). A first spring (707) is welded and fixed on the side end surface of the positioning frame (706); a clamping rod (708) is welded and fixed on the other end of the first spring (707); the clamping rod (708) is slidably connected in the positioning frame (706); the end of the clamping rod (708) is snap-connected in the clamping groove (704); a first servo motor (709) is welded and fixed on the bottom end surface of the first connection frame (705); a scraper rod (710) is welded and fixed on the output shaft of the first servo motor (709); the scraper rod (710) A stirring rod (711) is welded and fixed on the mounting frame (6), a first concrete delivery pump (712) is installed and fixed on the top side end of the first connecting frame (705), a first delivery pipe (713) is flange-connected to the first concrete delivery pump (712), one end of the first delivery pipe (713) is connected to the top side end of the first connecting frame (705), the first hydraulic rods (701) are symmetrically distributed on both sides of the mounting frame (6), and the first hydraulic rods (701) are connected to the positioning rods (701) through the support plate (702). 03) correspond one to one, the support plate (702) is fitted with the bottom end surface of the first connecting frame (705), the positioning rod (703) is slidably connected in the positioning frame (706), the positioning frame (706) is symmetrically distributed on both sides of the bottom of the first connecting frame (705), the inner wall of the first connecting frame (705) is fitted with the scraper rod (710), the scraper rod (710) is distributed at equal angles on the output shaft of the first servo motor (709), and the stirring rod (711) is equidistantly distributed on the scraper rod (710).
4. A grouting trolley for tunnel construction according to claim 3, characterized in that: A second connecting frame (714) is welded and fixed on the top surface of the first connecting frame (705), a second concrete delivery pump (715) is installed in the second connecting frame (714), a second delivery pipe (716) is flange-connected to the second concrete delivery pump (715), a transfer frame (717) is connected to the top of the second delivery pipe (716), the transfer frame (717) is welded and fixed in the second connecting frame (714), the top of the transfer frame (717) is connected to the first connecting pipe (718), a worm (719) is rotatably connected in the second connecting frame (714), a worm wheel (720) is meshingly connected to the worm (719), a first guide groove (721) is provided on the worm wheel (720), a guide rod (722) is limitedly slidably connected in the first guide groove (721), and a guide rod (722) is welded on the guide rod (722). A stopper (723) is fixed thereon; a sealing ring (724) is welded and fixed on the worm wheel (720); the sealing ring (724) is rotatably connected to a sealing plate (725) through a sealing bearing; a second guide groove (726) is provided on the sealing plate (725); the top end of the guide rod (722) is limitedly slidably connected in the second guide groove (726); a second connecting pipe (727) is welded and fixed on the sealing plate (725); the second connecting pipe (727) is welded and fixed in the second connecting frame (714); the top end of the second connecting pipe (727) is connected to a rubber hose (728); the other end of the rubber hose (728) is connected to a third connecting pipe (729); a rubber ring (730) is fixedly connected to the outer wall of the third connecting pipe (729); a connecting plate (731) is welded and fixed to the third connecting pipe (729).
5. A grouting trolley for tunnel construction according to claim 4, characterized in that: The worm wheel (720) is symmetrically distributed on both sides of the worm (719); the worm wheel (720) corresponds to the first connecting tube (718) one by one; the first connecting tube (718) and the worm wheel (720) are rotatably connected via a bearing; six first guide grooves (721) are provided; the six first guide grooves (721) are equiangularly distributed on the worm wheel (720); the first guide grooves (721) correspond to the stoppers (723) one by one via guide rods (722); adjacent stoppers (723) fit each other; the second guide grooves (726) are regular hexagons; the top end surface of the first connecting tube (718) and the top end surface of the worm wheel (720) fit together with the bottom end surface of the stopper (723); the bottom end surface of the sealing plate (725) and the bottom end surface of the second connecting tube (727) fit together with the top end surface of the stopper (723); 6. A grouting trolley for tunnel construction according to claim 5, characterized in that: A second hydraulic rod (732) and a support plate (737) are mounted and fixed on the top surface of the first connection frame (705); a push plate (733) is welded and fixed on the top of the second hydraulic rod (732); a rack (734) is welded and fixed on the bottom surface of the push plate (733); a first gear (735) is meshedly connected to the rack (734); a rotating shaft (736) is welded and fixed to the first gear (735); the rotating shaft (736) is rotatably connected to the support plate (737); A rotating block (738) is welded and fixed on the rotating shaft (736), and a third hydraulic rod (739) is installed and fixed on the rotating block (738). The end of the third hydraulic rod (739) is fixedly connected to the connecting plate (731). The rack (734) is symmetrically distributed on both sides of the push plate (733). The rack (734) corresponds one-to-one with the rotating shaft (736) through the first gear (735), and the rotating shaft (736) corresponds one-to-one with the third hydraulic rod (739) through the rotating block (738).
