Bidirectional adjustable eccentric guide wheel device
By designing a two-way adjustable eccentric guide wheel device, the problem of insufficient contact between the guide wheel and the guide rail is solved by using tapered hole matching and eccentric shaft rotation adjustment technology, and the smooth operation of the lifting platform and the extension of the equipment life are achieved.
Patent Information
- Application Number
- CN202411259542.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-09-10
AI Technical Summary
After long-term use, the guide wheel device of the existing marine lifting device will not be fully in contact with the guide wheel due to deformation of the hull or wear of the guide rail, resulting in unstable operation of the lifting platform and the guide wheel device needs to be replaced again.
A two-way adjustable eccentric guide wheel device is designed. Through the integration of the transverse guide wheel assembly and longitudinal guide wheel assembly, the tapered hole fit and eccentric shaft rotation adjustment are adopted to achieve fine adjustment of the circumferential position of the guide wheel to adapt to the wear or slight deformation of the guide rail, ensuring sufficient contact between the guide wheel and the guide rail and pressure transmission.
The device can ensure the smooth operation of the lifting platform without replacing the guide wheel, extend the service life of the equipment, and can withstand forces and overturning moments in both vertical directions.
Smart Images

Figure CN119508342A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of guide wheel devices, in particular to a bidirectionally adjustable eccentric guide wheel device. Background Art
[0002] The marine lifting device is subjected to a certain eccentric load moment through the full contact between the guide wheels and guide rails of the lifting platform during vertical lifting. Especially after long-term use, the guide rail position may change slightly due to deformation of the hull or the guide rail may wear out after long-term use, resulting in insufficient contact or jamming between the guide wheels and the guide rails, causing the lifting platform to run unsteadily and requiring replacement of the guide wheel device. Summary of the invention
[0003] In view of the above-mentioned problems existing in the prior art, an embodiment of the present invention provides a bidirectionally adjustable eccentric guide wheel device, which can withstand forces in two vertical directions at the same time, so that the guide wheel device can be compact in structure and easy to install, and the circumferential position of the guide wheel in two directions can be fine-tuned through two eccentric shafts respectively to adapt to the wear or slight deformation caused by long-term use of the guide rail, thereby ensuring sufficient contact and pressure transmission between the guide wheel and the guide rail, and ensuring the stability of the equipment operation. At the same time, the bidirectionally adjustable eccentric guide wheel device is installed in pairs in a mirror image and used in conjunction with the corresponding guide rails to withstand overturning moments in two vertical directions.
[0004] The embodiment of the present invention provides a bidirectionally adjustable eccentric guide wheel device, comprising: a guide wheel mounting frame, a transverse guide wheel assembly and a longitudinal guide wheel assembly, wherein:
[0005] A convex block is provided on the upper surface of the flange of the guide wheel mounting frame, and a conical hole is provided on the convex block along the width direction of the flange, and the conical hole is adapted to the conical shaft of the transverse guide wheel assembly. A circular shaft hole is provided on the side of the convex block which is perpendicular to the center line of the conical hole and close to the longitudinal guide wheel assembly, and the circular shaft hole is adapted to the small shaft of the eccentric shaft of the longitudinal guide wheel assembly, and is used to install and fix the longitudinal guide wheel assembly;
[0006] The tapered shaft of the transverse guide wheel assembly is inserted into the tapered hole, and the small shaft end of the tapered shaft is pressed onto the guide wheel mounting frame through an adjustment sleeve, a small shaft end stop washer and a small shaft end nut in sequence;
[0007] A longitudinal guide wheel is installed on the middle shaft of the eccentric shaft of the longitudinal guide wheel assembly, and small shafts are extended on both sides of the terminal shaft of the eccentric shaft. The small shaft on one side is adapted to be installed in the circular shaft hole, and the small shaft on the other side is adapted to be connected with the shaft hole on the support ear of the guide wheel mounting frame through a shaft sleeve.