7. A grouting trolley for tunnel construction according to claim 1, characterized in that: The mixing and feeding assembly (14) comprises a first processing box (1401), a driven cylinder (1408) and a second material guide plate (1422); the first processing box (1401) is welded and fixed on the first fixed plate (13); a material storage tank (1402) is provided in the first processing box (1401); a feeding pipe (1403) is connected to the top of the first processing box (1401); a second servo motor (1403) is welded and fixed on the top surface of the first processing box (1401); 04), the output end of the second servo motor (1404) is connected to a driving shaft (1405), the driving shaft (1405) is rotatably connected to the center of the first processing box (1401), a second spring (1406) is welded and fixed to the driving shaft (1405), the other end of the second spring (1406) is welded and fixed to a limiting rod (1407), a limiting groove (1409) is provided in the driven cylinder (1408), and the limiting rod (1407) is One end is rotatably connected to the driving shaft (1405), the other end of the limit rod (1407) is snap-connected in the limit groove (1409), a second gear (1410) is welded and fixed to the driven cylinder (1408), a third gear (1411) is meshedly connected to the second gear (1410), the second spring (1406) is equiangularly distributed on the driving shaft (1405), the second spring (1406) corresponds to the limit rod (1407) one by one, the limit The limiting grooves (1409) are distributed at equal angles in the driven cylinder (1408); the cross section of the limiting grooves (1409) is a right triangle; the inner diameter of the driven cylinder (1408) is larger than the diameter of the driving shaft (1405); four material storage grooves (1402) and four third gears (1411) are each provided with four material storage grooves (1402); the four material storage grooves (1402) are distributed at equal angles in the first processing box (1401); and the four third gears (1411) are distributed at equal angles on the second gear (1410).
8. A grouting trolley for tunnel construction according to claim 7, characterized in that: A rotating disk (1412) is welded and fixed on the third gear (1411), an adjusting slot (1413) is penetrated through the rotating disk (1412), an air storage frame (1414) is welded and fixed on the side end of the rotating disk (1412), a filter plate (1415) is welded and fixed on one end of the air storage frame (1414), a threaded rod (1416) is threadedly connected to the filter plate (1415), and the end of the threaded rod (1416) is rotatably connected to the filter plate (1415). The first processing box (1401) has a rubber piston (1417), the rubber piston (1417) is slidably connected in the gas storage frame (1414), the other end of the gas storage frame (1414) is fixedly connected to a rubber airbag (1418), the side end of the rubber airbag (1418) is fixedly connected to an adjustment plate (1419), the rubber airbag (1418) and the adjustment plate (1419) are both in contact with the inner wall of the adjustment groove (1413), and the first processing box (1401) is The bottom is fixedly connected with a first material guide plate (1420), the first material guide plate (1420) is provided with a first material discharge trough (1421), the second material guide plate (1422) is provided with a second material discharge trough (1423), the material storage trough (1402) corresponds to the feed pipe (1403) and the first material guide plate (1420) respectively, and the rotating disk (1412) corresponds to the first material guide plate (1420) and the second material guide plate (1423) respectively. 2) one-to-one correspondence, the turntable (1412) is rotatably connected to the first material guide plate (1420) and the second material guide plate (1422) via bearings, the top end surface of the turntable (1412) is in contact with the bottom end surface of the first material guide plate (1420), the bottom end surface of the turntable (1412) is in contact with the top end surface of the second material guide plate (1422), and the direction of the first material discharge chute (1421) is opposite to that of the second material discharge chute (1423).
9. A grouting trolley for tunnel construction according to claim 3, characterized in that: The high-efficiency stirring assembly (16) comprises a second processing box (1601) and a sliding rod (1603), wherein a guide block (1602) is welded and fixed on the inner wall of the second processing box (1601), the sliding rod (1603) is welded and fixed on the bottom end of the driving shaft (1405), a third spring (1604) is welded and fixed in the middle of the sliding rod (1603), a sliding plate (1605) is welded and fixed at the other end of the third spring (1604), a sliding groove (1606) is penetrated through the sliding plate (1605), the sliding rod (1603) penetrates and is slidably connected in the sliding groove (1606), and the sliding plate (1605) A reinforcing rod (1607) is welded and fixed on the reinforcing rod (1607), a fixing frame (1608) is welded and fixed on the reinforcing rod (1607), a guide plate (1609) is welded and fixed on the fixing frame (1608), a first cutting blade (1610), a second cutting blade (1611) and a mixing plate (1612) are welded and fixed on the reinforcing rod (1607), the bottom of the second processing box (1601) is connected to the other end of the first conveying pipe (713), the top of the second processing box (1601) is welded to the second guide plate (1422), and the top of the second processing box (1601) is rotatably connected to the driven cylinder (1408) through a bearing.
10. A grouting trolley for tunnel construction according to claim 9, characterized in that: The side end surface of the guide block (1602) is in an arc shape, and the guide block (1602) is symmetrically distributed on both sides inside the second processing box (1601). The cross-sections of the sliding rod (1603) and the sliding groove (1606) are both rectangular. The third spring (1604) is sleeved on the sliding rod (1603), and the third spring (1604) is symmetrically distributed on the upper and lower sides of the sliding rod (1603). The third spring (1604) corresponds to the sliding plate (1605) one by one. The reinforcing rods (1607) are distributed at equal angles on the sliding plate (1605), and the guide plates (1609) are symmetrically distributed on both sides of the fixed frame (1608).
Citation Information
Patent Citations
Full-automatic second liner grouting trolley
CN110700858A
A layered material distribution device for a lining trolley used in hydraulic tunnel construction
CN117365565B