[0008] In some embodiments of the present invention, the lower surface of the bottom flange of the guide wheel mounting frame is the mounting surface, which is fixed by four mounting holes arranged at the four corners of the bottom flange. The bottom flange is also provided with four pin holes for positioning with the mounting base after the installation is completed.
[0009] In some embodiments of the present invention, an oil cup is installed on the support ear of the guide wheel mounting frame, and the oil cup is connected with the lubricating oil channel inside the longitudinal guide wheel assembly through a lubricating oil channel provided on the support ear where the oil cup is located.
[0010] In some embodiments of the present invention, the transverse guide wheel assembly also includes a transverse guide wheel, a large shaft end nut and a large shaft end stop washer. The transverse guide wheel is installed on one end of the large shaft of the tapered shaft and is pressed against the shoulder of the tapered shaft through the large shaft end nut and the large shaft end stop washer.
[0011] In some embodiments of the present invention, the thickness of the adjustment sleeve is adjusted according to the pressing condition of the shaft end, so that the tapered shaft is in full contact with the tapered hole during pressing.
[0012] In some embodiments of the present invention, a lubricating oil passage is provided inside the tapered shaft, which passes from the small shaft end face to the lateral guide wheel. The oil cup installed on the small shaft end face of the tapered shaft is communicated with the internal lubricating oil passage. The small shaft end of the tapered shaft is concentric with the tapered surface, and the eccentricity between the concentric line and the axis center line of the large shaft end of the tapered shaft is e. Rotating and adjusting the tapered shaft in the circumferential direction can achieve position adjustment of the lateral guide wheel at 2 times the eccentricity e in the circumferential direction.
[0013] In some embodiments of the present invention, a spacer sleeve, a longitudinal guide wheel, a bushing, an adjustment end cover, a washer and a screw are sequentially installed on the eccentric shaft of the longitudinal guide wheel assembly, and the longitudinal guide wheel assembly is axially fixed by the washer and the screw.
[0014] In some embodiments of the present invention, the small shafts on both sides of the eccentric shaft of the device are concentric, and the eccentricity between the concentric shaft and the center line of the middle longitudinal guide wheel mounting shaft is f. Rotating and adjusting the eccentric shaft in the circumferential direction can achieve position adjustment of the longitudinal guide wheel in the circumferential direction by 2 times the eccentricity f.
[0015] In some embodiments of the present invention, a bidirectionally adjustable eccentric guide wheel device that can be used in pair is formed by mirroring the longitudinal guide wheel assembly along the central axis of the transverse guide wheel assembly.
[0016] Compared with the prior art, the beneficial effect of the bidirectional adjustable eccentric guide wheel device provided by the embodiment of the present invention is that it integrates the transverse guide wheel assembly and the longitudinal guide wheel assembly into a whole, with a compact structure and easy installation. The mounting shaft of the transverse guide wheel assembly adopts a tapered hole fit, with a large contact area and strong load-bearing capacity. Both the transverse guide wheel assembly and the longitudinal guide wheel assembly can fine-tune the circumferential position of the guide wheel by rotating their respective eccentric shafts, adapt to the wear or slight deformation caused by long-term use of the guide rail, ensure sufficient contact and pressure transmission between the guide wheel and the guide rail, and ensure the smooth operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A top view of a bidirectionally adjustable eccentric guide wheel device provided in an embodiment of the present invention.
[0018] Figure 2 It is a cross-sectional view of a transverse guide wheel assembly of a bidirectionally adjustable eccentric guide wheel device provided in an embodiment of the present invention.
[0019] Figure 3 It is a cross-sectional view of a longitudinal guide wheel assembly of a bidirectionally adjustable eccentric guide wheel device provided in an embodiment of the present invention.
[0020] Figure 4 It is a top view of the bidirectionally adjustable eccentric guide wheel device after mirroring the bidirectionally adjustable eccentric guide wheel device provided in an embodiment of the present invention.
[0021] Reference numerals
[0022] 1. Guide wheel mounting bracket; 2. Horizontal guide wheel assembly; 3. Longitudinal guide wheel assembly; 4. Oil cup; 5. Horizontal guide wheel; 6. Tapered shaft; 7. Nut at large shaft end; 8. Stop washer at large shaft end; 9. Adjustment sleeve; 10. Stop washer at small shaft end; 11. Nut at small shaft end; 12. Oil cup; 13. Longitudinal guide wheel; 14. Eccentric shaft; 15. Spacer; 16. Bushing; 17. Plug; 18. Adjustment end cover; 19. Spring washer; 20. Screw. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0024] Various aspects and features of the present application are described herein with reference to the accompanying drawings.
[0025] These and other characteristics of the present application will become apparent from the following description of a preferred form of embodiment given as a non-limiting example with reference to the accompanying drawings.
[0026] It should also be understood that, although the present application has been described with reference to some specific examples, those skilled in the art will be able to realize many other equivalent forms of the present application that have the features described in the claims and are therefore within the scope of protection defined thereby.
[0027] The above and other aspects, features and advantages of the present application will become more apparent in view of the following detailed description when taken in conjunction with the accompanying drawings.
[0028] Specific embodiments of the present application are described hereinafter with reference to the accompanying drawings; however, it should be understood that the embodiments applied for are merely examples of the present application, which may be implemented in a variety of ways. Well-known and / or repeated functions and structures are not described in detail to determine the true intent based on the user's historical operations and to avoid unnecessary or redundant details that make the present application unclear. Therefore, the specific structural and functional details applied for herein are not intended to be limiting, but are merely used as the basis and representative basis for the claims to teach those skilled in the art to use the present application in a variety of ways with substantially any suitable detailed structure.
[0029] This specification may use the phrases "in one embodiment," "in another embodiment," "in yet another embodiment," or "in other embodiments," all of which may refer to one or more of the same or different embodiments according to the present application.
[0030] The embodiment of the present invention provides a bidirectionally adjustable eccentric guide wheel device, comprising: a guide wheel mounting frame 1, a transverse guide wheel assembly 2 and a longitudinal guide wheel assembly 3, wherein:
[0031] The flange upper surface of the guide wheel mounting frame 1 is provided with a convex block, and the convex block is provided with a conical hole arranged along the width direction of the flange, and the conical hole is adapted to the conical shaft 6 of the transverse guide wheel assembly 2. The convex block is provided with a circular shaft hole on the side perpendicular to the center line of the conical hole and close to the longitudinal guide wheel assembly 3, and the circular shaft hole is adapted to the small shaft of the eccentric shaft 14 of the longitudinal guide wheel assembly 3, and is used to install and fix the longitudinal guide wheel assembly 3;
[0032] The tapered shaft 6 of the transverse guide wheel assembly 2 is inserted into the tapered hole, and the small shaft end of the tapered shaft 6 is pressed onto the guide wheel mounting frame 1 through an adjustment sleeve 9, a small shaft end stop washer 10 and a small shaft end nut 11 in sequence;
[0033] A longitudinal guide wheel 13 is installed on the middle shaft of the eccentric shaft 14 of the longitudinal guide wheel assembly 3, and small shafts are extended on both sides of the terminal shaft of the eccentric shaft 14. The small shaft on one side is adapted to be installed in the circular shaft hole, and the small shaft on the other side is adapted to be connected to the shaft hole on the support ear of the guide wheel mounting frame 1 through a shaft sleeve 16.
[0034] In this embodiment, the lower surface of the bottom flange of the guide wheel mounting frame 1 is the mounting surface, which is fixed by four mounting holes arranged at the four corners of the bottom flange. The bottom flange is also provided with four pin holes for positioning with the mounting base after the installation is completed.
[0035] At the same time, an oil cup 4 is installed on the support ear of the guide wheel mounting frame 1, and the oil cup 4 is connected with the lubricating oil channel inside the longitudinal guide wheel assembly 3 through the lubricating oil channel arranged on the support ear where the oil cup 4 is located.
[0036] In this embodiment, the transverse guide wheel assembly 2 also includes a transverse guide wheel 5, a large shaft end nut 7 and a large shaft end stop washer 8. The transverse guide wheel 5 is installed on one end of the large shaft of the tapered shaft 6 and is pressed against the shoulder of the tapered shaft 6 through the large shaft end nut 7 and the large shaft end stop washer 8.
[0037] At the same time, the thickness of the adjustment sleeve 9 is adjusted according to the pressing condition of the shaft end, so that the tapered shaft 6 is fully in contact with the tapered hole during pressing.
[0038] Furthermore, a lubricating oil passage is provided inside the tapered shaft 6, which passes from the small shaft end face to the transverse guide wheel 5. The oil cup 12 installed on the small shaft end face of the tapered shaft 6 is communicated with the internal lubricating oil passage. The small shaft end of the tapered shaft 6 is concentric with the tapered surface, and the eccentricity between the concentric line and the axis center line of the large shaft end of the tapered shaft 6 is e. Rotating and adjusting the tapered shaft 6 in the circumferential direction can achieve position adjustment of the transverse guide wheel 5 at 2 times the eccentricity e in the circumferential direction.
[0039] In this embodiment, the eccentric shaft 14 of the longitudinal guide wheel assembly 3 is sequentially installed with a spacer sleeve 15, a longitudinal guide wheel 13, a sleeve 16, an adjustment end cover 18, a washer and a screw 20, and the longitudinal guide wheel assembly 3 is axially fixed by the washer and the screw 20.
[0040] At the same time, the small shafts on both sides of the eccentric shaft 14 of the device are concentric, and the eccentricity between the concentric shaft and the centerline of the installation shaft of the middle longitudinal guide wheel 13 is f. Rotating and adjusting the eccentric shaft 14 in the circumferential direction can achieve the position adjustment of the longitudinal guide wheel 13 in the circumferential direction at 2 times the eccentricity f.
[0041] In this embodiment, a bidirectional adjustable eccentric guide wheel device that can be used in pair is formed by mirroring the longitudinal guide wheel assembly 3 along the central axis of the transverse guide wheel assembly 2.
[0042] In order to facilitate the understanding of the above technical solution, the following is an explanation with reference to examples, as follows:
[0043] In the above-mentioned bidirectional adjustable eccentric guide wheel device, the lower surface of the bottom flange of the guide wheel mounting frame 1 is the mounting surface, which can be fixed through 4 mounting holes on the bottom flange. 4 pin holes are also arranged on the bottom flange. After the installation is completed, it is positioned with the mounting base. A direction convex block is arranged on the upper surface of the flange of the guide wheel mounting frame 1. A longitudinal tapered hole is arranged on the convex block to match the tapered shaft of the transverse guide wheel assembly 2. A certain eccentricity is set between the axis of the transverse guide wheel 5 and the axis of the tapered surface of the tapered shaft. By rotating the tapered shaft, the transverse guide wheel 5 can be adjusted within the range of 2 times the axis in the transverse direction. Fine-tuning is performed; a circular axial hole is set on a side surface of the protrusion that is perpendicular to the longitudinal tapered hole. The axial hole is concentric with the axial hole on one side support ear of the guide wheel mounting frame 1, and is used to install and fix the longitudinal guide wheel assembly 3. The axis of the concentric axial hole is set with a certain eccentricity from the axis of the longitudinal guide wheel 13. By rotating the eccentric shaft of the longitudinal guide wheel 13, the longitudinal guide wheel can be fine-tuned within the longitudinal range of 2 times the axis. An oil cup 4 is installed on the support ear of the guide wheel mounting frame 1. The oil cup 4 is communicated with the lubricating oil channel inside the longitudinal guide wheel assembly 3 through the lubricating oil channel set on the support ear of the guide wheel mounting frame 1.
[0044] The transverse guide wheel assembly 2 is composed of a transverse guide wheel 5, a tapered shaft 6, a large shaft end nut 7, a large shaft end stop washer 8, an adjustment sleeve 9, a small shaft end stop washer 10, a small shaft end nut 11 and an oil cup 12. The transverse guide wheel 5 is installed on one end of the large shaft of the tapered shaft 6 and is pressed against the shoulder of the tapered shaft 4 through the large shaft end nut 7 and the large shaft end stop washer 8. The tapered shaft 6 of the transverse guide wheel assembly 2 matches the tapered hole on the guide wheel mounting frame 1. The small shaft end of the tapered shaft 6 is pressed against the guide wheel mounting frame 1 through the adjustment sleeve 9, the small shaft end stop washer 10 and the small shaft end nut 11 in sequence. The thickness of the adjusting sleeve 9 needs to be adjusted according to the tightening condition of the shaft end to ensure that the tapered shaft 6 is in full contact with the tapered hole on the guide wheel mounting frame 1 during tightening. A lubricating oil channel is arranged inside the tapered shaft 6 from the small shaft end face to the transverse guide wheel 5. An oil cup 12 is installed on the small shaft end face of the tapered shaft 6 and is connected to the internal lubricating oil channel. The small shaft end of the tapered shaft 6 is concentric with the tapered surface. The eccentricity between the concentric line and the axis centerline of the large shaft end of the tapered shaft 6 is e (determined according to actual adjustment requirements). By rotating and adjusting the tapered shaft 6 in the circumferential direction, the position adjustment of the transverse guide wheel 5 in the circumferential direction can be realized at 2 times the eccentricity e.
[0045] The longitudinal guide wheel assembly 3 is composed of a longitudinal guide wheel 13, an eccentric shaft 14, a spacer 15, a sleeve 16, a plug 17, an adjustment end cover 18, a spring washer 19 and a screw 20. The longitudinal guide wheel 13 is mounted on the middle section of the eccentric shaft 14, and small shafts extend from both sides of the middle section of the eccentric shaft 14. The small shaft on one side is matched with the shaft hole on the convex block of the guide wheel mounting frame 1, and the small shaft on the other side is matched with the shaft hole on the support ear of the guide wheel mounting frame 1 through the sleeve 16. The spacer 15, the longitudinal guide wheel 13, the sleeve 16 and the adjustment end cover 18 are sequentially mounted on the eccentric shaft 14, and the longitudinal guide wheel assembly 3 is axially fixed by the washer 19 and the screw 20. The adjustment end cover 18 is provided with a plug 17. The small shafts on both sides of the eccentric shaft 14 are concentric, and the eccentricity between the concentric shaft and the centerline of the mounting shaft of the middle longitudinal guide wheel 13 is e (determined according to actual adjustment requirements). Rotating and adjusting the eccentric shaft 14 in the circumferential direction can achieve position adjustment of the longitudinal guide wheel 13 in the circumferential direction at 2 times the eccentricity e.
[0046] The bidirectionally adjustable eccentric guide wheel device can be formed by mirroring the longitudinal guide wheel assembly 3 along the central axis of the transverse guide wheel assembly 2 to form a bidirectionally adjustable eccentric guide wheel device that can be used in pairs.
[0047] It can be known from the above technical scheme that the bidirectional adjustable eccentric guide wheel device provided in the above embodiment of the present invention integrates the transverse guide wheel assembly 2 and the longitudinal guide wheel assembly 3 into a whole, has a compact structure, and is easy to install. The mounting shaft of the transverse guide wheel assembly 2 adopts a tapered hole fit, has a large contact area, and has a strong load-bearing capacity. Both the transverse guide wheel assembly 2 and the longitudinal guide wheel assembly 3 can fine-tune the circumferential position of the guide wheel by rotating their respective eccentric shafts, adapt to the wear or slight deformation caused by the long-term use of the guide rail, ensure sufficient contact and pressure transmission between the guide wheel and the guide rail, and ensure the smooth operation of the equipment.
[0048] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.
Claims
1. A bidirectional adjustable eccentric guide wheel device, characterized in that: include: Guide wheel mounting frame, transverse guide wheel assembly and longitudinal guide wheel assembly, wherein: A convex block is provided on the upper surface of the flange of the guide wheel mounting frame, and a conical hole is provided on the convex block along the width direction of the flange, and the conical hole is adapted to the conical shaft of the transverse guide wheel assembly. A circular shaft hole is provided on the side of the convex block which is perpendicular to the center line of the conical hole and close to the longitudinal guide wheel assembly, and the circular shaft hole is adapted to the small shaft of the eccentric shaft of the longitudinal guide wheel assembly, and is used to install and fix the longitudinal guide wheel assembly; The tapered shaft of the transverse guide wheel assembly is inserted into the tapered hole, and the small shaft end of the tapered shaft is pressed onto the guide wheel mounting frame through an adjustment sleeve, a small shaft end stop washer and a small shaft end nut in sequence; A longitudinal guide wheel is installed on the middle shaft of the eccentric shaft of the longitudinal guide wheel assembly, and small shafts are extended on both sides of the terminal shaft of the eccentric shaft. The small shaft on one side is adapted to be installed in the circular shaft hole, and the small shaft on the other side is adapted to be connected with the shaft hole on the support ear of the guide wheel mounting frame through a shaft sleeve.
2. The bidirectionally adjustable eccentric guide wheel device according to claim 1, characterized in that: The lower surface of the bottom flange of the guide wheel mounting frame is the mounting surface, which is fixed by four mounting holes arranged at the four corners of the bottom flange. The bottom flange is also provided with four pin holes for positioning with the mounting base after installation is completed.
3. The bidirectionally adjustable eccentric guide wheel device according to claim 2, characterized in that: An oil cup is installed on the support ear of the guide wheel mounting frame, and the oil cup is connected with the lubricating oil channel inside the longitudinal guide wheel assembly through a lubricating oil channel arranged on the support ear where the oil cup is located.
4. The bidirectionally adjustable eccentric guide wheel device according to claim 3, characterized in that: The transverse guide wheel assembly also includes a transverse guide wheel, a large shaft end nut and a large shaft end stop washer. The transverse guide wheel is installed on one end of the large shaft of the tapered shaft and is pressed against the shoulder of the tapered shaft through the large shaft end nut and the large shaft end stop washer.
5. The bidirectionally adjustable eccentric guide wheel device according to claim 4, characterized in that: The thickness of the adjusting sleeve is adjusted according to the pressing condition of the shaft end, so that the tapered shaft is in full contact with the tapered hole during pressing.
6. The bidirectionally adjustable eccentric guide wheel device according to claim 5, characterized in that: A lubricating oil passage is provided inside the tapered shaft, which passes from the small shaft end face to the lateral guide wheel. An oil cup is installed on the small shaft end face of the tapered shaft and is communicated with the internal lubricating oil passage. The small shaft end of the tapered shaft is concentric with the tapered surface, and the eccentricity between the concentric line and the axis line of the large shaft end of the tapered shaft is e. Rotating and adjusting the tapered shaft in the circumferential direction can achieve position adjustment of the lateral guide wheel at 2 times the eccentricity e in the circumferential direction.
7. The bidirectionally adjustable eccentric guide wheel device according to claim 6, characterized in that: The eccentric shaft of the longitudinal guide wheel assembly is sequentially mounted with a spacer sleeve, a longitudinal guide wheel, a shaft sleeve, an adjustment end cover, a washer and a screw, and the longitudinal guide wheel assembly is axially fixed by the washer and the screw.
8. The bidirectionally adjustable eccentric guide wheel device according to claim 7, characterized in that: The small shafts on both sides of the eccentric shaft of the device are concentric, and the eccentricity between the concentric shaft and the centerline of the middle longitudinal guide wheel installation shaft is f. Rotating and adjusting the eccentric shaft along the circumferential direction can achieve position adjustment of the longitudinal guide wheel in the circumferential direction at 2 times the eccentricity f.
9. The bidirectionally adjustable eccentric guide wheel device according to claim 8, characterized in that: A bidirectionally adjustable eccentric guide wheel device that can be used in pairs is formed by mirroring the longitudinal guide wheel assembly along the central axis of the transverse guide wheel assembly.
Citation Information
Patent Citations
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